CN106905617A - Long-life pipeline rubber seal - Google Patents

Long-life pipeline rubber seal Download PDF

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Publication number
CN106905617A
CN106905617A CN201710116194.5A CN201710116194A CN106905617A CN 106905617 A CN106905617 A CN 106905617A CN 201710116194 A CN201710116194 A CN 201710116194A CN 106905617 A CN106905617 A CN 106905617A
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CN
China
Prior art keywords
parts
rubber seal
long
age resistor
life pipeline
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Granted
Application number
CN201710116194.5A
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Chinese (zh)
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CN106905617B (en
Inventor
蒋彦福
田丹
刘春生
谢辉
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Beijing Chengnan Rubber & Plastic Technology Research Insititute
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Beijing Chengnan Rubber & Plastic Technology Research Insititute
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Priority to CN201710116194.5A priority Critical patent/CN106905617B/en
Publication of CN106905617A publication Critical patent/CN106905617A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/02Organic and inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/14Peroxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc

Abstract

Long-life pipeline rubber seal of the invention, the rubber seal includes the following composition by mass fraction:100 150 parts of ethylene propylene diene rubber, 58 parts of zinc oxide, 12 parts of stearic acid, 0.5 4 parts of age resistor, 60 110 parts of filler, 2 15 parts of vulcanizing agent and 0.2 8 parts of vulcanization aid.Design for rubber formulation of the invention is reasonable, kneaded according to above-mentioned each component and form sizing material there is the performances such as good sealing property, good ageing-resistant performance and anti-wear performance, the long-life pipeline rubber seal developed according to said ratio reaches 102.3 on service life, and can be good at matching with ductile iron pipe uses.

Description

Long-life pipeline rubber seal
Technical field
The present invention relates to a kind of rubber compounding, and in particular to a kind of long-life pipeline sealing ring for cast iron pipe is matched somebody with somebody Side.
Background technology
T-shaped sealing ring is widely used in having for water delivery, gas transmission and other liquid also known as the effective rubber seal of spheroidal graphite cast-iron Pressure is conveyed, the preferred product as water supply industry.Rubber seal requirement, should in operating pressure and certain temperature range With good sealing property, preferable resistance to corrosion is non-aging, and anti-wear performance is good and the features such as long working life.With The development of science and technology, ductile iron pipe substantially prolongs service life, and the life-span is about 100 years or so.Match therewith Up to the present the T-shaped seal for pipe joints circle of set can reach service life most long for 70 years, so research and development are a kind of long-life T-shaped It is imperative that seal for pipe joints circle matches with ductile iron pipe.
The content of the invention
It is close it is an object of the invention to provide a kind of long-life rubber pipeline ageing-resistant, that long-life spheroidal graphite cast-iron is effective Seal.
Realize technical scheme that above-mentioned purpose of the present invention used for:
A kind of long-life pipeline rubber seal of the invention, wherein:The rubber seal includes following by mass fraction Composition:100-150 parts of ethylene propylene diene rubber, 5-8 parts of zinc oxide, 1-2 parts of stearic acid, 0.5-4 parts of age resistor, 60-110 parts of filler, 2-15 parts of vulcanizing agent and 0.2-8 parts of vulcanization aid;
A kind of long-life pipeline rubber seal of the invention, wherein:The rubber seal includes following by mass fraction Composition:150 parts of ethylene propylene diene rubber, 5-8 parts of zinc oxide, 1-2 parts of stearic acid, 0.5-2 parts of the first age resistor, 0.5-2 parts of the second age resistor, 60-80 parts of filler, 10-15 parts of vulcanizing agent and 0.2-0.5 parts of vulcanization aid, it is also Including:10-15 parts of plasticizer;
A kind of long-life pipeline rubber seal of the invention, wherein:The rubber seal includes following by mass fraction Composition:150 parts of ethylene propylene diene rubber, 8 parts of zinc oxide, 1.5 parts of stearic acid, 1.5 parts of the first age resistor, 1.5 parts The second age resistor, 70 parts of filler, 15 parts of plasticizer, 12 parts of vulcanizing agent and 0.3 part of vulcanization aid;
A kind of long-life pipeline rubber seal of the invention, wherein:The first described age resistor be 2,2,4- trimethyls- 1,2- dihyaroquinoline condensates;Second age resistor is 2-mercaptobenzimidazole;Described plasticizer is paraffin oil;Described fills out Agent is filled for carbon black;Described vulcanizing agent is cumyl peroxide, di-t-butyl peroxyhexane, benzoyl peroxide and crosses benzene first One or more in tert-butyl acrylate;Described vulcanization aid is sulphur;
A kind of long-life pipeline rubber seal of the invention, wherein:The model 4465 of the ethylene propylene diene rubber;Institute State the trade name Cabot N550 of carbon black;
A kind of long-life pipeline rubber seal of the invention, wherein:The hardness of the long-life pipeline rubber seal It is 50 durometer levels;
A kind of long-life pipeline rubber seal of the invention, wherein:The rubber seal includes following by mass fraction Composition:100 parts of ethylene propylene diene rubber, 5-8 parts of zinc oxide, 1-2 parts of stearic acid, 1-3 parts of age resistor, 80-110 parts Filler, 2-4 parts of vulcanizing agent and 4-8 parts of vulcanization aid;
A kind of long-life pipeline rubber seal of the invention, wherein:The rubber seal includes following by mass fraction Composition:100 parts of ethylene propylene diene rubber, 5 parts of zinc oxide, 1 part of stearic acid, 3 parts of age resistor, 100 parts of filler, 3.5 parts of vulcanizing agent and 5 parts of vulcanization aid;
A kind of long-life pipeline rubber seal of the invention, wherein:Described age resistor is 2,2,4- trimethyls -1,2- Dihyaroquinoline condensate;Described filler is carbon black;Described vulcanizing agent is cumyl peroxide, di-t-butyl peroxide Change one or more in hexane, benzoyl peroxide and t-butyl perbenzoate, described vulcanization aid is methacrylic acid Magnesium;
A kind of long-life pipeline rubber seal of the invention, wherein:The model 4045 of the ethylene propylene diene rubber;Institute State the trade name spray carbon black of carbon black;The hardness of the long-life pipeline rubber seal is 90 durometer levels.
Design for rubber formulation of the invention rationally, kneads according to above-mentioned each component and forms sizing material and have good sealing Can, the performance such as good ageing-resistant performance and anti-wear performance, the rubber seal developed according to said ratio can be good at Ductile iron pipe matches and uses.
Brief description of the drawings
Fig. 1 is survey report of the invention
Specific embodiment
Below by way of specific embodiment, specific embodiments of the present invention are further described in detail.
First embodiment
The long-life pipeline rubber seal of 50 durometer level of the invention is as follows according to the mass fraction:
150 parts of the ethylene propylene diene rubber of model 4465,8 parts of zinc oxide, 1.5 parts of stearic acid, the first age resistor:2,2,4- 1.5 parts of trimethyl -1,2- dihyaroquinolines condensate, the second age resistor:1.5 parts of 2-mercaptobenzimidazole, filler:Trade name It is 70 parts of carbon black, the plasticizer of Cabot N550:10 parts of paraffin oil, vulcanizing agent:Oxidation 10 parts of diisopropylbenzene (DIPB) and vulcanization aid:Sulphur 0.3 part of sulphur.
The step of preparing above-mentioned long-life pipeline rubber seal be:The first step prepares sizing material:Ethylene propylene diene rubber is thrown Enter in banbury mixing;Zinc oxide, stearic acid, the first age resistor and the second age resistor are added thereto mixing 8 minutes again, so 1/2 carbon black is added afterwards after knead uniformly, add other 1/2 carbon black addition and kneaded;Then again by paraffin oil After adding mixing uniform, vulcanizing agent and vulcanization aid are eventually adding, the dumping when temperature is more than 160 DEG C;Second step vulcanizes:Will be upper State institute
The sizing material of preparation is loaded into mould, is vulcanized on vulcanizing press, 160 DEG C of curing temperature, sulfide stress It is 10MPa, cure time is 30min.Following table A is the examining report of 50 hardness sizing materials.
Table A
Second embodiment
Its constituent of 90 durometer levels is as follows as mass fraction:
100 parts of the ethylene propylene diene rubber of model 4045,5 parts of zinc oxide, 1 part of stearic acid, age resistor:2,2,4- front threes Base -1,3 parts of 2- dihyaroquinolines condensate, filler:100 parts of the carbon black of trade name spraying, vulcanizing agent:Oxidation diisopropylbenzene (DIPB) 3.5 parts, vulcanization aid:5 parts of magnesinm methacrylate.
The step of preparing above-mentioned long-life pipeline rubber seal be:The first step prepares sizing material:Ethylene propylene diene rubber is thrown Enter in banbury mixing;Again by zinc oxide, stearic acid, age resistor and be added thereto mixing 8 minutes, then by 1/2 spraying Carbon black add knead it is uniform after, add other 1/2 spray carbon black add knead it is uniform after;Add paraffin oil mixing Uniformly, vulcanizing agent and vulcanization aid are eventually adding, the dumping when temperature is more than 160 DEG C.Second step:Vulcanization will be above-mentioned prepared Sizing material is filled
Fill out in mould, vulcanized on vulcanizing press, curing temperature is 160 DEG C, and sulfide stress is 10MPa, sulphur The change time is 30min, and table B is 90 durometer level sizing material examining reports
Table B
Above description is explanation of the invention, is not the restriction to inventing, and limited range of the present invention is referring to right It is required that, in the case of without prejudice to spirit of the invention, the present invention can make any type of modification.
It is below the national rubber seal productses Quality Supervision and Inspection Center of my company commission to the long-life pipeline rubber researched and developed The scanned copy of the sizing material aging life-span examining report of glue sealing ring, test result:Calculated according to critical value 0.5,25 DEG C aging Life-span is 102.3.

Claims (10)

1. a kind of long-life pipeline rubber seal, it is characterised in that:The rubber seal include it is following by mass fraction into Point:100-150 parts of ethylene propylene diene rubber, 5-8 parts of zinc oxide, 1-2 parts of stearic acid, 0.5-4 parts of age resistor, 60-110 Part filler, 2-15 parts of vulcanizing agent and 0.2-8 parts of vulcanization aid.
2. a kind of long-life pipeline rubber seal as claimed in claim 1, it is characterised in that:The rubber seal include with The composition of mass fraction is pressed down:150 parts of ethylene propylene diene rubber, 5-8 parts of zinc oxide, 1-2 parts of stearic acid, 0.5-2 parts First age resistor, 0.5-2 part of the second age resistor, 60-80 parts of filler, 10-15 parts of vulcanizing agent and 0.2-0.5 parts of sulphur Change auxiliary agent, it also includes:10-15 parts of plasticizer.
3. long-life pipeline rubber seal as claimed in claim 2, it is characterised in that:The rubber seal includes following pressing The composition of mass fraction:150 parts of ethylene propylene diene rubber, 8 parts of zinc oxide, 1.5 parts of stearic acid, the first of 1.5 parts prevent old Agent, 1.5 parts of the second age resistor, 70 parts of filler, 15 parts of plasticizer, 12 parts of vulcanizing agent and 0.3 part of vulcanization aid.
4. long-life pipeline rubber seal as claimed in claim 2 or claim 3, it is characterised in that:The first described age resistor is 2,2,4- trimethyl -1,2- dihyaroquinoline condensates;Second age resistor is 2-mercaptobenzimidazole;Described plasticizer is stone Wax oil;Described filler is carbon black;Described vulcanizing agent is cumyl peroxide, di-t-butyl peroxyhexane, peroxidating One or more in benzoyl and t-butyl perbenzoate;Described vulcanization aid is sulphur.
5. long-life pipeline rubber seal as claimed in claim 4, it is characterised in that:The model of the ethylene propylene diene rubber It is 4465;The trade name Cabot N550 of the carbon black.
6. long-life pipeline rubber seal as claimed in claim 5, it is characterised in that:The long-life pipeline rubber seal The hardness of circle is 50 durometer levels.
7. long-life pipeline rubber seal as claimed in claim 1, it is characterised in that:The rubber seal includes following pressing The composition of mass fraction:100 parts of ethylene propylene diene rubber, 5-8 parts of zinc oxide, 1-2 parts of stearic acid, 1-3 parts of age resistor, 80-110 parts of filler, 2-4 parts of vulcanizing agent and 4-8 parts of vulcanization aid.
8. long-life pipeline rubber seal as claimed in claim 7, it is characterised in that:The rubber seal includes following pressing The composition of mass fraction:100 parts of ethylene propylene diene rubber, 5 parts of zinc oxide, 1 part of stearic acid, 3 parts of age resistor, 100 parts Filler, 3.5 parts of vulcanizing agent and 5 parts of vulcanization aid.
9. long-life pipeline rubber seal as claimed in claim 7 or 8, it is characterised in that:Described age resistor is 2,2, 4- trimethyl -1,2- dihyaroquinoline condensates;Described filler is carbon black;Described vulcanizing agent is peroxidating diisopropyl One or more in benzene, di-t-butyl hexane peroxide, benzoyl peroxide and t-butyl perbenzoate, described vulcanization is helped Agent is magnesinm methacrylate.
10. long-life pipeline rubber seal as claimed in claim 9, it is characterised in that:The type of the ethylene propylene diene rubber Number be 4045;The trade name spray carbon black of the carbon black;The hardness of the long-life pipeline rubber seal is 90 durometer levels.
CN201710116194.5A 2017-03-01 2017-03-01 Long-life pipeline rubber seal Active CN106905617B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110885558A (en) * 2019-12-16 2020-03-17 苏州中可欣电子科技有限公司 Rubber sealing ring material for long-life capacitor
CN112341721A (en) * 2020-12-01 2021-02-09 际华三五一七橡胶制品有限公司 Hard ethylene propylene diene monomer rubber material for sealing ring of water supply and drainage pipeline
CN114015166A (en) * 2021-11-11 2022-02-08 台州市东电橡塑有限公司 EPDM rubber foaming material and application

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105255021A (en) * 2015-11-04 2016-01-20 四川大学 High-intensity and low-compression-permanent-deformation rubber material and preparation method of high-intensity and low-compression permanent deformation rubber material

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105255021A (en) * 2015-11-04 2016-01-20 四川大学 High-intensity and low-compression-permanent-deformation rubber material and preparation method of high-intensity and low-compression permanent deformation rubber material

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110885558A (en) * 2019-12-16 2020-03-17 苏州中可欣电子科技有限公司 Rubber sealing ring material for long-life capacitor
CN112341721A (en) * 2020-12-01 2021-02-09 际华三五一七橡胶制品有限公司 Hard ethylene propylene diene monomer rubber material for sealing ring of water supply and drainage pipeline
CN114015166A (en) * 2021-11-11 2022-02-08 台州市东电橡塑有限公司 EPDM rubber foaming material and application

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