CN109591316A - A kind of product and its manufacturing method of alternative composite material product surface lacquer - Google Patents
A kind of product and its manufacturing method of alternative composite material product surface lacquer Download PDFInfo
- Publication number
- CN109591316A CN109591316A CN201811302637.0A CN201811302637A CN109591316A CN 109591316 A CN109591316 A CN 109591316A CN 201811302637 A CN201811302637 A CN 201811302637A CN 109591316 A CN109591316 A CN 109591316A
- Authority
- CN
- China
- Prior art keywords
- product
- film
- fiber cloth
- composite material
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
Abstract
The invention discloses the products and its manufacturing method of a kind of alternative composite material product surface lacquer, comprising the following steps: step S1 provides a kind of film;Step S2 provides the pre- fiber cloth for being soaked with resin, and the scrim cloth is stacked in film surface by multilayer, pays attention to keeping fitting closely discharge air;Step S3 keeps the multi-layer fiber cloth being layered on film hot-forming.The present invention largely improves production efficiency, improves production yield, and greatly reduce environmental pollution, greatly reduces production cost.
Description
Technical field
The present invention relates to technical field of composite materials, the product of specially a kind of alternative composite material product surface lacquer and
Its manufacturing method.
Background technique
Composite material is exactly a kind of novel-section that two or more material is manufactured through certain combination process
Material.Its performance is very superior.As fiber cloth polymer matrix composites relative to metal material, specific modulus and specific strength are all very
Height also has the excellent properties such as specific gravity is small, resistant to chemical etching, thermal expansion is small.Fiber cloth polymer matrix composites product is answered extensively
For fields such as aerospace, daily various electrical equipments, industrial goods, applying from now on will increasingly extensively.With product requirement
Step up, the modes of the high pollutions such as environmental requirement is increased, and traditional surface treatment method plating, vacuum are crossed, painted by
Step is substituted or is cancelled.Thus it is proposed that a kind of product and its manufacturing method of alternative composite material product surface lacquer, are used
To solve the above problem.
Summary of the invention
The present invention provides a kind of product of alternative composite material product surface lacquer and its manufacturing method and can effectively solve
The problems in above-mentioned background technique.
To achieve the above object, the invention provides the following technical scheme: a kind of alternative composite material product surface lacquer
Product and its manufacturing method are made of polymer matrix composites product and a kind of film.
Further, the polymer matrix composites product is made of carbon fiber, glass fibre, aramid fiber and flax fiber
Resin base fiber cloth.
Further, the manufacturing method of the product of the alternative composite material product surface lacquer is the following steps are included: step
S1 provides a kind of film;
Step S2 provides the pre- fiber cloth for being soaked with resin, and the scrim cloth is stacked in film surface by multilayer, pays attention to keeping close
Fitting discharge air;
Step S3 keeps the multi-layer fiber cloth being layered on film hot-forming.
Further, the step S3 includes that will be laminated in the film merging mold of fiber cloth, first carries out hot-pressing processing, then into
Row cold pressing treatment.
Further, the step S3, which is included in front of the hot-pressing processing, passes through the heating mold, to being layered on film
The multi-layer fiber cloth carry out preheating and vacuumize process, make to be layered in the multi-layer fiber cloth on film and be heated to 80-110
At a temperature of degree Celsius and persistently vacuumize a period of time.
Further, the hot-pressing processing includes so that the temperature for the multi-layer fiber cloth being layered on film is 130-160
Degree Celsius, and hot pressing 20-25 minutes under the pressure of 10-15 atmospheric pressure.
Further, the cold pressing treatment includes so that the temperature for the multi-layer fiber cloth being layered on film is taken the photograph for 40-50
Family name's degree, and hot pressing 15-20 minutes under the pressure of 10-15 atmospheric pressure.
Further, including the demoulding step after the step S3, so that the multi-layer fiber cloth after solidifying be made to demould.
Compared with prior art, beneficial effects of the present invention: present invention omits polishing-primer spray-polishing-primer sprays-
The multi-layer fiber cloth for being soaked with resin in advance is layered in film surface and then curing molding i.e. by polishing-topcoating more to process, the present invention
Can, the product of class lacquered surface effect is just obtained, production efficiency is not only largely improved, improves production yield, and
And environmental pollution is greatly reduced, greatly reduce production cost;
The method of curing molding manufactures composite material system and then the multi-layer fiber cloth for being soaked with resin in advance is layered in film surface
Product, the different shaping according to mold obtain various different products, avoid Traditional paint spray different shaping product and need using different
The work of jig and adjustment torch parameters, adjustment paint parameters etc..
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described, it should be understood that preferred embodiment described herein is only used
In the description and interpretation present invention, it is not intended to limit the present invention.
Embodiment one:
The present invention provides a kind of product of alternative composite material product surface lacquer, by polymer matrix composites product and a kind of film
Composition, the polymer matrix composites product are fine by the resin base that carbon fiber, glass fibre, aramid fiber and flax fiber form
Wei Bu;A kind of manufacturing method of the product of alternative composite material product surface lacquer is the following steps are included: step S1, provides one kind
Film;Step S2 provides the pre- fiber cloth for being soaked with resin, and the scrim cloth is stacked in film surface by multilayer, pays attention to keeping close
Fitting discharge air;Complete fiber cloth film surface it is reliable stacked after, need the fiber cloth that will be laminated solidification, to finally make
Product needed for obtaining.Before curing, it will be laminated in the die cavity of film merging mold of fiber cloth, thus the system of shape needed for being formed
Product can choose different molds, according to the different size shapes of product to correspond to each other in product.Step S3 makes to be laminated
Multi-layer fiber cloth on film is hot-forming.The step S3 includes that will be laminated in the film merging mold of fiber cloth, is first carried out
Hot-pressing processing, then cold pressing treatment is carried out, by being heated to the mold, so that the multi-layer fiber cloth temperature is increased.This
Sample enables the pre- resin being immersed in above fiber cloth to melt, and has good mobility in the die cavity of mold, to be formed good
Good surface effect, so that product has good appearance;In warm, mold sealing, holding is persistently vacuumized
State, under normal circumstances, the temperature of multi-layer fiber cloth described in the pre-heat treatment are heated to 80-110 degrees Celsius, and persistently vacuumize one
The section time.The step S3 passes through the heating mold before being included in the hot-pressing processing, described more on film to being layered in
Layer fiber cloth carries out preheating and vacuumize process, makes to be layered in the multi-layer fiber cloth on film and is heated to 80-110 degrees Celsius
At a temperature of and persistently vacuumize a period of time.The hot-pressing processing includes the temperature so that the multi-layer fiber cloth being layered on film
Degree is 130-160 degrees Celsius, and hot pressing 20-25 minutes under the pressure of 10-15 atmospheric pressure.The cold pressing treatment include so that
The temperature for being layered in the multi-layer fiber cloth on film is 40-50 degrees Celsius, and the hot pressing under the pressure of 10-15 atmospheric pressure
15-20 minutes.Including the demoulding step after the step S3, to make the multi-layer fiber cloth after solidifying demould, if needed
It well to demould, mould release is smeared in the die cavity of mold, fast demoulding after then forming.After obtaining product, defeathering is removed
Side can obtain the product of the appearance of class examination spray painting processing.
The present embodiment is due to being omitted polishing-primer spray-polishing-primer spray-polishing-topcoating more to process, not only pole
Production efficiency is improved in big degree, production yield is improved, and greatly reduce environmental pollution, greatly reduces and be produced into
This.
Finally, it should be noted that being not intended to restrict the invention the foregoing is merely preferred embodiment of the invention, to the greatest extent
Present invention has been described in detail with reference to the aforementioned embodiments for pipe, for those skilled in the art, still can be with
It modifies the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.It is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in guarantor of the invention
Within the scope of shield.
Claims (8)
1. a kind of product of alternative composite material product surface lacquer, it is characterised in that: by polymer matrix composites product and one
Kind film composition.
2. a kind of product of alternative composite material product surface lacquer according to claim 1, it is characterised in that: the resin
The resin base fiber cloth that base composite-material product is made of carbon fiber, glass fibre, aramid fiber and flax fiber.
3. a kind of manufacturing method of the product of alternative composite material product surface lacquer, feature exist according to claim 1
In: the following steps are included:
Step S1 provides a kind of film;
Step S2 provides the pre- fiber cloth for being soaked with resin, and the scrim cloth is stacked in film surface by multilayer, pays attention to keeping close
Fitting discharge air;
Step S3 keeps the multi-layer fiber cloth being layered on film hot-forming.
4. a kind of manufacturing method of the product of alternative composite material product surface lacquer, feature exist according to claim 3
In: the step S3 includes first carrying out hot-pressing processing, then carry out cold pressing treatment in the film merging mold that will be laminated with fiber cloth.
5. a kind of manufacturing method of the product of alternative composite material product surface lacquer, feature exist according to claim 4
In: the step S3 is included in the hot-pressing processing and passes through the heating mold before, fine to the multilayer being layered on film
Wei Bu carries out preheating and vacuumize process, makes to be layered in the temperature that the multi-layer fiber cloth on film is heated to 80-110 degrees Celsius
Vacuumize down and persistently a period of time.
6. according to a kind of manufacturing method of the product of alternative composite material product surface lacquer of claim 3 or 4, feature
Be: the hot-pressing processing include so that the multi-layer fiber cloth being layered on film temperature be 130-160 degrees Celsius, and
Hot pressing 20-25 minutes under the pressure of 10-15 atmospheric pressure.
7. a kind of manufacturing method of the product of alternative composite material product surface lacquer, feature exist according to claim 4
It include so that the temperature for the multi-layer fiber cloth being layered on film is 40-50 degrees Celsius, and in 10- in: the cold pressing treatment
Hot pressing 15-20 minutes under the pressure of 15 atmospheric pressure.
8. a kind of manufacturing method of the product of alternative composite material product surface lacquer, feature exist according to claim 3
In: including the demoulding step after the step S3, so that the multi-layer fiber cloth after solidifying be made to demould.
Priority Applications (1)
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CN201811302637.0A CN109591316A (en) | 2018-11-02 | 2018-11-02 | A kind of product and its manufacturing method of alternative composite material product surface lacquer |
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CN201811302637.0A CN109591316A (en) | 2018-11-02 | 2018-11-02 | A kind of product and its manufacturing method of alternative composite material product surface lacquer |
Publications (1)
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CN109591316A true CN109591316A (en) | 2019-04-09 |
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CN201811302637.0A Pending CN109591316A (en) | 2018-11-02 | 2018-11-02 | A kind of product and its manufacturing method of alternative composite material product surface lacquer |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106142599A (en) * | 2016-07-22 | 2016-11-23 | 山东理工大学 | The mould of a kind of continuous fiber reinforced thermoplastic prepreg tape panel and forming method |
CN106925672A (en) * | 2015-12-29 | 2017-07-07 | 上海杰事杰新材料(集团)股份有限公司 | A kind of resin die and preparation method thereof |
CN108527893A (en) * | 2018-05-30 | 2018-09-14 | 江苏恒神股份有限公司 | Carbon fibre composite air-conditioning duct forming method |
CN108673909A (en) * | 2018-04-28 | 2018-10-19 | 武汉理工大学 | A kind of carbon fiber product molding/decoration integrated technique |
-
2018
- 2018-11-02 CN CN201811302637.0A patent/CN109591316A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106925672A (en) * | 2015-12-29 | 2017-07-07 | 上海杰事杰新材料(集团)股份有限公司 | A kind of resin die and preparation method thereof |
CN106142599A (en) * | 2016-07-22 | 2016-11-23 | 山东理工大学 | The mould of a kind of continuous fiber reinforced thermoplastic prepreg tape panel and forming method |
CN108673909A (en) * | 2018-04-28 | 2018-10-19 | 武汉理工大学 | A kind of carbon fiber product molding/decoration integrated technique |
CN108527893A (en) * | 2018-05-30 | 2018-09-14 | 江苏恒神股份有限公司 | Carbon fibre composite air-conditioning duct forming method |
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Application publication date: 20190409 |