CN109627531A - A kind of valve gasket seal not easy to crack - Google Patents

A kind of valve gasket seal not easy to crack Download PDF

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Publication number
CN109627531A
CN109627531A CN201811489174.3A CN201811489174A CN109627531A CN 109627531 A CN109627531 A CN 109627531A CN 201811489174 A CN201811489174 A CN 201811489174A CN 109627531 A CN109627531 A CN 109627531A
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Prior art keywords
parts
easy
crack
ptfe
polytetrafluoroethylene
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CN201811489174.3A
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CN109627531B (en
Inventor
姚惟秀
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Anhui Zhongster Fluid Equipment Co Ltd
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Anhui Zhongster Fluid Equipment Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L11/00Compositions of homopolymers or copolymers of chloroprene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/28Treatment by wave energy or particle radiation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/12Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08J2327/18Homopolymers or copolymers of tetrafluoroethylene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Sealing Material Composition (AREA)

Abstract

The invention discloses a kind of valve gasket seals not easy to crack, its raw material includes: 80-120 parts of neoprene by weight, 40-60 parts of butadiene rubber, β-(3,4- epoxy cyclohexyl) 1-2 parts of ethyl trimethoxy silane, 80-100 parts of packing strengthening agent, 2-4 parts of zinc oxide, 3-4 parts of polytetrafluoroethylene (PTFE) compound, 5-10 parts of plasticizer, 1.5-2.5 parts of tert-butyl hydroperoxide of degradation, 1-1.6 parts of tetramethylthiuram disulfide, 0.6-1.8 parts of trimethylol-propane trimethacrylate, 1.5-2.5 parts of antioxidant D FC-34,1-1.6 parts of anti-aging agent ODA.Polytetrafluoroethylene (PTFE) compound of degrading is prepared using following technique: by polyflon irradiation-induced degradation, air draft degasification is crushed, and is added polyethylene wax and is stirred to get degradation polytetrafluoroethylene (PTFE) compound.Valve proposed by the present invention gasket seal not easy to crack, it is not easy to crack, it is wear-resistant.

Description

A kind of valve gasket seal not easy to crack
Technical field
The present invention relates to sealing gasket for valve technical field more particularly to a kind of valve gasket seals not easy to crack.
Background technique
Valve is the control unit in fluid delivery system, has cut-off, adjusting, water conservancy diversion, prevents adverse current, pressure stabilizing, shunting Or the functions such as overflow pressure relief, valve can be used for controlling empty gas and water, steam, various corrosive medias, mud, oil product, liquid metal With the flowing of the various types fluid such as radiating medium, sealing performance is the important performance of valve, can be to liquid or gas Separated, therefore, valve using very extensive.
Currently, easily there is problem of Cracking, are easy to appear leakage, influence to seal in some valve gasket seals in the market Effect, security performance is low, affects the service life of valve.
Summary of the invention
Technical problems based on background technology, the invention proposes a kind of valve gasket seal not easy to crack, property Matter is balanced, not easy to crack, wear-resistant.
A kind of valve gasket seal not easy to crack proposed by the present invention, raw material includes: neoprene 80- by weight 120 parts, 40-60 parts of butadiene rubber, 1-2 parts of ethyl trimethoxy silane of β-(3,4- epoxy cyclohexyl), packing strengthening agent 80- It 100 parts, 2-4 parts of zinc oxide, degrades 3-4 parts of polytetrafluoroethylene (PTFE) compound, 5-10 parts of plasticizer, tert-butyl hydroperoxide 1.5- 2.5 parts, 1-1.6 parts of tetramethylthiuram disulfide, 0.6-1.8 parts of trimethylol-propane trimethacrylate, anti-aging agent 1.5-2.5 parts of DFC-34,1-1.6 parts of anti-aging agent ODA.
Preferably, packing strengthening agent includes: tossa, powdered whiting, bentonite, carbon nanotube, flyash.
Preferably, tossa, powdered whiting, bentonite, carbon nanotube, the weight ratio of flyash are 15-25:10- 20:25-35:20-40:25-45.
Preferably, plasticizer includes: dibutyl tin dilaurate, pine tar, oxidized polyethylene wax.
Preferably, dibutyl tin dilaurate, pine tar, oxidized polyethylene wax weight ratio be 2-4:1-2:2-4.
Preferably, degradation polytetrafluoroethylene (PTFE) compound is using the preparation of following technique: by polyflon irradiation-induced degradation, Air draft degasification crushes, and adds polyethylene wax and stirs to get degradation polytetrafluoroethylene (PTFE) compound.
Preferably, in the preparation process of polytetrafluoroethylene (PTFE) compound that degrades, irradiation dose 0.8-0.86MGy.
Preferably, in the preparation process of polytetrafluoroethylene (PTFE) compound that degrades, being crushed to partial size is 4-8 μm.
Preferably, in the preparation process of polytetrafluoroethylene (PTFE) compound that degrades, the weight of polyflon, polyethylene wax Than for 20-30:30-40.
The present invention uses tossa to compound with powdered whiting, bentonite, carbon nanotube, flyash as filler material, It degrades under the cooperation of polytetrafluoroethylene (PTFE) compound, mutual degree of scatter is high, and can effectively be coated on filler material surface, has Reinforcing filler is imitated in neoprene, the mixing uniformity of butadiene rubber;Polytetrafluoroethylene (PTFE) compound of degrading simultaneously cooperates Dibutyl tin dilaurate, pine tar, oxidized polyethylene wax effect, can promote the molecule interchain of neoprene, butadiene rubber Winding, mutual binding force is strong, good toughness, while using tert-butyl hydroperoxide, tetramethylthiuram disulfide, trihydroxy methyl Propane trimethyl acrylic ester collaboration vulcanization, solidification crosslinking keep the present invention not easy to crack, wear-resistant.
In degradation polytetrafluoroethylene (PTFE) compound of the invention, polytetrafluoroethylene (PTFE) is ground after irradiation-induced degradation, forms surface The molecule of active group can be wrapped in polyethylene wax surface, and since the density of polyethylene wax is low, good dispersion gathers Tetrafluoroethene can not be settled by very stable be suspended in solution system of characteristic of polyethylene wax, and polyethylene wax can be borrowed Help polytetrafluoroethylene (PTFE) that there is high rigidity, lubricating and wear-resisting and chemical inertness.
Specific embodiment
In the following, technical solution of the present invention is described in detail by specific embodiment.
Embodiment 1
A kind of valve gasket seal not easy to crack, raw material includes: neoprene 80kg, butadiene rubber 60kg, β- (3,4- epoxy cyclohexyl) ethyl trimethoxy silane 1kg, packing strengthening agent 100kg, zinc oxide 2kg, polytetrafluoroethylene (PTFE) of degrading Compound 4kg, plasticizer 5kg, tert-butyl hydroperoxide 2.5kg, tetramethylthiuram disulfide 1kg, trimethylolpropane tris Methacrylate 1.8kg, antioxidant D FC-34 1.5kg, anti-aging agent ODA 1.6kg.
Packing strengthening agent is 15 by tossa, powdered whiting, bentonite, carbon nanotube, flyash by weight: 20:25:40:25 composition.Plasticizer is 4:1:4 group by dibutyl tin dilaurate, pine tar, oxidized polyethylene wax by weight At.
Polytetrafluoroethylene (PTFE) compound of degrading is prepared using following technique: by 20kg polyflon irradiation-induced degradation, spoke It is 0.86MGy according to dosage, air draft degasification, being crushed to partial size is 4-8 μm, adds 30kg polyethylene wax stirring 65min, stirring speed Degree is 800r/min, obtains degradation polytetrafluoroethylene (PTFE) compound.
Embodiment 2
A kind of valve gasket seal not easy to crack, raw material includes: neoprene 120kg, butadiene rubber 40kg, β- (3,4- epoxy cyclohexyl) ethyl trimethoxy silane 2kg, packing strengthening agent 80kg, zinc oxide 4kg, degradation polytetrafluoroethylene (PTFE) are multiple Close object 3kg, plasticizer 10kg, tert-butyl hydroperoxide 1.5kg, tetramethylthiuram disulfide 1.6kg, trimethylolpropane tris Methacrylate 0.6kg, antioxidant D FC-34 2.5kg, anti-aging agent ODA 1kg.
Packing strengthening agent is 25 by tossa, powdered whiting, bentonite, carbon nanotube, flyash by weight: 10:35:20:45 composition.Plasticizer is 2:2:2 group by dibutyl tin dilaurate, pine tar, oxidized polyethylene wax by weight At.
Polytetrafluoroethylene (PTFE) compound of degrading is prepared using following technique: by 30kg polyflon irradiation-induced degradation, spoke It is 0.8MGy according to dosage, air draft degasification, being crushed to partial size is 4-8 μm, adds 40kg polyethylene wax stirring 45min, stirring speed Degree is 1000r/min, obtains degradation polytetrafluoroethylene (PTFE) compound.
Embodiment 3
A kind of valve gasket seal not easy to crack, raw material includes: neoprene 90kg, butadiene rubber 55kg, β- (3,4- epoxy cyclohexyl) ethyl trimethoxy silane 1.3kg, packing strengthening agent 95kg, zinc oxide 2.5kg, polytetrafluoroethyl-ne of degrading Alkene compound 3.7kg, plasticizer 6kg, tert-butyl hydroperoxide 2.2kg, tetramethylthiuram disulfide 1.2kg, trihydroxy methyl Propane trimethyl acrylic ester 1.4kg, antioxidant D FC-34 1.8kg, anti-aging agent ODA 1.4kg.
Packing strengthening agent is 18 by tossa, powdered whiting, bentonite, carbon nanotube, flyash by weight: 18:28:35:30 composition.Plasticizer is 3.5 by dibutyl tin dilaurate, pine tar, oxidized polyethylene wax by weight: 1.3:3.5 composition.
Polytetrafluoroethylene (PTFE) compound of degrading is prepared using following technique: by 22kg polyflon irradiation-induced degradation, spoke It is 0.84MGy according to dosage, air draft degasification, being crushed to partial size is 4-8 μm, adds 33kg polyethylene wax stirring 60min, stirring speed Degree is 850r/min, obtains degradation polytetrafluoroethylene (PTFE) compound.
Embodiment 4
A kind of valve gasket seal not easy to crack, raw material includes: neoprene 110kg, butadiene rubber 45kg, β- (3,4- epoxy cyclohexyl) ethyl trimethoxy silane 1.7kg, packing strengthening agent 85kg, zinc oxide 3.5kg, polytetrafluoroethyl-ne of degrading Alkene compound 3.3kg, plasticizer 8kg, tert-butyl hydroperoxide 1.8kg, tetramethylthiuram disulfide 1.4kg, trihydroxy methyl Propane trimethyl acrylic ester 1kg, antioxidant D FC-34 2.2kg, anti-aging agent ODA 1.2kg.
Packing strengthening agent is 22 by tossa, powdered whiting, bentonite, carbon nanotube, flyash by weight: 12:32:25:40 composition.Plasticizer is 2.5 by dibutyl tin dilaurate, pine tar, oxidized polyethylene wax by weight: 1.7:2.5 composition.
Polytetrafluoroethylene (PTFE) compound of degrading is prepared using following technique: by 28kg polyflon irradiation-induced degradation, spoke It is 0.82MGy according to dosage, air draft degasification, being crushed to partial size is 4-8 μm, adds 37kg polyethylene wax stirring 50min, stirring speed Degree is 950r/min, obtains degradation polytetrafluoroethylene (PTFE) compound.
Embodiment 5
A kind of valve gasket seal not easy to crack, raw material includes: neoprene 100kg, butadiene rubber 50kg, β- (3,4- epoxy cyclohexyl) ethyl trimethoxy silane 1.5kg, packing strengthening agent 90kg, zinc oxide 3kg, polytetrafluoroethylene (PTFE) of degrading Compound 3.5kg, plasticizer 7kg, tert-butyl hydroperoxide 2kg, tetramethylthiuram disulfide 1.3kg, trimethylolpropane Trimethyl acrylic ester 1.2kg, antioxidant D FC-34 2kg, anti-aging agent ODA 1.3kg.
Packing strengthening agent is 20 by tossa, powdered whiting, bentonite, carbon nanotube, flyash by weight: 15:30:30:35 composition.Plasticizer is 3:1.5:3 by dibutyl tin dilaurate, pine tar, oxidized polyethylene wax by weight Composition.
Polytetrafluoroethylene (PTFE) compound of degrading is prepared using following technique: by 25kg polyflon irradiation-induced degradation, spoke It is 0.83MGy according to dosage, air draft degasification, being crushed to partial size is 4-8 μm, adds 35kg polyethylene wax stirring 55min, stirring speed Degree is 900r/min, obtains degradation polytetrafluoroethylene (PTFE) compound.
5 gained valve of embodiment arbitrarily can be bent and be distorted with gasket seal not easy to crack, do not cracked, fully met sealing Gasket requirement (the especially resistance to torsion requirement of low temperature), impact elasticity 56%, Akron abrasion 0.55%, elongation are 468%, tensile strength 34.1MPa, elongation percentage 765%.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (9)

1. a kind of valve gasket seal not easy to crack, which is characterized in that its raw material includes: neoprene 80-120 by weight Part, 40-60 parts of butadiene rubber, 1-2 parts of ethyl trimethoxy silane of β-(3,4- epoxy cyclohexyl), packing strengthening agent 80-100 Part, it 2-4 parts of zinc oxide, degrades 3-4 parts of polytetrafluoroethylene (PTFE) compound, 5-10 parts of plasticizer, tert-butyl hydroperoxide 1.5-2.5 Part, 1-1.6 parts of tetramethylthiuram disulfide, 0.6-1.8 parts of trimethylol-propane trimethacrylate, antioxidant D FC-34 1.5-2.5 part, ODA1-1.6 parts of anti-aging agent.
2. valve gasket seal not easy to crack according to claim 1, which is characterized in that packing strengthening agent includes: jute Fiber, powdered whiting, bentonite, carbon nanotube, flyash.
3. according to claim 2 valve use gasket seal not easy to crack, which is characterized in that tossa, powdered whiting, Bentonite, carbon nanotube, the weight ratio of flyash are 15-25:10-20:25-35:20-40:25-45.
4. any one of -3 valve gasket seal not easy to crack according to claim 1, which is characterized in that plasticizer includes: Dibutyl tin dilaurate, pine tar, oxidized polyethylene wax.
5. valve gasket seal not easy to crack according to claim 4, which is characterized in that dibutyl tin dilaurate, pine Tar, oxidized polyethylene wax weight ratio be 2-4:1-2:2-4.
6. valve according to claim 4 or 5 gasket seal not easy to crack, which is characterized in that degradation polytetrafluoroethylene (PTFE) is multiple Close object to prepare using following technique: by polyflon irradiation-induced degradation, air draft degasification crushes, adds polyethylene wax and stir It mixes to obtain degradation polytetrafluoroethylene (PTFE) compound.
7. valve gasket seal not easy to crack according to claim 6, which is characterized in that degradation polytetrafluoroethylene (PTFE) compound Preparation process in, irradiation dose 0.8-0.86MGy.
8. the gasket seal not easy to crack of valve described according to claim 6 or 7, which is characterized in that degradation polytetrafluoroethylene (PTFE) is multiple In the preparation process for closing object, being crushed to partial size is 4-8 μm.
9. according to any one of claim 6-8 valve gasket seal not easy to crack, which is characterized in that degradation polytetrafluoroethyl-ne In the preparation process of alkene compound, polyflon, polyethylene wax weight ratio be 20-30:30-40.
CN201811489174.3A 2018-12-06 2018-12-06 Sealing gasket for valve without cracking easily Expired - Fee Related CN109627531B (en)

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CN201811489174.3A CN109627531B (en) 2018-12-06 2018-12-06 Sealing gasket for valve without cracking easily

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CN201811489174.3A CN109627531B (en) 2018-12-06 2018-12-06 Sealing gasket for valve without cracking easily

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CN109627531B CN109627531B (en) 2021-04-20

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101426880A (en) * 2005-03-17 2009-05-06 陶氏环球技术公司 Cap liners, closures and gaskets from multi-block polymers
CN101580606A (en) * 2009-06-08 2009-11-18 无锡市华美电缆有限公司 Cable jacket rubber and preparation method
CN102212221A (en) * 2010-04-06 2011-10-12 苏州诺升功能高分子材料有限公司 Polytetrafluoroethylene-modified polyethylene wax with core-shell structure and preparation process thereof
CN102993517A (en) * 2012-11-01 2013-03-27 安徽荣达阀门有限公司 Chloroprene rubber gasket with high abrasion resistance and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101426880A (en) * 2005-03-17 2009-05-06 陶氏环球技术公司 Cap liners, closures and gaskets from multi-block polymers
CN101580606A (en) * 2009-06-08 2009-11-18 无锡市华美电缆有限公司 Cable jacket rubber and preparation method
CN102212221A (en) * 2010-04-06 2011-10-12 苏州诺升功能高分子材料有限公司 Polytetrafluoroethylene-modified polyethylene wax with core-shell structure and preparation process thereof
CN102993517A (en) * 2012-11-01 2013-03-27 安徽荣达阀门有限公司 Chloroprene rubber gasket with high abrasion resistance and preparation method thereof

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