CN109612937A - A kind of automatic detecting tool of unipolar plate quality - Google Patents
A kind of automatic detecting tool of unipolar plate quality Download PDFInfo
- Publication number
- CN109612937A CN109612937A CN201910019639.7A CN201910019639A CN109612937A CN 109612937 A CN109612937 A CN 109612937A CN 201910019639 A CN201910019639 A CN 201910019639A CN 109612937 A CN109612937 A CN 109612937A
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- plate
- cylinder
- trapped orbit
- limited block
- camera
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/956—Inspecting patterns on the surface of objects
- G01N21/95607—Inspecting patterns on the surface of objects using a comparative method
Abstract
The invention discloses a kind of automatic detecting tools of unipolar plate quality, including workbench, first sliding block, movable plate, first cylinder, first trapped orbit, second cylinder, 2D camera, second trapped orbit, connecting rod, light compensating lamp, fixed column, first slideway, column, second sliding block, loading plate, second slideway, the first limit block and the second limit block, the top side of the workbench is equipped with the first trapped orbit, the outside of first trapped orbit is provided with the first sliding block, the side of first trapped orbit is connected with the second cylinder, the top side of the workbench offers two the first slideways, and two the first slideways are along the corresponding arrangement in direction of the first trapped orbit;The present invention to reduce unnecessary operating time, and combines the combination of 2D camera lens real-time capture shooting and the first limited block, the second limited block, so that detection efficiency and detection accuracy are greatly improved by the motion profile of reduction idle stroke.
Description
Technical field
The present invention relates to unipolar plate technical fields, and in particular to a kind of automatic detecting tool of unipolar plate quality.
Background technique
Unipolar plate is one of the important component for forming bipolar plates, and after membrane electrode, another core of fuel cell
Center portion part.It uses compression molding technology, not only has good conductive, air guide, and corrosion resistance and stress surface intensity are high,
Needs suitable for mass production can be widely applied to the fields such as automobile, distributed generation and portable power.
But in the existing automatic detecting tool of unipolar plate quality, there is a problem of that detection efficiency is low.In the detection process,
The travel track of idle stroke can be caused to increase, so that need not because of movement travel or the irregular setting of motion profile often
The operating time wanted greatly increases;And in the detection process, situations such as shaking or vibrate often, and then to detection accuracy
It impacts.
In view of the above problems, now providing the solution.
Summary of the invention
In order to solve the above technical problems, the purpose of the present invention is to provide a kind of unipolar plate quality to detect work automatically
Dress to reduce unnecessary operating time, and combines 2D camera lens real-time capture to shoot by reducing the motion profile of idle stroke
With the combination of the first limited block, the second limited block so that detection efficiency and detection accuracy are greatly improved.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of automatic detecting tool of unipolar plate quality, including it is workbench, the first sliding block, movable plate, the first cylinder, first solid
Orbit determination road, the second cylinder, 2D camera, the second trapped orbit, connecting rod, light compensating lamp, fixed column, the first slideway, column, second
Sliding block, loading plate, the second slideway, the first limit block and the second limit block, it is solid that the top side of the workbench is equipped with first
Orbit determination road, the outside of first trapped orbit are provided with the first sliding block, and the side of first trapped orbit is connected with second
Cylinder, the top side of the workbench offers two the first slideways, and two the first slideways are along the first trapped orbit
Direction is corresponding to be arranged, is bolted between the draw runner and movable plate in first slideway, and movable plate and the first sliding block
Between fixed by screw, the top side of the movable plate is equipped with the second trapped orbit, second trapped orbit it is outer
Portion is provided with the second sliding block, and the side of second trapped orbit is connected with the first cylinder, and the top side of the movable plate is opened
Equipped with two the second slideways, and two the second slideways are corresponded to along the direction of the second trapped orbit and are arranged, in second slideway
Draw runner and loading plate between be bolted, and fixed between loading plate and the second sliding block by screw, the workbench
Top side column is connected with by L-type fixed block, the outside of the column is respectively fixed with connecting rod and solid by collet
One end of fixed column, the connecting rod is fixed with 2D camera by connection sheet, and one end of the fixed column is fixed by connection sheet
There is light compensating lamp, first cylinder and the second cylinder are electrically connected with external power supply.
As further scheme of the invention, the column is located at the opposite side center of the first trapped orbit, and two article
One slideway is between column and the first trapped orbit.
As further scheme of the invention, the 2D camera is located at the surface of light compensating lamp, and 2D camera and benefit
Light lamp is electrically connected with external power supply.
As further scheme of the invention, the top of the loading plate pass through respectively screw be fixed with the first limited block and
Second limited block, the quantity of first limited block are 8, and the quantity of second limited block is 4, and are that correspondence is set
It sets, and the horizontal spacing of each pair of first limited block is 150 millimeters, and the vertical spacing of each pair of second limited block is 420 millimeters, institute
State the component that the first limit block and the second limit block are a kind of lactoprene material.
As further scheme of the invention, specific detection operation is as follows:
Two panels unipolar plate: being placed in the top of loading plate by S1, and is caught in the second limit of two pair of first limited block and a pair
In the region that position block is formed;
S2: first opening 2D camera and light compensating lamp, then the position of loading plate is adjusted by the first cylinder and the second cylinder
It sets, until any end of any unipolar plate horizontally is aligned with 2D camera;
S3: the second cylinder is first passed through to control the first sliding block transverse movement, and drives movable plate transverse movement, while by living
Movable plate drives the two panels unipolar plate transverse movement at loading plate and its top, and in the process, 2D camera is inswept a certain monopole
Plate, and recording image data is transmitted to database, then the second sliding block vertical motion is controlled by the first cylinder, and drive carrying
Plate and its two panels unipolar plate vertical motion at top, until the one end of another unipolar plate horizontally is aligned with 2D camera, most
The first sliding block is controlled by the second cylinder afterwards laterally to return, and in the process, another unipolar plate that 2D camera is inswept, and recorded
Image data is transmitted to database;
S4: the image data of record is compared with the pre-stored image data in database, and prestoring in database
Image data is preparatory typing, and after the comparison, the signal of generation is transmitted in testing staff's mobile phone and is shown;And the figure of record
As the wave crest and trough spacing, the back gauge of unipolar plate, the corner angle of unipolar plate and the table of unipolar plate that data are monopole plate surface
Reflective light in face etc. then generates unqualified letter when except the preset range that the image data of record is located at pre-stored image data
It number is transmitted in testing staff's mobile phone and to show, otherwise similarly.
Beneficial effects of the present invention:
1. first passing through the second cylinder to control the first sliding block transverse movement, and movable plate transverse movement is driven, while by living
Movable plate drives the two panels unipolar plate transverse movement at loading plate and its top, to complete the detection work to certain a piece of unipolar plate, then
The second sliding block vertical motion is controlled by the first cylinder, and drives the two panels unipolar plate vertical motion at loading plate and its top,
Until the one end of another unipolar plate horizontally is aligned with 2D camera, the first sliding block is finally controlled by the second cylinder and is laterally returned
It returns, to complete the detection work to another unipolar plate, and upon completion of the assays, then is caught in two panels unipolar plate, repeats later
Operation is stated, and in reciprocal detection process, the case where loading plate is not in idle stroke, so that when unnecessary work
Length greatly reduces, in conclusion two panels unipolar plate can operate simultaneously in the movement of a no-idle running to complete detection, and
It reciprocally carries out, and then in the case where guaranteeing that cost is certain, so that detection efficiency greatly promotes;
2. and in the detection process, the image data of record is transmitted in database by 2D camera, and and data
Pre-stored image data in library is compared, when the wave crest and trough spacing of monopole plate surface, the back gauge of unipolar plate, unipolar plate
When the data values such as the surface reflection light of corner angle and unipolar plate are located at except the preset range of pre-stored image data, then generate
Unqualified signal is transmitted in testing staff's mobile phone and shows, otherwise similarly, and the top of loading plate is fixed with by screw respectively
The first limit block and the second limit block, the quantity of the first limited block are 8, and the quantity of the second limited block is 4, and is correspondence
Setting, and the horizontal spacing of each pair of first limited block is 150 millimeters, and the vertical spacing of each pair of second limited block is 420 millimeters,
The first limit block and the second limit block are a kind of component of lactoprene material, convenient for firmly blocking unipolar plate to be detected
Enter, and avoids shaking, colliding or rub etc. that unipolar plate is caused to damage and influence detection accuracy.
Detailed description of the invention
The present invention will be further described below with reference to the drawings.
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is loading plate external structure schematic diagram of the invention;
In figure: 1, workbench;2, the first sliding block;3, movable plate;4, the first cylinder;5, the first trapped orbit;6, the second gas
Cylinder;7,2D camera;8, the second trapped orbit;9, connecting rod;10, light compensating lamp;11, fixed column;12, the first slideway;13, it stands
Column;14, the second sliding block;15, loading plate;16, the second slideway;17, the first limited block;18, the second limited block.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other
Embodiment shall fall within the protection scope of the present invention.
The present invention provides a kind of technical solution referring to FIG. 1-2: a kind of automatic detecting tool of unipolar plate quality, including work
It is fixed to make platform 1, the first sliding block 2, movable plate 3, the first cylinder 4, the first trapped orbit 5, the second cylinder 6,2D camera 7, second
Track 8, connecting rod 9, light compensating lamp 10, fixed column 11, the first slideway 12, column 13, the second sliding block 14, loading plate 15, second are sliding
Road 16, the first limited block 17 and the second limited block 18, the top side of workbench 1 are equipped with the first trapped orbit 5, and first is fixed
The outside of track 5 is provided with the first sliding block 2, and the side of the first trapped orbit 5 is connected with the second cylinder 6, the top one of workbench 1
Side offers two the first slideways 12, and two the first slideways 12, along the corresponding arrangement in direction of the first trapped orbit 5, first is sliding
It is bolted between draw runner in road 12 and movable plate 3, and is fixed between movable plate 3 and the first sliding block 2 by screw, it is living
The top side of movable plate 3 is equipped with the second trapped orbit 8, and the outside of the second trapped orbit 8 is provided with the second sliding block 14, and second is solid
The side in orbit determination road 8 is connected with the first cylinder 4, and the top side of movable plate 3 offers two the second slideways 16, and two second
Slideway 16 corresponds to arrangement along the direction of the second trapped orbit 8, passes through spiral shell between the draw runner and loading plate 15 in the second slideway 16
Bolt is fixed, and is fixed between loading plate 15 and the second sliding block 14 by screw, and the top side of workbench 1 passes through L-type fixed block
Be connected with column 13, column 13 is located at the opposite side center of the first trapped orbit 5, and two the first slideways 12 be located at column 13 with
Between first trapped orbit 5, convenient for detecting to the unipolar plate on loading plate 15, the outside of column 13 is solid respectively by collet
Surely there are connecting rod 9 and fixed column 11, one end of connecting rod 9 is fixed with 2D camera 7 by connection sheet, and one end of fixed column 11 is logical
It crosses connection sheet and is fixed with light compensating lamp 10,2D camera 7 is located at the surface of light compensating lamp 10, in order to avoid because of insufficient light, and to detection
Quality impacts, and 2D camera 7 and light compensating lamp 10 are electrically connected with external power supply, and the first cylinder 4 and the second cylinder 6 are
It is electrically connected with external power supply, wherein the top of loading plate 15 passes through screw respectively and is fixed with the first limited block 17 and the second limit
Block 18, the quantity of the first limited block 17 are 8, and the quantity of the second limited block 18 is 4, and are to be correspondingly arranged, and each pair of the
The horizontal spacing of one limited block 17 is 150 millimeters, and the vertical spacing of each pair of second limited block 18 is 420 millimeters, the first limit
Block 17 and the second limited block 18 are a kind of component of lactoprene material, convenient for unipolar plate to be detected to be firmly caught in, together
When avoid shake, collision or friction etc. unipolar plate is caused to damage.
And specifically detection operation is as follows:
Two panels unipolar plate: being placed in the top of loading plate 15 by S1, and is caught in two pair of first limited block 17 and a pair of the
In the region that two limited blocks 18 are formed;
S2: first opening 2D camera 7 and light compensating lamp 10, then adjusts loading plate by the first cylinder 4 and the second cylinder 6
15 position, until any end of any unipolar plate horizontally is aligned with 2D camera 7;
S3: the second cylinder 6 is first passed through to control 2 transverse movement of the first sliding block, and drives 3 transverse movement of movable plate, simultaneously
The two panels unipolar plate transverse movement at loading plate 15 and its top is driven by movable plate 3, and in the process, 2D camera 7 is inswept
A certain unipolar plate, and recording image data is transmitted to database, then the second sliding block 14 vertically fortune is controlled by the first cylinder 4
It is dynamic, and drive the two panels unipolar plate vertical motion at loading plate 15 and its top, until the one end of another unipolar plate horizontally with
2D camera 7 is aligned, and the first sliding block 2 is finally controlled by the second cylinder 6 and is laterally returned, and in the process, 2D camera 7 is swept
Another unipolar plate is crossed, and recording image data is transmitted to database;
S4: the image data of record is compared with the pre-stored image data in database, and prestoring in database
Image data is preparatory typing, and after the comparison, the figure that the signal of generation is transmitted in testing staff's mobile phone and is shown, and is recorded
As the wave crest and trough spacing, the back gauge of unipolar plate, the corner angle of unipolar plate and the table of unipolar plate that data are monopole plate surface
Reflective light in face etc. then generates unqualified letter when except the preset range that the image data of record is located at pre-stored image data
It number is transmitted in testing staff's mobile phone and to show, otherwise similarly.
Working principle: first passing through the second cylinder 6 to control 2 transverse movement of the first sliding block, and movable plate 3 is driven laterally to transport
It is dynamic, while by the two panels unipolar plate transverse movement at the drive loading plate 15 of movable plate 3 and its top, to complete to certain a piece of unipolar plate
Detection work, then 14 vertical motion of the second sliding block is controlled by the first cylinder 4, and drive the two of loading plate 15 and its top
Piece unipolar plate vertical motion, until the one end of another unipolar plate horizontally is aligned with 2D camera 7, finally by the second cylinder 6
It laterally returns to control the first sliding block 2, to complete the detection work to another unipolar plate, and upon completion of the assays, then is caught in
Two panels unipolar plate, repeatedly aforesaid operations later, and in reciprocal detection process, loading plate 15 is not in idle stroke
Situation, so that unnecessary operating time greatly reduces, in conclusion two panels unipolar plate can be simultaneously in the fortune of a no-idle running
In dynamic, to complete detection operation, and reciprocally carry out, and then in the case where guaranteeing that cost is certain, so that detection efficiency is significantly
It is promoted;
And in the detection process, the image data of record is transmitted in database by 2D camera 7, and and database
In pre-stored image data be compared, when the wave crest of monopole plate surface and the side of trough spacing, the back gauge of unipolar plate, unipolar plate
When the data values such as the surface reflection light of angle angle and unipolar plate are located at except the preset range of pre-stored image data, then generate not
Qualifying signal is transmitted in testing staff's mobile phone and shows, otherwise similarly, and the top of loading plate 15 is fixed with by screw respectively
First limited block 17 and the second limited block 18, the quantity of the first limited block 17 are 8, and the quantity of the second limited block 18 is 4, and
Be be correspondingly arranged, and the horizontal spacing of each pair of first limited block 17 be 150 millimeters, and each pair of second limited block 18 it is vertical between
Away from being 420 millimeters, the first limited block 17 and the second limited block 18 are a kind of component of lactoprene material, convenient for will be to be detected
Unipolar plate be firmly caught in, and avoid shake, collision or friction etc. on unipolar plate cause damage and influence detection accuracy.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment
All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification,
It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to better explain the present invention
Principle and practical application, so that skilled artisan be enable to better understand and utilize the present invention.The present invention is only
It is limited by claims and its full scope and equivalent.
Claims (5)
1. a kind of automatic detecting tool of unipolar plate quality, including workbench (1), the first sliding block (2), movable plate (3), the first cylinder
(4), the first trapped orbit (5), the second cylinder (6), 2D camera (7), the second trapped orbit (8), connecting rod (9), light compensating lamp
(10), fixed column (11), the first slideway (12), column (13), the second sliding block (14), loading plate (15), the second slideway (16),
One limited block (17) and the second limited block (18), which is characterized in that it is fixed that the top side of the workbench (1) is equipped with first
The outside of track (5), first trapped orbit (5) is provided with the first sliding block (2), the side of first trapped orbit (5)
It is connected with the second cylinder (6), the top side of the workbench (1) offers two the first slideways (12), and two first cunnings
Road (12) along the first trapped orbit (5) the corresponding arrangement in direction, draw runner and movable plate (3) in first slideway (12) it
Between be bolted, and fixed between movable plate (3) and the first sliding block (2) by screw, the top one of the movable plate (3)
Side is equipped with the second trapped orbit (8), and the outside of second trapped orbit (8) is provided with the second sliding block (14), and described second
The side of trapped orbit (8) is connected with the first cylinder (4), and the top side of the movable plate (3) offers two the second slideways
(16), and two the second slideways (16) correspond to along the direction of the second trapped orbit (8) and arrange, in second slideway (16)
It is bolted between draw runner and loading plate (15), and is fixed between loading plate (15) and the second sliding block (14) by screw,
The top side of the workbench (1) is connected with column (13) by L-type fixed block, and the outside of the column (13) passes through collet
It is respectively fixed with connecting rod (9) and fixed column (11), one end of the connecting rod (9) is fixed with 2D camera by connection sheet
(7), one end of the fixed column (11) is fixed with light compensating lamp (10) by connection sheet, first cylinder (4) and the second cylinder
(6) it is electrically connected with external power supply.
2. a kind of automatic detecting tool of unipolar plate quality according to claim 1, which is characterized in that column (13) position
At the opposite side center of the first trapped orbit (5), and two the first slideways (12) are located at column (13) and the first trapped orbit (5)
Between.
3. a kind of automatic detecting tool of unipolar plate quality according to claim 1, which is characterized in that the 2D camera
(7) it is located at the surface of light compensating lamp (10), and 2D camera (7) and light compensating lamp (10) are electrically connected with external power supply.
4. a kind of automatic detecting tool of unipolar plate quality according to claim 1, which is characterized in that the loading plate (15)
Top pass through screw respectively and be fixed with the first limited block (17) and the second limited block (18), the number of first limited block (17)
Amount is 8, and the quantity of second limited block (18) is 4, and is to be correspondingly arranged, and the cross of each pair of first limited block (17)
To spacing be 150 millimeters, and the vertical spacing of each pair of second limited block (18) be 420 millimeters, first limited block (17) and
Second limited block (18) is a kind of component of lactoprene material.
5. a kind of automatic detecting tool of unipolar plate quality according to claim 1, which is characterized in that specific detection operation is such as
Under:
Two panels unipolar plate: being placed in the top of loading plate (15) by S1, and is caught in two pair of first limited block (17) and a pair of the
In the region that two limited blocks (18) are formed;
S2: first 2D camera (7) and light compensating lamp (10) are opened, then held by the first cylinder (4) and the second cylinder (6) to adjust
The position of support plate (15), until any end of any unipolar plate horizontally is aligned with 2D camera (7);
S3: the second cylinder (6) is first passed through to control the first sliding block (2) transverse movement, and drives movable plate (3) transverse movement, together
When the two panels unipolar plate transverse movement at loading plate (15) and its top is driven by movable plate (3), and in the process, 2D camera
(7) inswept a certain unipolar plate, and recording image data is transmitted to database, then controls the second sliding block by the first cylinder (4)
(14) vertical motion, and the two panels unipolar plate vertical motion at loading plate (15) and its top is driven, until another unipolar plate is in cross
Upward one end is aligned with 2D camera (7), and the first sliding block (2) is finally controlled by the second cylinder (6) and is laterally returned, and herein
In the process, the inswept another unipolar plate of 2D camera (7), and recording image data is transmitted to database;
S4: the image data of record is compared with the pre-stored image data in database, and the pre-stored image in database
Data are preparatory typing, and after the comparison, the signal of generation are transmitted in testing staff's mobile phone and is shown.
Priority Applications (1)
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CN201910019639.7A CN109612937A (en) | 2019-01-09 | 2019-01-09 | A kind of automatic detecting tool of unipolar plate quality |
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CN201910019639.7A CN109612937A (en) | 2019-01-09 | 2019-01-09 | A kind of automatic detecting tool of unipolar plate quality |
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