CN109612820B - Insole washing life testing device and testing method thereof - Google Patents
Insole washing life testing device and testing method thereof Download PDFInfo
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- CN109612820B CN109612820B CN201910054369.3A CN201910054369A CN109612820B CN 109612820 B CN109612820 B CN 109612820B CN 201910054369 A CN201910054369 A CN 201910054369A CN 109612820 B CN109612820 B CN 109612820B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/56—Investigating resistance to wear or abrasion
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Abstract
The invention discloses a device and a method for testing the washing life of an insole. The PLC controller is respectively connected with the transverse moving mechanism, the lifting mechanism, the mechanical arm, the timing inductor and the speed inductor. The insole washing life testing device provided by the invention is ingenious and reasonable in structural design, the mechanical arm or/and the traversing mechanism replaces a hand to drive a washing tool to perform reciprocating friction action on the surface of the insole, so that the washing life of the insole is tested, the operation is simple and convenient, the testing speed and the normalization which cannot be met by manual work can be replaced, the testing efficiency and the flexibility are greatly improved, the consistency of the testing action is ensured, the accuracy of the testing result is high, convenience is brought to the development test or product evaluation work of the insole, the insole testing work efficiency is effectively improved, and the insole washing life testing device is beneficial to popularization and application.
Description
Technical Field
The invention relates to the technical field of insoles, in particular to a device and a method for testing the washing life of an insole.
Background
Insole products are increasingly being used in everyday products, or in stand alone products. The service life of the washing machine, particularly the washing times are enough, the use experience and the product quality of consumers are directly influenced, a huge consumption market is easily lost for manufacturers, the company brands are influenced, and disputes are caused when the expected requirements cannot be met for consumers. Therefore, how to realize the rapid and accurate identification of the washing life test of the products is the focus of attention of government quality supervision departments, inspection and appraisal organizations and consumers, and has important influence on the health development of the footwear industry and the legal rights and interests of protecting the consumers.
At present, no special detection equipment for insoles exists in the market, and the current insole production enterprises still mostly adopt a manual scrubbing method, so that the test efficiency is low, and the working labor intensity is high; meanwhile, due to the fact that the testing speed and the testing force are uneven and stable, and the testing process cannot be controlled, accurate testing data cannot be obtained, and the running requirement of long-time testing can be met.
Disclosure of Invention
In view of the above disadvantages, the present invention aims to provide a device for testing the washing life of an insole, which has a smart and reasonable structure design and can conveniently test the washing life of the insole.
The invention also aims to provide a method for testing the washing life of the insole.
In order to achieve the purpose, the invention provides the technical scheme that: a device for testing the washing life of insoles comprises a rack, a water storage container, an insole clamp, a transverse moving mechanism, a lifting mechanism, a mechanical arm, a timing sensor, a speed sensor and a PLC (programmable logic controller), wherein the water storage container is positioned at the lower part of the rack, the insole clamp is arranged at the middle part of the water storage container, the transverse moving mechanism is arranged at the top of the rack, the lifting mechanism is arranged on the transverse moving mechanism and is driven by the transverse moving mechanism to do transverse reciprocating motion, the mechanical arm is arranged on the lifting mechanism and is driven by the lifting mechanism to do vertical reciprocating motion, the timing sensor and the speed sensor are arranged on the rack corresponding to the upper part of the water storage container, and the PLC is respectively connected with the transverse moving mechanism, the lifting mechanism, the mechanical arm, the timing sensor and the speed sensor; the manipulator comprises a mounting seat, a rotating device, a rotary seat and a finger cylinder, wherein the rotating device is arranged on the mounting seat, a rotating part of the rotating device faces towards the water storage container, the rotary seat is fixed on the rotating part, and the finger cylinder is arranged on the bottom surface of the rotary seat.
As a modification of the present invention, the rotating device is a reduction motor or a rotating cylinder.
As an improvement of the invention, the frame comprises a beam and two upright columns vertically arranged at two ends of the beam, and the lower ends of the upright columns are fixed on the outer side wall of the water storage container.
As an improvement of the invention, four corners of the bottom surface of the water storage container are respectively provided with a pulley.
As an improvement of the invention, the transverse moving mechanism comprises a transverse support plate, an X-axis motor, an X-axis driving wheel, an X-axis driven wheel, an X-axis belt, an X-axis linear guide rail and an X-axis slider, wherein the X-axis linear guide rail is arranged on the transverse support plate, the X-axis motor is arranged at one end of the transverse support plate, the X-axis driving wheel is arranged on a driving shaft of the X-axis motor, the X-axis driven wheel is arranged at the other end of the transverse support plate through a rotating shaft and is connected with the X-axis driving wheel through the X-axis belt, and the X-axis slider is movably arranged on the X-axis linear guide rail and is fixed with the X-axis belt.
As an improvement of the invention, the lifting mechanism comprises a standing support plate, a Z-axis motor, a Z-axis driving wheel, a Z-axis driven wheel, a Z-axis belt, a Z-axis linear guide rail, a Z-axis slider and a lifting seat, wherein the standing support plate is fixed on the X-axis slider, the Z-axis linear guide rail is arranged on the standing support plate, the Z-axis motor is arranged at the upper end of the standing support plate, the Z-axis driving wheel is arranged on a driving shaft of the Z-axis motor, the Z-axis driven wheel is arranged at the lower end of the support plate through a rotating shaft and is connected with the Z-axis driving wheel through the Z-axis belt, the Z-axis slider is movably arranged on the Z-axis linear guide rail and is fixed with the Z-axis belt, and the lifting seat is fixed on the Z-axis slider.
As an improvement of the invention, the insole clamp is arranged in the water storage container through an up-down and left-right adjusting device.
As an improvement of the invention, the side wall of the water storage container is a transparent plate.
As an improvement of the invention, the upper surface of the insole clamp is provided with a soft cushion layer.
A method for testing the washing life of an insole comprises the following steps:
(1) placing the insole to be tested on an insole clamp for positioning and fixing;
(2) controlling the mechanical arm to clamp the cleaning tool;
(3) the manipulator is moved to the position above the insole to be tested through the transverse moving mechanism, and the lifting mechanism drives the manipulator to move downwards to enable the cleaning tool to be in contact with the insole to be tested;
(4) adding tap water into the water storage container, wherein the water quantity is required to cover the surface of the insole to be tested;
(5) the mechanical arm or/and the transverse moving mechanism drives the cleaning tool to perform reciprocating friction action on the surface of the insole to be tested, so that the washing service life of the insole is tested;
(6) and (5) repeating the step (5) for the required test time, and detecting and recording the wear condition of the insole, thereby determining whether the water washing service life of the insole is qualified.
The invention has the beneficial effects that: the insole washing life testing device provided by the invention is ingenious and reasonable in structural design, the mechanical arm or/and the traversing mechanism replaces a hand to drive a washing tool to perform reciprocating friction action on the surface of the insole, so that the washing life of the insole is tested, the operation is simple and convenient, the testing speed and the normalization which cannot be met by manual work can be replaced, the testing efficiency and the flexibility are greatly improved, the consistency of the testing action is ensured, the accuracy of the testing result is high, convenience is brought to the development test or product evaluation work of the insole, the insole testing work efficiency is effectively improved, and the insole washing life testing device is beneficial to popularization and application.
Drawings
Fig. 1 is a schematic diagram of a three-dimensional structure of the present invention.
Fig. 2 is a schematic diagram of a front view structure of the present invention.
Fig. 3 is a schematic diagram of the structure of the traversing mechanism and the lifting mechanism in the invention.
Detailed Description
Example (b): referring to fig. 1, 2 and 3, the insole washing life testing device provided by the invention comprises a rack 1, a water storage container 2, an insole clamp 3, a transverse moving mechanism 4, a lifting mechanism 5, a manipulator 6, a timing sensor 7, a speed sensor 8 and a PLC controller 9.
The water storage container 2 is located at the lower portion of the rack 1, the insole clamp 3 is arranged at the middle portion of the water storage container 2, a soft cushion layer is arranged on the upper surface of the insole clamp 3, the insole clamp can be closely matched and fixed with an insole through the soft cushion layer, the shock absorption effect is achieved, and the test effect is improved. Insole anchor clamps 3 are located between fixed iron plate and the magnet lid shell including fixed iron plate and magnet lid shell, and the magnet lid shell adsorbs mutually through magnetic force and fixed iron plate, realizes the fixed purpose of insole location.
The insole clamp 3 is arranged in the water storage container 2 through an up-down and left-right adjusting device. The left, right, upper and lower positions of the insole clamp 3 can be correspondingly adjusted through the upper, lower, left and right adjusting devices, the flexibility is high, so that the testing position can be accurately obtained, the testing accuracy is improved, and the application range and conditions are greatly improved. The lateral wall of the water storage container 2 is preferably a transparent plate, so that the test state and the fixed position can be monitored in real time, and the test normalization and the data accuracy are greatly improved.
The transverse moving mechanism 4 is arranged at the top of the rack 1, the lifting mechanism 5 is arranged on the transverse moving mechanism 4 and driven by the transverse moving mechanism 4 to do transverse reciprocating motion, and the manipulator 6 is arranged on the lifting mechanism 5 and driven by the lifting mechanism 5 to do vertical reciprocating motion. Referring to fig. 3, specifically, the traversing mechanism 4 includes a transverse support plate 41, an X-axis motor 42, an X-axis driving wheel 43, an X-axis driven wheel 44, an X-axis belt, an X-axis linear guide and an X-axis slider 45, the X-axis linear guide is disposed on the transverse support plate 41, the X-axis motor 42 is disposed at one end of the transverse support plate 41, the X-axis driving wheel 43 is disposed on a driving shaft of the X-axis motor 42, the X-axis driven wheel 44 is disposed at the other end of the transverse support plate 41 through a rotating shaft and is connected to the X-axis driving wheel 43 through the X-axis belt, and the X-axis slider 45 is movably disposed on the X-axis linear guide and is fixed to the X-axis belt. The lifting mechanism 5 comprises a standing support plate 51, a Z-axis motor 52, a Z-axis driving wheel 53, a Z-axis driven wheel 54, a Z-axis belt, a Z-axis linear guide rail, a Z-axis slider 55 and a lifting seat 56, wherein the standing support plate 51 is fixed on the X-axis slider 45, the Z-axis linear guide rail is arranged on the standing support plate 51, the Z-axis motor 52 is arranged at the upper end of the standing support plate 51, the Z-axis driving wheel 53 is arranged on a driving shaft of the Z-axis motor 52, the Z-axis driven wheel 54 is arranged at the lower end of the support plate through a rotating shaft and is connected with the Z-axis driving wheel 53 through the Z-axis belt, the Z-axis slider 55 is movably arranged on the Z-axis linear guide rail and is fixed with the Z-axis belt, and the lifting seat 56 is fixed on the Z-axis slider 55.
The timing sensor 7 and the speed sensor 8 are arranged on the rack 1 corresponding to the upper positions of the water storage container 2, and the PLC 9 is respectively connected with the transverse moving mechanism 4, the lifting mechanism 5, the manipulator 6, the timing sensor 7 and the speed sensor 8; the manipulator 6 comprises a mounting seat 61, a rotating device 62, a rotary seat 63 and a finger cylinder 64, wherein the mounting seat 61 is mounted on the lifting seat 56. The rotating device 62 is arranged on the mounting seat 61, a rotating part of the rotating device 62 faces the water storage container 2, the rotating seat 63 is fixed on the rotating part, and the finger cylinder 64 is arranged on the bottom surface of the rotating seat 63. In this embodiment, the rotating device 62 is preferably a speed reduction motor, and in other embodiments, the rotating device 62 may be a rotating cylinder. The PLC 9 adopts a colorful touch screen display screen, can display test data and test phenomena in real time, and can visually and conveniently set various parameters through the touch screen display screen.
Specifically, the frame 1 includes a cross beam and two vertical columns vertically disposed at two ends of the cross beam, and the lower ends of the vertical columns are fixed on the outer side wall of the water storage container 2. In order to improve the flexibility of movement, pulleys 10 are respectively arranged at four corners of the bottom surface of the water storage container 2.
For convenient operation, the front of the water storage container 2 is provided with an emergency stop button, so that the emergency stop device can stop at any time when abnormality occurs in the equipment, and the safety performance is effectively improved.
When the insole washing life testing method works, the steps of the insole washing life testing method are as follows:
(1) placing the insole to be tested on the insole clamp 3 for positioning and fixing;
(2) mounting a required cleaning tool, such as a cleaning brush, on the manipulator 6, and controlling the manipulator 6 to clamp the cleaning tool;
(3) the manipulator 6 is moved to the position above the insole to be tested through the transverse moving mechanism 4, and the manipulator 6 is driven to move downwards through the lifting mechanism 5 so that the cleaning tool is in contact with the insole to be tested;
(4) tap water is added into the water storage container 2 through a water faucet on the water storage container 2, the water quantity is required to cover the surface of the insole to be tested, and the inner wall of the water storage container 2 is provided with volume scales marked obviously, so that the capacity is very easy to identify, and test water is very convenient to add; a temperature sensor is also arranged in the water storage container 2 and is connected with the PLC 9, so that the temperature of the cleaning water in the water storage container 2 can be real-time; the test with cleaning at different water temperatures can be provided except for the cold water cleaning test method, so that the test range is greatly improved, the cleaning water temperature range is 0-100 ℃, and the recommended warm water test temperature is 45 ℃;
(5) the mechanical arm 6 or/and the transverse moving mechanism 4 drives the cleaning tool to perform reciprocating friction action on the surface of the insole to be tested, so that the washing service life of the insole is tested; the transverse horizontal reciprocating friction action can be realized through the transverse moving mechanism 4, the horizontal rotary friction action can be realized by driving the cleaning tool to rotate through the rotating device 62 on the mechanical arm 6, and the composite action of the cleaning tool can be driven by simultaneously working through the transverse moving mechanism 4 and the rotating device 62; in the test process, a touch screen display screen of the PLC 9 can be clicked at any time to check detailed test information; if an emergency abnormal condition occurs in the test process, the emergency stop button can be pressed at any time, so that accidents and abnormal events are effectively prevented.
(6) The step (5) is repeated to required test time, the wearing and tearing condition of shoe-pad is detected and recorded to confirm whether the washing life-span of shoe-pad is qualified, realize replacing the staff to drive the cleaning means and do the reciprocating friction action to the surface of shoe-pad, easy operation, convenience can replace artifical test speed and the standardization that can't satisfy, shoe-pad test work efficiency is high, and the test result is accurate moreover, brings the convenience for the research and development test or the product evaluation work of shoe-pad.
Variations and modifications to the above-described embodiments may occur to those skilled in the art, which fall within the scope and spirit of the above description. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and variations of the present invention should fall within the scope of the claims of the present invention. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. Other testers and testing methods using the same or similar structure as described in the above embodiments of the present invention are within the scope of the present invention.
Claims (3)
1. A device for testing the washing life of insoles is characterized by comprising a rack, a water storage container, an insole clamp, a transverse moving mechanism, a lifting mechanism, a manipulator, a timing sensor, a speed sensor and a PLC (programmable logic controller), wherein the water storage container is positioned at the lower part of the rack, the insole clamp is arranged at the middle part of the water storage container, the transverse moving mechanism is arranged at the top of the rack, the lifting mechanism is arranged on the transverse moving mechanism and is driven by the transverse moving mechanism to do transverse reciprocating motion, the manipulator is arranged on the lifting mechanism and is driven by the lifting mechanism to do vertical reciprocating motion, the timing sensor and the speed sensor are arranged on the rack corresponding to the upper part of the water storage container, and the PLC is respectively connected with the transverse moving mechanism, the lifting mechanism, the manipulator, the timing sensor and the speed sensor; the manipulator comprises a mounting seat, a rotating device, a rotating seat and a finger cylinder, wherein the rotating device is arranged on the mounting seat, a rotating part of the rotating device faces the water storage container, the rotating seat is fixed on the rotating part, and the finger cylinder is arranged on the bottom surface of the rotating seat;
the insole clamp is arranged in the water storage container through an up-down left-right adjusting device;
the rotating device is a speed reducing motor or a rotating cylinder;
the rack comprises a cross beam and two upright columns vertically arranged at two ends of the cross beam, and the lower ends of the upright columns are fixed on the outer side wall of the water storage container;
four corners of the bottom surface of the water storage container are respectively provided with a pulley;
the transverse moving mechanism comprises a transverse support plate, an X-axis motor, an X-axis driving wheel, an X-axis driven wheel, an X-axis belt, an X-axis linear guide rail and an X-axis slider, the X-axis linear guide rail is arranged on the transverse support plate, the X-axis motor is arranged at one end of the transverse support plate, the X-axis driving wheel is arranged on a driving shaft of the X-axis motor, the X-axis driven wheel is arranged at the other end of the transverse support plate through a rotating shaft and is connected with the X-axis driving wheel through the X-axis belt, and the X-axis slider is movably arranged on the X-axis linear guide rail and is fixed with the X-axis belt;
the lifting mechanism comprises a standing support plate, a Z-axis motor, a Z-axis driving wheel, a Z-axis driven wheel, a Z-axis belt, a Z-axis linear guide rail, a Z-axis slider and a lifting seat, the standing support plate is fixed on the X-axis slider, the Z-axis linear guide rail is arranged on the standing support plate, the Z-axis motor is arranged at the upper end of the standing support plate, the Z-axis driving wheel is arranged on a driving shaft of the Z-axis motor, the Z-axis driven wheel is arranged at the lower end of the support plate through a rotating shaft and is connected with the Z-axis driving wheel through the Z-axis belt, the Z-axis slider is movably arranged on the Z-axis linear guide rail and is fixed with the Z-axis belt, and the lifting seat is fixed on the Z-axis slider;
the upper surface of the insole clamp is provided with a soft cushion layer.
2. The device for testing the washing life of the insole according to claim 1, wherein the side wall of the water storage container is a transparent plate.
3. A method for testing the washing life of an insole, which is characterized by using the device for testing the washing life of an insole as claimed in any one of claims 1-2, and comprises the following steps:
(1) placing the insole to be tested on an insole clamp for positioning and fixing;
(2) controlling the mechanical arm to clamp the cleaning tool;
(3) the manipulator is moved to the position above the insole to be tested through the transverse moving mechanism, and the lifting mechanism drives the manipulator to move downwards to enable the cleaning tool to be in contact with the insole to be tested;
(4) adding tap water into the water storage container, wherein the water quantity is required to cover the surface of the insole to be tested;
(5) the mechanical arm or/and the transverse moving mechanism drives the cleaning tool to perform reciprocating friction action on the surface of the insole to be tested, so that the washing service life of the insole is tested;
(6) and (5) repeating the step (5) for the required test time, and detecting and recording the wear condition of the insole, thereby determining whether the water washing service life of the insole is qualified.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910054369.3A CN109612820B (en) | 2019-01-21 | 2019-01-21 | Insole washing life testing device and testing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910054369.3A CN109612820B (en) | 2019-01-21 | 2019-01-21 | Insole washing life testing device and testing method thereof |
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| CN109612820A CN109612820A (en) | 2019-04-12 |
| CN109612820B true CN109612820B (en) | 2022-01-18 |
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| CN109612820A (en) | 2019-04-12 |
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