Belt cleaning device is used in aluminum alloy track processing
Technical Field
The invention belongs to the technical field of hardware fitting machining, and particularly relates to a cleaning device for machining an aluminum alloy track.
Background
Aluminum alloy track is commonly used hardware fitting, widely applies to a plurality of fields. The aluminum alloy rail needs to be cut, drilled, polished and the like in the production and manufacturing process, and metal scraps usually remain on the surface of the aluminum alloy rail after the operations, so that the aluminum alloy rail needs to be cleaned before finished products are put in storage.
The existing cleaning mode for the aluminum alloy track mainly adopts two modes of soaking or manual high-pressure water gun flushing, and the soaking mode has poor cleaning effect, long time and low efficiency; the mode of manual washing is adopted, the number of the aluminum alloy rails is large, the labor intensity of workers is increased, and the cleaning efficiency is reduced accordingly.
Disclosure of Invention
The invention aims to solve the technical problems in the prior art, and provides a cleaning device for processing an aluminum alloy track, which is novel in structure, simple to operate, automatic, efficient, labor-saving, convenient, high in cleaning efficiency, good in cleaning effect, comprehensive, thorough and high in cleaning quality.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a belt cleaning device is used in processing of aluminum alloy track, is equipped with stabilizer blade, its characterized in that including wasing the case, the bottom of wasing the case: a supporting plate is arranged between the supporting legs, a liquid receiving groove, a liquid storage tank and a liquid drawing pump are respectively arranged on the supporting plate, the liquid drawing pump is connected with the liquid storage tank, the cleaning tank comprises a tank body and a tank cover, the tank cover is arranged on the tank body, the bottom of the tank body is provided with a liquid outlet, the liquid receiving groove is positioned below the liquid outlet, the tank cover is provided with a liquid inlet box, the liquid inlet box is connected with the liquid drawing pump, the bottom of the tank cover is provided with a liquid dividing box, the liquid dividing box is communicated with the liquid inlet box, nozzles are uniformly distributed on the liquid dividing box, one side of the tank body is provided with a pushing mechanism, one end of the pushing mechanism is provided with a push plate, fixed rods are symmetrically distributed on the push plate and are connected on the tank body in a sliding manner, one end of each fixed rod extends into the tank body, one end of each fixed, fixing components are symmetrically distributed on two sides of the fixing through groove; the cleaning device is novel in structure, simple to operate, automatic, efficient, labor-saving, convenient, high in cleaning efficiency, good in cleaning effect, comprehensive and thorough, and high in cleaning quality.
Further, fixed subassembly includes the bottom plate, spring telescopic link and L type clamp plate, spring telescopic link locates between bottom plate and the L type clamp plate, the bottom plate is located on putting the thing board, pull-up L type clamp plate, spring telescopic link is tensile, leave the space, put into fixed logical inslot with the aluminum alloy track, the brace rod props up the aluminum alloy track, then loosen L type clamp plate, spring telescopic link produces bounce-back and draws back L type clamp plate, make it clip the aluminum alloy track, it is spacing at fixed logical inslot to realize the aluminum alloy track, can't deviate from, and stability is high.
Further, the symmetric distribution has the sand grip on the bottom surface of case lid, and the symmetric distribution has positioning groove on the top surface of box, positioning groove and sand grip phase-match, adopts the detachable connected mode between case lid and the box, and the dismouting is simple, aligns the positioning groove on the top surface of box with the sand grip on the case lid bottom surface during the installation for the case lid is spacing on the box, is difficult to the lateral slipping, and stability is high, and the operation degree of difficulty is low, closes the box lid, prevents to wash the in-process washing liquid and spatter outward and pollute operational environment.
Furthermore, one side of box is equipped with the seal cover, and dead lever sliding connection is on the seal cover, and the setting of seal cover has improved the leakproofness of box with the dead lever junction, prevents that the washing liquid from oozing from this junction, and has injectd the slip direction of dead lever, can not produce the displacement deviation, guarantees that push-and-pull power is direct effective.
Furthermore, the two sides of the object placing plate are both provided with positioning plates, the positioning plates and the mounting plate are fixed through fastening screws, and the object placing plate can be detached, so that the aluminum alloy rail can be clamped conveniently, the operation space is large, the installation is simple, the connection is reliable, and the fixation is firm.
Furthermore, be equipped with positioning groove on the mounting panel, positioning groove is corresponding with the locating plate, aligns positioning groove card with the locating plate during the installation for the locating plate is spacing in positioning groove, puts the thing board and is difficult to the activity, carries out the binding to the hole again, and the location installation has improved the installation effectiveness, has reduced the installation degree of difficulty.
Further, be equipped with fixed baseplate on the dead lever, the one end of fixed baseplate swing joint mounting panel is equipped with the support on the bottom surface of mounting panel, and support swing joint limiting plate's one end, pushing mechanism drive push pedal seesaw, and the push pedal drives the dead lever seesaw, and the dead lever passes through fixed baseplate and drives the mounting panel motion for the mounting panel takes place to make a round trip to overturn because the mounting panel receives the connection restriction of limiting plate.
Further, pushing mechanism includes cylinder and piston rod, and the piston rod is connected to the cylinder, and the one end of piston rod is located to the push pedal, and the cylinder drives the piston rod and is concertina movement, and the piston rod drives the push pedal seesaw, and the push pedal drives the dead lever seesaw to realize that the mounting panel makes a round trip to overturn.
Furthermore, a liquid collecting hopper is arranged on the liquid receiving tank, the liquid collecting hopper is in a shape of small top and large bottom, the liquid blocking effect is achieved, waste liquid discharged from the liquid discharging port is prevented from being discharged into the liquid receiving tank and then splashing outwards to pollute the working environment, and liquid collecting difficulty is reduced.
Further, be equipped with spacing recess in the backup pad, connect the cistern to be located spacing recess, spacing recess has restricted the scope that connects cistern lateral shifting, improves and connects the cistern to place the stability in the backup pad, avoids connecting the skew leakage fluid dram of cistern and influences the collection liquid, and is convenient for install and take off simple and convenient.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
when cleaning, firstly, the aluminum alloy track is clamped and fixed on the object placing plate through the fixing component, then the positioning plates at two sides of the object placing plate are fixedly arranged between the mounting plates through the fastening screws, then the liquid pump and the pushing mechanism are started, the cleaning liquid in the liquid storage tank is pumped out by the liquid pump through the liquid pumping pipe and is pumped into the liquid inlet box through the liquid conveying pipe, the cleaning liquid in the liquid inlet box flows into the liquid separating box and is sprayed down from the nozzles, the aluminum alloy track on the object placing plate is washed, the pushing mechanism drives the push plate to move forwards and backwards, the push plate drives the fixed rod to move forwards and backwards, the fixed rod drives the mounting plate to move, the mounting plate is overturned back and forth due to the connection limitation of the limiting plate, the object placing plate is overturned back and forth, so that the contact area between each surface, the cleaning is more comprehensive and thorough, the cleaning effect is improved, the cleaning quality is ensured, and the cleaning machine is automatic, efficient, labor-saving and convenient; the cleaned waste liquid falls into the liquid receiving tank through the liquid outlet at the bottom of the tank body, so that uniform collection and treatment are realized, and the cleaning difficulty is reduced; after the washing finishes, stop the liquid feeding, continue the pushing mechanism operation for put the thing board and continue to make a round trip to overturn, throw off the most washing liquid that adheres to on the aluminum alloy track through centrifugal force and fall, in order to reduce follow-up drying time, machinery spin-dries, and is laborsaving convenient, and avoids at follow-up in-process of taking out the supporter, the washing liquid on the supporter drips outside and pollutes operational environment.
The aluminum alloy track is lived in the brace rod support, and the fixed subassembly of cooperation is fixed the aluminum alloy track spacing in fixed logical inslot, forms the blanking clearance between the adjacent brace rod, as the lower passageway of discharging of waste liquid and the washing passageway of upset back washing liquid, avoids the waste liquid to pile up and putting the thing board and influence the cleaning performance.
The automatic cleaning machine has the advantages of novel structure, simplicity in operation, automation, high efficiency, labor saving, convenience, high cleaning efficiency, good cleaning effect, completeness and thoroughness, and high cleaning quality.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a schematic structural diagram of a cleaning device for processing an aluminum alloy track according to the present invention;
FIG. 2 is a schematic view of the structure in the direction A of FIG. 1;
FIG. 3 is a schematic structural view of the interior of the case of the present invention;
FIG. 4 is a schematic view of the connection structure of the fixing rod and the mounting plate according to the present invention;
FIG. 5 is a schematic view of the structure of the cover of the present invention;
fig. 6 is a schematic structural view of the fixing member of the present invention.
In the figure: 1-a leg; 2-a support plate; 3-liquid receiving tank; 4-a liquid storage tank; 5-a liquid pump; 6-liquid pumping pipe; 7-a box body; 8-box cover; 9-convex strips; 10-positioning the groove; 11-a liquid discharge port; 12-liquid collecting hopper; 13-a liquid inlet box; 14-a transfusion tube; 15-liquid separation box; 16-a nozzle; 17-a cylinder; 18-a piston rod; 19-push plate; 20-a fixing rod; 21-sealing sleeve; 22-a fixed base; 23-mounting a plate; 24-a limiting plate; 25-a support; 26-a storage plate; 27-fixing the through groove; 28-support ribs; 29-a fixed component; 30-a bottom plate; 31-spring telescopic rod; a 32-L platen; 33-positioning plate; 34-a fastening screw; 35-positioning card slot; 36-a transparent viewing window; 37-fixing the bracket.
Detailed Description
As shown in figures 1 to 6, the cleaning device for processing the aluminum alloy track comprises a cleaning box, wherein support legs 1 are arranged at the bottom of the cleaning box, a support plate 2 is arranged between the support legs 1, a liquid receiving groove 3, a liquid storage box 4 and a liquid drawing pump 5 are respectively arranged on the support plate 2, the liquid drawing pump 5 is connected with the liquid storage box 4 through a liquid drawing pipe 6, the cleaning box comprises a box body 7 and a box cover 8, convex strips 9 are symmetrically distributed on the bottom surface of the box cover 8, positioning grooves 10 are symmetrically distributed on the top surface of the box body 7, the positioning grooves 10 are matched with the convex strips 9, a detachable connection mode is adopted between the box cover 8 and the box body 7, the disassembly and the assembly are simple, the convex strips 9 on the bottom surface of the box cover 8, make case lid 8 spacing on box 7, be difficult to the lateral sliding, stability is high, and the operation degree of difficulty is low, closes box 7 lid, prevents that washing liquid from spattering outward and polluting operational environment among the washing process.
The bottom of box 7 is equipped with leakage fluid dram 11, connects cistern 3 to be located the below of leakage fluid dram 11, is equipped with spacing recess in the backup pad 2, connects cistern 3 to be located spacing recess, and spacing recess has restricted the scope that connects cistern 3 lateral shifting, improves and connects cistern 3 to place the stability in backup pad 2, avoids connecting the skew leakage fluid dram 11 of cistern 3 and influences the album liquid, and is convenient for install and take off, simple and convenient. The liquid collecting hopper 12 is arranged on the liquid collecting tank 3, the liquid collecting hopper 12 is small in top and large in bottom, a liquid blocking effect is achieved, waste liquid discharged from the liquid discharging port 11 is prevented from being discharged into the liquid collecting tank 3 and then being splashed out to pollute the working environment, and liquid collecting difficulty is reduced.
Be equipped with into liquid box 13 on the case lid 8, drawing liquid pump 5 passes through transfer line 14 and connects into liquid box 13, the bottom of case lid 8 is equipped with branch liquid box 15, divide liquid box 15 to communicate into liquid box 13, divide liquid box 15 to go up evenly distributed and have nozzle 16, drawing liquid pump 5 takes out the washing liquid in the liquid reserve tank 4 through liquid suction pipe 6, in 14 suction of transfer line suction into liquid box 13, the washing liquid in the liquid reserve tank 13 flows into and divides liquid box 15, spray from nozzle 16 and down, the coverage area is big, wash intensity is high. One side of box 7 is equipped with pushing mechanism, pushing mechanism includes cylinder 17 and piston rod 18, piston rod 18 is connected to cylinder 17, box 7 passes through the fixed bolster 37 fixed cylinder 17, improve cylinder 17's stability, the one end of piston rod 18 is equipped with push pedal 19, symmetric distribution has dead lever 20 on the push pedal 19, one side of box 7 is equipped with seal cover 21, dead lever 20 sliding connection is on seal cover 21, seal cover 21 sets up the leakproofness that has improved box 7 and dead lever 20 junction, prevent that the washing liquid from oozing from this junction, and limited the slip direction of dead lever 20, can not produce the displacement deviation, guarantee that the push-pull power is direct effective. One end of a fixed rod 20 extends into the box body 7, a fixed base 22 is arranged on the fixed rod 20, a mounting plate 23 is movably connected on the fixed base 22, a limit plate 24 is movably connected on the inner wall of the box body 7, a support 25 is arranged on the bottom surface of the mounting plate 23, the support 25 is movably connected with one end of the limit plate 24, an object placing plate 26 is arranged between the mounting plates 23, fixed through grooves 27 are equidistantly distributed on the object placing plate 26, supporting ribs 28 are equidistantly distributed in the fixed through grooves 27, fixing components 29 are symmetrically distributed on two sides of the fixed through grooves 27, each fixing component 29 comprises a bottom plate 30, a spring telescopic rod 31 and an L-shaped pressing plate 32, the spring telescopic rod 31 is arranged between the bottom plate 30 and the L-shaped pressing plate 32, the bottom plate 30 is arranged on the object placing plate 26, the L-shaped pressing plate 32 is pulled upwards, the spring telescopic rod, then, the L-shaped pressing plate 32 is loosened, the spring telescopic rod 31 generates a rebound force to pull back the L-shaped pressing plate 32, so that the L-shaped pressing plate clamps the aluminum alloy rail, the aluminum alloy rail is limited in the fixed through groove 27 and cannot be separated, and the stability is high.
Cylinder 17 drives piston rod 18 and is concertina movement, piston rod 18 drives 19 seesaws of push pedal, push pedal 19 drives 20 seesaws of dead lever, dead lever 20 drives mounting panel 23 motion through fixed baseplate 22, because mounting panel 23 receives the connection restriction of limiting plate 24, make mounting panel 23 take place to make a round trip to overturn, it follows the upset of making a round trip to put thing board 26, thereby the area of contact of each face of aluminum alloy track and washing liquid has been increased, receive the impact of washing liquid, change and fall with adnexed metal fillings on the aluminum alloy track, wash more comprehensively, thoroughly, the cleaning performance is improved, it is automatic high-efficient, it is laborsaving convenient. A liquid falling gap is formed between the adjacent support ribs 28 and is used as a lower discharge channel of waste liquid and a flushing channel of the overturned cleaning liquid, so that the phenomenon that the waste liquid is accumulated on the object placing plate 26 to influence the cleaning effect is avoided. The side of the box body 7 is provided with a transparent observation window 36, and the flushing condition in the box body 7 can be visually seen through the transparent observation window 36, so that the box body is clear at a glance.
Both sides of the object placing plate 26 are provided with positioning plates 33, the positioning plates 33 and the mounting plate 23 are fixed through fastening screws 34, and the object placing plate 26 can be detached, so that an aluminum alloy track can be clamped conveniently, the operation space is large, the installation is simple, the connection is reliable, and the fixation is firm. Be equipped with positioning groove 35 on mounting panel 23, positioning groove 35 is corresponding with locating plate 33, and is gone into locating plate 33 alignment positioning groove 35 card during the installation for locating plate 33 is spacing in positioning groove 35, puts the difficult activity of thing board 26, carries out the binding to the hole again, and the location installation has improved the installation effectiveness, has reduced the installation degree of difficulty.
When cleaning, firstly, the aluminum alloy track is clamped and fixed on the object placing plate 26 through the fixing component 29, then the positioning plates 33 at two sides of the object placing plate 26 are fixedly arranged between the mounting plates 23 through the fastening screws 34, then the liquid pump 5 and the pushing mechanism are started, the cleaning liquid in the liquid storage tank 4 is pumped out by the liquid pump 5 through the liquid pumping pipe 6 and is pumped into the liquid inlet box 13 through the liquid conveying pipe 14, the cleaning liquid in the liquid inlet box 13 flows into the liquid separating box 15 and is sprayed down from the nozzles 16 to wash the aluminum alloy track on the object placing plate 26, the pushing mechanism drives the push plate 19 to move back and forth, the push plate 19 drives the fixed rod 20 to move back and forth, the fixed rod 20 drives the mounting plates 23 to move, the mounting plates 23 are connected and limited by the limiting plates 24, so that the mounting plates 23 are overturned back and forth, the object placing plate 26 is, the cleaning agent is impacted, so that metal scraps attached to the aluminum alloy rail can be more easily washed off, the cleaning is more comprehensive and thorough, the cleaning effect is improved, the cleaning quality is ensured, and the cleaning agent is automatic, efficient, labor-saving and convenient; the cleaned waste liquid falls into the liquid receiving tank 3 through a liquid outlet 11 at the bottom of the tank body 7, so that uniform collection and treatment are realized, and the cleaning difficulty is reduced; after the washing finishes, stop the liquid feeding, continue the pushing mechanism operation for put thing board 26 continues to make a round trip to overturn, throws off the most attached washing liquid on the aluminum alloy track through centrifugal force, in order to reduce follow-up drying time, mechanical spin-dry, it is laborsaving convenient, and avoid at follow-up in-process of taking out the supporter, washing liquid on the supporter drips outside and pollutes operational environment.
The aluminum alloy track is propped up to brace rod 28, cooperates fixed subassembly 29 to fix the aluminum alloy track spacing in fixed logical groove 27, forms the liquid clearance that falls between the adjacent brace rod 28, as the passageway and the washing channel of upset back washing liquid of discharging down of waste liquid, avoids the waste liquid to pile up and putting thing board 26 and influence the cleaning performance.
The automatic cleaning machine has the advantages of novel structure, simplicity in operation, automation, high efficiency, labor saving, convenience, high cleaning efficiency, good cleaning effect, completeness and thoroughness, and high cleaning quality.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made based on the present invention to solve the same technical problems and achieve the same technical effects are within the scope of the present invention.