CN109632948B - A method of along pulp duct unilateral side ultrasound checking sleeve grouting full weight - Google Patents
A method of along pulp duct unilateral side ultrasound checking sleeve grouting full weight Download PDFInfo
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Abstract
本发明公开了一种沿着出浆孔道单侧超声法检测套筒灌浆饱满性的方法,将出浆孔道内靠近预制构件表面一侧的灌浆料端面设置成超声检测面,超声检测面具有平整的表面且与出浆孔道垂直设置;包含以下检测步骤:在超声检测面布置超声换能器,超声换能器能够同时激发超声波和接收超声波;超声换能器激发超声波后,超声波沿着出浆孔道向预制构件背面传播,当套筒灌浆饱满时,超声波在预制构件背面发生反射,当套筒灌浆不饱满时,超声波在出浆孔道内靠近套筒一侧的灌浆料缺损端部发生散射;超声换能器接收超声波的回波信号;可根据出浆孔道对应的区域范围内是否有明显的回波信号判断灌浆饱满性。本发明能够无损、快速且有效的检测套筒灌浆是否饱满。
The invention discloses a method for detecting the plumpness of sleeve grouting by the unilateral ultrasonic method along the grout outlet channel. The end face of the grouting material on the side close to the surface of the prefabricated component in the grout outlet channel is set as an ultrasonic detection surface, and the ultrasonic detection surface has a flat surface. and set perpendicular to the pulp outlet channel; it includes the following detection steps: arrange an ultrasonic transducer on the ultrasonic detection surface, the ultrasonic transducer can simultaneously excite ultrasonic waves and receive ultrasonic waves; after the ultrasonic transducer excites ultrasonic waves, the ultrasonic waves move along the The tunnel propagates to the back of the prefabricated component. When the grouting of the sleeve is full, the ultrasonic waves are reflected on the back of the prefabricated component. When the grouting of the sleeve is not full, the ultrasonic waves are scattered at the end of the grouting material defect near the side of the sleeve in the grouting tunnel; The ultrasonic transducer receives the ultrasonic echo signal; the fullness of grouting can be judged according to whether there is an obvious echo signal in the area corresponding to the grouting hole. The invention can non-destructively, quickly and effectively detect whether the grouting of the sleeve is full.
Description
技术领域technical field
本发明涉及装配式建筑技术领域,具体涉及一种沿着出浆孔道单侧超声法检测套筒灌浆饱满性的方法。The invention relates to the technical field of prefabricated buildings, in particular to a method for detecting the fullness of sleeve grouting along a grouting channel with a unilateral ultrasonic method.
背景技术Background technique
预制装配式建筑是指建筑的部分或全部构件及部品在预制厂生产完成,再运输到施工现场,采用可靠的连接方式和安装机械将构件组装起来,形成具备设计使用功能的建筑物。与现浇结构施工相比,预制装配式结构具有施工方便、工程进度快、周围环境影响小、建筑构件质量容易得到保证等优点。装配式结构在我国的工业建筑中应用较多,近十年来在民用建筑特别是住宅建筑中大力推广应用。Prefabricated buildings refer to the production of some or all of the components and parts of the building in the prefabricated factory, and then transported to the construction site, using reliable connection methods and installation machinery to assemble the components to form a building with design and use functions. Compared with the construction of cast-in-place structures, prefabricated structures have the advantages of convenient construction, fast project progress, little impact on the surrounding environment, and easy guarantee of the quality of building components. Prefabricated structures are widely used in industrial buildings in my country, and have been vigorously promoted and applied in civil buildings, especially residential buildings, in the past ten years.
灌浆套筒连接是目前预制装配式混凝土结构中钢筋主要连接方式之一,该技术通过专用灌浆套筒和高强度无收缩灌浆料实现钢筋连接,具有施工快捷、受力简单、附加应力小、适用范围广、易吸收施工误差等优点。因该连接方式在构件同一个截面的接头数量是100%,且一般处于构件重要受力部位,故连接质量至关重要,如果灌浆套筒内部灌浆不饱满,钢筋连接将达不到设计的预期性能,则可能带来严重的结构安全隐患。Grouting sleeve connection is one of the main connection methods of steel bars in prefabricated concrete structures at present. This technology realizes steel bar connection through special grouting sleeves and high-strength non-shrinkage grouting materials. It has the advantages of fast construction, simple force, small additional stress, and applicable Wide range, easy to absorb construction errors and other advantages. Because the number of joints in the same section of the member is 100% in this connection method, and they are generally located in important stress-bearing parts of the member, the quality of the connection is very important. If the grouting inside the grouting sleeve is not full, the reinforcement connection will not meet the design expectations performance, it may bring serious structural safety hazards.
在施工过程中,灌浆套筒内部漏浆、少灌、堵塞的情况时有发生,灌浆套筒连接质量不符合要求的工程问题也有所报道,工程验收时对灌浆饱满度问题尤为关注。由于钢筋套筒灌浆连接构造复杂又属于隐蔽工程,灌浆饱满度检测是国内外公认的难题。During the construction process, grout leakage, less grouting, and blockage inside the grouting sleeve occurred from time to time, and engineering problems that the connection quality of the grouting sleeve did not meet the requirements were also reported. During the project acceptance, special attention was paid to the fullness of the grouting. Due to the complex structure of steel sleeve grouting connection and concealed engineering, the detection of grouting fullness is a recognized problem at home and abroad.
目前,现有的套筒灌浆饱满度检测方法主要包括三大类:预埋检测方法、无损检测方法、局部破损检测方法。At present, the existing sleeve grouting fullness testing methods mainly include three categories: pre-embedded testing methods, non-destructive testing methods, and local damage testing methods.
预埋检测方法需要在灌浆施工过程中设置预埋件,如预埋传感器法、预埋钢丝拉拔法,通过检测插入套筒出浆口内的预埋件是否被灌浆料包覆来判断灌浆饱满性。受钢筋位置的影响,当钢筋偏置且紧贴套筒出浆口一侧的内壁时,预埋件无法伸入套筒内腔;预埋传感器法的预埋件成本较高,预埋后无法回收利用,且回浆后,传感器核心元件上残留浆体的硬化可能导致误判;预埋钢丝拉拔法因钢丝拉拔段在预制构件表面外留置过长,检测前易受到现场扰动或破坏。此外,预埋检测方法的最大问题是对工程无法进行随机抽样检测,致使设置预埋件的部位能得到精细施工,而其余部位的质量更易失控的不良后果。The pre-embedded detection method needs to set up embedded parts during the grouting construction process, such as the embedded sensor method and the pre-embedded steel wire drawing method, and judge whether the grouting is full by detecting whether the embedded parts inserted into the grout outlet of the sleeve are covered by the grouting material sex. Affected by the position of the steel bar, when the steel bar is offset and close to the inner wall of the slurry outlet side of the sleeve, the embedded part cannot extend into the inner cavity of the sleeve; It cannot be recycled, and after grouting, the hardening of the residual slurry on the core element of the sensor may lead to misjudgment; the pre-embedded steel wire drawing method is susceptible to on-site disturbances or destroy. In addition, the biggest problem with the pre-embedded inspection method is that it is impossible to carry out random sampling inspections on the project, resulting in fine construction of the parts where the pre-embedded parts are installed, while the quality of the rest of the parts is more likely to be out of control.
无损检测方法是事先不采取任何预埋措施,直接在预制构件表面进行测试,如冲击回波法、X射线法、超声CT法、传统超声法。冲击回波法在一定程度上可以发现灌浆不饱满的情况,但定量结果与实际情况存在误差,总体而言尚不成熟;X射线法受限于便携式X射线机的穿透能力,目前只适用于套筒居中或梅花桩布置的200mm厚预制剪力墙套筒灌浆饱满度检测,且检测时须在辐射范围内进行人员清场;超声CT法虽可方便快捷地定性检测,但若套筒与外部混凝土之间或套筒与内部灌浆料之间存在微小的脱空,就会导致误判,将灌浆饱满的套筒测成空套筒;传统超声法是在预制构件两侧的混凝土表面进行超声对测,由于受到混凝土、钢筋、套筒、灌浆料、保温层等多因素耦合影响,尤其是超声波极可能沿套筒壁绕行而进入不了套筒内部,导致该项无损检测技术进展缓慢,现有成果尚不能满足工程使用要求。The non-destructive testing method is to test directly on the surface of the prefabricated component without taking any pre-embedded measures, such as impact echo method, X-ray method, ultrasonic CT method, and traditional ultrasonic method. Shock-echo method can find the grouting is not full to a certain extent, but there are errors between the quantitative results and the actual situation, and it is still immature in general; the X-ray method is limited by the penetration ability of the portable X-ray machine, and currently only 200mm-thick prefabricated shear wall sleeve grouting plumpness test arranged in the center of the sleeve or plum blossom piles, and personnel must be cleared within the radiation range during the detection; although ultrasonic CT method can be used for qualitative detection conveniently and quickly, but if the sleeve and There is a small void between the external concrete or between the sleeve and the internal grouting material, which will lead to misjudgment, and the sleeve with full grout will be measured as an empty sleeve; the traditional ultrasonic method is to conduct ultrasound on the concrete surface on both sides of the prefabricated component For the test, due to the coupling effect of multiple factors such as concrete, steel bars, sleeves, grouting materials, and insulation layers, especially the ultrasonic waves are likely to detour along the sleeve wall and cannot enter the inside of the sleeve, resulting in slow progress in this non-destructive testing technology. Existing results can not meet the requirements of engineering use.
局部破损检测方法是将套筒外侧混凝土保护层或套筒周围混凝土剔除后再进行检测,研究人员针对无损检测方法的局限性相继提出了局部破损X射线检测法、套筒表面超声及套筒表面激振法。局部破损X射线检测法为使套筒背面能够放置成像板,剔凿混凝土的范围大,现场不宜操作,且X射线法的其他局限性仍然存在;套筒表面超声及套筒表面激振法需要针对不同规格型号的套筒做预先标定试验,效率较低,且人为操作因素影响较大。The local damage detection method is to remove the concrete protective layer on the outside of the sleeve or the concrete around the sleeve before testing. In view of the limitations of non-destructive testing methods, researchers have successively proposed local damage X-ray detection methods, sleeve surface ultrasound and sleeve surface Vibration method. The local damage X-ray detection method is to enable the imaging plate to be placed on the back of the sleeve. The scope of chiseling concrete is large, which is not suitable for on-site operation, and other limitations of the X-ray method still exist; the sleeve surface ultrasonic and sleeve surface excitation methods require Doing pre-calibration tests for sleeves of different specifications and models is inefficient and has a great influence on human operation factors.
因此,亟需研发一种能够快速、有效地检测套筒灌浆是否饱满的无损检测方法。Therefore, it is urgent to develop a non-destructive testing method that can quickly and effectively detect whether the sleeve grouting is full.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种沿着出浆孔道单侧超声法检测套筒灌浆饱满性的方法,能够无损、快速且有效的检测套筒灌浆是否饱满。The technical problem to be solved by the present invention is to provide a method for detecting the plumpness of sleeve grouting along one side of the grouting channel by ultrasonic method, which can non-destructively, quickly and effectively detect whether the sleeve is full of grouting.
为了解决上述技术问题,本发明提供了一种沿着出浆孔道单侧超声法检测套筒灌浆饱满性的方法,在套筒出浆口及预制构件表面出浆口之间设置有出浆孔道,将出浆孔道内靠近预制构件表面一侧的灌浆料端面设置成超声检测面,所述超声检测面具有平整的表面,所述出浆孔道与超声检测面垂直设置;In order to solve the above-mentioned technical problems, the present invention provides a method for detecting the fullness of sleeve grouting by unilateral ultrasonic method along the grouting channel, and a grouting channel is set between the grouting outlet of the sleeve and the grouting outlet on the surface , setting the end face of the grouting material on the side close to the surface of the prefabricated component in the grout outlet channel as an ultrasonic detection surface, the ultrasonic detection surface has a flat surface, and the grout outlet channel is vertically arranged to the ultrasonic detection surface;
包含以下检测步骤:Contains the following detection steps:
在超声检测面上布置超声换能器,所述超声换能器在超声检测面上能够同时激发超声波和接收超声波;An ultrasonic transducer is arranged on the ultrasonic detection surface, and the ultrasonic transducer can simultaneously excite ultrasonic waves and receive ultrasonic waves on the ultrasonic detection surface;
超声换能器激发超声波后,超声波沿着出浆孔道向预制构件背面传播,当套筒灌浆饱满时,在超声波的传播路径范围内无空腔区,超声波在预制构件背面发生反射,当套筒灌浆不饱满时,在超声波的传播路径范围内有空腔区,超声波在出浆孔道内靠近套筒一侧的灌浆料缺损端部发生散射;所述超声换能器接收超声波的回波信号;After the ultrasonic transducer excites the ultrasonic wave, the ultrasonic wave propagates along the grout channel to the back of the prefabricated component. When the sleeve is full of grout, there is no cavity within the range of the ultrasonic propagation path, and the ultrasonic wave is reflected on the back of the prefabricated component. When the sleeve When the grouting is not full, there is a cavity area within the range of the propagation path of the ultrasonic wave, and the ultrasonic wave is scattered at the end of the grouting material defect on the side of the sleeve in the grout outlet channel; the ultrasonic transducer receives the echo signal of the ultrasonic wave;
根据出浆孔道对应的区域范围内是否有明显的回波信号来判断灌浆饱满性。The fullness of grouting can be judged according to whether there is an obvious echo signal in the area corresponding to the grouting channel.
进一步的,所述出浆孔道与预制构件表面垂直,所述出浆孔道由PVC硬直管制备形成,在预制构件制作过程中,通过在套筒上方增设出浆孔道定位模具,所述出浆孔道定位模具定位PVC硬直管,将出浆孔道与预制构件表面垂直校准。Further, the slurry outlet channel is perpendicular to the surface of the prefabricated component, and the slurry outlet channel is formed by PVC hard straight pipe. During the production process of the prefabricated component, by adding a slurry outlet channel positioning mold above the sleeve, the slurry outlet channel The positioning mold positions the PVC hard straight pipe, and calibrates the slurry outlet channel vertically with the surface of the prefabricated component.
进一步的,所述超声检测面位于预制构件表面出浆口的内侧,平整的超声检测面通过以下方式获得:Further, the ultrasonic detection surface is located on the inner side of the slurry outlet on the surface of the prefabricated component, and a flat ultrasonic detection surface is obtained by the following methods:
灌浆结束前,在预制构件表面出浆口通过封堵塞进行封堵,封堵塞位于塞入端一侧的表面应为平面,所述封堵塞为形成平整超声检测面的模具。Before the grouting is completed, the grout outlet on the surface of the prefabricated component is blocked by a plug. The surface of the plug on the side of the plug-in end should be flat, and the plug is a mold that forms a flat ultrasonic testing surface.
进一步的,所述超声换能器直径小于等于15㎜,长度大于等于10㎜,频率小于等于1MHz。Further, the diameter of the ultrasonic transducer is less than or equal to 15mm, the length is greater than or equal to 10mm, and the frequency is less than or equal to 1MHz.
进一步的,所述回波信号的明显程度包括该回波信号的振幅大小,当检测时在出浆孔道对应的区域范围内,出现明显的回波信号,且回波信号的振幅超过空测时该位置噪声幅度的2倍,即判定超声波在出浆孔道内靠近套筒一侧的灌浆料缺损端部发生散射,由此得到灌浆不饱满的结论。Further, the apparent degree of the echo signal includes the amplitude of the echo signal. When detecting, within the area corresponding to the pulp outlet channel, an obvious echo signal appears, and the amplitude of the echo signal exceeds that of the aerial measurement. Twice the noise amplitude at this position, that is, it is determined that the ultrasonic waves are scattered at the end of the grouting material defect on the side of the sleeve in the grouting channel, and thus the conclusion that the grouting is not full is obtained.
进一步的,回波信号通过波形显示屏进行显示,波形显示屏的声时坐标轴上出浆孔道对应的区域范围由如下步骤确定:Further, the echo signal is displayed through the waveform display screen, and the area range corresponding to the pulp outlet channel on the acoustic-time coordinate axis of the waveform display screen is determined by the following steps:
步骤1)根据套筒在预制构件内的埋设位置,确定出浆孔道的长度L1;Step 1 ) Determine the length L1 of the slurry outlet channel according to the embedding position of the sleeve in the prefabricated component;
步骤2)使用量具测量超声检测面到预制构件表面的垂直距离L2;Step 2) Measure the vertical distance L 2 from the ultrasonic testing surface to the surface of the prefabricated component with a gauge;
步骤3)根据步骤1)与步骤2)计算套筒灌浆不饱满时出浆孔道内浆体的临界长度L,其中L=L1-L2;Step 3) According to step 1) and step 2), calculate the critical length L of the slurry in the grouting channel when the sleeve grouting is not full, wherein L=L 1 -L 2 ;
步骤4)根据超声波在灌浆料中传播的参考声速v和声速变化系数β进行换算;Step 4) Conversion is carried out according to the reference sound velocity v and the sound velocity variation coefficient β of the ultrasonic wave propagating in the grouting material;
当套筒灌浆不饱满时,超声波经过出浆孔道内靠近套筒一侧的灌浆料缺损端部发生散射,散射后,超声换能器接收到回波信号,超声波往返临界长度下的浆体所需的时间t=2L/(β·v),当β取其变化范围内的最小值βmin时,对应的声速最低,超声波往返临界长度下的浆体所需的最大声时:When the grouting of the sleeve is not full, the ultrasonic waves will scatter through the grouting material defect end near the sleeve side in the grouting channel. The required time t=2L/(β·v), when β takes the minimum value β min within its variation range, the corresponding sound velocity is the lowest, and the maximum sound time required for the ultrasonic wave to go back and forth to the slurry under the critical length:
tmax=2L/(βmin·v); tmax = 2L/( βmin ·v);
波形显示屏的声时坐标轴上噪声区起点至tmax即为出浆孔道对应的区域范围。The starting point of the noise area on the acoustic-time coordinate axis of the waveform display screen to t max is the area corresponding to the pulp outlet channel.
进一步的,在检测前,套筒中的灌浆料凝结硬化大于等于3天。Further, before testing, the grouting material in the sleeve is solidified and hardened for more than or equal to 3 days.
进一步的,当判定灌浆不饱满时,采用三维立体测量内窥镜进行灌浆饱满度定量检验,步骤如下:Further, when it is judged that the grouting is not full, a three-dimensional measuring endoscope is used to carry out a quantitative inspection of the fullness of the grouting, and the steps are as follows:
步骤1)使用钻孔设备顺着出浆孔道进行钻孔,制作检测孔道;Step 1) use drilling equipment to drill holes along the slurry outlet channel to make a detection channel;
步骤2)每前进20㎜-30㎜,暂停操作,使用清理设备对检测孔道内的灌浆料碎屑和粉末进行清理;Step 2) Pause the operation every time it advances 20mm-30mm, and use the cleaning equipment to clean the grouting debris and powder in the detection tunnel;
步骤3)在距离套筒出浆口小于20㎜时,减缓钻进速度,每前进3㎜-5㎜,暂停操作,使用清理设备对检测通道内的灌浆料碎屑和粉末进行清理,观察钻进情况,直至检测孔道贯穿;Step 3) When the distance from the grout outlet of the sleeve is less than 20 mm, slow down the drilling speed, stop the operation every 3 mm-5 mm, and use the cleaning equipment to clean the grouting debris and powder in the detection channel, and observe the drilling speed. progress until the detection hole penetrates;
步骤4)将三维立体测量内窥镜的侧视测量镜头从检测孔道送入套筒内腔往下观测,测出灌浆缺陷区的长度,再根据灌浆缺陷区的长度换算得到灌浆饱满度。Step 4) Send the side-view measurement lens of the three-dimensional measurement endoscope from the detection hole into the inner cavity of the sleeve to observe downwards, measure the length of the grouting defect area, and then calculate the grouting fullness according to the length of the grouting defect area.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明通过沿着出浆孔道发射超声波并在发射点接收超声回波的方式,在套筒灌浆不饱满的工况下,将超声波传播路径中的介质环境精简为单一的灌浆料,根据回波信号的位置及强弱来判断灌浆饱满性,不受预制构件内其他介质的干扰,使超声波法检测灌浆饱满性从不可能变为可能。1. The present invention simplifies the medium environment in the ultrasonic propagation path into a single grouting material under the condition that the sleeve grouting is not full by transmitting ultrasonic waves along the grout outlet channel and receiving ultrasonic echoes at the emitting point. The position and strength of the echo signal can be used to judge the fullness of grouting, without the interference of other media in the prefabricated components, making it possible to detect the fullness of grouting by ultrasonic method.
2、本发明的检测方法不受预制构件空间位置、套筒布置方式的限制,只要有单侧的操作面,即可进行检测,解决了外墙难以检测的困扰,且检测速度快、效率高;2. The detection method of the present invention is not limited by the spatial position of the prefabricated components and the arrangement of the sleeves. As long as there is a single-side operation surface, the detection can be carried out, which solves the problem that the external wall is difficult to detect, and the detection speed is fast and the efficiency is high. ;
3、本发明的检测方法是一种无损检测方法,对构件连接部位不会造成损害,且出浆口封堵塞可兼做超声检测面的成型模具,不会增加任何检测成本。3. The detection method of the present invention is a non-destructive detection method, which will not cause damage to the connecting parts of the components, and the plugging of the slurry outlet can also be used as a forming mold for the ultrasonic detection surface, without any increase in detection costs.
附图说明Description of drawings
图1是本发明钢筋套筒灌浆连接的结构示意图;Fig. 1 is the structural representation of steel bar sleeve grouting connection of the present invention;
图2是本发明灌浆饱满状态超声检测示意图;Fig. 2 is a schematic diagram of the ultrasonic detection of the full state of grouting in the present invention;
图3是本发明灌浆不饱满状态超声检测示意图;Fig. 3 is a schematic diagram of the ultrasonic detection of the grouting insufficiency state of the present invention;
图4是本发明超声换能器空测时的A扫波形图;Fig. 4 is the A-sweep wave form diagram when the ultrasonic transducer of the present invention is air-tested;
图5是本发明在灌浆不饱满时超声换能器测试的A扫波形图;Fig. 5 is the A-sweep waveform diagram of the ultrasonic transducer test of the present invention when the grouting is not full;
图6是本发明在灌浆饱满时超声换能器测试的A扫波形图。Fig. 6 is an A-scan waveform diagram of the ultrasonic transducer test of the present invention when the grout is full.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好地理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and implement it, but the examples given are not intended to limit the present invention.
图1给出了钢筋套筒灌浆连接的结构示意图,包括预制构件1,预埋在预制构件内的套筒2,套筒的上下端分别插入上部钢筋和下部钢筋,在套筒出浆口3及预制构件表面出浆口4之间设置有出浆孔道5,在套筒灌浆口6及预制构件表面灌浆口7之间设置有灌浆孔道8,进行灌浆连接时,通过灌浆孔道8灌入高强度无收缩灌浆料9,待定灌浆料从出浆孔道流出后停止灌浆,灌浆料凝结硬化后实现上部钢筋和下部钢筋的连接,套筒内灌浆料的饱满程度关系到上部钢筋和下部钢筋的连接强度;在本申请中,出浆孔道内靠近预制构件表面一侧的灌浆料端面即为超声检测面10。Figure 1 shows the structural schematic diagram of the grouting connection of the steel bar sleeve, including the prefabricated component 1, the sleeve 2 embedded in the prefabricated component, the upper and lower ends of the sleeve are respectively inserted into the upper steel bar and the lower steel bar, and the grout outlet 3 of the sleeve A grouting channel 5 is provided between the grouting port 4 on the surface of the prefabricated component, and a grouting channel 8 is provided between the sleeve grouting port 6 and the grouting port 7 on the surface of the prefabricated component. Strength non-shrinkage grouting material 9, stop grouting after the grouting material flows out from the grouting hole to be determined, and realize the connection between the upper steel bar and the lower steel bar after the grouting material solidifies and hardens, and the fullness of the grouting material in the sleeve is related to the connection between the upper steel bar and the lower steel bar Intensity; in this application, the end surface of the grouting material in the grout outlet channel close to the surface of the prefabricated component is the ultrasonic testing surface 10 .
参照图2和图3所示,本发明的沿着出浆孔道单侧超声法检测套筒灌浆饱满性的方法的一实施例,将出浆孔道内靠近预制构件表面一侧的灌浆料端面设置成超声检测面,超声检测面具有平整的表面,便于超声换能器端部的抵接,以使得采用耦合剂后超声波能有效穿入灌浆料;其中,出浆孔道与超声检测面垂直设置,通过保持垂直的角度,使得超声换能器发出的超声波是沿着出浆孔道的轴向进行发送,从而保证超声波的回波也能够轴向回传;Referring to Fig. 2 and Fig. 3, an embodiment of the method of the present invention for detecting the fullness of sleeve grouting by unilateral ultrasonic method along the grouting channel, the end surface of the grouting material on the side close to the surface of the prefabricated component in the grouting channel is set The ultrasonic detection surface has a flat surface, which is convenient for the abutment of the end of the ultrasonic transducer, so that the ultrasonic wave can effectively penetrate the grout after the coupling agent is used; wherein, the grout outlet channel is vertical to the ultrasonic detection surface, By maintaining a vertical angle, the ultrasonic wave emitted by the ultrasonic transducer is sent along the axial direction of the slurry outlet, so as to ensure that the echo of the ultrasonic wave can also be transmitted axially;
在检测前,一般套筒中的灌浆料凝结硬化且达到一定强度需要大于等于3天,保证超声波在灌浆料内传播的速度接近参考声速v,参考声速v约为4000m/s。Before testing, it usually takes at least 3 days for the grouting material in the sleeve to solidify and harden to reach a certain strength, so as to ensure that the speed of ultrasonic waves propagating in the grouting material is close to the reference sound velocity v, which is about 4000m/s.
具体的,包含以下检测步骤:Specifically, the following detection steps are included:
先在超声检测面上布置超声换能器11,超声换能器具有发射和接收功能,即在超声检测面上能够同时激发超声波和接收超声波;First arrange the ultrasonic transducer 11 on the ultrasonic detection surface, the ultrasonic transducer has the functions of transmitting and receiving, that is, it can simultaneously stimulate ultrasonic waves and receive ultrasonic waves on the ultrasonic detection surface;
超声换能器激发超声波后,超声波沿着出浆孔道向预制构件背面传播,当套筒灌浆饱满时,在超声波的传播路径范围内无空腔区,超声波在预制构件背面12发生反射,当套筒灌浆不饱满时,在超声波的传播路径范围内有空腔区13,超声波在出浆孔道内靠近套筒一侧的灌浆料缺损端部14发生散射;超声换能器接收超声波的回波信号;After the ultrasonic transducer excites the ultrasonic wave, the ultrasonic wave propagates along the grout channel to the back of the prefabricated component. When the sleeve is filled with grout, there is no cavity within the range of the ultrasonic propagation path, and the ultrasonic wave is reflected on the back 12 of the prefabricated component. When the grouting of the barrel is not full, there is a cavity area 13 within the propagation path of the ultrasonic wave, and the ultrasonic wave is scattered at the grouting material defect end 14 near the sleeve side in the grout outlet channel; the ultrasonic transducer receives the echo signal of the ultrasonic wave ;
根据出浆孔道对应的区域范围内是否有明显的回波信号来判断灌浆饱满性;其中,当套筒灌浆不饱满时,超声波只能在出浆孔道内灌浆料靠近套筒内腔一侧的末端面处发生散射,会产生明显的回波信号;当套筒灌浆饱满时,灌浆超声波在向预制构件背面传播及经预制构件背面反射回到超声检测面的过程中,超声测距较长加之传播途中经灌浆料与钢筋界面、灌浆料与套筒交界面、套筒与混凝土界面发生多次散射与反射,超声波的能量衰减导致回波信号会比较弱。因此对回波信号的判断能够确定灌浆饱满性。The fullness of the grouting can be judged according to whether there is an obvious echo signal in the area corresponding to the grouting hole; among them, when the grouting of the sleeve is not full, the ultrasonic wave can only be used in the grouting hole on the side of the grouting material close to the inner cavity of the sleeve Scattering occurs at the end surface, which will produce obvious echo signals; when the grouting sleeve is full, the grouting ultrasonic waves propagate to the back of the prefabricated component and reflect back to the ultrasonic detection surface through the back of the prefabricated component. During propagation, multiple scattering and reflections occur at the interface between the grouting material and the steel bar, the interface between the grouting material and the sleeve, and the interface between the sleeve and the concrete, and the energy attenuation of the ultrasonic wave will cause the echo signal to be relatively weak. Therefore, the judgment of the echo signal can determine the fullness of grouting.
其中,回波信号的明显程度包括该回波信号的振幅大小,当检测时在出浆孔道对应的区域范围内,出现明显的回波信号,且回波信号的振幅超过空测时该位置噪声幅度的2倍时,即判定超声波在出浆孔道内靠近套筒一侧的灌浆料缺损端部发生散射,由此得到灌浆不饱满的结论。Among them, the obvious degree of the echo signal includes the amplitude of the echo signal. When detecting, in the area corresponding to the slurry outlet, there is an obvious echo signal, and the amplitude of the echo signal exceeds the position noise during the aerial measurement. When the amplitude is 2 times, it is determined that the ultrasonic waves are scattered at the end of the grouting material defect on the side of the sleeve in the grouting channel, and thus the conclusion that the grouting is not full is obtained.
以200㎜厚的预制剪力墙,某品牌GTZQ416型号的套筒为例,套筒半径为24㎜,套筒在预制构件内成梅花桩布置,出浆孔道与预制构件表面垂直设置,所测套筒位于超声检测面一侧的预制构件正面的远端,套筒中心线距离预制构件背面的垂直距离55㎜。Taking a prefabricated shear wall with a thickness of 200mm, and a certain brand of GTZQ416 sleeve as an example, the radius of the sleeve is 24mm, and the sleeve is arranged as a plum blossom pile in the prefabricated component. The sleeve is located at the far end of the front of the prefabricated component on the side of the ultrasonic testing surface, and the vertical distance between the centerline of the sleeve and the back of the prefabricated component is 55 mm.
回波信号主要通过波形显示屏进行显示,波形显示屏的声时坐标轴上出浆孔道对应的区域范围由如下步骤确定:The echo signal is mainly displayed through the waveform display screen, and the area corresponding to the pulp outlet channel on the acoustic-time coordinate axis of the waveform display screen is determined by the following steps:
根据套筒在预制构件内的埋设位置,可计算得到出浆孔道的长度L1=200-55-24=121㎜,超声检测面距离预制构件表面的垂直距离L2经测量为11㎜,则套筒灌浆不饱满时出浆孔道内浆体的临界长度L=L1-L2=121-11=110㎜,超声波在灌浆料中传播的参考声速v=4000m/s,通常情况下声速变化系数β的取值范围为0.9-1.1,当β取其变化范围内的最小值βmin=0.9时,对应的声速最低,超声波往返临界长度下的浆体所需的最大声时tmax=2L/(βmin·v)=(2×0.11)/(0.9×4000)·106=61μs,波形显示屏的声时坐标轴上噪声区起点至61μs即为出浆孔道对应的区域范围。According to the embedding position of the sleeve in the prefabricated component, the length L 1 of the grout channel can be calculated = 200-55-24 = 121mm, and the vertical distance L 2 between the ultrasonic testing surface and the surface of the prefabricated component is measured as 11mm, then When the sleeve grouting is not full, the critical length of the slurry in the grouting channel L = L 1 -L 2 = 121-11 = 110㎜, the reference sound velocity of ultrasonic waves propagating in the grouting material v = 4000m/s, usually the sound velocity changes The value range of the coefficient β is 0.9-1.1. When β takes the minimum value within its variation range β min =0.9, the corresponding sound velocity is the lowest, and the maximum sound time t max required for the ultrasonic wave to go back and forth to the slurry under the critical length is 2L /(β min v)=(2×0.11)/(0.9×4000)·10 6 =61μs, the starting point of the noise area on the acoustic time coordinate axis of the waveform display screen to 61μs is the area corresponding to the slurry outlet.
其中,参照图4所示,为超声换能器空测时的A扫波形,可以清楚的看到波形的波动幅度很小,且相对稳定。参照图5所示,可以看到出浆孔道对应的区域范围内在声时坐标轴上33μs位置出现了明显的回波信号,且回波信号的幅度超过空测时该位置噪声幅度的2倍,因此判定为灌浆不饱满。进一步,可以根据超声波在灌浆料中传播的参考声速计算出套筒灌浆不饱满时出浆孔道内浆体的实际长度L3,L3=(4000×33·10-6)/2=0.066m,即出浆孔道内浆体的实际长度约为66mm,小于套筒灌浆不饱满时出浆孔道内浆体的临界长度110mm,说明当套筒内灌浆料发生漏浆而不饱满时,出浆孔道内的灌浆料也会部分回流至套筒内腔。Among them, referring to FIG. 4 , it is the A-scan waveform during the air measurement of the ultrasonic transducer, and it can be clearly seen that the fluctuation range of the waveform is small and relatively stable. Referring to Fig. 5, it can be seen that in the area corresponding to the slurry outlet channel, there is an obvious echo signal at the position of 33 μs on the acoustic time coordinate axis, and the amplitude of the echo signal exceeds twice the noise amplitude at this position during the air measurement. Therefore, it is judged that the grouting is not full. Further, the actual length L 3 of the grout in the grouting channel when the sleeve grouting is not full can be calculated according to the reference sound velocity of ultrasonic waves propagating in the grouting material, L 3 =(4000×33·10 -6 )/2=0.066m , that is, the actual length of the slurry in the grouting channel is about 66 mm, which is less than the critical length of 110 mm in the grouting channel when the sleeve grouting is not full, indicating that when the grouting material in the sleeve leaks and is not full, the grouting The grout in the tunnel will also partially flow back into the inner cavity of the sleeve.
参照图6所示,出浆孔道对应的区域范围内未出现明显的回波信号,且其他区域(声时坐标轴上61μs右侧区域)也未发现明显的回波信号出现,因此判定为灌浆饱满,并由此说明当灌浆饱满时,超声波在向预制构件背面传播及经预制构件背面反射回到超声检测面的过程中,超声测距较长加之传播途中经灌浆料与钢筋界面、灌浆料与套筒交界面、套筒与混凝土界面发生多次散射与反射,超声波的能量衰减导致回波信号比较弱。Referring to Figure 6, there is no obvious echo signal in the area corresponding to the grout outlet, and no obvious echo signal is found in other areas (the area on the right side of 61 μs on the acoustic time coordinate axis), so it is judged as grouting It is full, which shows that when the grouting is full, the ultrasonic wave is transmitted to the back of the prefabricated component and reflected back to the ultrasonic detection surface through the back of the prefabricated component. Multiple scattering and reflections occur at the interface with the sleeve, and at the interface between the sleeve and the concrete, and the energy attenuation of the ultrasonic wave leads to relatively weak echo signals.
在一实施例中,在制作超声检测面前,先将出浆孔道与预制构件表面相对位置调节垂直,出浆孔道由PVC硬直管制备形成,在预制构件制作过程中,通过在套筒上方增设出浆孔道定位模具,出浆孔道定位模具定位PVC硬直管,将出浆孔道与预制构件表面垂直校准。In one embodiment, before making the ultrasonic inspection, first adjust the relative position of the slurry outlet channel to the surface of the prefabricated component to be vertical. The slurry outlet channel is made of PVC hard straight pipe. The slurry channel positioning mold, the slurry outlet channel positioning mold positions the PVC hard straight pipe, and aligns the slurry outlet channel vertically with the surface of the prefabricated component.
主要的,超声检测面位于预制构件表面出浆口的内侧,平整的超声检测面通过以下方式获得:灌浆结束前,在预制构件表面的出浆口通过封堵塞进行封堵,封堵塞位于塞入端一侧的表面应为平面,封堵塞为形成平整超声检测面的模具,封堵塞的平面与灌浆料抵接,待灌浆料凝结硬化形成所需的超声检测面。Mainly, the ultrasonic testing surface is located on the inner side of the grout outlet on the surface of the prefabricated component, and a flat ultrasonic testing surface is obtained by the following method: before the grouting is completed, the grout outlet on the surface of the prefabricated component is blocked by a plug, and the plug is located in the The surface on one side of the end should be flat, and the plug is a mold that forms a flat ultrasonic testing surface. The plane of the plug is in contact with the grouting material, and the required ultrasonic testing surface is formed after the grouting material solidifies and hardens.
由于超声检测面位于预制构件表面出浆口的内侧,且出浆孔道的内径一般较小,因此对超声换能器的参数做出限定,其直径小于等于15㎜,长度大于等于10㎜,频率小于等于1MHz,以满足常规套筒型号的检测需要。Since the ultrasonic detection surface is located inside the slurry outlet on the surface of the prefabricated component, and the inner diameter of the slurry outlet channel is generally small, the parameters of the ultrasonic transducer are limited, its diameter is less than or equal to 15mm, the length is greater than or equal to 10mm, and the frequency Less than or equal to 1MHz to meet the detection needs of conventional sleeve models.
在一实施例中,当判定灌浆不饱满时,可以采用三维立体测量内窥镜进行灌浆饱满度定量检验,步骤如下:In one embodiment, when it is determined that the grouting is not full, a three-dimensional measurement endoscope can be used to perform a quantitative inspection of the fullness of the grouting, and the steps are as follows:
使用钻孔设备顺着出浆孔道进行钻孔,制作检测孔道;Use drilling equipment to drill holes along the slurry outlet channel to make a detection channel;
先进行粗钻,每钻孔前进20㎜-30㎜时,暂停操作,使用清理设备对检测孔道内的灌浆料碎屑和粉末进行清理;Rough drilling is carried out first, and when each drilling advances 20mm-30mm, the operation is suspended, and the cleaning equipment is used to clean the grouting material debris and powder in the inspection channel;
当距离套筒出浆口小于20㎜时,进行精钻,减缓钻进速度,每钻孔前进3㎜-5㎜时,暂停操作,使用清理设备对检测通道内的灌浆料碎屑和粉末进行清理,观察钻进情况,直至检测孔道贯穿;通过精钻的方式能够避免粗钻情况下大量灌浆料碎屑和粉末进入套筒空腔区内,从而对后续灌浆饱满度定量检测造成困难;When the distance from the grout outlet of the sleeve is less than 20mm, perform fine drilling and slow down the drilling speed. When each drilling hole advances 3mm-5mm, stop the operation and use cleaning equipment to check the grouting debris and powder in the detection channel. Clean up and observe the drilling situation until the hole is penetrated; through fine drilling, a large amount of grouting debris and powder can be prevented from entering the sleeve cavity area under rough drilling, which will cause difficulties in the subsequent quantitative detection of grouting fullness;
钻孔结束后,将三维立体测量内窥镜的侧视测量镜头从检测孔道送入套筒内腔往下观测,测出灌浆缺陷区的长度,再根据灌浆缺陷区的长度换算得到灌浆饱满度。After the drilling is completed, send the side-view measurement lens of the three-dimensional measurement endoscope into the inner cavity of the sleeve from the detection hole to observe downwards, measure the length of the grouting defect area, and then calculate the grouting fullness according to the length of the grouting defect area .
以上实施例仅是为充分说明本发明而所举的较佳的实施例,本发明的保护范围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或变换,均在本发明的保护范围之内。本发明的保护范围以权利要求书为准。The above embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present invention are all within the protection scope of the present invention. The protection scope of the present invention shall be determined by the claims.
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PCT/CN2019/121539 WO2020119468A1 (en) | 2018-12-14 | 2019-11-28 | Method for detecting grout plumpness of sleeve cylinder with single-sided ultrasound detection along grout outlet channel |
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CN109632948B (en) * | 2018-12-14 | 2019-11-26 | 昆山市建设工程质量检测中心 | A method of along pulp duct unilateral side ultrasound checking sleeve grouting full weight |
CN113702504B (en) * | 2020-07-28 | 2023-06-20 | 广州建筑产业研究院有限公司 | Sleeve grouting fullness detection method and computer equipment |
CN112098514B (en) * | 2020-09-15 | 2021-06-18 | 交通运输部公路科学研究所 | Method for Quantitatively Judging Prestressed Pipeline Grouting Based on Three Levels of Point-Line Body |
CN113219056B (en) * | 2021-05-06 | 2024-08-09 | 昆山匹希通检测科技有限公司 | Ultrasonic detection method for grouting plumpness of sleeve of assembled concrete structure |
CN113092590B (en) * | 2021-05-17 | 2024-05-14 | 中国人民解放军63653部队 | Non-free face cement plug dry shrinkage measuring method |
CN113504135B (en) * | 2021-06-24 | 2022-04-05 | 昆山市建设工程质量检测中心 | Method for judging whether the grouting material in the grouting hole of the sleeve slips when it is impacted |
CN113589295A (en) * | 2021-07-29 | 2021-11-02 | 浙江大学 | Grouting sleeve monitoring device based on acoustic ranging and using method |
CN114856201B (en) * | 2022-06-02 | 2023-09-29 | 昆山市建设工程质量检测中心 | Preparation method of grouting hole channel for repairing sleeve grouting defect |
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