CN108993843A - UV paints novel log coating cabinet body production technology - Google Patents

UV paints novel log coating cabinet body production technology Download PDF

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Publication number
CN108993843A
CN108993843A CN201811122643.8A CN201811122643A CN108993843A CN 108993843 A CN108993843 A CN 108993843A CN 201811122643 A CN201811122643 A CN 201811122643A CN 108993843 A CN108993843 A CN 108993843A
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CN
China
Prior art keywords
roller coating
plate
sanding
paints
cabinet body
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Pending
Application number
CN201811122643.8A
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Chinese (zh)
Inventor
曾健
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Individual
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Individual
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Priority to CN201811122643.8A priority Critical patent/CN108993843A/en
Publication of CN108993843A publication Critical patent/CN108993843A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/06Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to wood
    • B05D7/08Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to wood using synthetic lacquers or varnishes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/56Three layers or more
    • B05D7/58No clear coat specified
    • B05D7/586No clear coat specified each layer being cured, at least partially, separately

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses UV to paint novel log coating cabinet body production technology, includes the following steps: timber selection, the production of big plate, fixed thick sanding, UV priming paint roller coating, numerical control processing, physics repairing, lacquer painting sanding, UV priming paint roller coating, lacquer painting sanding, UV finishing coat roller coating, surface treatment and barcode scanning packaging;In the present invention, drying is chosen from material and production control effectively, to reduce the probability of moisture absorption and deformation;The fixed thick sanding of jigsaw, the two-sided damp-proof treatment of UV priming paint roller coating etc. can control moisture absorption and deformation in advance;Precision and speed are improved using numerical control processing;Paint polishing speed is promoted using special-shaped oil abrasion sander;While UV, which paints roller coating, reduces technology difficulty, the semi-finished product moisture absorption time is reduced, reduces the probability of 90% or more sheet deformation;The present invention solves log cabinet body and is customized by single frame, to the difficulty of the board-like production of batch, realizes the mass production of cabinet body;Meanwhile the present invention paints roller coating production method, health environment-friendly using the UV of non-pollution discharge.

Description

UV paints novel log coating cabinet body production technology
Technical field
The invention belongs to UV to paint novel log coating cabinet body class technical field, and in particular to UV paints novel log coating cabinet body Production technology.
Background technique
House ornamentation customizes the cabinet body material that industry in high volume uses: 18 mm granules plates (the big Asia Lusuihe River state at present The brands such as Kroes side) surface treatment is that melamine paints do decorative pattern, containing formaldehyde, waterproofness is poor, anti-by edge band Water is moisture-proof, and when moisture absorption is easy to fall apart deformation;18 millimeters of Multi-stacking compaction solid wood boards (3,000 side's Multi-stacking compaction Eucalyptus skins, common 11 Stacking pressure weedtree skin, common nine stackings pressure weedtree skin) surface treatment is that melamine paints do decorative pattern, contain a large amount of formaldehyde, Using the mode moistureproof and waterproof of edge sealing, the Form aldehyde release time limit is very long in plate, has larger harm to human body;Rubber wood timber finger-jointed plate (is used The rubber tree of not plastic emitting is cut into drying, with the plate beating the staggered mode of finger joint and being spliced into finger joint machine) it processes finished product and exists Refer to that the place of connecing is easy cracking, stability is poor, attractive and durable without the clean mark of log jigsaw.
There is the deficiencies of following aspect in existing timber process:
1. size required for timber is processed into is assembled into the plate of core frame separation, long processing time, technical requirements are high, easily There is poor burst part, while increasing worker injuries' probability;
2. tower structure assembling trepanning velocity is slow, process time is increased, the time of log moisture absorption and deformation is increased;
3. solid wood production is high to worker's technical requirements, it is difficult to cultivate in a short time, old carpenter is relatively academic lower, can not Learn modern engraving machine operation quickly, it is fast that carpenter of new generation learns modern engraving machine operation, but is difficult to hold to old-fashioned technique In place;
4. equipment investment needed for producing is big, energy consumption is high;
5. log cabinet body production method, polishes again after being first made into single-piece, the polishing time is long, especially in trench portions, worker Large labor intensity, manual grinding are uneven etc.;
6. coating quality is not easy to hold, the time to be done is long, and bigger place is needed to put semi-finished product, workpiece absorbent time It is long, dilatancy is caused, hand spray causes the paint waste of extra spraying big there is being sprayed on outside workpiece, on ground etc., Cost is increased, huge exhaust gas and dust pollution is generated.
Summary of the invention
The purpose of the present invention is to provide UV to paint novel log coating cabinet body production technology, to solve in above-mentioned background technique The deficiency of proposition;To achieve the above object, the invention provides the following technical scheme: UV, which paints novel log coating cabinet body, produces work Skill includes the following steps:
Step 1: plate is chosen,
Using density section, broad leaf tree timber is such as between 450~650: such as poplar, birch, poplar, red English walnut, Liu An Deng as substrate;
It will be done with a thickness of the plate wood oven of 20mm~30mm, moisture control is 5~12%;
Step 2: big plate production,
Plate wood after drying is cut into the plate in the section 50mm*2440mm~80mm*2440mm along longitudinal direction;Using water base Splicing is at the big plate of 1.22mm*2.44 professional standard;
Step 3: fixed thickness sanding passes through heavy sander sand to 240 mesh, smooth surface for big plate is two-sided;
Step 4: roller coating UV paints damp-proof treatment, the UV of the big plate after sanding is painted the clear bottom of roller coating, then use uv cure machine Solidification;
Step 5: cabinet plate processing is integrated into process data using singulated software, data is imported and are processed by numerical control processing Equipment is processed;
Step 6: physics repairing, to the semi-finished product of clearing up and processing, poor, scarce, missing part carries out physics damage of filling a vacancy and repairs It is multiple;
Step 7: primary abnormity oil abrasion sanding is surface-treated with Heterotype sander;
Step 8: priming paint UV roller coating carries out color debugging according to colour table, compares, UV is carried out after confirmation and paints coating, ultraviolet light Solidification;
Step 9: secondary abnormity oil abrasion sanding carries out grinding workpieces with Heterotype sander;
Step 10: UV finishing coat roller coating, roller coating UV finishing coat are solidified with uv cure machine;
Step 11: being surface-treated and retouches code packaging.
As a preferred technical solution of the invention, the selection " plate selection ", " big plate production ", " abnormity oil Frosted ray machine ", " roller coating UV paint damp-proof treatment ".
As a preferred technical solution of the invention, the numerical control processing handles cabinet plate using singulated software whole Process data is synthesized, data are imported process equipment and are processed;Physics repairing;Primary abnormity oil abrasion sanding;Priming paint UV roller coating; It is surface-treated and retouches the sequence and process detail of code packaging etc..
Compared with prior art, the beneficial effects of the present invention are:
(1) drying is chosen from material and production control effectively, to reduce the probability of moisture absorption and deformation;
(2) the fixed thick sanding of jigsaw, the two-sided damp-proof treatment of UV priming paint roller coating etc. can control moisture absorption and deformation in advance;
(3) precision and speed are improved using numerical control processing;
(4) paint polishing speed is promoted using special-shaped oil abrasion sander;While UV, which paints roller coating, reduces technology difficulty, reduce The semi-finished product moisture absorption time reduces the probability of 90% or more sheet deformation;
(5) present invention solves log cabinet body and is customized by single frame, to the difficulty of the board-like production of batch, realizes cabinet body Mass production;Meanwhile the present invention paints roller coating production method, health environment-friendly using the UV of non-pollution discharge
Detailed description of the invention
Fig. 1 is flow chart of the invention;
Specific embodiment
UV paints novel log coating cabinet body production technology, includes the following steps:
Step 1: plate is chosen:
1) using density section, broad leaf tree timber is such as between 450~650: poplar, birch, boxwood, red English walnut, Liu An Deng as substrate;
2) it will be done with a thickness of the plate wood oven of 20mm~30mm, moisture control is 5~12%;
Step 2: big plate production:
1) the plate wood after drying is cut into the plate in the section 50mm*2440mm~80mm*2440mm along longitudinal direction;
2) it is combined into the big plate of 1.22mm*2.44 professional standard using water base adhesive, now mature plate fitment is easy to use to add Work center operations reduce artificial difficulty, and tentatively solve the problems, such as that timber cracks because of internal dehydration or moisture absorption and deformation;
Step 3: fixed thickness sanding: pass through big plate weight shape abrasive finishing machine abrasive finishing to 240 mesh for the big plate of timber in step 2 is two-sided Sanding belt is fixed to required thickness 18-20 etc., flatness is kept, for increasing adhesive force;
Step 4: roller coating UV paints damp-proof treatment: by the clear bottom of UV roller coating of the big plate after sanding in step 3, then using ultraviolet light Two-sided moisture-proof Seal treatment is completed in curing solidification, this process is to reduce influence of the humidity to plate stability in air, is played Second step controls the purpose of sheet deformation, and the closing of this link completes that storage amount can be increased, to basic material inventory, this process Moisture-proof emphasis is controlled for previous materials deposit;
Step 5: numerical control machining center processing;The closed big plate of priming paint is torn open with the professional singulated software of plate fitment Workpiece needed for dividing good cabinet body process data, numerical control machining center to be processed into customization semi-finished product, process velocity is fast, and accuracy is high;
Step 6: physics repairing;To the semi-finished product of clearing up and processing, poor, scarce, missing part carries out physics damage of filling a vacancy and repairs It is multiple;
Step 7: primary abnormity sanding: forming surface with irregular sanding machine sanding and tentatively polish, and increases UV paint adhesive force and mentions Rise painting effect;
Step 8: bottom coloring UV roller coating: carrying out color debugging according to colour table, the priming paint sanding in step 7 completed, then Roller coating UV paint toning coating is carried out, is solidified according to ultraviolet light, color can mix colours according to provided colour table, and roller coating UV shines UV light Change and complete the two-sided moisture-proof colored processing of closing, this process is to reduce influence of the humidity to plate stability in air, plays second Step control sheet deformation and purpose, this process is paint bottom coloring technologic improvement version, and the grain of wood is apparent;
Step 9: secondary abnormity sanding: the grinding workpieces after being solidified using irregular sanding machine to roller coating UV paint in step 8, Complementary color is cleared up, last time cleaning is done and repairs;
Step 10: roller coating UV finishing coat: roller coating UV finishing coat is solidified with uv cure machine, and the time to be done of priming paint and finishing coat mentions Height, artificial intelligence import production model, reduce paint difficulty using UV paint roller coating;When promoting the process velocity reduction semi-finished product moisture absorption Between;
Step 11: finished product: process completes cleaning workpiece scan code packaging, guarantees that workpiece is complete, entire technique process is whole Body combination is completed, and has environment friendly and pollution-free, and finished product is formaldehydeless, and process velocity is fast, and machining accuracy is high, and yield is high, hand labor Intensity is low, applied widely.
It is dried from material;Plate cut lengths;The probability of moisture absorption and deformation is reduced, the fixed thick sanding of jigsaw is to 240 mesh, with the bottom UV Paint roller coating does first pass processing;Simplify woodworking operation technique, is replaced with automation equipment;Entire process needs that uses to set Standby configuration, 1 large-scale plate joggling apparatus spell big plate, and 2 heavy sanders determine thickness, and UV roll coater connects uv cure machine one, (big plate UV paint does the timber closing pore prevention lumber moisture absorption), abnormity paint polishing grinder, board-like machining center software systems band engraving one Body machine.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (3)

1.UV paints novel log coating cabinet body production technology, includes the following steps:
Step 1: plate is chosen,
Using density section, broad leaf tree timber is such as between 450~650: as poplar, birch, poplar, red English walnut, Liu An make For substrate;
It will be done with a thickness of the plate wood oven of 20mm~30mm, moisture control is 5~12%;
Step 2: big plate production,
Plate wood after drying is cut into the plate in the section 50mm*2440mm~80mm*2440mm along longitudinal direction;Use water base splicing At the big plate of 1.22mm*2.44 professional standard;
Step 3: fixed thickness sanding passes through heavy sander sand to 240 mesh, smooth surface for big plate is two-sided;
Step 4: roller coating UV paints damp-proof treatment, the UV of the big plate after sanding is painted the clear bottom of roller coating, then solid with uv cure machine Change;
Step 5: cabinet plate processing is integrated into process data using singulated software, data is imported process equipment by numerical control processing It is processed;
Step 6: physics repairing, to the semi-finished product of clearing up and processing, poor, scarce, missing part carries out physics and mends defect repair;
Step 7: primary abnormity oil abrasion sanding is surface-treated with Heterotype sander;
Step 8: priming paint UV roller coating carries out color debugging according to colour table, compares, UV is carried out after confirmation and paints coating, UV light Change;
Step 9: secondary abnormity oil abrasion sanding carries out grinding workpieces with Heterotype sander;
Step 10: UV finishing coat roller coating, roller coating UV finishing coat are solidified with uv cure machine;
Step 11: being surface-treated and retouches code packaging.
2. UV according to claim 1 paints novel log coating cabinet body production technology, selections " plate selection ", " greatly Plate production ", " special-shaped oil abrasion sander ", " roller coating UV paint damp-proof treatment ".
3. UV according to claim 1 paints novel log coating cabinet body production technology, the numerical control processing utilizes singulated soft Cabinet plate processing is integrated into process data by part, and data are imported process equipment and are processed;Physics repairing;Primary abnormity oil abrasion Sanding;Priming paint UV roller coating;It is surface-treated and retouches the sequence and process detail of code packaging etc..
CN201811122643.8A 2018-09-26 2018-09-26 UV paints novel log coating cabinet body production technology Pending CN108993843A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811122643.8A CN108993843A (en) 2018-09-26 2018-09-26 UV paints novel log coating cabinet body production technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811122643.8A CN108993843A (en) 2018-09-26 2018-09-26 UV paints novel log coating cabinet body production technology

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Publication Number Publication Date
CN108993843A true CN108993843A (en) 2018-12-14

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Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112194979A (en) * 2020-08-31 2021-01-08 徐州安联木业有限公司 Manufacturing process for intelligent display cabinet
CN112246582A (en) * 2020-10-13 2021-01-22 方庆 Roller coating and spraying mixed production process of UV paint furniture log cabinet body

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100999952A (en) * 2006-06-23 2007-07-18 上海新四合木业有限公司 Five-layered thick core wood compound floor board and mfg. method thereof
CN101139864A (en) * 2007-10-08 2008-03-12 吴立忠 Wood multi-layer floor composed of cut-plate and veneer and method for making same
CN103395101A (en) * 2013-07-19 2013-11-20 大亚(江苏)地板有限公司 Three-layer composite solid wood flooring made from same type of trees and production process thereof
CN108437145A (en) * 2018-02-26 2018-08-24 曾令东 A kind of production method of solid wood furniture

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100999952A (en) * 2006-06-23 2007-07-18 上海新四合木业有限公司 Five-layered thick core wood compound floor board and mfg. method thereof
CN101139864A (en) * 2007-10-08 2008-03-12 吴立忠 Wood multi-layer floor composed of cut-plate and veneer and method for making same
CN103395101A (en) * 2013-07-19 2013-11-20 大亚(江苏)地板有限公司 Three-layer composite solid wood flooring made from same type of trees and production process thereof
CN108437145A (en) * 2018-02-26 2018-08-24 曾令东 A kind of production method of solid wood furniture

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
江敬艳等: "《助理家具设计师》", 30 January 2015, 中国轻工业出版社 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112194979A (en) * 2020-08-31 2021-01-08 徐州安联木业有限公司 Manufacturing process for intelligent display cabinet
CN112246582A (en) * 2020-10-13 2021-01-22 方庆 Roller coating and spraying mixed production process of UV paint furniture log cabinet body

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Application publication date: 20181214

RJ01 Rejection of invention patent application after publication