CN109630856A - A kind of oil equipment self-circulation lubricating cooling system - Google Patents
A kind of oil equipment self-circulation lubricating cooling system Download PDFInfo
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- CN109630856A CN109630856A CN201811354022.2A CN201811354022A CN109630856A CN 109630856 A CN109630856 A CN 109630856A CN 201811354022 A CN201811354022 A CN 201811354022A CN 109630856 A CN109630856 A CN 109630856A
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- Prior art keywords
- oil
- subsystem
- water
- cooling
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N39/00—Arrangements for conditioning of lubricants in the lubricating system
- F16N39/02—Arrangements for conditioning of lubricants in the lubricating system by cooling
Abstract
The invention discloses a kind of oil equipment self-circulation lubricating cooling systems, including oil supply subsystem, cooling subsystem, lubrication subsystem, self-loopa subsystem, the oil supply subsystem, cooling subsystem, lubrication subsystem form lubrication oil circulation circuit, the self-loopa subsystem is connect with cooling subsystem, the self-loopa subsystem includes cooling water tank, heating water tank, water pump, the cooling water tank, heating water tank are in parallel with the water inlet of water pump, and connect by water pump with cooling subsystem, form water route circuit.The present invention is by being respectively set cooling water tank and heating water tank in self-loopa subsystem, under high temperature or worst cold case, the mode of heating and cooling can be taken lubricating oil, guarantee that lubricating oil is in optimal oil temperature, guarantee the normal operation of equipment, while the cooling water in self-loopa subsystem is recycled, and the consumption of recirculated water is greatly reduced, convenient for using in the place of moisturizing difficulty, live capital construction requirement is reduced.
Description
Technical field
The invention belongs to lubricating and cooling system field more particularly to a kind of oil equipment self-circulation lubricating cooling systems.
Background technique
Petroleum industry device distribution range is wide, many kinds of, equipment operating environment is severe, this all proposes equipment lubrication
Higher requirement.The lubrication of equipment has many times directly influenced the bearing capacity and service condition of machinery equipment.Previous
Lubrication System Design is too simple, mating more demanding to environment and scene, not applicable to the limited occasion of many field conditions.
For example, application No. is 201521071097.1 Chinese patents to disclose a kind of lubricating system suitable for power end of fracturing pump,
Mainly by hydraulic oil container, hydraulic oil pump, safety valve I, hydraulic oil-returning filter, hydraulic motor, grease pump, oil absorption filter,
Safety valve II, tubular filter, temperature-conserving valve, safety valve III, radiator, pressure sensor, safety valve IV, fracturing pump, temperature pass
Sensor, grease-box composition, in worst cold case, lubricating oil viscosity is larger, and motor load is big, in worst hot case, lubricating oil
Viscosity is small, and motor load is small, and under different operating conditions, which can not be adjusted according to different operating conditions, causes in warm operating condition,
The big influence electrical machinery life of motor load.
Summary of the invention
In order to solve the above technical problems, can be solved the present invention provides a kind of oil equipment self-circulation lubricating cooling system
Certainly the problem of prior art bad adaptability.
The present invention is achieved by the following technical programs.
A kind of oil equipment self-circulation lubricating cooling system provided by the invention, including oil supply subsystem, cooling subsystem,
Lubrication subsystem, self-loopa subsystem, the oil supply subsystem, cooling subsystem, lubrication subsystem composition lubrication oil circulation are returned
Road, the self-loopa subsystem are connect with cooling subsystem, and the self-loopa subsystem includes cooling water tank, heating water tank, water
Pump, the cooling water tank, heating water tank are in parallel with the water inlet of water pump, and are connect by water pump with cooling subsystem, form water
Road circuit.
The lubrication subsystem includes flow switch and oil site, and cooling subsystem is connected by flow switch and oil site
It connects, oil site is also connect with oil supply subsystem.
The cooling subsystem includes oil-water- to-water heat exchanger, water-water heat exchanger, thermostat valve, thermostat valve side oil outlet
It is connect by oil-water- to-water heat exchanger with flow switch, other side oil outlet is directly connect with flow switch, oil-water- to-water heat exchanger, water-
Water- to-water heat exchanger is parallel with one another, and forms water route circuit with self-loopa subsystem.
The oil supply subsystem includes fuel tank, coarse filter, oil pump, fine filter, overflow valve, described oil pump one end channel
Coarse filter is connect with fuel tank, and the other end is connect by fine filter with thermostat valve, and described overflow valve one end is connect with oil pump, separately
One end is connect with fuel tank, and oil site is connect by pipeline with fuel tank.
Cooler, spray thrower, blower are equipped in the cooling water tank, the cooler, spray thrower pass through solenoid valve respectively
It is connect with cooling subsystem, blower, cooler, spray thrower are installed in cooling water tank, and assembling is above cooler, wind
Downward, spray thrower is mounted below cooler the air-out direction of machine, and spray thrower sprays direction upward.
Having heaters is all provided in the heating water tank and fuel tank.
The oil pump is equipped with variable-frequency motor.
The water inlet that the cooling water tank and heating water tank pass through solenoid valve and water pump respectively connects, and cooling water tank and plus
Boiler passes through solenoid valve respectively and connect with cooling subsystem.
The beneficial effects of the present invention are: by the way that cooling water tank and heating water tank is respectively set in self-loopa subsystem,
Under high temperature or worst cold case, the mode of heating and cooling can be taken lubricating oil, guarantees that lubricating oil is in optimal oil temperature, protects
The normal operation of equipment is demonstrate,proved, while the cooling water in self-loopa subsystem is recycled, and recirculated water is greatly reduced
Consumption reduces live capital construction requirement convenient for using in the place of moisturizing difficulty.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention;
In figure: 1- oil supply subsystem, 2- cooling subsystem, 3- lubrication subsystem, 4- self-loopa subsystem, 5- cooling water
Case, 6- heating water tank, 7- water pump, 8- flow switch, 9- oil site, 10- oil-water- to-water heat exchanger, 11- water-water heat exchanger, 12- temperature
Control valve, 13- fuel tank, 14- coarse filter, 15- oil pump, 16- fine filter, 17- overflow valve, 18- cooler, 19- spray thrower,
20- blower, 21- heater, 22- solenoid valve.
Specific embodiment
Be described further below technical solution of the present invention, but claimed range be not limited to it is described.
As shown in Figure 1, a kind of oil equipment self-circulation lubricating cooling system, including oil supply subsystem 1, cooling subsystem 2,
Lubrication subsystem 3, self-loopa subsystem 4, the oil supply subsystem 1, cooling subsystem 2, lubrication subsystem 3 form lubricating oil and follow
Loop back path, the self-loopa subsystem 4 are connect with cooling subsystem 2, and the self-loopa subsystem 4 includes cooling water tank 5, heating
Water tank 6, water pump 7, the cooling water tank 5, heating water tank 6 are in parallel with the water inlet of water pump 7, and pass through water pump 7 and cooling subsystem
2 connection of system, forms water route circuit.
This system is divided into low temperature (less than 25 DEG C) and high temperature (being greater than 40 DEG C) two kinds of operating conditions of starting, (is less than under worst cold case
25 DEG C), since lubricating oil viscosity is larger, the load of oil pump 15 is big, and the starting of oil pump 15 needs that the slow-speed of revolution is kept to run, at this point, opening
Low-temperature signal is fed back to control centre by the variable-frequency motor on dynamic oil pump 15, temperature sensor, and control centre controls variable-frequency motor
Low-power output is kept, thermostat valve 12 adjusts the flow of two sides oil outlet, and oil liquid is made to pass through oil-water- to-water heat exchanger 10, and oil liquid is logical
When crossing oil-water- to-water heat exchanger 10, the heater 21 in heating water tank 6 works, the water in heating water tank, and is sent by water pump 7 to oil-
In water- to-water heat exchanger 10, persistently oil liquid is heated, until oil liquid temperature is between 25 DEG C~40 DEG C.Oil pump 15 is defeated at this time
Power is gradually increased out, and thermostat valve 12 adjusts the flow of two sides oil outlet according to oil liquid temperature, is gradually decreased oil liquid and is flowed through oil-
The flow of water- to-water heat exchanger 10, until the oil liquid flow in oil-water- to-water heat exchanger 10 is zero, oil liquid passes through direct after thermostat valve 12 at this time
Oil site 9 is flowed to, and the heater 21 in heating water tank 6 stops working, water pump 7 also stops working, and oil liquid, which relies on, to be flowed over
Phase mutual friction and the running heat of equipment in journey keep oil temperature.
Under worst hot case (be greater than 40 DEG C), since lubricating oil viscosity is smaller, oil pump 15 loads small, and oil pump 15 can be kept just
Normal revolving speed starting operation.At this point, the variable-frequency motor on starting oil pump 15, temperature sensor feed back to high temperature signal in control
The heart, control centre control variable-frequency motor and keep normal power output, and thermostat valve 12 adjusts the flow of two sides oil outlet, keeps oil liquid equal
By oil-water- to-water heat exchanger 10, when oil liquid passes through oil-water- to-water heat exchanger 10, blower 20 works, will be in cooling water tank 5 by water pump
Water is sent into oil-water- to-water heat exchanger 10, persistently carries out cooling to oil liquid until oil liquid temperature is between 25 DEG C~40 DEG C, then warm
Valve 12 is controlled according to oil liquid temperature, the flow of two sides oil outlet is adjusted, gradually decreases the flow that oil liquid flows through oil-water- to-water heat exchanger 10,
Until the oil liquid flow in oil-water- to-water heat exchanger 10 is zero, blower 20 and water pump 7 stop working, to save electric energy.
Cooling water in self-loopa subsystem 4 is recycled, and the consumption of recirculated water is greatly reduced, and is convenient for
The place of moisturizing difficulty uses, and reduces live capital construction requirement.
The lubrication subsystem 3 includes flow switch 8 and oil site 9, and cooling subsystem 2 passes through flow switch 8 and lubrication
9 connection of point, oil site 9 are also connect with oil supply subsystem 1, and the more equipment requirement of flow switch 8 adjusts the oil liquid of each oil site 9
Ratio not only achievees the effect that lubrication, but also reduces oil liquid dosage.
The cooling subsystem 2 includes oil-water- to-water heat exchanger 10, water-water heat exchanger 11, thermostat valve 12, the thermostat valve 12
Side oil outlet is connect by oil-water- to-water heat exchanger 10 with flow switch 8, and other side oil outlet is directly connect with flow switch 8,
Oil-water- to-water heat exchanger 10, water-water heat exchanger 11 are parallel with one another, and form water route circuit, water-water heat exchanger with self-loopa subsystem 4
11 also connect with motor water cooling system, for the cooling of motor, the motor in system are made to keep being suitble to temperature, 12 basis of thermostat valve
Oil liquid temperature, adjust two sides oil outlet flow, control oil-water- to-water heat exchanger 10, in oil liquid flow, to control the heating of oil liquid
Or cooling rate, improve the ability of the different operating conditions of adaptation of equipment.
The oil supply subsystem 1 includes fuel tank 13, coarse filter 14, oil pump 15, fine filter 16, overflow valve 17, described
15 one end channel coarse filter 14 of oil pump is connect with fuel tank 13, and the other end is connect by fine filter 16 with thermostat valve 12, described
17 one end of overflow valve is connect with oil pump 15, and the other end is connect with fuel tank 13, and oil site 9 is connect by pipeline with fuel tank 13, oil pump
15 according to different operating conditions, using different starting revolving speeds, and by coarse filter 14 and fine filter 16 to the impurity in oil liquid
Be filtered, guarantee the normal operation of equipment, by oil pump 15 provide power, send oil liquid to oil site 9, to oil equipment into
Row lubricates, and after the completion of lubrication, oil liquid is back in fuel tank 13 by pipeline, is recycled.
Cooler 18, spray thrower 19, blower 20 are equipped in the cooling water tank 5, the cooler 18, spray thrower 19 are distinguished
It is connect by solenoid valve 22 with cooling subsystem 2, blower 20, cooler 18, spray thrower 19 are installed in cooling water tank 5, wind
Machine 20 is mounted on 18 top of cooler, and downward, spray thrower 19 is mounted on 18 lower section of cooler, spray thrower to the air-out direction of blower 20
Upward, under the drive of blower 20, air-flow is blown on cooler 18, and cooling water is sprayed on cooling by spray thrower in 19 spray directions
On device 18, by blowing for air-flow, accelerate the volatilization of cooling water, reduced the temperature of cooling water, guarantees under high temperature environment, it is cold
But water can cool down to oil liquid.
It is all provided with having heaters 21 in the heating water tank 6 and fuel tank 13, heating water can be separately added by heater 21
The oil liquid in water and fuel tank 13 in case 6, passes through the cooperation of multiple heaters 21, it is ensured that under worst cold case, oil temperature can
To be maintained at optimum range.
The oil pump 15 is equipped with variable-frequency motor, is adjusted downward to starting revolving speed in different operating conditions convenient for oil pump 15.
The cooling water tank 5 and heating water tank 6 are connect by solenoid valve 22 with the water inlet of water pump 7 respectively, and cooling water
Case 5 and heating water tank 6 are connect by solenoid valve 22 with cooling subsystem 2 respectively, by the cooperation of different solenoid valves, in high temperature work
Cooling water tank 5 is connect with water pump 7 when condition, and in worst cold case, heating water tank 6 is connect with water pump 7, allows this system in difference
It works under operating condition, has met the lubrication needs that petroleum is equipped with.
Claims (8)
1. a kind of oil equipment self-circulation lubricating cooling system, it is characterised in that: including oil supply subsystem (1), cooling subsystem
(2), lubrication subsystem (3), self-loopa subsystem (4), the oil supply subsystem (1), cooling subsystem (2), lubrication subsystem
(3) lubrication oil circulation circuit is formed;The self-loopa subsystem (4) connect with cooling subsystem (2);The self-loopa subsystem
It (4) include cooling water tank (5), heating water tank (6), water pump (7), the cooling water tank (5), heating water tank (6) and water pump (7)
Water inlet is in parallel, and is connect by water pump (7) with cooling subsystem (2), forms water route circuit.
2. a kind of oil equipment self-circulation lubricating cooling system as described in claim 1, it is characterised in that: the lubrication subsystem
System (3) includes flow switch (8) and oil site (9), and cooling subsystem (2) is connect by flow switch (8) with oil site (9),
Oil site (9) is also connect with oil supply subsystem (1).
3. a kind of oil equipment self-circulation lubricating cooling system as described in claim 1, it is characterised in that: the cooling subsystem
System (2) includes oil-water- to-water heat exchanger (10), water-water heat exchanger (11), thermostat valve (12), thermostat valve (12) side oil outlet
It is connect by oil-water- to-water heat exchanger (10) with flow switch (8), other side oil outlet is directly connect with flow switch (8), oil-water
Heat exchanger (10), water-water heat exchanger (11) are parallel with one another, and form water route circuit with self-loopa subsystem (4).
4. a kind of oil equipment self-circulation lubricating cooling system as described in claim 1, it is characterised in that: the fuel feeding subsystem
System (1) includes fuel tank (13), coarse filter (14), oil pump (15), fine filter (16), overflow valve (17), the oil pump (15)
One end channel coarse filter (14) is connect with fuel tank (13), and the other end is connect by fine filter (16) with thermostat valve (12), institute
It states overflow valve (17) one end to connect with oil pump (15), the other end is connect with fuel tank (13), and oil site (9) passes through pipeline and fuel tank
(13) it connects.
5. a kind of oil equipment self-circulation lubricating cooling system as described in claim 1, it is characterised in that: the cooling water tank
(5) cooler (18), spray thrower (19), blower (20) are equipped in, the cooler (18), spray thrower (19) pass through electromagnetism respectively
Valve (22) is connect with cooling subsystem (2), and blower (20), cooler (18), spray thrower (19) are installed in cooling water tank (5)
Interior, blower (20) is mounted on above cooler (18), and downward, spray thrower (19) is mounted on cooler to the air-out direction of blower (20)
(18) lower section, spray thrower (19) spray direction upward.
6. a kind of oil equipment self-circulation lubricating cooling system as described in claim 1, it is characterised in that: the heating water tank
(6) and in fuel tank (13) having heaters (21) are all provided with.
7. a kind of oil equipment self-circulation lubricating cooling system as described in claim 1, it is characterised in that: the oil pump (15)
It is equipped with variable-frequency motor.
8. a kind of oil equipment self-circulation lubricating cooling system as described in claim 1, it is characterised in that: the cooling water tank
(5) it is connect respectively by solenoid valve (22) with the water inlet of water pump (7) with heating water tank (6), and cooling water tank (5) and heating water
Case (6) is connect by solenoid valve (22) with cooling subsystem (2) respectively.
Priority Applications (1)
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CN201811354022.2A CN109630856B (en) | 2018-11-14 | 2018-11-14 | Self-circulation lubricating and cooling system of petroleum equipment |
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CN201811354022.2A CN109630856B (en) | 2018-11-14 | 2018-11-14 | Self-circulation lubricating and cooling system of petroleum equipment |
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CN109630856A true CN109630856A (en) | 2019-04-16 |
CN109630856B CN109630856B (en) | 2021-04-06 |
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CN201811354022.2A Active CN109630856B (en) | 2018-11-14 | 2018-11-14 | Self-circulation lubricating and cooling system of petroleum equipment |
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Cited By (2)
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CN111940113A (en) * | 2020-08-17 | 2020-11-17 | 陕西正元麟电环保产业有限公司 | Lubricating and cooling system of ultrafine fly ash production equipment |
US11920585B1 (en) * | 2022-09-01 | 2024-03-05 | EKU Power Drives Inc. | Dual loop lubrication and thermal management system for pumps |
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Cited By (4)
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CN111940113A (en) * | 2020-08-17 | 2020-11-17 | 陕西正元麟电环保产业有限公司 | Lubricating and cooling system of ultrafine fly ash production equipment |
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US11920585B1 (en) * | 2022-09-01 | 2024-03-05 | EKU Power Drives Inc. | Dual loop lubrication and thermal management system for pumps |
US20240077074A1 (en) * | 2022-09-01 | 2024-03-07 | EKU Power Drives Inc. | Dual loop lubrication and thermal management system for pumps |
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