CN109625074A - Automotive upholstery truewood steering wheel and its manufacture craft - Google Patents

Automotive upholstery truewood steering wheel and its manufacture craft Download PDF

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Publication number
CN109625074A
CN109625074A CN201811512228.3A CN201811512228A CN109625074A CN 109625074 A CN109625074 A CN 109625074A CN 201811512228 A CN201811512228 A CN 201811512228A CN 109625074 A CN109625074 A CN 109625074A
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China
Prior art keywords
truewood
shell
steering wheel
sawdust
hot pressing
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CN201811512228.3A
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Chinese (zh)
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CN109625074B (en
Inventor
黄若石
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KUNSHAN JINYUN NEW MATERIAL TECHNOLOGY Co Ltd
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KUNSHAN JINYUN NEW MATERIAL TECHNOLOGY Co Ltd
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Priority to CN201811512228.3A priority Critical patent/CN109625074B/en
Publication of CN109625074A publication Critical patent/CN109625074A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D1/00Steering controls, i.e. means for initiating a change of direction of the vehicle
    • B62D1/02Steering controls, i.e. means for initiating a change of direction of the vehicle vehicle-mounted
    • B62D1/04Hand wheels
    • B62D1/06Rims, e.g. with heating means; Rim covers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00Manufacture or reconditioning of specific semi-finished or finished articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00Manufacture or reconditioning of specific semi-finished or finished articles
    • B27M3/0013Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
    • B27M3/0086Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by connecting using glue
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N5/00Manufacture of non-flat articles

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Steering Controls (AREA)

Abstract

The invention discloses a kind of automotive upholstery truewood steering wheel and its manufacture crafts, automotive upholstery truewood steering wheel, including frame of handwheel, first truewood shell and the second truewood shell, the first truewood shell and the second truewood shell are capable of fixing and are spliced into circular ring shape tubular body, frame of handwheel be able to be placed in the circular ring shape tubular body, automotive upholstery truewood steering wheel manufacture craft, specific steps are as follows: crush, screening, stirring, first time hot pressing, second of hot pressing, sanding, imitative slot, gluing, assembling bonding, it stands, grinding, repair color, spray paint, grinding and polishing, the invention avoids be machined using truewood, substantially increase shaping efficiency and formed precision, also avoid the case where truewood cracks, present invention process step is simple, technical process is environmentally protective, it reduces costs, and the process produces Automobile truewood steering wheel good appearance, surface is smooth, comfortable feel, durable.

Description

Automotive upholstery truewood steering wheel and its manufacture craft
Technical field
The present invention relates to a kind of car trim, in particular to a kind of automotive upholstery truewood steering wheel and its production work Skill.
Background technique
Present steering wheel mostly uses greatly foaming and water transfer technique, and texture is bad, and comfortable feel is bad, is also easy to produce The pollution such as raw formaldehyde, appearance is not beautiful enough, currently, there is truewood steering wheel, truewood steering wheel appearance looks elegant, lines be natural, Comfortably, good hand touch, it is environment friendly and pollution-free, however there are following difficult points for the production of truewood steering wheel:
1. complex-shaped molding difficulty is big since steering wheel section is circle, wood skin is easily broken in production;
2. the substrate of truewood steering wheel mostly uses solid wood to be machined greatly, higher cost;
3. truewood steering wheel splicing bonding place is easy to crack, truewood appearance is influenced.
Since these problems cause the cost of manufacture of truewood steering wheel very high, production efficiency is low, and service life is short, is easy damage It is bad, it is easy to appear flaw in appearance, influences overall beautiful.
Summary of the invention
In order to overcome drawbacks described above, the present invention provides a kind of automotive upholstery truewood steering wheel and its manufacture crafts, should Automotive upholstery truewood steering wheel manufacturing process steps are simple, environmentally protective, substantially increase the production efficiency of truewood steering wheel And qualification rate, it reduces costs, the automotive upholstery truewood steering wheel good appearance, environmentally protective, long-term of technique production Using not easy to crack.
The present invention is to solve technical solution used by its technical problem: a kind of automotive upholstery truewood steering wheel, Including frame of handwheel, the first truewood shell and the second truewood shell, the first truewood shell and the second truewood shell are capable of fixing splicing At circular ring shape tubular body, frame of handwheel be able to be placed in the circular ring shape tubular body.
As a further improvement of the present invention, the first truewood shell and the second truewood shell are symmetrical semi-circular shape structure, and The semi-circular shape groove of position face is respectively formed in the plane of first truewood shell and the second truewood shell phase pair.
As a further improvement of the present invention, the first truewood shell and the second truewood shell include foaming glue-line, sawdust Shell, wood skin layer and skin of paint, the foaming glue-line, sawdust shell, wood skin layer and skin of paint from steering wheel to outside steering wheel The fixed stacking of sequence forms integral structure.
A kind of automotive upholstery truewood steering wheel manufacture craft, the specific steps are as follows:
Step 1: it crushes: truewood timber is ground into sawdust in pulverizer;
Step 2: screening: sawdust is screened with sieve;
Step 3: stirring: sawdust, warm water, rubber powder, curing agent are mixed to form wood by the mass ratio of 50:10:20:1 Consider mixture to be worth doing;
Step 4: the sawdust mixture after stirring first time hot pressing: is placed on to hot-forming in hot pressing die, formation half The sawdust shell of circular ring shape;
Step 5: second of hot pressing: wood skin and sawdust shell are placed on hot pressing in hot pressing die, wood skin hot pressing is compounded in wood It considers shell surface to be worth doing and forms truewood shell;
Step 6: sanding: sand paper sanding truewood shell bottom end face is used, keeps the wooden shell bottom end face smooth, guarantees two semicircles The truewood shell product of annular seamless can dock;
Step 7: imitative slot: truewood shell is fixed on imitative slot jig, and the imitative slot jig equipped with truewood shell is fixedly mounted On milling machine, imitative slot processing is carried out to truewood part by milling machine, it is desirable that truewood part overwood groove width and depth and frame of handwheel Die casting it is consistent;
Step 8: gluing: the truewood shell bottom end face that two are matched smears one layer of adhesive glue, the truewood that two are matched In the trogue of shell, polyurethane foam glue is spread in painting;
Step 9: assembling bonding: frame of handwheel is fixed on assembled fixture, two truewood parts of glue then will be painted with It is assembled on frame of handwheel with clip, when assembling bonds, it is to be ensured that the position of two truewood parts bonding is seamless, dislocation-free;
Step 10: it stands: the steering wheel after assembling bonding is stood into 12H or more;
Step 11: grinding: sand paper is mounted on polishing truewood surface on disk grinder, it is desirable that smooth surface is without recessed Hole, steering wheel stitching portion will be polished flat suitable;
Step 12: it repairs color: spraying upper and wood skin solid colour colored paint along truewood part stitching portion with airbrush, cover in spelling Lapping defect;
Step 13: spray paint: in truewood surface of steering wheel spray paint and standing and drying;
Step 14: grinding: sand paper is mounted on disk grinder surface of steering wheel of polishing, it is desirable that smooth surface is without recessed Hole;
Step 15: polishing: product is polished on polishing machine.
As a further improvement of the present invention, sawdust is screened with the sieve that hole is 1mm × 1mm in step 2, sawdust Humid control is in 6%-16%.
As a further improvement of the present invention, the temperature of warm water is 50 DEG C ± 10 DEG C in step 3, sawdust humidity after stirring Control is in 15%-20%.
As a further improvement of the present invention, the upper and lower mould temperature of hot pressing die is 135 ± 10 DEG C, when hot pressing in step 4 Between be 300S, pressure 80-90bar.
As a further improvement of the present invention, in step 5 when second of hot pressing, wood skin humidity is 20%-30%, heat The upper and lower mould temperature of compression mould is 135 ± 10 DEG C, hot pressing time 100S, pressure 80-90bar.
As a further improvement of the present invention, adhesive glue is pressed the matter of 100:15 by carpenter's solid and curing agent in step 8 Amount ratio is formulated, and the glue-spread of adhesive glue is 150-200g/ ㎡, and the glue-spread of polyurethane foam glue is 260-320g/ ㎡.
As a further improvement of the present invention, step 13 spray paint process spends priming paint ahead, stands 4H or more, then Polyester paint is sprayed, stands 2-4 hours after the completion of polyester paint spraying.
The beneficial effects of the present invention are: the present invention is by being broken into sawdust for truewood, then by the sawdust of sieving and warm water, Rubber powder and curing agent are mixed to form mixture, and mixture hot pressing is formed to the blank of accurately semicircular ring by hot pressing mold, It avoids and is machined using truewood, substantially increase shaping efficiency and formed precision, it is thus also avoided that the case where truewood cracks is sent out Raw, present invention process step is simple, and technical process is environmentally protective, reduces costs, and the automobile truewood of process production Steering wheel good appearance, surface is smooth, comfortable feel, durable.
Detailed description of the invention
Fig. 1 is truewood steering wheel assembled state schematic diagram of the invention;
Fig. 2 is truewood steering wheel perspective view schematic diagram produced by the invention;
Fig. 3 is the portion A-A cross-sectional view in Fig. 2.
Specific embodiment
Embodiment: a kind of automotive upholstery truewood steering wheel, including frame of handwheel 2, the first truewood shell 1 and the second truewood Shell 3, the first truewood shell 1 and the second truewood shell 3, which are capable of fixing, is spliced into circular ring shape tubular body (the first truewood shell 1 and second Truewood shell 3 is most preferably bonded by adhesive layer 8 into a single integrated structure), frame of handwheel 2 be able to be placed in the circular ring shape tubular body It is interior.
First truewood shell 1 and the second truewood shell 3 are symmetrical semi-circular shape structure, and the first truewood shell 1 and the second truewood The semi-circular shape groove of position face is respectively formed in the opposite plane of shell 3.
The first truewood shell 1 and the second truewood shell 3 include foaming glue-line 4, sawdust shell 5, wood skin layer 6 and skin of paint 7, shape is laminated from sequentially fixed to outside steering wheel in steering wheel in the foaming glue-line 4, sawdust shell 5, wood skin layer 6 and skin of paint 7 It is into a single integrated structure.
A kind of automotive upholstery truewood steering wheel manufacture craft, the specific steps are as follows:
Step 1: crushing: truewood timber be ground into sawdust in pulverizer, can crush to form wood using plate in white poplar Bits can also use the plank of other truewood materials;
Step 2: screening: sawdust is screened with sieve;
Step 3: stirring: sawdust, warm water, rubber powder, curing agent are mixed to form wood by the mass ratio of 50:10:20:1 Consider mixture to be worth doing;
Step 4: the sawdust mixture after stirring first time hot pressing: is placed on to hot-forming in hot pressing die, formation half The sawdust shell of circular ring shape;
Step 5: second of hot pressing: wood skin and sawdust shell are placed on hot pressing in hot pressing die, wood skin hot pressing is compounded in wood It considers shell surface to be worth doing and forms truewood shell;
Step 6: sanding: using 120# sand paper sanding truewood shell bottom end face, keep the wooden shell bottom end face smooth, guarantees two The truewood shell product of a semi-circular shape seamless can dock;
Step 7: imitative slot: truewood shell is fixed on imitative slot jig, and the imitative slot jig equipped with truewood shell is fixedly mounted On milling machine, imitative slot processing is carried out to truewood part by milling machine, it is desirable that truewood part overwood groove width and depth and frame of handwheel 2 Die casting it is consistent;
Step 8: gluing: the truewood shell bottom end face that two are matched smears one layer of adhesive glue, the truewood that two are matched In the trogue of shell, polyurethane foam glue is spread in painting;
Step 9: assembling bonding: frame of handwheel 2 is fixed on assembled fixture, two truewoods of glue then will be painted with Part is assembled on frame of handwheel 2 with clip, when assembling bonds, it is to be ensured that the position of two truewood parts bonding is seamless, error-free Position;
Step 10: it stands: the steering wheel after assembling bonding is stood into 12H or more to ensure that the glue solidifies;
Step 11: grinding: sand paper is mounted on polishing truewood surface on disk grinder, it is desirable that smooth surface is without recessed Hole, steering wheel stitching portion will be polished flat suitable;
Step 12: it repairs color: upper and wood skin solid colour color is sprayed along truewood part stitching portion using the airbrush of 0.2mm Paint, covers in splicing trace;
Step 13: spray paint: in truewood surface of steering wheel spray paint and standing and drying;
Step 14: grinding: sand paper is mounted on disk grinder surface of steering wheel of polishing, it is desirable that smooth surface is without recessed Hole;
Step 15: polishing: product is polished on polishing machine and (is most preferably polished using 3000# wax).
This process can be realized the efficient production of automobile truewood steering wheel, and each processing step is simple, technical process It is environmentally protective, wood skin cracking is avoided, production efficiency and qualification rate is substantially increased, reduces costs, the process is raw The automobile truewood steering wheel good appearance of production, surface is smooth, comfortable feel, durable.
Sawdust is screened with the sieve that hole is 1mm × 1mm in step 2, and sawdust humid control is in 6%-16%.Ensure Can be more closely knit with sawdust shell that hot pressing provides, intensity is higher.
The temperature of warm water is 50 DEG C ± 10 DEG C in step 3, and sawdust humid control is in 15%-20% after stirring, rubber powder and solid Agent most preferably uses Yong Tenai rubber powder and curing agent.
The upper and lower mould temperature of hot pressing die is 135 ± 10 DEG C, hot pressing time 300S, pressure 80- in step 4 90bar。
In step 5 when second of hot pressing, wood skin humidity is that 20%-30% (prevents wood skin from rupturing, influences outside product See), the upper and lower mould temperature of hot pressing die is 135 ± 10 DEG C, hot pressing time 100S, pressure 80-90bar.
Adhesive glue is formulated by carpenter's solid and curing agent by the mass ratio of 100:15 in step 8, the painting of adhesive glue Glue amount is 150-200g/ ㎡, and the glue-spread of polyurethane foam glue is 260-320g/ ㎡.Adhesive glue most preferably uses Yong Tenai public Carpenter's solid and the curing agent allotment of production are taken charge of, it is poly- that polyurethane foam glue most preferably uses TITEBOND company, the U.S. to produce Asia peace ester foaming glue.
Step 13 spray paint process spends priming paint ahead, stands 4H or more, then sprays polyester paint, polyester paint spraying Stand 2-4 hours after the completion.

Claims (10)

1. a kind of automotive upholstery truewood steering wheel, it is characterised in that: including frame of handwheel (2), the first truewood shell (1) and Two truewood shells (3), the first truewood shell and the second truewood shell are capable of fixing and are spliced into circular ring shape tubular body, and frame of handwheel is proper It can be placed in the circular ring shape tubular body.
2. automotive upholstery truewood steering wheel according to claim 1, it is characterised in that: the first truewood shell and the second truewood Shell is symmetrical semi-circular shape structure, and is respectively formed with position face in the plane of the first truewood shell and the second truewood shell phase pair Semi-circular shape groove.
3. automotive upholstery truewood steering wheel according to claim 1, it is characterised in that: the first truewood shell and second Truewood shell includes foaming glue-line (4), sawdust shell (5), wood skin layer (6) and skin of paint (7), the foaming glue-line, sawdust shell Layer, wood skin layer and skin of paint are from sequentially fixed stacking forms integral structure to outside steering wheel in steering wheel.
4. a kind of automotive upholstery truewood steering wheel manufacture craft, it is characterised in that: specific step is as follows:
Step 1: it crushes: truewood timber is ground into sawdust in pulverizer;
Step 2: screening: sawdust is screened with sieve;
Step 3: stirring: sawdust, warm water, rubber powder, curing agent are mixed by the mass ratio of 50:10:20:1 to form sawdust and mix Close object;
Step 4: the sawdust mixture after stirring first time hot pressing: is placed on to hot-forming in hot pressing die, formation semicircular ring The sawdust shell of shape;
Step 5: second of hot pressing: wood skin and sawdust shell are placed on hot pressing in hot pressing die, wood skin hot pressing is compounded in sawdust shell Surface forms truewood shell;
Step 6: sanding: sand paper sanding truewood shell bottom end face is used, keeps the wooden shell bottom end face smooth, guarantees two semi-circular shape Truewood shell product seamless can dock;
Step 7: imitative slot: truewood shell is fixed on imitative slot jig, and the imitative slot jig equipped with truewood shell is fixedly mounted on milling On bed, imitative slot processing is carried out to truewood part by milling machine, it is desirable that the pressure of truewood part overwood groove width and depth and frame of handwheel Casting is consistent;
Step 8: gluing: the truewood shell bottom end face that two are matched smears one layer of adhesive glue, the truewood shell that two are matched In trogue, polyurethane foam glue is spread in painting;
Step 9: assembling bonding: frame of handwheel is fixed on assembled fixture, two truewood part cards of glue then will be painted with Folder is assembled on frame of handwheel, when assembling bonds, it is to be ensured that the position of two truewood parts bonding is seamless, dislocation-free;
Step 10: it stands: the steering wheel after assembling bonding is stood into 12H or more;
Step 11: grinding: sand paper is mounted on polishing truewood surface on disk grinder, it is desirable that smooth surface is without pit, side It to be polished flat to disk stitching portion suitable;
Step 12: it repairs color: spraying upper and wood skin solid colour colored paint along truewood part stitching portion with airbrush, cover in splicing Trace;
Step 13: spray paint: in truewood surface of steering wheel spray paint and standing and drying;
Step 14: grinding: sand paper is mounted on disk grinder surface of steering wheel of polishing, it is desirable that smooth surface is without pit;
Step 15: polishing: product is polished on polishing machine.
5. automotive upholstery truewood steering wheel manufacture craft according to claim 1, it is characterised in that: sawdust in step 2 It is screened with the sieve that hole is 1mm × 1mm, sawdust humid control is in 6%-16%.
6. automotive upholstery truewood steering wheel manufacture craft according to claim 1, it is characterised in that: warm water in step 3 Temperature be 50 DEG C ± 10 DEG C, sawdust humid control is in 15%-20% after stirring.
7. automotive upholstery truewood steering wheel manufacture craft according to claim 1, it is characterised in that: hot pressing in step 4 The upper and lower mould temperature of mold is 135 ± 10 DEG C, hot pressing time 300S, pressure 80-90bar.
8. automotive upholstery truewood steering wheel manufacture craft according to claim 1, it is characterised in that: second in step 5 When secondary hot pressing, wood skin humidity is 20%-30%, and the upper and lower mould temperature of hot pressing die is 135 ± 10 DEG C, and hot pressing time is 100S, pressure 80-90bar.
9. automotive upholstery truewood steering wheel manufacture craft according to claim 1, it is characterised in that: bonded in step 8 Glue is formulated by carpenter's solid and curing agent by the mass ratio of 100:15, and the glue-spread of adhesive glue is 150-200g/ ㎡, is gathered The glue-spread of Asia peace ester foaming glue is 260-320g/ ㎡.
10. automotive upholstery truewood steering wheel manufacture craft according to claim 1, it is characterised in that: step 13 spray Painting process spends priming paint ahead, stands 4H or more, then sprays polyester paint, stands 2-4 hours after the completion of polyester paint spraying.
CN201811512228.3A 2018-12-11 2018-12-11 Automobile interior trim part real wood steering wheel and manufacturing process thereof Active CN109625074B (en)

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CN109625074B CN109625074B (en) 2024-06-18

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2235926Y (en) * 1995-02-24 1996-09-25 谢勇成 Structure-improved steering wheel for automobile
CN1270903A (en) * 1999-04-19 2000-10-25 株式会社丘比克 Steering wheel and its producing method
CN1283565A (en) * 1999-08-05 2001-02-14 陈嘉义 Technology for manufacturing solid wooden sleeve of steering wheel and its product
JP2001088713A (en) * 1999-09-24 2001-04-03 Toyoda Gosei Co Ltd Wood-like steering wheel
US20090045541A1 (en) * 2007-08-13 2009-02-19 Trw Vehicle Safety Systems Inc. Vehicle steering wheel, vehicle interior trim component or other article with a wood appearance portion
CN101559783A (en) * 2008-04-15 2009-10-21 株式会社东海理化电机制作所 Steering wheel and manufacturing method thereof
JP2010125985A (en) * 2008-11-27 2010-06-10 Toyoda Gosei Co Ltd Steering wheel
CN106881880A (en) * 2017-04-10 2017-06-23 宜兴威尔敦贸易有限公司 A kind of vehicle steering moulding and its batch cover the manufacture craft of carbon fiber
CN206427110U (en) * 2016-12-12 2017-08-22 上海雅升汽车制造有限公司 A kind of steering wheel
CN210047530U (en) * 2018-12-11 2020-02-11 昆山金运新材料科技有限公司 Automobile interior trim part real wood steering wheel
TWD214786S (en) * 2020-06-29 2021-10-21 高野朗 The part of the microphone cover

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2235926Y (en) * 1995-02-24 1996-09-25 谢勇成 Structure-improved steering wheel for automobile
CN1270903A (en) * 1999-04-19 2000-10-25 株式会社丘比克 Steering wheel and its producing method
CN1283565A (en) * 1999-08-05 2001-02-14 陈嘉义 Technology for manufacturing solid wooden sleeve of steering wheel and its product
JP2001088713A (en) * 1999-09-24 2001-04-03 Toyoda Gosei Co Ltd Wood-like steering wheel
US20090045541A1 (en) * 2007-08-13 2009-02-19 Trw Vehicle Safety Systems Inc. Vehicle steering wheel, vehicle interior trim component or other article with a wood appearance portion
CN101559783A (en) * 2008-04-15 2009-10-21 株式会社东海理化电机制作所 Steering wheel and manufacturing method thereof
JP2010125985A (en) * 2008-11-27 2010-06-10 Toyoda Gosei Co Ltd Steering wheel
CN206427110U (en) * 2016-12-12 2017-08-22 上海雅升汽车制造有限公司 A kind of steering wheel
CN106881880A (en) * 2017-04-10 2017-06-23 宜兴威尔敦贸易有限公司 A kind of vehicle steering moulding and its batch cover the manufacture craft of carbon fiber
CN210047530U (en) * 2018-12-11 2020-02-11 昆山金运新材料科技有限公司 Automobile interior trim part real wood steering wheel
TWD214786S (en) * 2020-06-29 2021-10-21 高野朗 The part of the microphone cover

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