CN109600864B - Six-freedom-degree series quartz lamp self-adaptive modular complex curved surface heating device - Google Patents

Six-freedom-degree series quartz lamp self-adaptive modular complex curved surface heating device Download PDF

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Publication number
CN109600864B
CN109600864B CN201811369108.2A CN201811369108A CN109600864B CN 109600864 B CN109600864 B CN 109600864B CN 201811369108 A CN201811369108 A CN 201811369108A CN 109600864 B CN109600864 B CN 109600864B
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China
Prior art keywords
base
position changer
quartz lamp
manipulator
positioner
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CN109600864A (en
Inventor
范学领
蒋昊南
江鹏
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Xian Jiaotong University
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Xian Jiaotong University
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/0033Heating devices using lamps
    • H05B3/0038Heating devices using lamps for industrial applications
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V21/00Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
    • F21V21/14Adjustable mountings
    • F21V21/15Adjustable mountings specially adapted for power operation, e.g. by remote control
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20218Modifications to facilitate cooling, ventilating, or heating using a liquid coolant without phase change in electronic enclosures

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Control Of Resistance Heating (AREA)
  • Resistance Heating (AREA)

Abstract

The invention discloses a six-degree-of-freedom series quartz lamp self-adaptive modular complex curved surface heating device which comprises a manipulator base and a positioner base, wherein a rotating hand is rotatably connected to the center of the top of the manipulator base through a fixed pin, and a hanging support plate is welded at one end, far away from the manipulator base, of the rotating hand. According to the invention, the thermocouple detection point can be operated through the electric controller, the device to be detected is processed, meanwhile, the movement of the manipulator can be controlled, the position of the quartz lamp module is changed, the temperature can be controlled, and the damage of the device caused by overhigh temperature is avoided. Be provided with the cooling water circulation case in the device, can carry out cooling treatment through coolant pipe and cooler pipe to rotatory hand etc. avoids equipment self high temperature. A horizontal rotating shaft and a vertical rotating shaft are respectively arranged in the positioner base and the positioner, so that the device can perform operation processing on different positions of a device.

Description

Six-freedom-degree series quartz lamp self-adaptive modular complex curved surface heating device
Technical Field
The invention belongs to the field of quartz lamp heating systems, and particularly relates to a six-degree-of-freedom series quartz lamp self-adaptive modular complex curved surface heating device.
Background
The quartz lamp is a high-temperature resistant lamp made of high-temperature resistant quartz glass as a lamp body material, is usually used as a light reflecting part on a lamp source, is made into a cup bowl shape, and is plated with a reflecting silver film. A commonly used spot light is such a lamp. In the field of large aircraft processing, six-degree-of-freedom quartz lamps are required to be used for heating complex curved surfaces, and the six degrees of freedom means that a manipulator used for installing a quartz lamp group spliced device has six mechanical degrees of freedom, three rotational degrees of freedom and three motion degrees of freedom.
However, in the prior art, because the quartz lamp is used, the angle is not convenient to adjust, so that when the quartz lamp is used for heating a large hypersonic aircraft, the equipment is heated unevenly, heating treatment in different directions cannot be performed, the temperature of partial areas is too high, the quality of products is influenced, and the requirements of stability and safety of enterprises on quartz lamp heating systems and devices cannot be met.
Disclosure of Invention
The invention aims to solve the technical problem of providing a six-degree-of-freedom series quartz lamp self-adaptive modular complex curved surface heating device.
In order to solve the technical problems, the technical scheme of the invention is (applicable to general applications) or the basic idea of the invention adopting the technical scheme is that (applicable to co-occurrence applications), the six-degree-of-freedom series quartz lamp self-adaptive modular complex curved surface heating device comprises a manipulator base and a positioner base, a rotating hand is rotatably connected at the top center of the manipulator base through a fixed pin, a hanging support plate is welded at one end of the rotating hand, which is far away from the manipulator base, one side of the hanging support plate, which is far away from the rotating hand, is uniformly connected with a plurality of spherical hinges in a clamping manner, the other ends of the spherical hinges are connected with quartz lamp modules in a clamping manner, the positioner base is arranged below the quartz lamp modules, a positioner is connected at the top center of the positioner base through a thread, a horizontal rotating shaft is embedded at the top of the positioner along the vertical direction, thermocouple detection points are embedded in the position changer base and located on two sides of the vertical center line.
As a further description of the above technical solution:
the vertical section of the position changer is an I-shaped mechanism, and a vertical rotating shaft is embedded in the position changer along the width center line.
As a further description of the above technical solution:
and heat protection pads are bonded on one side of the rotating hand close to the position changer and between the manipulator base and the position changer base, and the heat protection pads are made of mullite materials.
As a further description of the above technical solution:
and an electric controller is arranged on one side of the manipulator base, which is far away from the positioner base, and a cooling water circulation box is arranged below the electric controller.
As a further description of the above technical solution:
and the electric controller is electrically connected with the plurality of spherical hinges and the position changer through leads respectively.
As a further description of the above technical solution:
the bottom of the cooling water circulation box is respectively communicated with a cooling liquid pipe and a cooler pipe, and the other ends of the cooling liquid pipe and the cooler pipe are respectively connected with the plurality of spherical hinges and the position changer through pipelines.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. according to the invention, the thermocouple detection point can be operated through the electric controller, the device to be detected is processed, meanwhile, the movement of the manipulator can be controlled, the position of the quartz lamp module is changed, the temperature can be controlled in the device processing process, and the device damage caused by overhigh temperature can be avoided.
2. In the invention, the cooling water circulation box is arranged in the device, so that the rotating hand and the like can be cooled through the cooling liquid pipe and the cooler pipe, and the damage caused by overhigh temperature of the equipment is avoided.
3. According to the invention, the horizontal rotating shaft and the vertical rotating shaft are respectively arranged in the positioner base and the positioner, so that the device can perform operation processing on different positions of a device, and the processing effect is improved.
Drawings
FIG. 1 is a schematic structural diagram of an integral six-degree-of-freedom series quartz lamp adaptive modular complex curved surface heating device;
FIG. 2 is an enlarged schematic structural view of a six-degree-of-freedom series quartz lamp adaptive modular complex curved surface heating device at the position A;
FIG. 3 is a schematic diagram of the structure of the positioner connection of the six-degree-of-freedom series quartz lamp adaptive modular complex curved surface heating apparatus.
In the figure: 1. a manipulator base; 2. rotating the hand; 3. hanging a support plate; 4. a wire; 5. an electrical controller; 6. a cooling water circulation tank; 7. a coolant tube; 8. a cooler tube; 9. a positioner base; 10. a thermal protection pad; 11. spherical hinge; 12. a quartz lamp module; 91. a horizontal rotation axis; 92. detecting point positions by thermocouples; 93. a positioner; 94. a vertical rotation axis.
Detailed Description
The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
The invention provides a six-degree-of-freedom series quartz lamp self-adaptive modular complex curved surface heating device, which comprises a manipulator base 1 and a position changer base 9, wherein the center of the top of the manipulator base 1 is rotatably connected with a rotary hand 2 through a fixed pin, the manipulator base 1 plays a role in supporting the rotary hand 2, the manipulator base 1 is provided with two parts which are respectively positioned at two sides of the position changer base 9, the rotary hand 2 can rotate on the manipulator base 1, one end of the rotary hand 2, far away from the manipulator base 1, is welded with a hanging plate 3, one side of the hanging plate 3, far away from the rotary hand 2, is uniformly clamped and connected with a plurality of spherical hinges 11, the other ends of the plurality of spherical hinges 11 are clamped and connected with quartz lamp modules 12, the position changer base 9 is arranged below the plurality of quartz lamp modules 12, the center of the top of the position changer base 9 is connected with a position changer 93 through threads, and the position changer 93 can change the position of a device to be processed, the top of the positioner base 9 is located at the bottom of the positioner 93 and is embedded with a horizontal rotating shaft 91 along the vertical direction, the inside of the positioner base 9 is located at two sides of a vertical central line and is embedded with thermocouple detection points 92, and through the horizontal rotating shaft 91 and the vertical rotating shaft 94, the six-degree-of-freedom rotation can be realized, and the processing effect of the device is enhanced.
Further, the vertical section of the position shifter 93 is an i-shaped mechanism, and a vertical rotating shaft 94 is embedded in the position shifter 93 along the width center line.
Further, the thermal protection pad 10 is bonded to one side of the rotating hand 2 close to the shifter 93 and between the manipulator base 1 and the shifter base 9, the thermal protection pad 10 is made of mullite materials, the thermal protection pad 10 can effectively block heat generated by the quartz lamp module 12, the temperature is prevented from being too high, damage to other components such as the rotating hand 2 is caused, meanwhile, heat waste can be prevented, and the heat utilization rate is improved.
Further, an electric controller 5 is provided on the side of the manipulator base 1 away from the positioner base 9, and a cooling water circulation tank 6 is provided below the electric controller 5.
Further, the electric controller 5 is electrically connected to the plurality of ball joints 11 and the displacement unit 93 through the wires 4, respectively.
Further, the bottom of the cooling water circulation box 6 is respectively provided with a cooling liquid pipe 7 and a cooling pipe 8 in a communicated manner, the cooling liquid pipe 7 and the cooling pipe 8 can prevent the over-high temperature of the components of the device, damage is caused, especially, the temperature of the position changer 93 can be controlled, the phenomenon that the temperature rises sharply under the irradiation of the quartz lamp module 12 is avoided, spontaneous combustion occurs, the stability of the device is improved, and the other ends of the cooling liquid pipe 7 and the cooling pipe 8 are respectively connected with the plurality of spherical hinges 11 and the position changer 93 through pipelines.
The working principle is as follows: when the device is used, a device to be processed can be placed at the top of the position changer 93, switches of the electric controller 5 and the cooling water circulation box 6 are turned on, so that the electric controller 5 can realize the starting control of the quartz lamp module 12, the quartz lamp module 12 can process the device, when the device is used, the position of the rotary hand 2 can be adjusted to change the position of the quartz lamp module 12, the processing intensity of the device is controlled, different positions of the device can be processed under the action of the horizontal rotating shaft 91 and the vertical rotating shaft 94 in the device, the processing effect is improved, the thermocouple detection point 92 on the position changer base 9 can receive the temperature intensity sent by the quartz lamp module 12, the phenomenon that the device is heated and damaged due to overhigh temperature can be avoided, the cooling water circulation box 6 in the device can cool down the components in the device through the cooling liquid pipe 7 and the cooler pipe 8, so that the damage of self equipment in the heating process is avoided, and the safety and the stability of the device are improved.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, and the scope of protection is still within the scope of the invention.

Claims (1)

1. The six-degree-of-freedom series quartz lamp self-adaptive modular complex curved surface heating device is characterized by comprising a manipulator base (1) and a positioner base (9); wherein the content of the first and second substances,
the center of the top of the manipulator base (1) is rotationally connected with a rotating hand (2) through a fixed pin, one end of the rotating hand (2) far away from the manipulator base (1) is welded with a hanging plate (3), one side of the hanging and carrying plate (3) far away from the rotating hand (2) is evenly connected with a plurality of spherical hinges (11) in a clamping way, the other ends of the plurality of spherical hinges (11) are connected with a quartz lamp module (12) in a clamping way, and a position changer base (9) is arranged below the plurality of quartz lamp modules (12), the center of the top of the position changer base (9) is connected with a position changer (93) through a thread, the top of the position changer base (9) is positioned at the bottom of the position changer (93) and is embedded with a horizontal rotating shaft (91) along the vertical direction, thermocouple detection points (92) are embedded in the positioner base (9) and positioned on two sides of the vertical central line; the vertical section of the position changer (93) is an I-shaped mechanism, and a vertical rotating shaft (94) is embedded in the position changer (93) along the width center line; a heat protection pad (10) is bonded on one side of the rotating hand (2) close to the position changer (93) and between the manipulator base (1) and the position changer base (9), and the heat protection pad (10) is made of mullite material; an electric controller (5) is arranged on one side of the manipulator base (1) far away from the positioner base (9), and a cooling water circulation box (6) is arranged below the electric controller (5); the electric controller (5) is electrically connected with the plurality of spherical hinges (11) and the position changer (93) through the wires (4); the bottom of the cooling water circulation box (6) is respectively communicated with a cooling liquid pipe (7) and a cooling pipe (8), and the other ends of the cooling liquid pipe (7) and the cooling pipe (8) are respectively connected with a plurality of spherical hinges (11) and a position changer (93) through pipelines.
CN201811369108.2A 2018-11-16 2018-11-16 Six-freedom-degree series quartz lamp self-adaptive modular complex curved surface heating device Active CN109600864B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107637166A (en) * 2016-05-13 2018-01-26 微波化学有限公司 Microwave heating appts and program
CN207464197U (en) * 2017-06-14 2018-06-08 江苏九钰机械有限公司 A kind of four axis 3D printing devices based on wire fused glass pellet
CN108248036A (en) * 2017-03-07 2018-07-06 桂林凯歌信息科技有限公司 The arm-type 3D printer of 360 degree of stereo rotating double-mechanicals and its Method of printing
CN108787263A (en) * 2018-09-06 2018-11-13 华北电力大学(保定) A kind of on-line automatic paint finishing of insulator
CN209642995U (en) * 2018-11-16 2019-11-15 西安特瑞昇航空材料技术有限公司 The six degree of freedom series connection complex-curved heating system of quartz lamp adaptation moduleization

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE1017128A3 (en) * 2006-05-02 2008-03-04 Delta Light Nv LUMINAIRE.
NL2000615C2 (en) * 2007-04-26 2008-10-28 Kok & Van Engelen Composite St Method and device for electromagnetic welding of molded parts.
JP6737574B2 (en) * 2015-09-02 2020-08-12 山本ビニター株式会社 High frequency induction heating device
US10244898B2 (en) * 2016-09-09 2019-04-02 Mark Ganninger System and method for automated preparation of food-based materials

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107637166A (en) * 2016-05-13 2018-01-26 微波化学有限公司 Microwave heating appts and program
CN108248036A (en) * 2017-03-07 2018-07-06 桂林凯歌信息科技有限公司 The arm-type 3D printer of 360 degree of stereo rotating double-mechanicals and its Method of printing
CN207464197U (en) * 2017-06-14 2018-06-08 江苏九钰机械有限公司 A kind of four axis 3D printing devices based on wire fused glass pellet
CN108787263A (en) * 2018-09-06 2018-11-13 华北电力大学(保定) A kind of on-line automatic paint finishing of insulator
CN209642995U (en) * 2018-11-16 2019-11-15 西安特瑞昇航空材料技术有限公司 The six degree of freedom series connection complex-curved heating system of quartz lamp adaptation moduleization

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