CN109621541B - Multistage purification device for traffic engineering slurry - Google Patents

Multistage purification device for traffic engineering slurry Download PDF

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CN109621541B
CN109621541B CN201910026630.9A CN201910026630A CN109621541B CN 109621541 B CN109621541 B CN 109621541B CN 201910026630 A CN201910026630 A CN 201910026630A CN 109621541 B CN109621541 B CN 109621541B
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mud
cylinder
base
purification
slurry
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CN109621541A (en
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张然
赵红坤
刘玉勤
高媛
张广玲
刘胜龙
王玲利
陈锐
吴鹏
张锐
孙锦源
朱建涛
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering

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  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention relates to a multistage purification device for slurry in traffic engineering, which effectively solves the problems that the existing slurry sedimentation tank discarded after the completion of the engineering is dangerous and pollutes the environment, and the existing slurry purification device has high manufacturing cost and is inconvenient to maintain; the technical scheme includes that the device comprises a base, wherein a mud coarse screening bin is fixed on the upper portion of the base and communicated with a mud pipe, and the mud pipe is connected with a mud pump; a screen is arranged in the mud coarse screening bin, and a vibration motor is fixed at the lower end of the screen; the left side of the mud coarse screening bin is provided with a mud purification device, the mud purification device comprises a cylinder, a purification cylinder which is in rotating fit with the base is arranged in the cylinder, a helical blade is fixed on the outer side of the purification cylinder, the bottom of the mud coarse screening bin is provided with a through hole, the through hole is communicated with the cylinder through a connecting pipe, and when the purification cylinder rotates, mud at the bottom of the cylinder is driven to rise; the side wall of the purifying cylinder is provided with a plurality of slurry purifying openings, and the lower end of the purifying cylinder penetrates through the base and is communicated with a slurry collecting bin arranged in the base; the invention has the advantages of ingenious structure, strong practicability and good mud purification effect.

Description

Multistage purification device for traffic engineering slurry
Technical Field
The invention relates to the technical field of traffic engineering construction devices, in particular to a multistage purification device for traffic engineering slurry.
Background
The mud purifying device is a mud purifying device; the main function is to quickly clean harmful solid phases in the engineering slurry, such as fine sand, stones, barks, grass roots, household garbage and the like; after the harmful solid phase is removed, the remained clean slurry can be returned to the engineering hole (groove) again for use.
The mud is a mud-water mixed liquid prepared by clay (mud) and water and adding different chemical agents according to a certain proportion, and the necessity of the mud is illustrated by taking bridge construction as an example. The bridge pier is located on a base of the bridge, and after a pile foundation is rotated out of a deep hole by a drilling machine, a reinforcement cage is arranged, then concrete is poured, and finally a cylinder is formed; in the process of drilling, in order to balance the pressure of underground water, mud is required; the main functions of the slurry are: 1. balancing water pressure, and forming a thin mud skin film on the hole wall to prevent collapse; 2. drill slag is suspended and carried, and drilled sand is discharged out of the hole as soon as possible by circulating mud, so that drill jamming and drill burying are prevented, and the hole forming efficiency is improved; 3. cooling the drill bit; 4. lubrication, reduction of the resistance of the drilling tool to cut the soil layer and improvement of the service life of the machine.
The full purification of the slurry is beneficial to controlling the performance index of the slurry, reducing the drilling accidents, improving the pore-forming quality, effectively separating soil and slag, improving the pore-forming work efficiency, reusing the slurry, saving the slurry-making material and reducing the construction cost; the closed circulation mode of the slurry and the lower water content of the slag materials are beneficial to reducing the environmental pollution.
The solid phase in the slurry can be divided into two types according to the action, wherein one type is a useful solid phase, such as bentonite, a chemical treatment agent and the like; another class is useless solids such as drill cuttings, poor bentonite, sand, etc. The slurry solid phase control means that harmful solid phases are eliminated and useful solid phases are preserved so as to meet the requirements of a pile foundation construction process on slurry performance; generally, slurry solid phase control is referred to simply as solid control; the solid phase particle size which has great influence on indexes such as slurry performance, mechanical drilling speed and the like is more than 15 micrometers, and accounts for about 70 percent of the total solid phase; people strive to remove the waste at any time through more effective mechanical equipment.
The prior art adopts three methods for purifying slurry:
(1) and a natural precipitation method. Digging a mud sedimentation tank, and naturally settling mud by gravity; the method is generally used for occasions with holes formed on land, the diameter of less than 1.2 meters, the pile depth of no more than 20 meters and unconcentrated fields; the disadvantages are that the waste amount of the slurry is large, and the waste slurry sedimentation tank after the project is finished is often a 'trap' for phagocytizing human lives; if the mud pit is backfilled, the overflowed mud can also cause the surrounding land to be meadow for several years.
(2) And a chemical method. Adding flocculant chemical agents into the slurry to force the slurry to be rapidly precipitated; the disadvantages are that the cost is high, the performance index of the slurry is changed, and the waste slurry after the construction has serious pollution to the environment all the time.
(3) And physical separation method. Namely, a mud purification device is used for quickly separating sand materials in mud by utilizing the centrifugal and high-frequency vibration principles; the water content of the separated sand is small, and the separated sand can be used for paving and backfilling; the discharge amount of the slurry is reduced by 80 percent, but the manufacturing cost of the equipment is higher and the maintenance cost is higher.
Due to the technical defects in the prior art, the technical problems to be solved by the technical personnel in the field are urgent; therefore, the multistage purification device for the mud in the traffic engineering is very important.
Disclosure of Invention
Aiming at the situation and overcoming the defects of the prior art, the invention provides a multistage purification device for traffic engineering slurry, which effectively solves the problems that the existing waste slurry sedimentation tank after the completion of the engineering is dangerous, the overflowed slurry harms the ecological environment, the chemical agent treatment cost is high, the performance index of the slurry is changed, the environment is polluted, and the existing slurry purification device is high in cost, inconvenient to maintain and low in purification efficiency.
The slurry screening device comprises a base and is characterized in that a slurry coarse screening bin with an opening at the upper end is fixed at the upper part of the base, the slurry coarse screening bin is communicated with a slurry pipe which leads to the outside, and the slurry pipe is connected with a slurry pump fixed with the base;
a screen is obliquely arranged in the coarse mud screening bin, a vibration motor arranged in the coarse mud screening bin is fixed at the lower end of the screen, the higher end of the screen is arranged at the lower end of the inlet of the mud pipe, and a collection bin fixed with the base is arranged at the right lower end of the screen; the mud coarse screening device comprises a mud coarse screening bin, a mud purification device and a control system, wherein the mud purification device is arranged on the left side of the mud coarse screening bin and comprises a cylinder which is arranged along the vertical direction and fixedly connected with a base, a purification cylinder which is arranged in a rotating fit with the base is arranged inside the cylinder, the hollow upper end inside the purification cylinder is arranged in a closed manner, a spiral blade which is arranged at the upper end of the base is fixedly arranged outside the purification cylinder, a through hole is formed in the bottom of the mud coarse screening bin, the through hole is communicated with the bottom of the cylinder through a connecting pipe, and the outer edge of the spiral blade is clung to the inner surface of the cylinder, so; the side wall of the upper end part of the purifying cylinder arranged on the base is uniformly provided with a plurality of slurry purifying openings in a penetrating manner, and the lower end of the purifying cylinder penetrates through the base and is communicated with a slurry collecting bin arranged in the base; the upper end of the cylinder is communicated with a sludge treatment device arranged in the base through a sludge pipeline.
Preferably, the outer side of the purification cylinder is fixedly sleeved with a first bevel gear disc arranged inside the cylinder, the first bevel gear disc is arranged at the upper end of the base and is arranged at the lower end of the helical blade, the outer edge of the first bevel gear disc is tightly attached to the inner surface of the cylinder, the connecting pipe is communicated with the bottom of the cylinder and is arranged at the upper end of the first bevel gear disc, the lower end of the first bevel gear disc is meshed with a second bevel gear disc arranged inside the cylinder, and the second bevel gear disc is coaxially connected with a driving motor arranged outside the cylinder.
Preferably, both sides of the coarse mud screening bin are provided with mud purification devices, the bottom of the coarse mud screening bin is provided with a convex block which is inclined towards both sides, both sides of the bottom of the coarse mud screening bin are provided with through holes, the through holes are communicated with the bottoms of the cylinders at both sides through connecting pipes respectively, the lower ends of the first bevel gear discs are engaged with second bevel gear discs which are arranged inside the cylinders, the second bevel gear discs are coaxially and fixedly connected with first bevel gears towards the direction of the coarse mud screening bin, and the first bevel gears are engaged with second bevel gears which are controlled by a motor.
Preferably, two mud purification devices are arranged on two sides of the mud coarse screening bin, four second bevel gear discs arranged inside the cylinder are meshed with the lower ends of the first bevel gear discs, four first bevel gears facing the mud coarse screening bin are fixedly connected with the second bevel gears coaxially, every two first bevel gears are correspondingly arranged and are meshed with second bevel gears controlled by a motor, belt pulleys are fixedly sleeved on the outer sides of the rotating shafts of the second bevel gears, and the belt pulleys are driven by belts.
Preferably, the upper ends of two mud purification devices arranged on the same side of the mud coarse screening bin are provided with a mud collecting box, the mud collecting box is internally hollow and sealed, so that when the purification cylinder rotates, the spiral blades drive mud at the bottom of the cylinder to gradually rise, when the purification cylinder is arranged at the top end of the cylinder, mud overflows and enters the mud collecting box, the bottom of the mud collecting box is communicated with a mud pipeline, the mud treatment devices are provided with two mud treatment devices arranged on two sides of the mud coarse screening bin, the two mud treatment devices are respectively communicated with two mud pipelines on two sides of the mud coarse screening bin, each mud treatment device comprises a vibration dewatering net arranged right below the mud pipeline, one side of the vibration dewatering net is fixed with a second vibration motor arranged outside the base, the higher end of the vibration dewatering net is arranged at the lower end of the outlet of the mud pipeline, and the lower end of the vibration dewatering net is communicated with the outside, the lower extreme of vibrations dehydration net is provided with the water storage box, the water storage box is provided with the outlet conduit with outside intercommunication.
Preferably, the fixed mud powder jar and the water jar that is provided with in upper end of base, the mud powder jar with the water jar all is provided with the feed pipeline with mud collection storehouse intercommunication, two feed pipeline all is provided with closed opening valve, the inside bottom plate of mud powder jar sets up to slope towards feed pipeline direction, the upper end of mud powder jar and water jar all is provided with the charge door, the fixed cat ladder that is provided with all around of base.
Preferably, two vertical rods arranged at the upper end of the slurry collecting bin are fixed at the upper end of the base along the vertical direction, a sliding rod is arranged between the two vertical rods in a sliding fit manner along the vertical direction, a slurry barrel is fixed at the lower end of the sliding rod through a steel wire rope, a through channel communicated with the slurry collecting bin is arranged at the right lower end of the slurry barrel, and a reciprocating device is arranged at the right side of the sliding rod;
reciprocating motion device includes the base plate that sets up along vertical direction with pole setting fixed connection, the equal normal running fit of upper and lower tip on the base plate upper end is provided with the second belt pulley, the second belt pulley is arbitrary via second belt drive cooperation the second belt pulley is provided with the driving motor who arranges the base plate rear end in, the outside of second belt is fixed with the uide pin, the outside of slide bar is fixed with the drive slide of arranging the base plate front end in, the drive slide runs through the spout of seting up slotted shape along the fore-and-aft direction, inside the spout is arranged in all the time to the uide pin for when the second belt rotates, the uide pin drives the drive slide along vertical direction reciprocating motion.
Preferably, two stirring rollers are arranged in the slurry collection bin, rotating shafts of the two stirring rollers are arranged in a rotating fit with a bottom plate of the slurry collection bin, a rotating shaft of the second belt pulley at the lower end is in transmission fit with any one of the stirring rollers through a third belt, and the two stirring rollers are in transmission fit through a fourth belt.
The mud purification device has the advantages of ingenious structure, strong practicability and strong mud purification treatment efficiency, larger impurities such as stones and wooden sticks are screened through the mud coarse screening bin, the loss of the device is greatly reduced, the mud is purified through the mud purification device, the purification of the mud is fully realized through the rotating and lifting process, the purification process of the mud is prolonged, the purification efficiency is greatly improved, the pressure of the mud supplied in the mud coarse screening bin is shared by the four mud purification devices when the mud is purified, the working pressure of a single mud purification device is reduced while the mud purification efficiency is increased, the service life of the device is prolonged, the device dehydrates the screened mud through the mud treatment device, and the pollution to the environment after the mud is directly discharged is avoided.
Drawings
Fig. 1 is a perspective view of the present invention, fig. 1.
Fig. 2 is a perspective view of the present invention fig. 2.
FIG. 3 is a schematic front view of the present invention.
Fig. 4 is a schematic rear view of the present invention.
Fig. 5 is a perspective view of the present invention fig. 3.
FIG. 6 is a schematic view in cross-section of a mud scalping bin of the present invention.
FIG. 7 is a perspective view showing the mud purifying apparatus according to the present invention.
FIG. 8 is a schematic cross-sectional view of a mud purification apparatus according to the present invention.
Fig. 9 is a perspective view of the four purification cartridges of the present invention.
FIG. 10 is a schematic cross-sectional view of a base according to the present invention.
Fig. 11 is a partial cross-sectional view of the present invention, schematically illustrated in fig. 1.
Fig. 12 is a partial cross-sectional view of the invention, schematically illustrated in fig. 2.
Fig. 13 is a perspective view of the reciprocator of the present invention.
FIG. 14 is an enlarged view of the point A in FIG. 13 according to the present invention.
Fig. 15 is a partial cross-sectional view of the invention, schematically illustrated in fig. 3.
Reference numerals: 1. a base; 2. a mud coarse screening bin; 3. a mud pipe; 4. a slurry pump; 5. screening a screen; 6. vibrating a motor; 7. a collection bin; 8. a mud purification device; 9. a cylinder; 10. a purification cartridge; 11. a helical blade; 13. a connecting pipe; 14. a slurry purification port; 15. a slurry collection bin; 16. a sludge pipeline; 17. a sludge treatment device; 18. a first bevel gear plate; 19. a second bevel gear plate; 20. a raised block; 21. a first bevel gear; 22. a second bevel gear; 23. a belt pulley; 23-1, a belt; 24. a sludge collection box; 25. vibrating the dewatering net; 25-1, a second vibration motor; 26. a water storage box; 27. a water outlet pipeline; 28. a mud powder jar; 29. a water vat; 30. a feed conduit; 31. a feed inlet; 32. climbing a ladder; 33. erecting a rod; 34. a slide bar; 35. a wire rope; 36. a mud bucket; 37. a through passage; 38. a reciprocating device; 39. a substrate; 40. a second pulley; 41. a second belt; 42. a guide pin; 43. driving the slide plate; 44. a chute; 45. a stirring roller; 46. a third belt; 47. a fourth belt.
Detailed Description
The foregoing and other aspects, features and advantages of the invention will be apparent from the following more particular description of embodiments of the invention, as illustrated in the accompanying drawings in which reference is made to figures 1 to 15. The structural contents mentioned in the following embodiments are all referred to the attached drawings of the specification.
Exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.
The invention relates to a multistage purification device for traffic engineering mud, which is used for purifying used mud, and with reference to fig. 1, the multistage purification device comprises a base 1, wherein a mud coarse screening bin 2 with an opening at the upper end is fixed at the upper part of the base 1, the mud coarse screening bin 2 is communicated with a mud pipe 3 leading to the outside, the mud pipe 3 is connected with a mud pump 4 fixed with the base 1, and with reference to fig. 2, the mud pump 4 pumps the used mud into the mud pipe 3 and then enters the mud coarse screening bin 2;
referring to fig. 1 and 6, a screen 5 is obliquely arranged inside the coarse mud screening bin 2, the screen 5 is used for screening large impurities, such as stones, wooden sticks and the like, the impurities are left at the upper end of the screen 5 through the screening of the screen 5, the mesh opening of the screen 5 is selected to be 4mm, the screen is obliquely arranged to facilitate the treatment of the impurities, a vibration motor 6 arranged inside the coarse mud screening bin 2 is fixed at the lower end of the screen 5, the higher end of the screen 5 is arranged at the lower end of the inlet of the mud pipe 3, referring to fig. 1, a collection bin 7 fixed with the base 1 is arranged at the lower end of the screen 5, when the coarse mud pump 4 is used, mud is pumped into the mud pipe 3 and then enters the coarse mud screening bin 2, then the large impurities, such as stones, wooden sticks and the like, are screened through the screen 5, and are vibrated by the vibration of the motor 6, the sundries are gradually vibrated into the collecting bin 7 for uniform treatment; a mud purification device 8 is arranged at the left side of the mud coarse screening bin 2, please refer to fig. 1, 7 and 8, the mud purification device 8 comprises a cylinder 9 which is arranged along the vertical direction and fixedly connected with the base 1, a purification cylinder 10 which is arranged in the cylinder 9 and is in rotating fit with the base 1 is arranged, the purification cylinder 10 sufficiently purifies mud, the hollow upper end of the purification cylinder 10 is arranged in a closed manner, the upper end of the purification cylinder is arranged in a closed manner to prevent the residual mud residue after purification from entering the purification cylinder 10 through the upper end of the purification cylinder 10, a helical blade 11 which is arranged at the upper end of the base 1 is fixedly arranged at the outer side of the purification cylinder 10, please refer to fig. 8 and 9, the helical blade 11 plays a role of conveying, a through hole is arranged at the bottom of the mud coarse screening bin 2, the through hole is communicated with the bottom of the cylinder 9 through a connecting pipe 13, when the purification cylinder 10 rotates, the mud which is coarsely screened by the mud, referring to fig. 15, when the slurry inside the coarse mud screening bin 2 flows into the bottom of the cylinder 9 under the action of gravity, and when the purifying cylinder 10 rotates, the helical blade 11 drives the slurry at the bottom to gradually rise, so that the efficiency of the helical blade 11 driving the slurry to rise is higher, the outer edge of the helical blade 11 is tightly attached to the inner surface of the cylinder 9, and the helical blade 11 drives the slurry at the bottom of the cylinder 9 to gradually rise when the purifying cylinder 10 rotates; the side wall of the purifying cylinder 10, which is arranged at the upper end part of the base 1, is uniformly provided with a plurality of slurry purifying ports 14 in a penetrating way, the slurry purifying ports 14 are shown in figures 8 and 9, the diameter of the holes is selected from 0.2-0.4 mm, and solid phases in the slurry can be divided into two types according to the functions of the solid phases, wherein one type is a useful solid phase, such as bentonite, a chemical treatment agent and the like; another is useless solid phase such as drill cuttings, poor bentonite, sand, etc.; the slurry solid phase control means that harmful solid phases are eliminated and useful solid phases are preserved so as to meet the requirements of a pile foundation construction process on slurry performance; generally, slurry solid phase control is referred to simply as solid control; the solid phase particle size which has great influence on indexes such as slurry performance, mechanical drilling speed and the like is more than 15mm and accounts for about 70 percent of the total solid phase; the mud purification port 14 is used for screening the useless solid phases, when the purification cylinder 10 rotates, the helical blade 11 drives the mud at the bottom of the cylinder 9 to gradually rise, in the rising process, the mud purification port 14 plays a role in screening, namely the useless solid phases are blocked outside the purification cylinder 10, and the useful solid phases are smaller than the pore size of the mud purification port 14, so that the useful solid phases gradually enter the hollow interior of the purification cylinder 10 in the rotating and rising process to complete the purification of the mud, the stroke of the mud is large in the rising process, and the mud purification port 14 can fully purify the mud;
referring to fig. 15, the lower end of the purifying cylinder 10 penetrates through the base 1 and is communicated with a slurry collecting bin 15 arranged inside the base 1, and useful solid phase gradually enters the hollow interior of the purifying cylinder 10 in the rotating and rising process because the size of the useful solid phase is smaller than the aperture size of the slurry purifying port 14, and finally enters the slurry collecting bin 15 after entering the hollow interior of the purifying cylinder 10; the mud collecting bin 15 is provided with a mud outlet, the mud outlet is provided with a valve, when the mud collecting bin needs to be used, the valve can be opened to discharge purified mud, the upper end of the cylinder 9 is communicated with a mud residue treatment device 17 arranged in the base 1 through a mud residue pipeline 16, the screened mud residue is dewatered through the mud residue treatment device 17, and the pollution to the environment after direct discharge is avoided.
In the second embodiment, on the basis of the first embodiment, in order to make the purifying cylinder 10 better complete the rotation, please refer to fig. 8 and 9, a first bevel gear plate 18 disposed inside the cylinder 9 is fixedly sleeved on the outer side of the purifying cylinder 10, the first bevel gear plate 18 is disposed on the upper end of the base 1 and disposed at the lower end of the helical blade 11, the outer edge of the first bevel gear plate 18 is closely attached to the inner surface of the cylinder 9, the connecting pipe 13 is communicated with the bottom of the cylinder 9 and disposed at the upper end of the first bevel gear plate 18, the lower end of the first bevel gear plate 18 is engaged with a second bevel gear plate 19 disposed inside the cylinder 9, the rotating shaft of the second bevel gear plate 19 is rotatably fitted with the cylinder 9, the second bevel gear plate 19 is coaxially connected with a driving motor disposed outside the cylinder 9, when the apparatus is started for use, the driving gear plate 19 is opened, when the second bevel gear plate 19 rotates, the engaged first conical fluted disc 18 is driven to rotate, and then the purifying cylinder 10 is driven to rotate.
In the third embodiment, on the basis of the second embodiment, in order to share the pressure of the slurry supplied to the coarse mud screening bin 2, and increase the efficiency of mud purification, and at the same time reduce the working pressure of a single mud purification device 8, and increase the service life of the device, please refer to fig. 9, both sides of the coarse mud screening bin 2 are provided with the mud purification devices 8, the bottom of the coarse mud screening bin 2 is provided with protruding blocks 20 which are obliquely arranged towards both sides, the protruding blocks 20 are as shown in fig. 10, and can help the fluidity of the mud at the bottom of the coarse mud screening bin 2, both sides of the bottom of the coarse mud screening bin 2 are provided with through holes, two through holes are respectively communicated with the bottoms of two cylinders 9 at both sides through connecting pipes 13, the lower ends of two first bevel gear discs 18 are engaged with gear discs 19 arranged inside the cylinders 9, two second bevel gear discs 19 are coaxially and fixedly connected with first bevel gears 21 facing the coarse mud screening bin 2, referring to fig. 9, when the purifying device is used, the motor is first controlled to drive the second bevel gear 22 to rotate, when the second bevel gear 22 rotates, the two engaged first bevel gears 21 are driven to rotate, when the two first bevel gears 21 rotate, the two coaxially connected second bevel gear discs 19 are driven to rotate, and when the second bevel gear discs 19 rotate, the engaged first bevel gear discs 18 are driven to rotate, and then the purifying cylinder 10 is driven to rotate.
In the fourth embodiment, on the basis of the first embodiment, in order to share the pressure of the slurry supplied to the coarse mud screening bin 2, and increase the efficiency of mud purification, and at the same time reduce the working pressure of a single mud purification device 8, and increase the service life of the device, two mud purification devices 8 are disposed on both sides of the coarse mud screening bin 2, the lower ends of four first bevel gear discs 18 are engaged with second bevel gear discs 19 disposed inside the cylinder 9, the four second bevel gear discs 19 are coaxially and fixedly connected with first bevel gears 21 facing the direction of the coarse mud screening bin 2, each two correspondingly disposed first bevel gears 21 are engaged with second bevel gears 22 driven and controlled by a motor, belt pulleys 23 are sleeved and fixed on the outer sides of the rotating shafts of the two second bevel gears 22, and here, through the transmission of the belt pulleys 23, one of the second bevel gears 22 does not need to use a driving motor, when the two belt pulleys 23 are driven by the belt 23-1, the motor is controlled to drive the second bevel gear 22 to rotate, when the second bevel gear 22 rotates, the two first bevel gears 21 which are meshed with each other are driven to rotate, when the two first bevel gears 21 rotate, the second bevel gear disc 19 which is coaxially connected with each other is driven to rotate, and when the second bevel gear disc 19 rotates, the first bevel gear disc 18 which is meshed with each other is driven to rotate, and then the purifying cylinder 10 is driven to rotate.
In the fifth embodiment, on the basis of the fourth embodiment, in order to realize the treatment of the purified sludge, please refer to fig. 7 and 8, a sludge collecting box 24 is disposed at the upper ends of two sludge purifying devices 8 disposed at the same side of the coarse sludge screening bin 2, the sludge collecting box 24 is disposed in a hollow and closed manner, such that when the purifying cylinder 10 rotates, the helical blades 11 drive the slurry at the bottom of the cylinder 9 to gradually rise, and when the purifying cylinder is disposed at the top end of the cylinder 9, the sludge overflows into the sludge collecting box 24, the bottom of the sludge collecting box 24 is communicated with the sludge pipes 16, the sludge treating devices 17 are disposed at two sides of the coarse sludge screening bin 2, the two sludge treating devices 17 are respectively communicated with the two sludge pipes 16 at two sides of the coarse sludge screening bin 2, the sludge pipes 16 are disposed in an inclined manner, such that the transportation of the sludge is more convenient, the sludge treating devices 17 include a vibrating dewatering net 25 disposed at the right lower end of the sludge pipes 16, a second vibrating motor 25-1 arranged outside the base 1 is fixed on one side of the vibrating dewatering net 25, the higher end of the vibrating dewatering net 25 is arranged at the lower end of the outlet of the sludge pipeline 16, the lower end of the vibrating dewatering net 25 is communicated with the outside, a water storage box 26 is arranged at the lower end of the vibrating dewatering net 25, a water outlet pipeline 27 communicated with the outside is arranged on the water storage box 26, when the purifying cylinder 10 rotates, the spiral blade 11 drives the slurry at the bottom of the cylinder 9 to gradually rise, when the purifying cylinder is arranged at the top end of the cylinder 9, the residual sludge after purification overflows and enters the sludge collecting box 24, the bottom of the sludge collecting box 24 is communicated with the sludge pipeline 16, then the sludge is transported to the upper end of the vibrating dewatering net 25 through the sludge pipeline 16, the vibrating dewatering net 25 is controlled by the second vibrating motor 25-1, the aperture of the vibrating dewatering net 25 is selected to be between 0.2 and 0.4mm, so that the water and mud in the mud can be vibrated into the water storage box 26, the dewatered mud is discharged through outlets at two ends of the base 1 as shown in fig. 1, a water outlet pipeline 27 is arranged to treat the mud in the water storage box 26, and the mud is useful solid mud and can be used for adjusting the concentration of the mud.
Sixth embodiment, on the basis of the first embodiment, since the concentration of the slurry is required, and the requirements are different under different construction conditions, referring to fig. 1, a slurry powder cylinder 28 and a water cylinder 29 are fixedly arranged at the upper end of the base 1, referring to fig. 11, the slurry powder cylinder 28 and the water cylinder 29 are both provided with a feeding pipeline 30 communicated with the slurry collecting bin 15, when the concentration of the slurry is higher, the slurry is diluted by adding water through the water cylinder 29, when the concentration is lower, slurry powder is added to the slurry through the slurry powder cylinder 28, the slurry powder is an existing material and can be directly purchased, both the feeding pipelines 30 are provided with a closed-open valve, the bottom plate inside the slurry powder cylinder 28 is arranged to incline towards the feeding pipeline 30, the upper ends of the slurry powder cylinder 28 and the water cylinder 29 are both provided with a feeding port 31, the periphery of the base 1 is fixedly provided with a ladder 32, the ladder 32 can be used for operations such as climbing inspection, maintenance, work and the like.
Seventh, on the basis of the first embodiment, in order to observe the concentration change of the slurry in the slurry collecting bin 15 during the slurry purification, referring to fig. 1, 13 and 14, two vertical rods 33 disposed at the upper end of the slurry collecting bin 15 are fixed at the upper end of the base 1 along the vertical direction, a sliding rod 34 is disposed between the two vertical rods 33 in a sliding fit manner along the vertical direction, a slurry barrel 36 is fixed at the lower end of the sliding rod 34 through a steel wire rope 35, a through channel 37 communicated with the slurry collecting bin 15 is disposed at the right end of the slurry barrel 36, a reciprocating device 38 is disposed at the right side of the sliding rod 34, the reciprocating device 38 is used for driving the sliding rod 34 to reciprocate in the vertical direction, and when the sliding rod 34 reciprocates in the vertical direction, the slurry barrel 36 is driven to reciprocate, so that the slurry in the slurry collecting bin 15 is taken out to the upper end of the base 1, checking the mud concentration condition by a worker;
reciprocating motion device 38 includes the base plate 39 who sets up along vertical direction with pole setting 33 fixed connection, the equal normal running fit of upper and lower tip on base plate 39 upper end is provided with second belt pulley 40, second belt pulley 40 is via second belt 41 transmission fit, arbitrary second belt pulley 40 is provided with the driving motor who arranges base plate 39 rear end in, the outside of second belt 41 is fixed with uide pin 42, the outside of slide bar 34 is fixed with the drive slide 43 of arranging base plate 39 front end in, drive slide 43 runs through the spout 44 of seting up slotted shape along the fore-and-aft direction, inside spout 44 is arranged all the time in to uide pin 42 for when second belt 41 rotated, uide pin 42 drove drive slide 43 along vertical direction reciprocating motion.
Eighth embodiment, on the basis of the seventh embodiment, when the slurry is in the slurry collecting bin 15, the concentration of the slurry may be uneven due to precipitation, two stirring rollers 45 are arranged in the slurry collecting bin 15, and the stirring rollers 45 stir the slurry in the slurry collecting bin 15, so that the concentration of the slurry in the slurry collecting bin 15 is even, the slurry barrel 36 reciprocates, the slurry in the slurry collecting bin 15 is taken out to the upper end of the base 1, and the condition of the slurry concentration is checked by a worker more accurately; the rotating shafts of the two stirring rollers 45 are arranged in a rotating fit with the bottom plate of the slurry collecting bin 15, the rotating shaft of the second belt pulley 40 at the lower end is in a transmission fit with any one of the stirring rollers 45 through a third belt 46, the two stirring rollers 45 are in a transmission fit through a fourth belt 47, and when the device starts reciprocating motion, the stirring rollers 45 are synchronously driven to work to stir slurry in the slurry collecting bin 15.
When the device is used specifically, firstly, used mud is pumped into the mud pipe 3 through the mud pump 4 and then enters the mud coarse screening bin 2; when the device is used, the mud pump 4 pumps used mud into the mud pipe 3, then the mud enters the mud coarse screening bin 2, then larger impurities such as stones and sticks are screened through the screen 5, and the impurities are gradually vibrated into the collection bin 7 to be uniformly processed under the vibration action of the vibration motor 6;
firstly, controlling a motor to drive a second bevel gear 22 to rotate, driving two meshed first bevel gears 21 to rotate when the second bevel gear 22 rotates, driving a second bevel gear plate 19 connected with a same shaft to rotate when the two first bevel gears 21 rotate, driving a meshed first bevel gear plate 18 to rotate when the second bevel gear plate 19 rotates, and then driving a purifying cylinder 10 to rotate, wherein mud inside a mud coarse screening bin 2 flows into the bottom of a cylinder 9 under the action of height difference gravity, and when the purifying cylinder 10 rotates, a helical blade 11 drives the mud at the bottom to gradually rise, so that the helical blade 11 drives the mud at the bottom of the cylinder 9 to gradually rise when the purifying cylinder 10 rotates; when the purifying cylinder 10 rotates, the helical blade 11 drives the slurry at the bottom of the cylinder 9 to gradually rise, and in the rising process, the slurry purifying port 14 plays a role in screening, namely a useless solid phase is blocked outside the purifying cylinder 10, and the useful solid phase gradually enters the hollow inner part of the purifying cylinder 10 in the rotating and rising process because the size of the useful solid phase is smaller than the aperture size of the slurry purifying port 14, so that the slurry is purified;
when the purifying cylinder 10 rotates, the helical blade 11 drives the slurry at the bottom of the cylinder 9 to gradually rise, when the purifying cylinder is arranged at the top end of the cylinder 9, the purified residual sludge overflows and enters the sludge collecting box 24, the bottom of the sludge collecting box 24 is communicated with the sludge pipeline 16, then the sludge is conveyed to the upper end of the vibration dewatering net 25 through the sludge pipeline 16, the second vibration motor 25-1 is controlled to vibrate the vibration dewatering net 25, the aperture of the vibration dewatering net 25 is selected to be 0.2-0.4 mm, so that the moisture in the sludge and the slurry are vibrated to the inside of the water storage box 26, and the dehydrated silt is discharged from outlets at two ends of the base 1 as shown in the figure 1, a water outlet pipeline 27 is arranged to treat the slurry in the inside of the water storage box 26, and the slurry is useful solid-phase slurry and can be used for adjusting the concentration of the slurry;
the mud powder cylinder 28 and the water cylinder 29 are both provided with a feeding pipeline 30 communicated with the mud collecting bin 15, when the concentration of the mud is higher, water is added into the mud through the water cylinder 29 to dilute the mud, and when the concentration is lower, mud powder is added into the mud through the mud powder cylinder 28, is an existing material and can be directly purchased;
in order to facilitate the concentration change of the slurry in the slurry collecting bin 15 during the slurry purification, the reciprocating motion device 38 drives the reciprocating motion of the sliding rod 34 in the vertical direction, and when the sliding rod 34 reciprocates in the vertical direction, the reciprocating motion of the slurry barrel 36 is driven, then the slurry in the slurry collecting bin 15 is taken out to the upper end of the base 1, and the slurry concentration condition is checked by the staff.
The mud purification device has the advantages of ingenious structure, strong practicability and strong mud purification treatment efficiency, larger impurities such as stones and wooden sticks are screened through the mud coarse screening bin, the loss of the device is greatly reduced, the mud is purified through the mud purification device, the purification of the mud is fully realized through the rotating and lifting process, the purification process of the mud is prolonged, the purification efficiency is greatly improved, the pressure of the mud supplied in the mud coarse screening bin is shared by the four mud purification devices when the mud is purified, the working pressure of a single mud purification device is reduced while the mud purification efficiency is increased, the service life of the device is prolonged, the device dehydrates the screened mud through the mud treatment device, and the pollution to the environment after the mud is directly discharged is avoided.

Claims (7)

1. The multistage purification device for the traffic engineering mud comprises a base (1) and is characterized in that a mud coarse screening bin (2) with an opening at the upper end is fixed at the upper part of the base (1), the mud coarse screening bin (2) is communicated with a mud pipe (3) leading to the outside, and the mud pipe (3) is connected with a mud pump (4) fixed with the base (1);
a screen (5) is obliquely arranged in the coarse mud screening bin (2), a vibration motor (6) arranged in the coarse mud screening bin (2) is fixed at the lower end of the screen (5), the higher end of the screen (5) is arranged at the lower end of the inlet of the mud pipe (3), and a collection bin (7) fixed with the base (1) is arranged at the right lower end of the screen (5); a mud purification device (8) is arranged on the left side of the mud coarse screening bin (2), the mud purification device (8) comprises a cylinder (9) which is arranged along the vertical direction and fixedly connected with the base (1), a purification cylinder (10) which is arranged in a manner of rotating fit with the base (1) is arranged inside the cylinder (9), the hollow upper end inside the purification cylinder (10) is arranged in a closed manner, a spiral blade (11) which is arranged at the upper end of the base (1) is fixedly arranged outside the purification cylinder (10), a through hole is formed in the bottom of the mud coarse screening bin (2), the through hole is communicated with the bottom of the cylinder (9) through a connecting pipe (13), the outer edge of the spiral blade (11) is tightly attached to the inner surface of the cylinder (9), so that when the purification cylinder (10) rotates, the spiral blade (11) drives mud at the bottom of the cylinder (9) to; the side wall of the upper end part of the base (1) of the purification cylinder (10) is uniformly provided with a plurality of slurry purification ports (14) in a penetrating manner, and the lower end of the purification cylinder (10) penetrates through the base (1) and is communicated with a slurry collection bin (15) arranged in the base (1); the upper end of the cylinder (9) is communicated with a sludge treatment device (17) arranged in the base (1) through a sludge pipeline (16);
two upright rods (33) arranged at the upper end of the slurry collection bin (15) are fixed at the upper end of the base (1) along the vertical direction, a sliding rod (34) is arranged between the two upright rods (33) in a sliding fit manner along the vertical direction, a slurry barrel (36) is fixed at the lower end of the sliding rod (34) through a steel wire rope (35), a through channel (37) communicated with the slurry collection bin (15) is arranged at the right lower end of the slurry barrel (36), and a reciprocating device (38) is arranged at the right side of the sliding rod (34);
the reciprocating device (38) comprises a base plate (39) which is fixedly connected with the upright rod (33) and is arranged along the vertical direction, the upper end and the lower end of the upper end of the base plate (39) are respectively provided with a second belt pulley (40) in a rotating fit manner, the second belt wheels (40) are in transmission fit through a second belt (41), any one of the second belt wheels (40) is provided with a driving motor arranged at the rear end of the base plate (39), a guide pin (42) is fixed on the outer side of the second belt (41), a driving sliding plate (43) arranged at the front end of the base plate (39) is fixed on the outer side of the sliding rod (34), the driving sliding plate (43) is provided with a slotted chute (44) along the front and back direction, the guide pin (42) is always arranged in the sliding groove (44) so that when the second belt (41) rotates, the guide pin (42) drives the driving sliding plate (43) to reciprocate along the vertical direction.
2. The multistage purification device of traffic engineering mud according to claim 1, characterized in that a first bevel gear disc (18) arranged inside the cylinder (9) is fixedly sleeved on the outer side of the purification cylinder (10), the first bevel gear disc (18) is arranged at the upper end of the base (1) and at the lower end of the helical blade (11), the outer edge of the first bevel gear disc (18) is tightly attached to the inner surface of the cylinder (9), the connecting pipe (13) is arranged at the upper end of the first bevel gear disc (18) in communication with the bottom of the cylinder (9), a second bevel gear disc (19) arranged inside the cylinder (9) is engaged at the lower end of the first bevel gear disc (18), and the second bevel gear disc (19) is coaxially connected with a driving motor arranged outside the cylinder (9).
3. The multistage purification device for traffic engineering mud of claim 2, both sides of the mud coarse screening bin (2) are provided with mud purification devices (8), the bottom of the mud coarse screening bin (2) is provided with a convex block (20) which is obliquely arranged towards two sides, the mud coarse screening device is characterized in that through holes are formed in two sides of the bottom of the mud coarse screening bin (2), the through holes are communicated with the bottoms of the cylinders (9) through connecting pipes (13), the lower ends of the first bevel gear discs (18) are meshed with second bevel gear discs (19) arranged inside the cylinders (9), the second bevel gear discs (19) are coaxially and fixedly connected with first bevel gears (21) facing the mud coarse screening bin (2), and the first bevel gears (21) are meshed with second bevel gears (22) controlled by motor driving.
4. The multistage purification device of traffic engineering mud according to claim 2, wherein two mud purification devices (8) are arranged on two sides of the coarse mud screening bin (2), the lower ends of the four first bevel gear discs (18) are respectively engaged with a second bevel gear disc (19) arranged inside the cylinder (9), the four second bevel gear discs (19) are respectively and coaxially and fixedly connected with a first bevel gear (21) facing the coarse mud screening bin (2), each two correspondingly arranged first bevel gears (21) are respectively engaged with a second bevel gear (22) driven and controlled by a motor, belt pulleys (23) are respectively sleeved and fixed on the outer sides of rotating shafts of the two second bevel gears (22), and the two belt pulleys (23) are driven by belts (23-1).
5. The multistage purification device for the traffic engineering mud according to claim 4, characterized in that the upper ends of two mud purification devices (8) arranged on the same side of the coarse mud screen bin (2) are provided with a mud collecting box (24), the mud collecting box (24) is arranged in a hollow and closed manner, so that when the purification cylinder (10) rotates, the helical blades (11) drive the mud at the bottom of the cylinder (9) to gradually rise, when the purification cylinder is arranged at the top end of the cylinder (9), the mud overflows into the mud collecting box (24), the bottom of the mud collecting box (24) is communicated with a mud pipeline (16), the mud treatment devices (17) are provided with two mud pipes arranged on two sides of the coarse mud screen bin (2), the two mud treatment devices (17) are respectively communicated with the two mud pipelines (16) on two sides of the coarse mud screen bin (2), the mud treatment devices (17) comprise dewatering nets (25) arranged right below the shaking mud pipelines (16), one side of vibrations dehydration net (25) is fixed with second shock dynamo (25-1) of arranging base (1) outside in, the higher one end of vibrations dehydration net (25) is arranged in the lower extreme of mud sediment pipeline (16) exit, the lower one end and the outside intercommunication of vibrations dehydration net (25), the lower extreme of vibrations dehydration net (25) is provided with water storage box (26), water storage box (26) are provided with outlet conduit (27) with the outside intercommunication.
6. The multistage purification device of traffic engineering mud according to claim 1, characterized in that the upper end of the base (1) is fixedly provided with a mud powder cylinder (28) and a water cylinder (29), the mud powder cylinder (28) and the water cylinder (29) are both provided with a feeding pipeline (30) communicated with a mud collecting bin (15), both the feeding pipelines (30) are provided with a closed opening valve, the bottom plate inside the mud powder cylinder (28) is arranged to incline towards the direction of the feeding pipeline (30), the upper ends of the mud powder cylinder (28) and the water cylinder (29) are both provided with a feeding port (31), and the periphery of the base (1) is fixedly provided with a ladder (32).
7. The multistage purification device for the traffic engineering mud, according to claim 1, is characterized in that two stirring rollers (45) are arranged inside the mud collection bin (15), the rotating shafts of the two stirring rollers (45) are arranged in a rotating fit with the bottom plate of the mud collection bin (15), the rotating shaft of the second belt pulley (40) at the lower end is in a transmission fit with any one stirring roller (45) through a third belt (46), and the two stirring rollers (45) are in a transmission fit through a fourth belt (47).
CN201910026630.9A 2019-01-11 2019-01-11 Multistage purification device for traffic engineering slurry Active CN109621541B (en)

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CN111467871B (en) * 2020-03-27 2021-09-21 中国建筑第八工程局有限公司 Intelligent screening device for dredging bottom mud
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