CN109588755A - Interior circulating dehumidification bulk curing barn baking system - Google Patents

Interior circulating dehumidification bulk curing barn baking system Download PDF

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Publication number
CN109588755A
CN109588755A CN201811429833.4A CN201811429833A CN109588755A CN 109588755 A CN109588755 A CN 109588755A CN 201811429833 A CN201811429833 A CN 201811429833A CN 109588755 A CN109588755 A CN 109588755A
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CN
China
Prior art keywords
heating
air
cigarette
heat pump
dehumidifying
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Pending
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CN201811429833.4A
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Chinese (zh)
Inventor
黄采伦
田勇军
张念
王靖
何家洪
朱俊玮
张凯旋
易雄胜
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Hunan University of Science and Technology
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Hunan University of Science and Technology
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Application filed by Hunan University of Science and Technology filed Critical Hunan University of Science and Technology
Priority to CN201811429833.4A priority Critical patent/CN109588755A/en
Publication of CN109588755A publication Critical patent/CN109588755A/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/10Roasting or cooling tobacco
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B1/00Preparation of tobacco on the plantation
    • A24B1/02Arrangements in barns for preparatory treatment of the tobacco, e.g. with devices for drying
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/04Humidifying or drying tobacco bunches or cut tobacco

Abstract

The invention discloses a kind of interior circulating dehumidification bulk curing barn baking systems, including cigarette-filling house, heat pump assembly, controller three parts;There are two connect branch to heat pump assembly with cigarette-filling house, branch one is connected by cigarette-filling house's return air inlet with heat pump assembly heating room, branch two is connected by parallel pipeline with heat pump assembly moist chamber by hydrofuge window, heat pump assembly air outlet introduces hot-air and enters cigarette-filling house for tobacco flue-curing, air stream in cigarette-filling house controls gas flow paths by control electric-powered shutter according to baking process curve and algorithm routine by controller, admits air into heat pump assembly and is internally heated or dehumidifies to realize the interior circulating dehumidification baking of tobacco leaf.Beneficial effects of the present invention: using internal air circulation heat supply and dehumidifying using heat pump assembly as supplying heat source, can reduce energy loss and gas discharge, the yield rate of sound tobacco can be improved, the judging parameter of tobacco leaf can be improved.

Description

Interior circulating dehumidification bulk curing barn baking system
Technical field
The invention belongs to tobacco leaf baking system, especially a kind of tobacco leaf baking system using internal air circulation and dehumidifying.
Background technique
Barn is the essential professional equipment of tobacco flue-curing operation.With the constant growth of productivity, China's barn from The open fire barn of earliest period, the development of natural ventilation type traditional flue-curing barn are heated air circulation type barn, general change close barn.20 end of the centurys Phase, with China's science and technology and economic progress and the large-scale production of flue-cured tobacco, it is raw that bulk curing barn has gradually adapted to China's flue-cured tobacco The new situations for producing sustainable development, represent the developing direction of current flue-cured tobacco equipment.The working principle of bulk curing barn baking system is Forced ventilation is carried out as thrust using blower and hot air circulation mode heats the tobacco leaf in cigarette-filling house, promotes object inside tobacco leaf Matter conversion, synthesis, dehydration, drying are regulated and controled the degradation of substance in tobacco leaf by temperature and humidity controller and wind-speed adjusting device, closed At, conversion rate and tobacco leaf appearance coloration.Although bulk curing barn is in terms of dress smoke, baking quality of tobacco, intensive degree Embody huge advantage.But still there are some problem needs to probe into and solve in application process, though it is on the one hand economic benefit Promoted compared with traditional baking chamber, but cost is still higher, be mainly reflected in manual operation excessively cause cost of labor excessively high and Forced-ventilated is wet to cause amount of heat to lose, and causes that energy loss is big, energy consumption cost is high;It on the other hand is baking automatic control equipment and technology Not mature enough, it is not perfect or unreasonable to be mainly reflected in hardware facility, using fuel such as coal and petroleum as supplying heat source, causes to dry The poor controllability of temperature in roasted journey, the present Research for being limited by hardware facility also indirectly affect the development of software aspects, Cause software design too simple, control precision is low, increases manual operation load.This requires the development of China's bulk curing barn to build Material selection, hardware device transformation, automatic control very well equipped etc. is made to be badly in need of incorporating new blood.
Tobacco flue-curing required time is generally 6 ~ 10 days, therefore must have enough heats to supply in baking process. External tobacco flue-curing is using diesel oil, natural gas as fuel.And China is limited by the influence of economic development, the fuel that foreign countries use It is not appropriate for China's national situation, China's tobacco flue-curing is mostly using coal, biomass as fuel, although biomass fuel source is wide and can Regeneration, but cost is higher compared to coal, machine used in the natural ventilation airflow ascending manner barn to current toast from early stage Tool divulges information thermal cycle barn generally using coal as main fuel.Since baking system equipment and baking technology backwardness lead to coal energy Consumption is high, and every kilogram of dry tobacco leaf coal consumption is generally 1.5 ~ 2.0 kg, and utilization efficiency only has 30% or so, and release of burning A large amount of harmful substance will cause serious pollution to environment, studies have shown that carrying out tobacco flue-curing, every kilogram of tobacco leaf using coal It will lead to coal and generate NOx 0.0094kg、SO20.0132 kg and CO2 4.302kg.With the whole world for demand for fuel not Disconnected to increase, cost used in tobacco flue-curing constantly rises.
Either curing barn cluster or monomer barn in the barn that current tobacco flue-curing operation uses, fixation hydrofuge phase flue-cured tobacco room In damp and hot steam and the indoor high temperature air of drying muscle stage flue-cured tobacco be discharged outside flue-cured tobacco room in the form of in line, cause the energy compared with Big waste.It is found by researches that the heat lost is about the 10% ~ 20% of total energy consumption, and highest is even during forced-ventilated is wet Reach 25%, moreover, the cigarette perfume that tobacco leaf comes out also has been exhausted during the hydrofuge of tobacco flue-curing.In control technology It is surely warm in baking process although existing bulk curing barn realizes semi-automation and automates substantially on baking process Duration, heating rate, hydrofuge opportunity, coal opportunity, coal amount etc. still also rely on artificial experience and go to control, and due to existing The overall structure and baking process of bulk curing barn baking system are all built upon on the wet dehumidification mode of coal heating, forced-ventilated, Again because the hysteresis quality and uncontrollability of coal-fired heating make researcher insufficient for the research of control aspect, compares and have progressed Property research also only achieving some achievements in terms of automatic stoking, automatic hydrofuge, and in intelligent control, intelligence baking, collection Groupization baking aspect is still relatively backward.
Summary of the invention
In order to overcome problem described above, the invention discloses a kind of interior circulating dehumidification bulk curing barn baking systems.
The technical scheme is that a kind of interior circulating dehumidification bulk curing barn baking system, including cigarette-filling house (1-1), heat Three pump installation (1-2), controller (1-3) parts, controller (1-3) are placed on the outside of heat pump assembly (1-2), heat pump assembly (1- 2) it is placed in bulk curing barn original heating room position;It is characterized in that: the stream of hot air by heating is filled from cigarette-filling house's air inlet or heat pump Air outlet (1-6) is set into cigarette-filling house (1-1) for tobacco flue-curing, the air stream after being exchanged heat with tobacco leaf is from cigarette-filling house's outlet air Mouth (1-5) discharge, interior circulating-heating stage air flow through electric-powered shutter (1-7) and add back to heat pump assembly (1-2) is internal Hot cell (1-9), interior circulating dehumidification stage air flow through hydrofuge window (1-4), hydrofuge window outlet air parallel pipeline (1-8), heat pump Device return air inlet (1-11) moist chamber (1-10) internal back to heat pump assembly (1-2);Controller (1-3) is adopted by sensor The running parameter for collecting cigarette-filling house (1-1) internal temperature and humidity, heat pump assembly (1-2) internal electric equipment, through embedding baking process The main control chip operation of algorithm routine simultaneously exports control instruction, controls heat pump assembly (1-2) internal electric equipment to realize tobacco leaf Interior circulating dehumidification intelligently toast.
In the present invention, the heat pump assembly (1-2) includes heating/dehumidification system, constant temperature system, moist chamber (1- 10), room (1-9) is heated;Moist chamber (1-10) is independent cabinet in heat pump assembly (1-2), and box house is integrated with by cold Solidifying air removes the dehumidify evaporimeter (2-5) of moisture in air, for carrying out dried Cryogenic air and damp-heat air The total-heat exchanger (2-7) of heat exchange, for filling the U-shaped water pond (2-14) of condensed water, top of the box is provided with for that will fill cigarette The dehumidifying blower (2-9) that the moist chamber that indoor damp-heat air is pumped into dehumidifies, dehumidifying blower (2-9) and heat pump assembly return air inlet (1-11) connection, the bottom of box are provided with the drainpipe (2-15) for the condensed water accumulated in moist chamber to be discharged, body side The moist chamber for the air dried to be introduced oven heats being connected with the return air inlet (2-17) of heating room is provided with to go out Air port (2-16);Heating room (1-9) is the separate space body for having two return air paths in heat pump assembly (1-2), a return air Path is to pass through the electric-powered shutter (1-7) being placed at the top of heating room (1-9) by cigarette-filling house's air outlet (1-5) for cigarette-filling house Air in (1-1) is pumped into heating room (1-9) and is internally heated, and another return air path with moist chamber (1-10) by being connected The air for having exchanged heat dry is introduced in heating room (1-9) and is heated by the heating room return air inlet (2-17) connect, heats room The bottom (1-9) is mutually common to cigarette-filling house (1-1) equipped with heat pump assembly air outlet (1-6) air of heating being discharged into cigarette-filling house Carry out tobacco flue-curing in (1-1), heating room (1-9) has been internally integrated circulating fan (2-19), electric heating device (2-18), cold Condenser (2-6), condenser (2-6) are placed in for heating the air for flowing through condenser under heating room return air inlet (2-17), electricity Auxiliary heater (2-18) is placed under condenser (2-6) for assisting heating, and circulating fan (2-19) is placed in electric auxiliary It heats under (2-18), using the axial flow blower with high, low speed working method, for promoting baking system inner air to recycle Flowing;Heating/dehumidification system is integrated with the consistent heating/dehumidifying subsystem of 3 structures and working principle, is used for tobacco flue-curing Heat supply and dehydration dehumidifying in the process, respectively heat/dehumidify subsystem A, heating/dehumidifying subsystem B, heating/dehumidifying Subsystem C, mutually indepedent between 3 heatings/dehumidifying subsystem, each, which heats/dehumidify subsystem, has heating mode and removes Wet model, the heating mode and dehumidification mode of single subsystem are interrelated, the work relationship and mode between 3 subsystems Switching carries out intelligent control by embedded mobile GIS program of the controller (1-3) based on baking process curve;Constant temperature system is used for It heats/dehumidifies in the dehumidifying stage of tobacco flue-curing and stablize real-time dry-bulb temperature and control heating speed when subsystem opens dehumidification mode Rate.
In the present invention, the heating/dehumidifying subsystem includes compressor (2-1), dehumidify magnetic valve (2-2), heating Solenoid valve (2-3), outdoor evaporator (2-4), dehumidify evaporimeter (2-5), condenser (2-6), outdoor fan (2-8), dehumidifying wind The working solution outlet of machine (2-9), electric expansion valve (2-10), compressor (2-1) is connected with the working solution import of condenser (2-6) It connects, enters the working solution handled by compressor for heating the air for flowing through condenser in condenser (2-6), condenser Working solution outlet connects the electric expansion valve (2-10) for adjusting heating capacity according to the temperature requirements of cigarette-filling house (1-1), electricity There are two branches in sub- expansion valve (2-10) outlet, and a branch passes through for controlling the heating electromagnetism for heating branch and starting or stoping Valve (2-3) is connected with the working solution import of outdoor evaporator (2-4), then outlet and compressor (2- by outdoor evaporator (2-4) 1) it is connected and constitutes the heating circulation loop of working solution, along with the outdoor fan (2-8) being placed on heat pump assembly (1-2) shell Heating/dehumidifying subsystem heating operating mode is formd, another branch for controlling dehumidifying branch by starting or stoping Dehumidify magnetic valve (2-2) be connected with the working solution import of dehumidify evaporimeter (2-5), the outlet of dehumidify evaporimeter (2-5) with Compressor (2-1) has been connected to form the dehumidifying circulation loop of working solution, along with the dehumidifying being placed at the top of moist chamber (1-10) Blower (2-9) forms heating/dehumidifying subsystem dehumidification work mode;Heating/dehumidifying subsystem A, heating/dehumidifying subsystem B, the work in combination of heating/dehumidifying subsystem C heating mode and dehumidification mode is with baking process curve by controller (1-3) The embedded mobile GIS program on basis carries out intelligent control.
In the present invention, the constant temperature system includes 3 water cooling heat exchangers (2-13), water circulating pump (2-11), water tank (2-12), tank drains pipe (2-20), cold water inlet (2-21), 3 water cooling heat exchangers (2-13) are arranged in heat pump assembly (1- 2) one section of working liquid pipe before dehumidify magnetic valve (2-2) is wrapped in wherein by box house, the work for flowing through pipe Cool down as liquid, the outlet of 3 water cooling heat exchangers (2-13) is parallel-connected to water tank (2-12) by water pipe, water tank (2-12) Outlet be connected to water circulating pump (2-11) water inlet, the water outlet of water circulating pump (2-11) is connected to 3 by water pipe in parallel The water inlet of water cooling heat exchanger (2-13), it is real-time when forming one for controlling 3 heatings/dehumidifying subsystem unlatching dehumidification mode The heating rate of dry-bulb temperature and the cooling water circulation loop of temperature fluctuation range;It is additionally provided on water tank (2-12) for supplementing The drainpipe (2-20) of cold water inlet (2-21) He Huanshui of cold water, cold water inlet (2-21) and drainpipe (2-20) are all set There are manual switch, the drop of constant temperature system opened or closed by controller (1-3) according to baking process curve, real-time wet-bulb temperature The temperature difference of warm rate, the displacement for the discharge outlet that dehumidifies and real-time dry-bulb temperature and target temperature codetermines, whole process Intelligent control is carried out by the embedded mobile GIS program in controller (1-3) based on baking process curve.
In the present invention, the controller (1-3) includes that main control chip minimum systematic module, power circuit, temperature are adopted Collect module, numeral input and protective module, relay and its drive module, ULN2003 driving circuit, warning circuit, LCD touch Display panel module, program and data memory module, communication interface circuit module;Main control chip minimum systematic module is used for according to cigarette Leaf toasts the real time humiture of each stage Temperature Humidity Sensor acquisition, passes through the embedded mobile GIS journey based on baking process curve Sequence controls cutting for 3 heatings/dehumidifying subsystem time for starting or stoping, running, heating mode or dehumidification mode respectively It changes and combines;Power circuit includes rectification circuit and voltage conversion circuit, for 220V alternating current to be converted into each circuit mould DC voltage required for block;Temperature collecting module is used to monitor the compressor liquid-spraying of temperature and humidity and heat pump unit in cigarette-filling house Temperature;Numeral input and protective module are used to guarantee that the normal work of each electrical equipment, including phase sequence, blower overload to be protected Shield, compressor high voltage protective, compressor low-voltage variation, the auxiliary hot overtemperature prote of electricity;Relay and its drive module are according to master control core Piece send control instruction come open or close solenoid valve, circulating fan high low speed switching, control A.C. contactor connection Obtain disconnection;ULN2003 driving circuit is used to be changed according to the real time humiture in method for flue-curing tobacco leaves curve and cigarette-filling house automatic Adjust the aperture of electric-powered shutter and electric expansion valve;Warning circuit is used to prompt staff entire in Tobacco Leaf Curing The malfunction of roasting plant;LCD touch display screen is used to carry out the numerical value and equipment operation shape of human-computer interaction and display monitoring State;The data that program and data storage are used for storage system working procedure, record and save each tobacco flue-curing;Communication interface Circuit module is carried out telecommunication for carrying out telecommunication with host computer with mobile phone terminal;The reality that temperature collecting module is acquired When input of the data as the embedded mobile GIS program based on baking process curve, operation, decision are carried out in main control chip After obtain control output quantity, be sent to each performer in the form of binary instruction, realize circulating dehumidification intelligence in tobacco leaf Baking.
In the present invention, the embedded mobile GIS program based on the curve by baking process is integrated with baking and controls sub- journey Sequence, heating and dehumidification/control subprogram, numeral input and protection subprogram, control output program module, initialize CPU and peripheral hardware And show baking interface program module, touch screen, communication, timer interruption and setup phase initial value program module are opened, measurement is roasting Room temperature and humidity and compressor operating temperature program(me) module;According to cigarette-filling house (1-1) interior tobacco leaf variation and real-time wet and dry bulb temperature value, Baking Stage Value is obtained by touch-screen button interrupt scanning, enters baking control subprogram further according to baking Stage Value, then It is heated/is removed by baking process curve intelligent decision according to wet and dry bulb temperature real-time in cigarette-filling house (1-1) by baking control subprogram Need to open heating/dehumidifying subsystem quantity and operating mode in wet subprogram.
The beneficial effects of the present invention are: heat supply is carried out using three heatings/dehumidification system, can be reduced to fossil fuel Burning, the discharge of Litter and pernicious gas can reduce the loss of heat using the interior circulation heating and dehumidifying of multipath, can mention The judging parameter of tobacco leaf can be improved in the yield rate of high sound tobacco, uses the control algolithm based on baking process curve, can Human interference, labor intensity are reduced, baking cost can be reduced.
Detailed description of the invention
Fig. 1 is overall system diagram of the invention;
In figure: 1-1-cigarette-filling house, 1-2-heat pump assembly, 1-3-controller, 1-4-hydrofuge window, 1-5-cigarette-filling house's outlet air Mouthful, 1-6-cigarette-filling house's air inlet or heat pump assembly air outlet, 1-7-electric-powered shutter, 1-8-moistureproof window outlet air parallel pipeline, 1-9-heating room, 1-10-moist chamber, 1-11-heat pump assembly return air inlet.
Fig. 2 is heat pump assembly embodiment block diagram of the invention;
In figure: 2-1-compressor A, compressor B, compressor C, 2-2-dehumidify magnetic valve A, dehumidify magnetic valve B, dehumidify magnetic valve C, 2-3-heating solenoid valve A, heating solenoid valve B, heating solenoid valve C, 2-4-outdoor evaporator, 2-5-dehumidify evaporimeter, 2- 6-condensers, 2-7-total-heat exchanger, 2-8-outdoor fan, 2-9-dehumidifying blower 2-10-electric expansion valve A, electronics are swollen Swollen valve B, electric expansion valve C, 2-11 water circulating pump, 2-12-water tank, 2-13-water cooling heat exchanger A, water cooling heat exchanger, water cooling are changed The U-shaped water pond of hot device C, 2-14-, 2-15-moist chamber drainpipe, 2-16-moist chamber air outlet, 2-17-heating room return air inlet, 2-18-electric heating device, 2-19-circulating fan, 2-20-tank drains pipe, 2-21-tank inlet pipe.
Fig. 3 is controller embodiment block diagram of the invention.
The algorithm embodiment block diagram that Fig. 4 is embedded in based on being the curve of the invention by baking process.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Referring to attached drawing, Fig. 1 is overall system diagram of the invention.A kind of interior circulating dehumidification bulk curing barn baking system, packet Three cigarette-filling house (1-1), heat pump assembly (1-2), controller (1-3) parts are included, controller (1-3) places heat pump assembly (1-2) Outside, heat pump assembly (1-2) are placed in bulk curing barn original heating room position;It is characterized in that: for tobacco flue-curing stream of hot air from Cigarette-filling house's air inlet or heat pump assembly air outlet (1-6) enter cigarette-filling house (1-1), and the air stream after being exchanged heat with tobacco leaf is from dress Smoke-box air outlet (1-5) discharge, interior circulating-heating stage air flow through electric-powered shutter (1-7) back to heat pump assembly (1-2) Internal heating room (1-9), interior circulating dehumidification stage air flow through hydrofuge window (1-4), hydrofuge window outlet air parallel pipeline (1- 8), heat pump assembly return air inlet (1-11) moist chamber (1-10) internal back to heat pump assembly (1-2);Controller (1-3) passes through Sensor acquires the running parameter of cigarette-filling house (1-1) internal temperature and humidity, heat pump assembly (1-2) internal electric equipment, through embedded The main control chip operation of baking process algorithm routine simultaneously exports control instruction, control heat pump assembly (1-2) internal electric equipment with Realize that the interior circulating dehumidification of tobacco leaf intelligently toasts.Cigarette-filling house (1-1) and heat pump assembly (1-2) have two connection branches as air Flow path, branch one is connected by cigarette-filling house's air outlet (1-5) with the heating room (1-9) inside heat pump assembly will be from cigarette-filling house It is drained into the air heating of heating room, is placed with electric-powered shutter (1-7) between the two for controlling baking system inner air Flow path, according to the real-time wet and dry bulb temperature in tobacco leaf variation and positioned baking stage and cigarette-filling house in baking process It spends to control the path of the aperture of electric-powered shutter control baking system inner air flowing, avoids due to inlet air flow path It is too long and caused by energy loss, branch two by hydrofuge window (1-4) pass through hydrofuge window outlet air parallel pipeline (1-8) and heat pump Device return air inlet (1-11), which is connected for cigarette-filling house's moist inside air to be drained into heat pump assembly moist chamber (1-10), to exchange heat Dry, dried air is internally heated in heat pump assembly, then from heat pump assembly air outlet (1-6) by the air of heating Stream discharges into cigarette-filling house and carries out tobacco flue-curing, and the air stream after being exchanged heat in cigarette-filling house with tobacco leaf is again from cigarette-filling house's air outlet (1-5) or hydrofuge window (1-4) are again introduced into heat pump assembly and are heated, dehumidified, and air stream exists in Tobacco Leaf Curing No gas is circulated between cigarette-filling house and heat pump assembly and is discharged into outdoor, and is not used and appointed using heat pump assembly heating air What fuel is discharged without polluted gas;Controller (1-3) place heat pump assembly on the outside of, in cigarette-filling house temperature collecting device, Electrical equipment, digital protection device in heat pump assembly are connected, and controller is adopted with the signal inside cigarette-filling house and heat pump assembly Acquisition means, electrical control equipment are connected, the signal and heat pump assembly of the temperature sensor acquisition in heat pump assembly and cigarette-filling house Input of the digital input signals of interior protection equipment as the algorithm routine being embedded in based on baking process curve in controller Value carries out operation by the main control chip inside controller and obtains output control instruction, the performer being transferred on controller, The electrical equipment in heat pump assembly is controlled by performer to realize the interior circulating dehumidification baking of tobacco leaf.
Heat pump assembly is spaced with cigarette-filling house by a face wall close to cigarette-filling house side, and the upper and lower ends of wall respectively have one to open Mouthful, the opening of upper end is as return air inlet, and as air outlet, two air ports will heat room and connect with cigarette-filling house the opening of lower end Come, an electric-powered shutter is placed at the top of the heat pump assembly under return air inlet, when tobacco flue-curing is not when needing the dehumidifying stage It opens the electric-powered shutter heating room that is directly entered the air in cigarette-filling house in heat pump assembly to be heated, when needing to dehumidify When, closing electric-powered shutter makes the air stream being discharged from cigarette-filling house all return heat pump assembly after heat pump assembly dehumidifies It is heated heating room;Air stream in heat pump assembly heating room, cigarette-filling house, follow between the moist chamber three on heat pump assembly Circulation is dynamic, does not have gas to be discharged into outdoor in entire Tobacco Leaf Curing, temperature sensor in cigarette-filling house and heat pump assembly plus The indoor heating equipment of heat and circulating fan, heating/dehumidifying unit are connected with controller, temperature sensor temperature collection signal, By the algorithm routine that the main control chip of preset baking process combination controller is internally embedded obtain output control two into Control instruction is transferred to performer, is started by performer or close electrical equipment with reality by system instruction, main control chip The interior circulating dehumidification baking of existing tobacco leaf.
Attached drawing 2 is heat pump assembly embodiment block diagram of the invention.Heat pump assembly (1-2) includes heating/dehumidification system, constant temperature System, moist chamber (1-10), heating room (1-9);Moist chamber (1-10) is independent cabinet in heat pump assembly (1-2), in cabinet Portion is integrated with the dehumidify evaporimeter (2-5) that moisture in air is removed by condensation air, is used for dried Cryogenic air The total-heat exchanger (2-7) of heat exchange is carried out with damp-heat air, for filling the U-shaped water pond (2-14) of condensed water, top of the box is set It is equipped with for damp-heat air in cigarette-filling house to be pumped into the dehumidifying blower (2-9) that moist chamber dehumidifies, dehumidifying blower (2-9) and heat Pump installation return air inlet (1-11) connection, the bottom of box are provided with the drainpipe (2- for the condensed water accumulated in moist chamber to be discharged 15), body side is provided with the air introducing heating room for being used to dry being connected with the return air inlet (2-17) of heating room and adds The moist chamber air outlet (2-16) of heat;Heating room (1-9) is the separate space for having two return air paths in heat pump assembly (1-2) Body, a return air path are to pass through the electric-powered shutter (1- being placed at the top of heating room (1-9) by cigarette-filling house's air outlet (1-5) 7) by cigarette-filling house (1-1) air be pumped into heating room (1-9) be internally heated, another return air path by with moist chamber The air for having exchanged heat dry is introduced in heating room (1-9) and is added by the heating room return air inlet (2-17) that (1-10) is connected Heat, the heating room bottom (1-9) are equipped with heat pump assembly air outlet (1-6) and are mutually common to cigarette-filling house (1-1) by the air row of heating Enter and carry out tobacco flue-curing in cigarette-filling house (1-1), heating room (1-9) has been internally integrated circulating fan (2-19), electric heating device (2-18), condenser (2-6), condenser (2-6), which is placed under heating room return air inlet (2-17), flows through condenser for heating Air, electric heating device (2-18) be placed under condenser (2-6) for assist heating, circulating fan (2-19) place Under electricity auxiliary heating (2-18), using the axial flow blower with high, low speed working method, for promoting inside baking system Air circulates;Heating/dehumidification system is integrated with the consistent heating/dehumidifying subsystem of 3 structures and working principle, uses In Tobacco Leaf Curing heat supply and dehydration dehumidifying, respectively heat/dehumidify subsystem A, heating/dehumidifying subsystem B, Heating/dehumidifying subsystem C, mutually indepedent between 3 heatings/dehumidifying subsystem, each, which heats/dehumidify subsystem, heating Mode and dehumidification mode, the heating mode and dehumidification mode of single subsystem are interrelated, the work relationship between 3 subsystems Switching with mode carries out intelligent control by embedded mobile GIS program of the controller (1-3) based on baking process curve;Constant temperature System, which is used to heat/dehumidify when subsystem opens dehumidification mode in the dehumidifying stage of tobacco flue-curing, stablizes real-time dry-bulb temperature and control Heating rate processed.Moist chamber (1-10) is integrated with as independent cabinet in heat pump assembly and removes water in air by condensation air The dehumidify evaporimeter (2-5) divided, dehumidify evaporimeter are integrated with 3 sets of working solutions as 3 heatings/dehumidifying subsystem public module Inlet-outlet connector, 3 sets of working solution inlet-outlet connectors are mutually indepedent, and dehumidify evaporimeter is placed in the bottom moist chamber (1-10) and pacifies vertically Dress, the damp-heat air for being pumped into moist chamber from cigarette-filling house is dehydrated, total-heat exchanger (2-7) is placed in dehumidify evaporimeter Above (2-5), for dried Cryogenic air and damp-heat air to be carried out heat exchange, total-heat exchanger (2-7) has one Inlet side and an air side, inlet side is opposite with dehumidifying blower, and dehumidifying blower (2-9) is used to remove air suction in cigarette-filling house In moist chamber, relatively, heat pump assembly return air inlet (1-11) passes through moistureproof window by dehumidifying blower (2-9) and heat pump assembly return air inlet (1-11) Outlet air parallel pipeline is connected with two hydrofuge windows (1-4) of cigarette-filling house, and air side and dehumidifying air outlet (2-16) relatively, dehumidify Air outlet (2-16) is connected dried air is discharged into heating interior in moist chamber with heating room return air inlet (2-17) It is heated, is placed with the U-shaped water pond (2-14) for filling the condensed water for passing through dehumidify evaporimeter dehumidification by condensation in dehumidifying bottom, U-shaped water pond is equipped with moist chamber drainpipe (2-15) and is used to that the condensed water accumulated in moist chamber to be discharged, and avoids interior accumulated of dehumidifying More water, which are mixed into be again passed in cigarette-filling house in dried air, causes dehumidification efficiency to decline, and causes humidity in cigarette-filling house excessively high Bake bad tobacco leaf;Heating room (1-9) is integrated with circulating fan (2-19), electricity auxiliary as independent spatial volume in heat pump assembly Heater (2-18), condenser (2-6), heating room (2-36) have two return air paths, and a return air path is to be gone out by cigarette-filling house The electric-powered shutter (1-7) that air port (1-5) passes through the heating ceiling portion that is placed in (also at the top of heat pump assembly) will be in cigarette-filling house Air is pumped into heating chamber and is heated, and cigarette-filling house's air outlet (1-5) is used to air in cigarette-filling house being introduced into heat pump assembly Interior, electric-powered shutter (1-7) is used to control the path of baking system inner air flowing and directly flows into heating room from cigarette-filling house Air capacity, when tobacco flue-curing be in do not need dehumidifying flavescence preliminary stage or moisture removal very little dry muscle later stage when By fully open electric-powered shutter by air in cigarette-filling house without moist chamber be directly entered heating room heated, avoid As inlet air flow path it is too long and caused by energy loss, when need dehumidify but moisture removal it is small when flavescence mid-term and dry muscle before Phase, adjust electric-powered shutter opening angle make portion of air directly pass through return air inlet one return to heating room heated, one Divide air to be heated by returning heating room after moist chamber progress removal moisture drying, electronic hundred are closed when moisture removal is very big Air in Ye Chuanshi cigarette-filling house all passes through moist chamber and carries out air heat humidity, and wherein the size of moisture removal is by dress smoke and per small When displacement determine, another by heating room return air inlet (2-17) with dehumidifying be connected, heat room return air inlet (2-17) be arranged exists The air Jing Guo removal moisture drying, which is introduced heating room, between electric-powered shutter (1-7) and condenser (2-6) is subcooled air stream Condenser (2-6) and electric heating device (2-18) are heated, and it is mutually general with cigarette-filling house that heating room bottom is equipped with air outlet (1-6) Air after will be heated introduces cigarette-filling house and carries out tobacco flue-curing, heats indoor condenser (2-6) and is placed in power-operated shutter For heating the air for flowing through condenser under window (1-7), also there are 3 sets of working solution inlet-outlet connectors on condenser (2-6), 3 sets Working solution inlet-outlet connector is used as 3 heatings/dehumidifying subsystem, one module independently of each other, and electric heating device (2-18) is put Be placed under condenser (2-6) for the tobacco flue-curing dry muscle later period be reach fast rapid-curing cutback muscle when unlatching, can shorten drying muscle stage when Long, circulating fan (2-19) is placed under electric heating device (2-18), is controlled using axial flow blower and using high low speed For promoting baking system inner air to flow, circulating fan is adjusted to low or first gear before tobacco flue-curing is in drying muscle stage, The wind speed in gap promotes degradation, synthesis and the conversion of tobacco leaf inner material between tobacco leaf leaf in reduction cigarette-filling house, works as tobacco flue-curing Be in after drying muscle stage and open top gear, avoid after the wilting dry plate of tobacco leaf due between tobacco leaf leaf gap cause path short circuit to be made greatly very much It is big at front and back dry-bulb temperature error in cigarette-filling house and blue veins occur or bake red cigarette;Heating/dehumidification system is integrated with 3 and heats/removes Wet subsystem, in Tobacco Leaf Curing heat supply and dehydration dehumidifying, respectively heat/dehumidify subsystem A, heating/ Dehumidify subsystem B, heating/dehumidifying subsystem C, mutually indepedent between 3 heatings/dehumidifying subsystem, each heating/dehumidifying System has heating mode and dehumidification mode, and the heating mode and dehumidification mode of single subsystem are interrelated, three subsystems Between the switching of work relationship and mode the algorithm in main control chip is embedded in based on baking process curve by controller Program carries out intelligent control;Constant temperature system is for tobacco flue-curing when heating/dehumidifying subsystem unlatching dehumidification mode in the dehumidifying stage Stablize real-time dry-bulb temperature and control heating rate.
In the present invention, heating/dehumidifying subsystem includes compressor (2-1), dehumidify magnetic valve (2-2), heating solenoid valve (2-3), outdoor evaporator (2-4), dehumidify evaporimeter (2-5), condenser (2-6), outdoor fan (2-8), dehumidifying blower (2- 9) the working solution outlet of, electric expansion valve (2-10), compressor (2-1) are connected with the working solution import of condenser (2-6), make Enter in condenser (2-6) by the working solution that compressor is handled for heating the air for flowing through condenser, the work of condenser Liquid outlet connects the electric expansion valve (2-10) for adjusting heating capacity according to the temperature requirements of cigarette-filling house (1-1), and electronics is swollen There are two branches in swollen valve (2-10) outlet, and a branch passes through for controlling the heating solenoid valve for heating branch and starting or stoping (2-3) is connected with the working solution import of outdoor evaporator (2-4), then outlet and compressor (2-1) by outdoor evaporator (2-4) It is connected and constitutes the heating circulation loop of working solution, along with outdoor fan (2-8) shape being placed on heat pump assembly (1-2) shell At heating/dehumidifying subsystem heating operating mode, another branch is by dehumidifying what branch started or stoped for controlling Dehumidify magnetic valve (2-2) is connected with the working solution import of dehumidify evaporimeter (2-5), the outlet and pressure of dehumidify evaporimeter (2-5) Contracting machine (2-1) has been connected to form the dehumidifying circulation loop of working solution, along with the dehumidifying wind being placed at the top of moist chamber (1-10) Machine (2-9) forms heating/dehumidifying subsystem dehumidification work mode;Heating/dehumidifying subsystem A, heating/dehumidifying subsystem B, The work in combination of heating/dehumidifying subsystem C heating mode and dehumidification mode is by controller (1-3) using baking process curve as base The embedded mobile GIS program of plinth carries out intelligent control.Heating/dehumidifying subsystem A includes compressor A(2-1), dehumidify magnetic valve A(2- 2), heating solenoid valve A(2-3), outdoor evaporator (2-4), dehumidify evaporimeter (2-5), condenser (2-6), outdoor fan (2- 8), dehumidify blower (2-9), electric expansion valve A(2-10), compressor A(2-1) working solution outlet and the work of condenser (2-6) Make liquid import I and be connected to enter the high temperature and pressure working solution formed by compressor A(2-1) processing condenser and to flow through condensation The air stream of device carries out heat exchange, and the working solution outlet I of condenser is connected with electric expansion valve A(2-10), when heating/dehumidifying Heating load, electronics are automatically adjusted according to the heat demand of cigarette-filling house and real-time dry-bulb temperature rate of change when subsystem A is opened Expansion valve A(2-10) outlet You Liangtiao branch, a branch passes through electric for control the heating that starts or stops of heating branch A Magnet valve A(2-3) it is connected with the working solution import I of outdoor evaporator (2-4), then outlet I and compressor I by outdoor evaporator (2-1), which is connected, constitutes heating branch loop body, along with the outdoor fan (2-8) being placed on heat pump assembly constitutes system The heating mode circuit heat/dehumidifying subsystem A, the dehumidifying that another branch is started or stoped by being used to control dehumidifying branch A Solenoid valve A(2-2) it is connected with the working solution import I of dehumidify evaporimeter (2-5), the outlet I of dehumidify evaporimeter and compressor A (2-1) has been connected to form dehumidifying branch loop body, along with the dehumidifying blower (2-9) for being placed in heating ceiling portion constitutes system The dehumidification mode circuit heat/dehumidifying subsystem A;The heating/dehumidifying subsystem B includes compressor B(2-1), dehumidifying electromagnetism Valve B(2-2), heating solenoid valve B(2-3), outdoor evaporator (2-4), dehumidify evaporimeter (2-5), condenser (2-6), outdoor wind Machine (2-8), dehumidifying blower (2-9), electric expansion valve B(2-10), compressor B(2-1) working solution outlet with condenser (2-6) Working solution import II be connected make by compressor B(2-1) processing formed high temperature and pressure working solution enter condenser and stream The air stream for crossing condenser carries out heat exchange, and the working solution outlet II of condenser is connected with electric expansion valve B(2-10), works as system Heat supply is automatically adjusted according to the heat demand of cigarette-filling house and real-time dry-bulb temperature rate of change when heat/dehumidifying subsystem B is opened Amount, electric expansion valve B(2-10) outlet have two branches, a branch passes through to be heated branch B and starts or stops for controlling Heating solenoid valve B(2-3) be connected with the working solution import II of outdoor evaporator (2-4), then by the outlet II of outdoor evaporator It is connected with compressor B(2-1) and constitutes heating loop body branch, along with the outdoor fan (2-8) being placed on heat pump assembly The heating mode circuit heating/dehumidifying subsystem B is constituted, another branch passes through for controlling dehumidifying branch B starting or stopping Dehumidify magnetic valve B(2-2 only) it is connected with the working solution import II of dehumidify evaporimeter (2-5), the outlet II of dehumidify evaporimeter It is connected to form dehumidifying loop body branch with compressor B(2-1), along with the dehumidifying blower (2- for being placed in heating ceiling portion 9) the dehumidification mode circuit heating/dehumidifying subsystem B is constituted;The heating/dehumidifying subsystem C includes compressor C(2- 1), dehumidify magnetic valve C(2-2), heating solenoid valve C(2-3), outdoor evaporator (2-4), dehumidify evaporimeter (2-5), work condensation Device (2-6), outdoor fan (2-8), dehumidifying blower (2-9), electric expansion valve C(2-10), compressor C(2-1) working solution go out Mouth be connected with the working solution import III of condenser (2-6) make by compressor C(2-1) processing formation high temperature and pressure working solution Heat exchange, the working solution outlet III and electric expansion valve C(2- of condenser are carried out into condenser and the air stream for flowing through condenser 10) it is connected, heat demand and real-time dry-bulb temperature rate of change when heating/dehumidifying subsystem C is opened according to cigarette-filling house To automatically adjust heating load, electric expansion valve C(2-10) outlet have two branches, a branch passes through for controlling heating branch The heating solenoid valve C(2-3 that road C is started or stoped) it is connected with the working solution import III of outdoor evaporator (2-4), then by outdoor steaming The outlet III of hair device is connected with compressor C(2-1) constitutes heating loop body branch, along with the room being placed on heat pump assembly Outer blower (2-8) constitutes the heating mode circuit heating/dehumidifying subsystem C, and another branch passes through for controlling dehumidifying branch The dehumidify magnetic valve C(2-2 that road C is started or stoped) it is connected with the working solution import III of dehumidify evaporimeter (2-5), dehumidifying evaporation The outlet III of device and compressor C(2-1) it has been connected to form dehumidifying loop body branch, removing for ceiling portion is heated along with being placed in Wet blower (2-9) constitutes the dehumidification mode circuit heating/dehumidifying subsystem C;Heating/dehumidifying subsystem A, B, C heating mould The combination of formula and dehumidification mode is controlled by the algorithm routine that controller is embedded in based on baking process curve, when tobacco leaf dries It bakes in the dry muscle stage, since heat demand amount is big and moisture removal hour, 3 heatings/dehumidifying subsystem can be made to be switched on heating mould Formula, when the real time temperature of cigarette-filling house can be warming up to often within 5 minutes by the heating capacity of two subsystems or a subsystem again The target temperature being raised to required for a hour, while the positioned baking stage needs to dehumidify, and can only open a heating/dehumidifying The heating of subsystem or two heatings/dehumidifying subsystem heating, while other subsystems open dehumidification mode, work as two subsystems Moisture removal when not being able to satisfy the dehumidification requirements in locating baking stage (rate that both dehumidified is slow, moisture removal is few), by three subsystems It is both configured to dehumidification mode, while opening constant temperature mode and avoiding causing under dehumidification mode since real-time dry-bulb temperature is uncontrollable Bad tobacco leaf is baked, when tobacco flue-curing is when turning yellow early period, can only open the heating mode of a subsystem.
In the present invention, the constant temperature system includes 3 water cooling heat exchangers (2-13), water circulating pump (2-11), water tank (2-12), tank drains pipe (2-20), cold water inlet (2-21), 3 water cooling heat exchangers (2-13) are arranged in heat pump assembly (1- 2) one section of working liquid pipe before dehumidify magnetic valve (2-2) is wrapped in wherein by box house, the work for flowing through pipe Cool down as liquid, the outlet of 3 water cooling heat exchangers (2-13) is parallel-connected to water tank (2-12) by water pipe, water tank (2-12) Outlet be connected to water circulating pump (2-11) water inlet, the water outlet of water circulating pump (2-11) is connected to 3 by water pipe in parallel The water inlet of water cooling heat exchanger (2-13), it is real-time when forming one for controlling 3 heatings/dehumidifying subsystem unlatching dehumidification mode The heating rate of dry-bulb temperature and the cooling water circulation loop of temperature fluctuation range;It is additionally provided on water tank (2-12) for supplementing The drainpipe (2-21) of cold water inlet (2-20) He Huanshui of cold water, cold water inlet (2-20) and drainpipe (2-21) are all set There are manual switch, the drop of constant temperature system opened or closed by controller (1-3) according to baking process curve, real-time wet-bulb temperature The temperature difference of warm rate, the displacement for the discharge outlet that dehumidifies and real-time dry-bulb temperature and target temperature codetermines, whole process Intelligent control is carried out by the embedded mobile GIS program in controller (1-3) based on baking process curve.Constant temperature system includes water Cold heat exchanger A(2-13), water cooling heat exchanger B(2-13), water cooling heat exchanger C(2-13), water circulating pump (2-11), water tank (2- 12), tank drains pipe (2-20), cold water inlet (2-21), three water cooling heat exchangers are placed in heat pump assembly box house point The copper pipe in three heatings/dehumidifying subsystem dehumidification mode circuit is not encased and is used to drop the working solution for flowing through copper pipe Temperature, water cooling heat exchanger A(2-13), water cooling heat exchanger B(2-13), water cooling heat exchanger C(2-13) outlet connect by public water pipe Head is connected to water tank (2-12), and water tank is used to store water when constant temperature system work, and water circulating pump (2-11) is carried out by controller Control is additionally provided with cold water inlet (2-20) and drainpipe (2- for promoting circulating for constant temperature system internal water on water tank 21), cold water inlet (2-20) injects cold water in water tank for toasting initial stage equipped with manual switch for the unlatching of dehumidifying stage Thermostatic type provides sufficient water and except wet spell supplements cold water when water temperature over-high in water tank exhausts, and avoids due to cold water water Amount is insufficient and causes dehumidification efficiency low, by water cooling heat exchanger when drainpipe (2-21) also is provided with manual switch for megathermal period dehumidifying The water temperature over-high of discharge and cause in cold water storage cistern water temperature over-high to influence dehumidification efficiency and heating rate, one of water tank (2-12) Outlet is connected to the water inlet of water circulating pump, and the water outlet of water circulating pump (2-11) is connected to water cooling heat exchanger A by common end (2-13), water cooling heat exchanger B(2-13), water cooling heat exchanger C(2-13) water inlet constitute a loop body for control three A subsystem opens the heating rate and temperature fluctuation range of real-time dry-bulb temperature when dehumidification mode;The unlatching of constant temperature system and pass Close by controller according to baking process curve, real-time wet-bulb temperature rate of temperature fall, dehumidify discharge outlet displacement and in real time The temperature difference of dry-bulb temperature and target temperature codetermines what whole process was embedded in based on baking process curve by controller Algorithm routine is controlled.
Attached drawing 3 is controller embodiment block diagram of the invention.Controller (1-3) include main control chip minimum systematic module, Power circuit, temperature collecting module, numeral input and protective module, relay and its drive module, ULN2003 driving circuit, Warning circuit, LCD touch display screen module, program and data memory module, communication interface circuit module;Main control chip minimum system Module of uniting is used for the real time humiture according to each stage Temperature Humidity Sensor acquisition of tobacco flue-curing, by being with baking process curve The embedded mobile GIS program on basis controls 3 heatings/time for starting or stoping, running of dehumidifying subsystem, heating mode respectively Or the switching of dehumidification mode with combine;Power circuit includes rectification circuit and voltage conversion circuit, is used for 220V alternating current It is converted into DC voltage required for each circuit module;Temperature collecting module is used to monitor the temperature and humidity and heat pump in cigarette-filling house The compressor liquid-spraying temperature of unit;Numeral input and protective module are used to guarantee the normal work of each electrical equipment, including phase sequence Protection, blower overload protection, compressor high voltage protective, compressor low-voltage variation, the auxiliary hot overtemperature prote of electricity;Relay and its driving Module opens or closes solenoid valve according to the control instruction that main control chip is sent, the switching of high low speed, the control of circulating fan are handed over The connection of stream contactor obtains disconnection;ULN2003 driving circuit is used for according to real-time in method for flue-curing tobacco leaves curve and cigarette-filling house The aperture of temperature and humidity variation automatic adjustment electric-powered shutter and electric expansion valve;Warning circuit in Tobacco Leaf Curing for mentioning Show the malfunction of the entire roasting plant of staff;LCD touch display screen is used to carry out the number of human-computer interaction and display monitoring Value and equipment running status;Program and data storage are used for storage system working procedure, record and save each tobacco flue-curing Data;Communication interface circuit module is carried out telecommunication for carrying out telecommunication with host computer with mobile phone terminal;By temperature Input of the real time data of acquisition module acquisition as the embedded mobile GIS program based on baking process curve, in main control chip Control output quantity is obtained after interior progress operation, decision, each performer is sent in the form of binary instruction, realizes tobacco leaf Interior circulating dehumidification intelligently toasts.The main control chip minimum system, for being acquired according to tobacco flue-curing stage, temperature sensor Real time temperature, the number of time automatic start-stop heating subsystem of three heatings/dehumidification system operation, dehumidifying subsystem Count and select suitable combination;The power circuit includes rectification circuit and voltage conversion circuit, for handing over 220V Galvanic electricity is converted into direct current required for other circuit modules;The temperature collecting module includes being placed in cigarette-filling house as cigarette It the temperature reference value part of leaf baking process and is placed on heat pump compressor for monitoring compressor liquid-spraying temperature section;It is described Numeral input and protective module include phase sequence part, blower overload protection portion, heat pump compressor high-low pressure protect Partially, electric heating overtemperature prote part works in the normal range for controlling electrical equipment, avoids changing due to phase sequence, bear Lotus is excessive to cause electric equipment overload to burn electrical equipment, when numeral input is acted with protective module work, accordingly Resetting setting state can also change, and when the equipment protected can work normally, restore to reset setting to be to be in initial shape State;The control termination of the monostatic relay drive module is microcontroller, the binary system transmitted according to microcontroller Contact, and then the starting or closing of the connection equipment of control output end are cut off or be closed to control instruction, output interface connect by 220V AC voltage includes three section solenoid valve parts, the high low speed control part of circulating fan, friendship as power supply Flow contactor part, wherein high low speed control be used for according to method for flue-curing tobacco leaves come automatically or manually adjust rotation speed of fan Meet tobacco flue-curing demand, the output end of the control terminal order steady-state relay drive module of A.C. contactor part, output end It is connected to 3 heat pump compressors, two dehumidifying blowers, water circulating pump, electricity auxiliary respectively as power supply by 380V alternating voltage Heater, two outdoor fans can directly initiate or close solenoid valve according to the binary system control instruction that microcontroller is sent The high low speed control of circulating fan, and opening for electrical equipment is controlled by switching on and off for control A.C. contactor Stop;The ULN2003 driving circuit is used to adjust according to the real time temperature variation in method for flue-curing tobacco leaves curve and cigarette-filling house is automatic The aperture of section electric shutter and electric expansion valve;The warning circuit is in Tobacco Leaf Curing for prompting staff The malfunction of entire roasting plant;What LCD touch display screen was used to carry out human-computer interaction and showed monitoring numerical value, is presently in Baking stage, the duration of current generation, tobacco flue-curing duration, 3 heating/dehumidification system runing times, 3 The mode and number, equipment running status of heating/dehumidification system unlatching;The program and data storage is for recording simultaneously The data of each tobacco flue-curing are saved, it on the one hand can be to toast same kind later, provide reference data with position tobacco leaf and be Improving used baking process makes baking process meet the tobacco variety currently toasted, and keeps method for flue-curing tobacco leaves more specific and thin Causeization, on the other hand can be used as toast next time same kind, same position tobacco leaf setting value, avoid due to tobacco flue-curing Process causes baking sound tobacco rate low due to artificially changing setting value;The communication interface is used to carry out with host computer remote Cheng Tongxin and mobile phone terminal carry out telecommunication, and are convenient for tobacco flue-curing to clustering and intelligent development;Main control chip passes through temperature The real time data of degree acquisition module acquisition and the input signal of digital input module are used as and are embedded in based on baking process curve Algorithm routine input value, carry out operation and obtaining a result within the microcontroller, then by operation result with binary instruction Form be sent to each performer, by each performer control electrical equipment, make each equipment according to the baking of setting Curing process curve carries out tobacco flue-curing, thus circulating dehumidification baking in realizing.
The algorithm embodiment block diagram that attached drawing 4 is embedded in based on being the curve of the invention by baking process.With baking process song Embedded mobile GIS program based on line is integrated with baking control subprogram, heating and dehumidification/control subprogram, numeral input and protection Subprogram controls output program module, initializes CPU and peripheral hardware and simultaneously shows baking interface program module, open touch screen, communication, Timer interruption and setup phase initial value program module measure barn temperature and humidity and compressor operating temperature program(me) module;According to The interior tobacco leaf variation of cigarette-filling house (1-1) and real-time wet and dry bulb temperature value obtain baking Stage Value by touch-screen button interrupt scanning, Enter baking control subprogram further according to Stage Value is toasted, then by baking control subprogram according to real-time in cigarette-filling house (1-1) Wet and dry bulb temperature, which is heated/dehumidified by baking process curve intelligent decision, needs to open heating/dehumidifying subsystem number in subprogram Amount and operating mode.The algorithm routine being embedded in based on baking process curve is according to tobacco leaf variation and real-time dry and wet in cigarette-filling house Ball temperature value scans subprogram by touch-screen button and obtains baking Stage Value, enters baking control further according to baking Stage Value Program, the temperature value for acquiring wet and dry bulb temperature sensor inside cigarette-filling house in baking control subprogram is as algorithmic formula Input value can obtain different calculated result since different phase has different algorithmic formulas, then by the result of output As heating/dehumidifying subprogram input value, heating/dehumidifying subsystem that needs are opened is obtained by heating/dehumidifying subprogram Operating mode and open heating/dehumidifying subsystem serial number and number.
The beneficial effects of the present invention are: heat supply is carried out using three heatings/dehumidification system, can be reduced to fossil fuel Burning, the discharge of Litter and pernicious gas can reduce the loss of heat using the interior circulation heating and dehumidifying of multipath, can mention The judging parameter of tobacco leaf can be improved in the yield rate of high sound tobacco, uses the control algolithm based on baking process curve, can Human interference, labor intensity are reduced, baking cost can be reduced.
The foregoing is merely presently preferred embodiments of the present invention and oneself, be not intended to limit the invention, it is all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (6)

1. a kind of interior circulating dehumidification bulk curing barn baking system, including cigarette-filling house (1-1), heat pump assembly (1-2), controller (1- 3) three parts, controller (1-3) are placed on the outside of heat pump assembly (1-2), and heat pump assembly (1-2) is placed in bulk curing barn original heating room Position;It is characterized in that: the stream of hot air by heating enters cigarette-filling house from cigarette-filling house's air inlet or heat pump assembly air outlet (1-6) (1-1) is used for tobacco flue-curing, and the air stream after being exchanged heat with tobacco leaf is discharged from cigarette-filling house's air outlet (1-5), interior circulating-heating Stage air flows through the heating room (1-9) internal back to heat pump assembly (1-2) electric-powered shutter (1-7), interior circulating dehumidification rank Section air flows through moistureproof window mouth (1-4), hydrofuge window outlet air parallel pipeline (1-8), heat pump assembly return air inlet (1-11) and returns to The internal moist chamber (1-10) of heat pump assembly (1-2);Controller (1-3) temperature internal by sensor acquisition cigarette-filling house (1-1) The running parameter of humidity, heat pump assembly (1-2) internal electric equipment, through the main control chip operation for embedding baking process algorithm routine And control instruction is exported, it controls heat pump assembly (1-2) internal electric equipment and is intelligently toasted with the interior circulating dehumidification for realizing tobacco leaf.
2. interior circulating dehumidification bulk curing barn baking system according to claim 1, it is characterized in that: the heat pump assembly (1-2) includes heating/dehumidification system, constant temperature system, moist chamber (1-10), heating room (1-9);Moist chamber (1-10) is heat pump dress Independent cabinet in (1-2) is set, box house is integrated with the dehumidify evaporimeter (2- that moisture in air is removed by condensation air 5), for dried Cryogenic air and damp-heat air to be carried out to the total-heat exchanger (2-7) of heat exchange, for filling condensed water U-shaped water pond (2-14), top of the box is provided with for damp-heat air in cigarette-filling house to be pumped into the dehumidifying that moist chamber dehumidifies Blower (2-9), dehumidifying blower (2-9) are connect with heat pump assembly return air inlet (1-11), and the bottom of box is provided with for dehumidifying to be discharged The drainpipe (2-15) of the condensed water of indoor accumulation, body side are provided with the air for will dry being connected with heating room Introduce the moist chamber air outlet (2-16) of oven heats;Heating room (1-9) is to have two return air roads in heat pump assembly (1-2) The separate space body of diameter, a return air path are to pass through the electricity being placed at the top of heating room (1-9) by cigarette-filling house's air outlet (1-5) Air in cigarette-filling house (1-1) is pumped into heating room (1-9) and is internally heated by dynamic shutter (1-7), another return air path By the heating room return air inlet (2-17) being connected with moist chamber (1-10), the air for having exchanged heat dry is introduced into heating room Is heated in (1-9), the heating room bottom (1-9) is equipped with heat pump assembly air outlet (1-6) and cigarette-filling house (1-1) be mutually common to by The air of heating, which is discharged into cigarette-filling house (1-1), carries out tobacco flue-curing, heating room (1-9) be internally integrated circulating fan (2-19), Electric heating device (2-18), condenser (2-6), condenser (2-6) are placed under heating room return air inlet (2-17) for adding Hot-fluid crosses the air of condenser, and electric heating device (2-18) is placed under condenser (2-6) for assisting heating, circulated air Machine (2-19) is placed under electricity auxiliary heating (2-18), using the axial flow blower with high, low speed working method, for promoting Baking system inner air circulates;Heating/dehumidification system be integrated with 3 structures and working principle it is consistent heating/ Dehumidify subsystem, for the heat supply and dehydration dehumidifying in Tobacco Leaf Curing, respectively heats/dehumidify subsystem A, system Heat/dehumidifying subsystem B, heating/dehumidifying subsystem C, mutually indepedent between 3 heatings/dehumidifying subsystem, each heats/removes Wet subsystem has heating mode and dehumidification mode, and the heating mode and dehumidification mode of single subsystem are interrelated, 3 subsystems The switching of work relationship and mode between system by embedded mobile GIS program of the controller (1-3) based on baking process curve into Row intelligent control;Constant temperature system, which is used to heat/dehumidify when subsystem opens dehumidification mode in the dehumidifying stage of tobacco flue-curing, to be stablized Real-time dry-bulb temperature and control heating rate.
3. interior circulating dehumidification bulk curing barn baking system according to claim 2 the, it is characterized in that: heating/dehumidifying Subsystem includes compressor (2-1), dehumidify magnetic valve (2-2), heating solenoid valve (2-3), outdoor evaporator (2-4), dehumidifying steaming Hair device (2-5), condenser (2-6), outdoor fan (2-8), dehumidify blower (2-9), electric expansion valve (2-10), compressor (2- 1) working solution outlet is connected with the working solution import of condenser (2-6), makes to enter by the working solution that compressor is handled cold For heating the air for flowing through condenser in condenser (2-6), the working solution outlet connection of condenser is for according to cigarette-filling house (1-1) Temperature requirements adjust the electric expansion valve (2-10) of heating capacity, there are two branches in electric expansion valve (2-10) outlet, one Branch passes through the working solution for controlling heating solenoid valve (2-3) and outdoor evaporator (2-4) that heating branch starts or stops Import is connected, then is connected with compressor (2-1) by the outlet of outdoor evaporator (2-4) and to constitute the heating of working solution and be recycled back to Road, along with the outdoor fan (2-8) being placed on heat pump assembly (1-2) shell forms heating/dehumidifying subsystem heating work Operation mode, the dehumidify magnetic valve (2-2) and dehumidify evaporimeter that another branch is started or stoped by being used to control dehumidifying branch The working solution import of (2-5) is connected, and the outlet of dehumidify evaporimeter (2-5) and compressor (2-1) have been connected to form working solution Dehumidifying circulation loop, along with the dehumidifying blower (2-9) being placed at the top of moist chamber (1-10) forms heating/dehumidifying subsystem Dehumidification work mode;Heating/dehumidifying subsystem A, heating/dehumidifying subsystem B, heating/dehumidifying subsystem C heating mode and The work in combination of dehumidification mode carries out intelligent control by embedded mobile GIS program of the controller (1-3) based on baking process curve System.
4. interior circulating dehumidification bulk curing barn baking system according to claim 2, it is characterized in that: the constant temperature system packet Include 3 water cooling heat exchangers (2-13), water circulating pump (2-11), water tank (2-12), tank drains pipe (2-20), cold water inlet (2-21), 3 water cooling heat exchangers (2-13) are arranged before heat pump assembly (1-2) box house is by dehumidify magnetic valve (2-2) One section of working liquid pipe is wrapped in wherein, and the working solution for flowing through pipe cools down, 3 water cooling heat exchangers (2-13) Outlet is parallel-connected to water tank (2-12) by water pipe, and the outlet of water tank (2-12) is connected to water circulating pump (2-11) water inlet, The water outlet of water circulating pump (2-11) is connected to the water inlet of 3 water cooling heat exchangers (2-13) by water pipe in parallel, forms one The heating rate and temperature fluctuation range of real-time dry-bulb temperature when for controlling 3 heatings/dehumidifying subsystem unlatching dehumidification mode Cooling water circulation loop;The row of cold water inlet (2-20) He Huanshui for supplementing cold water is additionally provided on water tank (2-12) Water pipe (2-21), cold water inlet (2-20) and drainpipe (2-21) are designed with manual switch, and constant temperature system opens or closes By controller (1-3) according to baking process curve, real-time wet-bulb temperature rate of temperature fall, dehumidify discharge outlet displacement and reality When dry-bulb temperature and target temperature temperature difference codetermine, whole process is by controller (1-3) using baking process curve as base The embedded mobile GIS program of plinth carries out intelligent control.
5. interior circulating dehumidification bulk curing barn baking system according to claim 1 the, it is characterized in that: controller (1- 3) include main control chip minimum systematic module, power circuit, temperature collecting module, numeral input and protective module, relay and Its drive module, warning circuit, LCD touch display screen module, program and data memory module, communicates ULN2003 driving circuit Interface module;Main control chip minimum systematic module is used for according to the real-time of each stage Temperature Humidity Sensor acquisition of tobacco flue-curing Temperature and humidity controls the starting of 3 heatings/dehumidifying subsystem by the embedded mobile GIS program based on baking process curve respectively Or stop, the time of operation, heating mode or dehumidification mode switching with combine;Power circuit includes rectification circuit and voltage Conversion circuit, for 220V alternating current to be converted into direct current required for each circuit module;Temperature collecting module is for supervising Survey the compressor liquid-spraying temperature of the temperature and humidity and heat pump unit in cigarette-filling house;Numeral input and protective module are for guaranteeing each electricity consumption The normal work of equipment, including phase sequence, blower overload protection, compressor high voltage protective, compressor low-voltage variation, the auxiliary heat of electricity Overtemperature prote;Relay and its drive module open or close solenoid valve, circulation according to the control instruction that main control chip is sent The high low speed switching of blower controls being switched on or switched off for A.C. contactor;ULN2003 driving circuit is used for according to tobacco flue-curing The aperture of real time humiture variation automatic adjustment electric-powered shutter and electric expansion valve in process curve and cigarette-filling house;Alarm electricity Road in Tobacco Leaf Curing for prompting the malfunction of the entire roasting plant of staff;LCD touch display screen be used for into The numerical value and equipment running status of row human-computer interaction and display monitoring;Program and data storage are for storage system work journey Sequence, the data for recording and saving each tobacco flue-curing;Communication interface circuit module is used to carry out telecommunication with host computer and hand Machine terminal carries out telecommunication;Using the real time data of temperature collecting module acquisition as the insertion based on baking process curve The input of algorithm routine is obtained control output quantity after carrying out operation, decision in main control chip, is sent out in the form of binary instruction Each performer is given, realizes that circulating dehumidification intelligently toasts in tobacco leaf.
6. interior circulating dehumidification bulk curing barn baking system according to claim 1, it is characterized in that: described with baking process Embedded mobile GIS program based on curve is integrated with baking control subprogram, heating and dehumidification/control subprogram, numeral input and guarantor Subprogram is protected, output program module is controlled, initialize CPU and peripheral hardware and shows baking interface program module, touch screen is opened, leads to Letter, timer interruption and setup phase initial value program module measure barn temperature and humidity and compressor operating temperature program(me) module;Root According to the interior tobacco leaf variation of cigarette-filling house (1-1) and real-time wet and dry bulb temperature value, the baking stage is obtained by touch-screen button interrupt scanning Value enters baking control subprogram further according to baking Stage Value, then by baking control subprogram according to real in cigarette-filling house (1-1) When wet and dry bulb temperature heated/dehumidified by baking process curve intelligent decision and need to open heating/dehumidifying subsystem in subprogram Quantity and operating mode.
CN201811429833.4A 2018-11-28 2018-11-28 Interior circulating dehumidification bulk curing barn baking system Pending CN109588755A (en)

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