CN109615233B - Intelligent water affair management platform based on basic data acquisition - Google Patents

Intelligent water affair management platform based on basic data acquisition Download PDF

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CN109615233B
CN109615233B CN201811520915.XA CN201811520915A CN109615233B CN 109615233 B CN109615233 B CN 109615233B CN 201811520915 A CN201811520915 A CN 201811520915A CN 109615233 B CN109615233 B CN 109615233B
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宁韬
赖伟
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Chengdu Hite Control System Co Ltd
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Abstract

The invention discloses an intelligent water affair management platform based on basic data acquisition, which comprises: a database server; the in-plant server is in data connection with the database server; the data acquisition system is in data connection with the in-plant server and the PLC systems of the branch plants and is used for acquiring the operation data of the PLC systems; the management APP is in data connection with the server in the factory and used for checking and submitting information; the user terminal is in data connection with the in-plant server and used for checking and submitting information; the water affair processing system is in data connection with the in-plant server and is used for analyzing the running data of the PLC system, the management APP and the information submitted by the user terminal; the external network router is used for realizing data connection between the management APP and the in-plant server; and the intranet router is used for realizing management of data connection between the APP and the user terminal and the server in the factory. The invention directly collects data from the PLC system of each factory without a factory-level SCADA system, thereby avoiding the development cost and workload of a plurality of factory interfaces.

Description

Intelligent water affair management platform based on basic data acquisition
Technical Field
The invention relates to the field of intelligent water affairs, in particular to an intelligent water affair management platform based on basic data acquisition.
Background
The water affair group unit is used as the core force of water treatment, bears city service functions such as sewage collection, sewage purification, sewage discharge and receiving and management and has large work duty and work range. The work requirement is high, work is loaded heavily, and experienced staff is seriously in short supply while the work content is continuously increased. In view of this, each newly-built plant station successively establishes an advanced automatic control system and an SCADA system, and basically meets the requirement of production monitoring in the plant station. However, for the group level, it is urgently needed to be constructed and perfected in the aspects of equipment management, production monitoring, operation scheduling, report management and the like, and the following defects mainly exist:
(1) lack of an intensive dynamic data center, the group cannot comprehensively and accurately master real-time data of all branch plants, and cannot perform centralized monitoring and management on production operation and safety protection conditions of all branch plants;
(2) the system is characterized in that an intensive data center of a dressing table is lacked, a group cannot comprehensively and accurately master the whole life cycle condition of each branch plant equipment, information isolated islands are formed between scattered plant stations and the group, and once a major emergency occurs, the group cannot timely and accurately provide management decision support;
(3) lack of an intensive analysis decision center, the group cannot carry out comprehensive analysis and optimized management on the operation data of each branch plant.
At present, in sewage treatment plants of more than 5 million tons in the domestic water treatment industry, the automatic systems are all selected from internationally known Schneider, Nockville, Siemens and the like, the production monitoring systems are also selected from world first-class products such as INTOUCH, winc and the like, and the equipment tends to the internationally leading level.
However, most of the information construction of the production system in the industry is limited in the plant level range at present; if the management level is raised to the group level, a set of information control platform with complete compatibility is lacked, which shows that the production operation data and the equipment state data of each water plant are from the SCADA system of each water plant; due to the requirement of bidding for project construction, each water plant automatic control system integrator can select different brands of production monitoring software to perform secondary configuration development according to the current integration situation of the integrator, such as INTOUCH, winc, sub-control and the like; in this case, monitoring and managing production operation of each water plant at the group level requires deploying a multi-brand production monitoring software platform in the group and requiring operators to be skilled in mastering multiple sets of software operation, which is not suitable for enterprise management routes under the current two-part fusion situation.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide an intelligent water affair management platform based on basic data acquisition, which directly acquires data from PLC systems of various factories without a factory-level SCADA system and avoids the cost and workload of interface development of various factories.
The purpose of the invention is realized by the following technical scheme: wisdom water affairs management platform based on basic data is gathered includes:
a database server;
the in-plant server is in data connection with the database server;
the data acquisition system is in data connection with the in-plant server and the PLC systems of the branch plants and is used for acquiring the operation data of the PLC systems;
the management APP is installed on the mobile terminal, is in data connection with the in-plant server and is used for checking information and submitting data;
the user terminal is in data connection with the in-plant server and is used for checking information and submitting data;
the water affair processing system is in data connection with the in-plant server and is used for analyzing and processing the operation data of the PLC system and the data submitted by the management APP and the user terminal;
the external network router is used for realizing data connection between the management APP and the in-plant server;
and the intranet router is used for realizing management of data connection between the APP and the user terminal and the server in the factory.
Preferably, the water treatment system comprises:
the water affair inspection task module is used for generating an inspection task at regular time and sending the inspection task to the corresponding management APP;
the water affair scheduling/operating module is used for generating a scheduling/operating instruction and sending the scheduling/operating instruction to a corresponding user terminal;
the water affair production report module is used for checking real-time data and filling and checking production reports;
the water affair archive management module is used for managing the sludge factory archive and the grid slag factory archive;
the water service plan management module is used for adding, checking and downloading a plan document;
the water affair work order management module is used for creating, checking and downloading the work order and sending reminding information to a corresponding management APP or a user terminal at regular time according to the time limit in the work order;
the water affair notification message sending module is used for sending notification messages in a group manner;
and the water service personnel authority management module is used for setting operation authority for each employee.
Preferably, the water treatment system further comprises:
the water affair safety management module is used for recording special operations and reminding due equipment;
the equipment water affair file management module is used for adding/editing/checking equipment files, spare part information, maintenance information, equipment inspection records, equipment maintenance records and real-time states of equipment sensors;
the water spare management module is used for recording spare in and out of the warehouse, adding a purchase request form, checking and early warning the inventory, generating a purchase price trend graph and realizing allocation of the spare among warehouses in each factory;
the technical improvement information management module is used for adding, viewing and downloading the technical improvement information files;
the supplier management module is used for adding and viewing supplier information;
and the mobile phone management module is used for binding the mobile phone of the employee, inquiring the use flow of the mobile phone in real time and recording the GPS information of the mobile phone in a map form.
Preferably, the managing APP comprises:
the first production management unit is used for leading the water plant to check the routing inspection state, the stock state of spare parts, the work order information, the equipment file and the monitoring video of the water plant, examine and approve the scheduling instruction of the water plant and check the process curve of each water plant;
the second production management unit is used for leading the first department to manage the inspection state and the maintenance work order of the department, checking the stock state of spare parts of the department, checking the equipment files of the water plant and checking the process curves of the water plants;
and the third production management unit is used for managing production scheduling instructions, inspection states and maintenance work orders of the department by the second department management leader, monitoring the operation state, checking the inventory state of the sewage treatment agent, checking the equipment file of the water plant, adjusting the production process of the water plant and checking the monitoring video of the water plant.
Preferably, the user terminal includes:
the water affair information checking module is used for receiving and checking the information sent by the water affair processing system;
and the water affair data filling module is used for filling and submitting data.
The invention has the beneficial effects that:
(1) according to the invention, data are directly acquired from the PLC system of each factory without a factory-level SCADA system, so that the cost and workload of the development of a plurality of factory interfaces are avoided;
(2) the ICT (information communication technology) and the IoT (Internet of things) technology are utilized to realize interconnection and intercommunication between equipment and equipment as well as between people and the equipment;
(3) the informatization level of the group level is improved, the enterprise operation safety is realized through informatization and visualization, and the quality problem caused by people, the efficiency reduction and the cost waste are reduced.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
in the figure, 1-database server, 2-in-plant server, 3-data acquisition system, 4-management APP, 5-user terminal, 6-water service processing system, 7-extranet router, 8-intranet router and 9-PLC system.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1, the present invention provides an intelligent water affair management platform based on basic data acquisition:
the intelligent water affair management platform based on basic data acquisition comprises a database server 1, an in-plant server 2, a data acquisition system 3, a management APP4, a user terminal 5, a water affair processing system 6, an extranet router 7 and an intranet router 8. The in-plant server 2 is in data connection with the database server 1; the data acquisition system 3 is in data connection with the in-plant server 2 and the PLC systems 9 of the sub-plants and is used for acquiring the operation data of the PLC systems 9; the management APP4 is installed on a mobile terminal, is in data connection with the in-plant server 2, and is used for checking information and submitting data; the user terminal 5 is in data connection with the in-plant server 2 and is used for checking information and submitting data; the water affair processing system 6 is in data connection with the in-plant server 2 and is used for analyzing and processing the operation data of the PLC system 9 and the data submitted by the management APP4 and the user terminal 5; the extranet router 7 is used for realizing data connection between the management APP4 and the in-plant server 2; the intranet router 8 is used for realizing data connection between the management APP4 and the user terminal 5 and the in-plant server 2.
The mobile terminal can be a terminal such as a smart phone and a tablet computer.
According to the scheme of the embodiment, data are directly acquired from the PLC systems of all factories without a factory-level SCADA system, and the cost and the workload of the development of a plurality of factory interfaces are avoided.
The water affair processing system 6 comprises a water affair inspection task module, a water affair scheduling/running module, a water affair production report module, a water affair archive management module, a water affair plan management module, a water affair work order management module, a water affair notification message sending module, a water affair personnel authority management module, a water affair safety management module, an equipment water affair archive management module, a water affair spare management module, a technical improvement information management module, a supplier management module, a mobile phone management module and the like.
The water affair inspection task module is used for managing inspection lines, regions, point locations and equipment, and comprises the steps of generating inspection tasks at regular time and sending the inspection tasks to corresponding management APP 4; and checking the inspection result and the inspection track pattern, alarming the inspection abnormal result, and generating an electronic ledger statistical report form and the like according to the inspection result statistical equipment availability.
The water affair scheduling/operating module is used for generating scheduling/operating instructions and sending the scheduling/operating instructions to the corresponding user terminals 5, so that the tasks are distributed quickly and accurately.
The water affair production report module is used for checking real-time data and filling and checking production reports (daily reports, monthly reports and the like of each factory).
And the water affair archive management module is used for managing the sludge factory archive and the grid slag factory archive.
The water service plan management module is used for adding, viewing and downloading plan documents.
And the water affair work order management module is used for creating, checking and downloading the work order and sending reminding information to the corresponding management APP or the user terminal at regular time according to the time limit in the work order. The work order comprises a regular maintenance work order of the equipment, a fault reporting maintenance work order, a temporary work order and the like, and the water affair work order management module regularly reminds the equipment needing maintenance for the regular maintenance work order of the equipment.
The water affair notification message sending module is used for sending notification messages in a group mode.
And the water service personnel authority management module is used for setting operation authority for each employee.
The water affair safety management module is used for recording special operations and reminding due equipment.
The equipment water affair archive management module is used for adding/editing/checking equipment archives, spare part information, maintenance information, equipment inspection records, equipment maintenance records and equipment sensor real-time states.
And the water spare management module is used for adding spare in and out warehouse records and purchase application forms, checking and early warning the inventory, generating a purchase price trend graph and realizing allocation of the spare among warehouses in each factory.
The technical improvement information management module is used for adding, viewing and downloading a technical improvement information file;
the supplier management module is used for adding and viewing supplier information;
the mobile phone management module is used for binding the mobile phone of the staff, inquiring the use flow of the mobile phone in real time and recording the GPS information of the mobile phone in a map form.
The management APP4 includes a first production management unit, a second production management unit, and a third production management unit.
The first production management unit is used for leading the water plant to check the routing inspection state, the stock state of spare parts, the work order information, the equipment files and the monitoring video of the water plant, examine and approve the scheduling instructions of the water plant and check the process curves of the water plants. Specifically, the first production management unit comprises a patrol inspection status checking module, a scheduling instruction approval module, a first inventory checking module, a first work order checking module, a first equipment file checking module, a first process curve checking module and a first video checking module.
The inspection state inspection module is used for the leaders of the water plants to inspect, audit and grade the inspection information of the water plants in the intelligent water affair system every time, and the intelligent water affair system updates the state and the value of the corresponding inspection information according to the audit and grading results. The scheduling instruction approval module is used for a water plant leader to check and approve all scheduling instructions of the water plant in the intelligent water service system, arrange executive personnel of the scheduling instructions and modify the states of the scheduling instructions. And the first inventory checking module is used for leading the water plant to check the spare information, the warehouse entry and exit information and the inventory information of the water plant in the intelligent water service system. The first work order checking module is used for leading the water plant to check all work order information of the water plant in the intelligent water affair system. The first equipment file viewing module is used for the leaders of the water plants to view all the equipment information of the water plants in the intelligent water affair system. The first process curve checking module is used for leading the water plant to check the real-time process parameter curves, the mean value curve, the maximum value curve and the minimum value curve of each water plant in the intelligent water affair system. The first video viewing module is used for the leaders of the water plant to view the video monitoring information of the water plant in the intelligent water service system.
The second production management unit is used for leading a first department (such as a maintenance department of a water plant) to manage the routing inspection state and the maintenance work order of the department, checking the stock state of spare parts of the department, checking the equipment files of the water plant and checking the process curves of the water plants. Specifically, the second production management unit comprises a first department patrol inspection management module, a maintenance work order management module, a second inventory checking module, a second equipment file checking module and a second process curve checking module.
The first department patrol inspection management module is used for leading a first department to newly build a patrol inspection task in the intelligent water affair system, checking, auditing and grading patrol inspection information of the department in the intelligent water affair system every time, and the intelligent water affair system updates the state and the value of the corresponding patrol inspection information according to the auditing and grading results. The maintenance work order management module is used for a first department to lead new work orders in the intelligent water affair system and check all work order information of the department in the intelligent water affair system. And the second inventory checking module is used for leading the first department to check the spare information, the warehouse entry and exit information and the inventory information of the department in the intelligent water affair system. And the second equipment file viewing module is used for leading a first department to view all the equipment information of the water plant in the intelligent water affair system. And the second process curve checking module is used for leading the first department to check the real-time process parameter curves, the mean value curve, the maximum value curve and the minimum value curve of each water plant in the intelligent water affair system.
The third production management unit is used for a second department (such as an operation department) to manage and lead production scheduling instructions, inspection states and maintenance work orders of the department, monitor operation states, check inventory states of sewage treatment agents, check equipment files of the water plant, adjust production processes of the water plant and check monitoring videos of the water plant. Specifically, the third production management unit comprises a production scheduling instruction management module, an operating condition monitoring module, a second department inspection management module, a maintenance work order management module, a third inventory checking module, a process parameter adjusting module, a third equipment file checking module and a second video checking module.
And the production scheduling instruction management module is used for leading a second department to newly build a scheduling instruction in the intelligent water affair system, checking and approving all scheduling instructions of the water plant in the intelligent water affair system, arranging executive personnel of the scheduling instruction and modifying the state of the scheduling instruction. And the operating condition monitoring module is used for leading the second department to check the routing inspection abnormal information sent by the intelligent water affair system. And the second department patrol inspection management module is used for leading the second department to newly establish a patrol inspection task in the intelligent water affair system, checking, auditing and grading patrol inspection information of the department in the intelligent water affair system every time, and updating the state and the value of the corresponding patrol inspection information according to the auditing and grading results. And the maintenance work order management module is used for the second department to lead to newly build a work order in the intelligent water affair system and check all work order information of the department in the intelligent water affair system. And the third inventory checking module is used for leading a second department to check the consumption and inventory of the sewage treatment agent in the intelligent water affair system. And the process parameter adjusting module is used for leading the second department to adjust the numerical value of the water production process. And the third equipment file viewing module is used for leading a second department to view all the equipment information of the water plant in the intelligent water affair system. And the second video viewing module is used for leading a second department to view the video monitoring information of the water plant in the comet-water affair system.
The user terminal 5 comprises a water affair information checking module and a water affair data filling module. The water affair information viewing module is used for receiving and viewing information sent by the water affair processing system, such as viewing production reports and the like; the water affair data filling module is used for filling and submitting data, such as filling and submitting a plan and the like.
The foregoing is illustrative of the preferred embodiments of this invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the concept as disclosed herein, either as described above or as apparent to those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (4)

1. Wisdom water affairs management platform based on basic data is gathered, its characterized in that includes:
a database server (1);
the in-plant server (2) is in data connection with the database server (1);
the data acquisition system (3) is in data connection with the in-plant server (2) and the PLC systems (9) of the sub-plants and is used for acquiring the operation data of the PLC systems (9);
the management APP (4) is installed on the mobile terminal, is in data connection with the in-plant server (2), and is used for checking information and submitting data; the management APP (4) comprises:
the first production management unit is used for leading the water plant to check the routing inspection state, the stock state of spare parts, the work order information, the equipment file and the monitoring video of the water plant, examine and approve the scheduling instruction of the water plant and check the process curve of each water plant; the system comprises a polling state checking module, a scheduling instruction approval module, a first inventory checking module, a first work order checking module, a first equipment file checking module, a first process curve checking module and a first video checking module;
the inspection state inspection module is used for the leaders of the water plants to inspect, audit and grade the inspection information of the water plants in the intelligent water affair system each time, and the intelligent water affair system updates the state and the value of the corresponding inspection information according to the audit and grading result; the scheduling instruction approval module is used for a water plant leader to check and approve all scheduling instructions of the water plant in the intelligent water service system, arrange executive personnel of the scheduling instructions and modify the states of the scheduling instructions; the first inventory checking module is used for the leaders of the water plants to check the spare information, the warehouse entry and exit information and the inventory information of the water plants in the intelligent water affair system;
the first work order checking module is used for leading the water plant to check all work order information of the water plant in the intelligent water affair system; the first equipment file viewing module is used for the leaders of the water plants to view all the equipment information of the water plants in the intelligent water affair system; the first process curve checking module is used for leading the water plant to check the real-time process parameter curves of all the water plants in the intelligent water affair system, namely mean value, maximum value and minimum value curves every day; the first video viewing module is used for the leaders of the water plant to view the video monitoring information of the water plant in the intelligent water service system;
the second production management unit is used for leading the first department to newly build a routing inspection state and a maintenance work order for managing the department, checking stock states of spare parts of the department, checking equipment files of the water plant and checking process curves of the water plants; the system comprises a first department patrol inspection management module, a maintenance work order management module, a second inventory checking module, a second equipment file checking module and a second process curve checking module;
the first department patrol inspection management module is used for leading a first department to newly establish a patrol inspection task in the intelligent water affair system, checking, auditing and grading patrol inspection information of the department in the intelligent water affair system each time, and the intelligent water affair system updates the state and the value of the corresponding patrol inspection information according to the auditing and grading results; the maintenance work order management module is used for a first department to lead new work orders in the intelligent water affair system and check all work order information of the department in the intelligent water affair system; the second inventory checking module is used for the first department to lead and check the spare information, the warehouse entry and exit information and the inventory information of the department in the intelligent water affair system; the second equipment file viewing module is used for leading a first department to view all equipment information of the water plant in the intelligent water affair system; the second process curve checking module is used for leading the first department to check the real-time process parameter curves of all water plants in the intelligent water affair system, namely mean value curves, maximum value curves and minimum value curves every day;
the third production management unit is used for managing a production scheduling instruction, a routing inspection state and a maintenance work order of a newly-built management department by the second department, monitoring the operation state, checking the inventory state of the sewage treatment agent, checking the equipment file of the water plant, adjusting the production process of the water plant and checking the monitoring video of the water plant; the system comprises a production scheduling instruction management module, an operating condition monitoring module, a second department inspection management module, a maintenance work order management module, a third inventory checking module, a process parameter adjusting module, a third equipment file checking module and a second video checking module;
the production scheduling instruction management module is used for leading a second department to newly build a scheduling instruction in the intelligent water affair system, checking and approving all scheduling instructions of the water plant in the intelligent water affair system, arranging executive personnel of the scheduling instruction and modifying the state of the scheduling instruction; the operation state monitoring module is used for leading a second department to check the routing inspection abnormal information sent by the intelligent water affair system; the second department patrol inspection management module is used for leading a second department to newly establish a patrol inspection task in the intelligent water affair system, checking, auditing and grading each patrol inspection information of the department in the intelligent water affair system, and the intelligent water affair system updates the state and the value of the corresponding patrol inspection information according to the auditing and grading results; the maintenance work order management module is used for a second department to lead to newly build a work order in the intelligent water affair system and check all work order information of the department in the intelligent water affair system; the third inventory checking module is used for leading a second department to check the consumption and inventory of the sewage treatment agent in the intelligent water affair system; the process parameter adjusting module is used for leading the second department to adjust the numerical value of the water production process; the third equipment file viewing module is used for leading a second department to view all equipment information of the water plant in the intelligent water affair system; the second video viewing module is used for leading a second department to view video monitoring information of the water plant in the comet-water affair system;
the user terminal (5) is in data connection with the in-plant server (2) and is used for checking information and submitting data;
the water affair processing system (6) is in data connection with the in-plant server (2) and is used for analyzing and processing operation data of the PLC system (9) and data submitted by the management APP (4) and the user terminal (5);
the external network router (7) is used for realizing data connection between the management APP (4) and the in-plant server (2);
and the intranet router (8) is used for realizing data connection between the management APP (4), the user terminal (5) and the in-plant server (2).
2. The intelligent water management platform based on basic data acquisition of claim 1, wherein the water management system (6) comprises:
the water affair inspection task module is used for generating an inspection task at regular time and sending the inspection task to the corresponding management APP (4);
the water affair scheduling/operating module is used for generating a scheduling/operating instruction and sending the scheduling/operating instruction to a corresponding user terminal (5);
the water affair production report module is used for checking real-time data and filling and checking production reports;
the water affair archive management module is used for managing the sludge factory archive and the grid slag factory archive;
the water service plan management module is used for adding, checking and downloading a plan document;
the water affair work order management module is used for creating, checking and downloading the work order and sending reminding information to a corresponding management APP or a user terminal at regular time according to the time limit in the work order;
the water affair notification message sending module is used for sending notification messages in a group manner;
and the water service personnel authority management module is used for setting operation authority for each employee.
3. The intelligent water management platform based on basic data acquisition of claim 2, wherein the water management system (6) further comprises:
the water affair safety management module is used for recording special operations and reminding due equipment;
the equipment water affair file management module is used for adding/editing/checking equipment files, spare part information, maintenance information, equipment inspection records, equipment maintenance records and real-time states of equipment sensors;
the water spare management module is used for recording spare in and out of the warehouse, adding a purchase request form, checking and early warning the inventory, generating a purchase price trend graph and realizing allocation of the spare among warehouses in each factory;
the technical improvement information management module is used for adding, viewing and downloading the technical improvement information files;
the supplier management module is used for adding and viewing supplier information;
and the mobile phone management module is used for binding the mobile phone of the employee, inquiring the use flow of the mobile phone in real time and recording the GPS information of the mobile phone in a map form.
4. The intelligent water management platform based on basic data acquisition according to claim 1, wherein the user terminal (5) comprises:
the water affair information checking module is used for receiving and checking the information sent by the water affair processing system;
and the water affair data filling module is used for filling and submitting data.
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Denomination of invention: Intelligent water management platform based on basic data acquisition

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