CN209498542U - Interior circulating dehumidification bulk curing barn based on air energy - Google Patents

Interior circulating dehumidification bulk curing barn based on air energy Download PDF

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Publication number
CN209498542U
CN209498542U CN201821968717.5U CN201821968717U CN209498542U CN 209498542 U CN209498542 U CN 209498542U CN 201821968717 U CN201821968717 U CN 201821968717U CN 209498542 U CN209498542 U CN 209498542U
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China
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heating
air
heat pump
dehumidifying
pump assembly
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CN201821968717.5U
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Chinese (zh)
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黄采伦
田勇军
张念
王靖
何家洪
孙恺
张凯旋
欧阳利
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Hunan University of Science and Technology
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Hunan University of Science and Technology
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Abstract

The utility model discloses a kind of interior circulating dehumidification bulk curing barns based on air energy, including cigarette-filling house, heat pump assembly, controller three parts;There are two connect branch to heat pump assembly with cigarette-filling house, branch one is connected by cigarette-filling house's return air inlet with heat pump assembly heating room, branch two is connected by parallel pipeline with heat pump assembly moist chamber by hydrofuge window, heat pump assembly air outlet introduces hot-air and enters cigarette-filling house for tobacco flue-curing, air stream in cigarette-filling house controls gas flow paths by control electric-powered shutter according to baking process curve and algorithm routine by controller, admits air into heat pump assembly and is internally heated or dehumidifies to realize the interior circulating dehumidification baking of tobacco leaf.The utility model has the beneficial effects that using internal air circulation heat supply and dehumidifying using heat pump assembly as supplying heat source, energy loss and gas discharge can be reduced, the yield rate of sound tobacco can be improved, the judging parameter of tobacco leaf can be improved.

Description

Interior circulating dehumidification bulk curing barn based on air energy
Technical field
The utility model belongs to tobacco leaf baking system, especially a kind of to be used using the tobacco flue-curing of internal air circulation and dehumidifying Bulk curing barn.
Background technique
Barn is the essential professional equipment of tobacco flue-curing operation.With the constant growth of productivity, China's barn from The open fire barn of earliest period, the development of natural ventilation type traditional flue-curing barn are heated air circulation type barn, general change close barn.20 end of the centurys Phase, with China's science and technology and economic progress and the large-scale production of flue-cured tobacco, it is raw that bulk curing barn has gradually adapted to China's flue-cured tobacco The new situations for producing sustainable development, represent the developing direction of current flue-cured tobacco equipment.The working principle of bulk curing barn baking system is Forced ventilation is carried out as thrust using blower and hot air circulation mode heats the tobacco leaf in cigarette-filling house, promotes object inside tobacco leaf Matter conversion, synthesis, dehydration, drying are regulated and controled the degradation of substance in tobacco leaf by temperature and humidity controller and wind-speed adjusting device, closed At, conversion rate and tobacco leaf appearance coloration.Although bulk curing barn is in terms of dress smoke, baking quality of tobacco, intensive degree Embody huge advantage.But still there are some problem needs to probe into and solve in application process, though it is on the one hand economic benefit Promoted compared with traditional baking chamber, but cost is still higher, be mainly reflected in manual operation excessively cause cost of labor excessively high and Forced-ventilated is wet to cause amount of heat to lose, and causes that energy loss is big, energy consumption cost is high;It on the other hand is baking automatic control equipment and technology Not mature enough, it is not perfect or unreasonable to be mainly reflected in hardware facility, using fuel such as coal and petroleum as supplying heat source, causes to dry The poor controllability of temperature in roasted journey, the present Research for being limited by hardware facility also indirectly affect the development of software aspects, Cause software design too simple, control precision is low, increases manual operation load.This requires the development of China's bulk curing barn to build Material selection, hardware device transformation, automatic control very well equipped etc. is made to be badly in need of incorporating new blood.
Tobacco flue-curing required time is generally 6 ~ 10 days, therefore must have enough heats to supply in baking process. External tobacco flue-curing is using diesel oil, natural gas as fuel.And China is limited by the influence of economic development, the fuel that foreign countries use It is not appropriate for China's national situation, China's tobacco flue-curing is mostly using coal, biomass as fuel, although biomass fuel source is wide and can Regeneration, but cost is higher compared to coal, machine used in the natural ventilation airflow ascending manner barn to current toast from early stage Tool divulges information thermal cycle barn generally using coal as main fuel.Since baking system equipment and baking technology backwardness lead to coal energy Consumption is high, and every kilogram of dry tobacco leaf coal consumption is generally 1.5 ~ 2.0 kg, and utilization efficiency only has 30% or so, and release of burning A large amount of harmful substance will cause serious pollution to environment, studies have shown that carrying out tobacco flue-curing, every kilogram of tobacco leaf using coal It will lead to coal and generate NOx 0.0094kg、SO20.0132 kg and CO2 4.302kg.With the whole world for demand for fuel not Disconnected to increase, cost used in tobacco flue-curing constantly rises.
Either curing barn cluster or monomer barn in the barn that current tobacco flue-curing operation uses, fixation hydrofuge phase flue-cured tobacco room In damp and hot steam and the indoor high temperature air of drying muscle stage flue-cured tobacco be discharged outside flue-cured tobacco room in the form of in line, cause the energy compared with Big waste.It is found by researches that the heat lost is about the 10% ~ 20% of total energy consumption, and highest is even during forced-ventilated is wet Reach 25%, moreover, the cigarette perfume that tobacco leaf comes out also has been exhausted during the hydrofuge of tobacco flue-curing.In control technology It is surely warm in baking process although existing bulk curing barn realizes semi-automation and automates substantially on baking process Duration, heating rate, hydrofuge opportunity, coal opportunity, coal amount etc. still also rely on artificial experience and go to control, and due to existing The overall structure and baking process of bulk curing barn baking system are all built upon on the wet dehumidification mode of coal heating, forced-ventilated, Again because the hysteresis quality and uncontrollability of coal-fired heating make researcher insufficient for the research of control aspect, compares and have progressed Property research also only achieving some achievements in terms of automatic stoking, automatic hydrofuge, and in intelligent control, intelligence baking, collection Groupization baking aspect is still relatively backward.
Summary of the invention
In order to overcome problem described above, the utility model discloses a kind of interior circulating dehumidification based on air energy is intensive Barn.
The technical solution of the utility model is: a kind of interior circulating dehumidification bulk curing barn based on air energy, including cigarette-filling house Three (1-1), heat pump assembly (1-2), controller (1-3) parts, controller (1-3) are placed on the outside of heat pump assembly (1-2), heat pump Device (1-2) is placed in bulk curing barn original heating room position, and stream of hot air by heating is from cigarette-filling house's air inlet or heat pump assembly Air outlet (1-6) enters cigarette-filling house (1-1) and is used for tobacco flue-curing, and air stream after being exchanged heat with tobacco leaf is from cigarette-filling house's air outlet (1-5) discharge, interior circulating-heating stage air flow through electric-powered shutter (1-7) heating internal back to heat pump assembly (1-2) Room (1-9), interior circulating dehumidification stage air flow through hydrofuge window (1-4), hydrofuge window outlet air parallel pipeline (1-8), heat pump dress Put back into air port (1-11) moist chamber (1-10) internal back to heat pump assembly (1-2);It is characterized in that: controller (1-3) passes through Sensor acquires the running parameter of cigarette-filling house (1-1) internal temperature and humidity, heat pump assembly (1-2) internal electric equipment, through embedded The main control chip operation of baking process algorithm routine simultaneously exports control instruction, control heat pump assembly (1-2) internal electric equipment with Realize that the interior circulating dehumidification of tobacco leaf intelligently toasts;Heat pump assembly (1-2) includes heating/dehumidification system, constant temperature system, moist chamber (1-10), heating room (1-9), moist chamber (1-10) is independent cabinet in heat pump assembly (1-2), and box house, which is integrated with, to be passed through Condense the dehumidify evaporimeter (2-5) that air removes moisture in air, for by dried Cryogenic air and damp-heat air into The total-heat exchanger (2-7) of row heat exchange, for filling the U-shaped water pond (2-14) of condensed water, top of the box is provided with for that will fill Damp-heat air is pumped into the dehumidifying blower (2-9) that moist chamber dehumidifies, dehumidifying blower (2-9) and heat pump assembly return air inlet in smoke-box (1-11) connection, the bottom of box are provided with the drainpipe (2-15) for the condensed water accumulated in moist chamber to be discharged, body side It is provided with the moist chamber air outlet (2-16) for being used to introduce the air dried oven heats being connected with heating room;Heating Room (1-9) is the separate space body for having two return air paths in heat pump assembly (1-2), and a return air path is to be gone out by cigarette-filling house Air port (1-5) passes through the electric-powered shutter (1-7) being placed at the top of heating room (1-9) and is pumped into the air in cigarette-filling house (1-1) Heating room (1-9) is internally heated, and another return air path passes through the heating room return air inlet that is connected with moist chamber (1-10) The air for having exchanged heat dry is introduced in heating room (1-9) and is heated by (2-17), and the heating room bottom (1-9) is equipped with heat pump Device air outlet (1-6), which is mutually common to for the air of heating to be discharged into cigarette-filling house (1-1) with cigarette-filling house (1-1), carries out tobacco leaf baking Roasting, heating room (1-9) has been internally integrated circulating fan (2-19), electric heating device (2-18), condenser (2-6), condenser (2-6) is placed under heating room return air inlet (2-17) for heating the air for flowing through condenser, electric heating device (2-18) It being placed under condenser (2-6) for assisting heating, circulating fan (2-19) is placed under electric heating device (2-18), Using the axial flow blower with high, low speed working method, for promoting circulating for baking system inner air;It heats/removes The wet system integration 3 structures and the consistent heating/dehumidifying subsystem of working principle, for the heat in Tobacco Leaf Curing Supply and dehydration dehumidifying respectively heat/dehumidify subsystem A, heating/dehumidifying subsystem B, heating/dehumidifying subsystem C, 3 systems Mutually indepedent between heat/dehumidifying subsystem, each, which heats/dehumidify subsystem, heating mode and dehumidification mode, single son The heating mode and dehumidification mode of system are interrelated, and the switching of work relationship and mode between 3 subsystems is by controller The embedded mobile GIS program of (1-3) based on baking process curve carries out intelligent control;Constant temperature system is used in tobacco flue-curing The dehumidifying stage, which heats/dehumidifies, stablizes real-time dry-bulb temperature and control heating rate when subsystem opens dehumidification mode.
In the present invention, the heating/dehumidifying subsystem include compressor (2-1), dehumidify magnetic valve (2-2), Heating solenoid valve (2-3), dehumidify evaporimeter (2-5), condenser (2-6), outdoor fan (2-8), is removed outdoor evaporator (2-4) Wet blower (2-9), electric expansion valve (2-10), the working solution import of the working solution outlet and condenser (2-6) of compressor (2-1) It is connected, enters the working solution handled by compressor in condenser (2-6) for heating the air for flowing through condenser, condensation The working solution outlet of device connects the electric expansion valve (2- for adjusting heating capacity according to the temperature requirements of cigarette-filling house (1-1) 10), there are two branches in electric expansion valve (2-10) outlet, and a branch passes through for controlling the system for heating branch and starting or stoping Thermoelectrical magnetic valve (2-3) is connected with the working solution import of outdoor evaporator (2-4), then by the outlet and pressure of outdoor evaporator (2-4) Contracting machine (2-1), which is connected, constitutes the heating circulation loop of working solution, along with the outdoor wind being placed on heat pump assembly (1-2) shell Machine (2-8) forms heating/dehumidifying subsystem heating operating mode, and another branch passes through for controlling dehumidifying branch starting Or the dehumidify magnetic valve (2-2) stopped being connected with the working solution import of dehumidify evaporimeter (2-5), dehumidify evaporimeter (2-5) Outlet has been connected to form the dehumidifying circulation loop of working solution with compressor (2-1), along with being placed at the top of moist chamber (1-10) Dehumidifying blower (2-9) form heating/dehumidifying subsystem dehumidification work mode;Heating/dehumidifying subsystem A, heating/dehumidifying The work in combination of subsystem B, heating/dehumidifying subsystem C heating mode and dehumidification mode are by controller (1-3) with baking process Embedded mobile GIS program based on curve carries out intelligent control.
In the present invention, the constant temperature system include 3 water cooling heat exchangers (2-13), water circulating pump (2-11), Water tank (2-12), tank drains pipe (2-20), cold water inlet (2-21), 3 water cooling heat exchanger (2-13) settings are filled in heat pump It sets (1-2) box house to be wrapped in one section of working liquid pipe before dehumidify magnetic valve (2-2) wherein, is used for flowing through pipe Working solution cool down, the outlet of 3 water cooling heat exchangers (2-13) is parallel-connected to water tank (2-12), water tank by water pipe The outlet of (2-12) is connected to water circulating pump (2-11) water inlet, and the water outlet of water circulating pump (2-11) passes through water pipe connection in parallel To the water inlet of 3 water cooling heat exchangers (2-13), one is formed for controlling 3 heatings/dehumidifying subsystem and opens dehumidification mode When the heating rate of the real-time dry-bulb temperature and cooling water circulation loop of temperature fluctuation range;Use is additionally provided on water tank (2-12) In the tank drains pipe (2-20) of cold water inlet (2-21) He Huanshui of supplement cold water, cold water inlet (2-21) and water tank row Water pipe (2-20) is designed with manual switch, and constant temperature system is opened or closed by controller (1-3) according to baking process curve, reality When the rate of temperature fall of wet-bulb temperature, the displacement for the discharge outlet that dehumidifies and real-time dry-bulb temperature and target temperature temperature difference it is common It determines, whole process carries out intelligent control by the embedded mobile GIS program in controller (1-3) based on baking process curve.
In the present invention, the controller (1-3) includes main control chip minimum systematic module, power circuit, temperature Spend acquisition module, numeral input and protective module, relay and its drive module, ULN2003 driving circuit, warning circuit, LCD Touch display screen module, program and data memory module, communication interface circuit module;Main control chip minimum systematic module is used for root According to the real time humiture of each stage Temperature Humidity Sensor acquisition of tobacco flue-curing, calculated by the insertion based on baking process curve Method program controls 3 heatings/dehumidifying subsystem time for starting or stoping, running, heating mode or dehumidification mode respectively Switching with combine;Power circuit includes rectification circuit and voltage conversion circuit, for 220V alternating current to be converted into each electricity DC voltage required for the module of road;Temperature collecting module is used to monitor the compressor of temperature and humidity and heat pump unit in cigarette-filling house Hydrojet temperature;Numeral input and protective module are used to guarantee the normal work of each electrical equipment, including phase sequence, blower overload Protection, compressor high voltage protective, compressor low-voltage variation, the auxiliary hot overtemperature prote of electricity;Relay and its drive module are according to master control The control instruction that chip is sent open or close the high low speed switching of solenoid valve, circulating fan, control A.C. contactor connects It is logical to obtain disconnection;ULN2003 driving circuit is used for according to the real time humiture variation in method for flue-curing tobacco leaves curve and cigarette-filling house certainly The dynamic aperture for adjusting electric-powered shutter and electric expansion valve;Warning circuit is used to prompt staff whole in Tobacco Leaf Curing The malfunction of a roasting plant;LCD touch display screen is used to carry out numerical value and the equipment operation of human-computer interaction and display monitoring State;The data that program and data storage are used for storage system working procedure, record and save each tobacco flue-curing;Communication connects Mouth circuit module is carried out telecommunication for carrying out telecommunication with host computer with mobile phone terminal;By temperature collecting module acquisition Input of the real time data as the embedded mobile GIS program based on baking process curve carries out operation in main control chip, determines Control output quantity is obtained after plan, each performer is sent in the form of binary instruction, realizes circulating dehumidification intelligence in tobacco leaf It can baking.
The utility model has the beneficial effects that: carrying out heat supply using three heatings/dehumidification system, it can reduce and petrochemical industry is fired The burning of material, the discharge of Litter and pernicious gas can reduce the loss of heat using the interior circulation heating and dehumidifying of multipath, The judging parameter of tobacco leaf can be improved in the yield rate that sound tobacco can be improved, and the control based on baking process curve is used to calculate Method can reduce human interference, labor intensity, can reduce baking cost.
Detailed description of the invention
Fig. 1 is the overall system diagram of the utility model;
In figure: 1-1-cigarette-filling house, 1-2-heat pump assembly, 1-3-controller, 1-4-hydrofuge window, 1-5-cigarette-filling house Air outlet, 1-6-cigarette-filling house's air inlet or heat pump assembly air outlet, 1-7-electric-powered shutter, 1-8-moistureproof window outlet air are in parallel Pipeline, 1-9-heating room, 1-10-moist chamber, 1-11-heat pump assembly return air inlet.
Fig. 2 is the heat pump assembly embodiment block diagram of the utility model;
In figure: 2-1-compressor A, compressor B, compressor C, 2-2-dehumidify magnetic valve A, dehumidify magnetic valve B, dehumidifying electricity Magnet valve C, 2-3-heating solenoid valve A, heating solenoid valve B, heating solenoid valve C, 2-4-outdoor evaporator, 2-5-dehumidifying evaporation Device, 2-6-condenser, 2-7-total-heat exchanger, 2-8-outdoor fan, 2-9-dehumidifying blower 2-10-electric expansion valve A, Electric expansion valve B, electric expansion valve C, 2-11 water circulating pump, 2-12-water tank, 2-13-water cooling heat exchanger A, water cooling heat exchanger, The U-shaped water pond of water cooling heat exchanger C, 2-14-, 2-15-moist chamber drainpipe, 2-16-moist chamber air outlet, 2-17-heating room Return air inlet, 2-18-electric heating device, 2-19-circulating fan, 2-20-tank drains pipe, 2-21-tank inlet pipe.
Fig. 3 is the controller embodiment block diagram of the utility model.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.
Referring to attached drawing, Fig. 1 is the overall system diagram of the utility model.A kind of interior circulating dehumidification based on air energy is intensive Barn, including three cigarette-filling house (1-1), heat pump assembly (1-2), controller (1-3) parts, controller (1-3) place heat pump dress It sets on the outside of (1-2), heat pump assembly (1-2) is placed in bulk curing barn original heating room position;It is characterized in that: the heat for tobacco flue-curing is empty Air-flow enters cigarette-filling house (1-1) from cigarette-filling house's air inlet or heat pump assembly air outlet (1-6), the air after being exchanged heat with tobacco leaf Stream is discharged from cigarette-filling house's air outlet (1-5), and interior circulating-heating stage air flows through electric-powered shutter (1-7) back to heat pump assembly (1-2) internal heating room (1-9), interior circulating dehumidification stage air flow through hydrofuge window (1-4), hydrofuge window outlet air parallel transistor Road (1-8), heat pump assembly return air inlet (1-11) moist chamber (1-10) internal back to heat pump assembly (1-2);Controller (1-3) Pass through the running parameter of the internal temperature and humidity of sensor acquisition cigarette-filling house (1-1), heat pump assembly (1-2) internal electric equipment, warp The main control chip operation of embedded baking process algorithm routine simultaneously exports control instruction, and control heat pump assembly (1-2) internal electric is set It is standby intelligently to be toasted with the interior circulating dehumidification for realizing tobacco leaf.Cigarette-filling house (1-1) and heat pump assembly (1-2) have two connection branch conducts Inlet air flow path, branch one is connected by cigarette-filling house's air outlet (1-5) with the heating room (1-9) inside heat pump assembly will be from dress Smoke-box is drained into the air heating of heating room, is placed with electric-powered shutter (1-7) between the two for controlling inside baking system Inlet air flow path, according to the real-time dry and wet in tobacco leaf variation and positioned baking stage and cigarette-filling house in baking process Ball temperature controls the path that baking system inner air flows to control the aperture of electric-powered shutter, avoids since air flows Path it is too long and caused by energy loss, branch two by hydrofuge window (1-4) by hydrofuge window outlet air parallel pipeline (1-8) with Heat pump assembly return air inlet (1-11), which is connected for cigarette-filling house's moist inside air to be drained into heat pump assembly moist chamber (1-10), to carry out Exchange heat drying, and dried air is internally heated in heat pump assembly, then from heat pump assembly air outlet (1-6) by heating Air stream discharges into cigarette-filling house and carries out tobacco flue-curing, and the air stream after being exchanged heat in cigarette-filling house with tobacco leaf is again from cigarette-filling house's outlet air Mouth (1-5) or hydrofuge window (1-4) are again introduced into heat pump assembly and are heated, dehumidified, the air stream in Tobacco Leaf Curing No gas is circulated between cigarette-filling house and heat pump assembly and is discharged into outdoor, and is not used using heat pump assembly heating air Any fuel is discharged without polluted gas;Controller (1-3) is placed on the outside of heat pump assembly, is filled with the temperature acquisition in cigarette-filling house It sets, the electrical equipment in heat pump assembly, digital protection device are connected, the signal inside controller and cigarette-filling house and heat pump assembly Acquisition device, electrical control equipment are connected, the signal and heat pump dress of the temperature sensor acquisition in heat pump assembly and cigarette-filling house The digital input signals of interior protection equipment are set as the defeated of the algorithm routine being embedded in based on baking process curve in controller Enter value, carries out operation by the main control chip inside controller and obtain output control instruction, the actuator being transferred on controller Part is controlled the electrical equipment in heat pump assembly by performer and is toasted with the interior circulating dehumidification for realizing tobacco leaf.
Heat pump assembly is spaced with cigarette-filling house by a face wall close to cigarette-filling house side, and the upper and lower ends of wall respectively have one to open Mouthful, the opening of upper end is as return air inlet, and as air outlet, two air ports will heat room and connect with cigarette-filling house the opening of lower end Come, an electric-powered shutter is placed at the top of the heat pump assembly under return air inlet, when tobacco flue-curing is not when needing the dehumidifying stage It opens the electric-powered shutter heating room that is directly entered the air in cigarette-filling house in heat pump assembly to be heated, when needing to dehumidify When, closing electric-powered shutter makes the air stream being discharged from cigarette-filling house all return heat pump assembly after heat pump assembly dehumidifies It is heated heating room;Air stream in heat pump assembly heating room, cigarette-filling house, follow between the moist chamber three on heat pump assembly Circulation is dynamic, does not have gas to be discharged into outdoor in entire Tobacco Leaf Curing, temperature sensor in cigarette-filling house and heat pump assembly plus The indoor heating equipment of heat and circulating fan, heating/dehumidifying unit are connected with controller, temperature sensor temperature collection signal, By the algorithm routine that the main control chip of preset baking process combination controller is internally embedded obtain output control two into Control instruction is transferred to performer, is started by performer or close electrical equipment with reality by system instruction, main control chip The interior circulating dehumidification baking of existing tobacco leaf.
Attached drawing 2 is the heat pump assembly embodiment block diagram of the utility model.Heat pump assembly (1-2) include heating/dehumidification system, Constant temperature system, moist chamber (1-10), heating room (1-9);Moist chamber (1-10) is independent cabinet in heat pump assembly (1-2), case Internal portion is integrated with the dehumidify evaporimeter (2-5) that moisture in air is removed by condensation air, is used for dried low temperature Air and damp-heat air carry out the total-heat exchanger (2-7) of heat exchange, for filling the U-shaped water pond (2-14) of condensed water, cabinet top Portion is provided with for damp-heat air in cigarette-filling house to be pumped into the dehumidifying blower (2-9) that moist chamber dehumidifies, and is dehumidified blower (2-9) It is connect with heat pump assembly return air inlet (1-11), the bottom of box is provided with the drainpipe for the condensed water accumulated in moist chamber to be discharged (2-15), body side are provided with the air introducing heating room for being used to dry being connected with the return air inlet (2-17) of heating room The moist chamber air outlet (2-16) of heating;Heating room (1-9) is that have the independent empty of two return air paths in heat pump assembly (1-2) Mesosome, a return air path are to pass through the electric-powered shutter being placed at the top of heating room (1-9) by cigarette-filling house's air outlet (1-5) (1-7) by cigarette-filling house (1-1) air be pumped into heating room (1-9) be internally heated, another return air path by with remove The heating room return air inlet (2-17) that moist chamber (1-10) is connected, by the air for having exchanged heat dry introduce heating room (1-9) in into Row heating, the heating room bottom (1-9) are equipped with heat pump assembly air outlet (1-6) and are mutually common to cigarette-filling house (1-1) by the sky of heating Gas is discharged into the interior progress tobacco flue-curing of cigarette-filling house (1-1), and heating room (1-9) has been internally integrated circulating fan (2-19), electricity auxiliary adds Hot device (2-18), condenser (2-6), condenser (2-6) be placed in heating room return air inlet (2-17) under for heat flow through it is cold The air of condenser, electric heating device (2-18) are placed under condenser (2-6) for assisting heating, circulating fan (2-19) It is placed under electricity auxiliary heating (2-18), using the axial flow blower with high, low speed working method, for promoting baking system Inner air circulates;Heating/dehumidification system is integrated with the consistent heating/dehumidifying subsystem of 3 structures and working principle System respectively heats/dehumidifies subsystem A, heating/dehumidifying for the heat supply and dehydration dehumidifying in Tobacco Leaf Curing System B, heating/dehumidifying subsystem C, mutually indepedent between 3 heatings/dehumidifying subsystem, each heats/dehumidifies subsystem There are heating mode and dehumidification mode, the heating mode and dehumidification mode of single subsystem are interrelated, the work between 3 subsystems The switching for making relationship and mode carries out intelligent control by embedded mobile GIS program of the controller (1-3) based on baking process curve System;Constant temperature system, which is used to heat/dehumidify when subsystem opens dehumidification mode in the dehumidifying stage of tobacco flue-curing, stablizes real-time dry bulb Temperature and control heating rate.Moist chamber (1-10) is integrated with as independent cabinet in heat pump assembly and is removed by condensation air The dehumidify evaporimeter (2-5) of moisture in air, dehumidify evaporimeter are integrated with 3 as 3 heatings/dehumidifying subsystem public module Working solution inlet-outlet connector is covered, 3 sets of working solution inlet-outlet connectors are mutually indepedent, and dehumidify evaporimeter is placed in the bottom moist chamber (1-10) Portion is vertically-mounted, and the damp-heat air for being pumped into moist chamber from cigarette-filling house is dehydrated, and total-heat exchanger (2-7), which is placed in, to be removed Above wet evaporator (2-5), for dried Cryogenic air and damp-heat air to be carried out heat exchange, total-heat exchanger (2- 7) there are an inlet side and an air side, inlet side is opposite with dehumidifying blower, and dehumidifying blower (2-9) is used for will be empty in cigarette-filling house Gas is pumped into moist chamber, and relatively, heat pump assembly return air inlet (1-11) is logical by dehumidifying blower (2-9) and heat pump assembly return air inlet (1-11) It crosses moistureproof window outlet air parallel pipeline to be connected with cigarette-filling house two hydrofuge windows (1-4), air side and dehumidifying air outlet (2-16) Relatively, dehumidifying air outlet (2-16) is connected with heating room return air inlet (2-17) by dried air is discharged into moist chamber Heating interior is heated, and is placed with the U-shaped water for filling the condensed water for passing through dehumidify evaporimeter dehumidification by condensation in dehumidifying bottom Disk (2-14), U-shaped water pond are equipped with moist chamber drainpipe (2-15) and are used to that the condensed water accumulated in moist chamber to be discharged, avoid dehumidifying The interior excessive water of accumulation, which is mixed into be again passed in cigarette-filling house in dried air, causes dehumidification efficiency to decline, and causes in cigarette-filling house Humidity is excessively high to bake bad tobacco leaf;Heating room (1-9) is integrated with circulating fan (2- as independent spatial volume in heat pump assembly 19), electric heating device (2-18), condenser (2-6), heating room (2-36) have two return air paths, and a return air path is The electric-powered shutter (1-7) for passing through the heating ceiling portion that is placed in (also at the top of heat pump assembly) by cigarette-filling house's air outlet (1-5) will Air in cigarette-filling house is pumped into heating chamber and is heated, and cigarette-filling house's air outlet (1-5) is for introducing air in cigarette-filling house Into heat pump assembly, electric-powered shutter (1-7) is used to control the path of baking system inner air flowing and directly from cigarette-filling house The air capacity for flowing into heating room does not need the flavescence preliminary stage of dehumidifying or the dry muscle of moisture removal very little when tobacco flue-curing is in The progress of heating room is directly entered without moist chamber by air in cigarette-filling house by fully opening electric-powered shutter when later stage Heating, avoid as inlet air flow path is too long and caused by energy loss, when need dehumidify but moisture removal it is small when flavescence Mid-term and dry muscle early period, adjust electric-powered shutter opening angle make portion of air directly pass through return air inlet one return to heating room into Row heating, portion of air is heated by returning heating room after moist chamber progress removal moisture drying, when moisture removal is very big When closure electric-powered shutter make the air in cigarette-filling house all pass through moist chamber carry out air heat humidity, wherein the size of moisture removal by It fills smoke and displacement hourly determines, another is connected by heating room return air inlet (2-17) with dehumidifying, heats room return air inlet (2-17), which is arranged between electric-powered shutter (1-7) and condenser (2-6), introduces heating room for the air Jing Guo removal moisture drying Make that air flows through condenser (2-6) and electric heating device (2-18) is heated, heating room bottom be equipped with air outlet (1-6) with Cigarette-filling house be mutually common to will be heated after air introduce cigarette-filling house carry out tobacco flue-curing, heat indoor condenser (2-6) and put Be placed under electric-powered shutter (1-7) for heating the air for flowing through condenser, also have on condenser (2-6) 3 sets of working solutions into Outlet connection, 3 sets of working solution inlet-outlet connectors are used as 3 heatings/dehumidifying subsystem, one module independently of each other, and electricity auxiliary adds It is unlatching when reaching fast rapid-curing cutback muscle that hot device (2-18), which was placed under condenser (2-6) for the tobacco flue-curing dry muscle later period, can be contracted The duration of short drying muscle stage, circulating fan (2-19) are placed under electric heating device (2-18), using axial flow blower and adopt With the control of high low speed for promoting baking system inner air to flow, by circulating fan tune before tobacco flue-curing is in drying muscle stage Whole is low or first gear, and the wind speed in gap promotes degradation, synthesis and the conversion of tobacco leaf inner material between the tobacco leaf leaf in reduction cigarette-filling house, Open top gear after tobacco flue-curing is in drying muscle stage, avoid after the wilting dry plate of tobacco leaf due between tobacco leaf leaf gap cause greatly very much Path short circuit causes front and back dry-bulb temperature error in cigarette-filling house to occur blue veins greatly or bake red cigarette;Heating/dehumidification system is integrated with 3 A heating/dehumidifying subsystem respectively heats/dehumidifies subsystem for the heat supply and dehydration dehumidifying in Tobacco Leaf Curing Unite A, heating/dehumidifying subsystem B, heating/dehumidifying subsystem C, mutually indepedent between 3 heatings/dehumidifying subsystem, each system Heat/dehumidifying subsystem has heating mode and dehumidification mode, and the heating mode and dehumidification mode of single subsystem are interrelated, and three The switching of work relationship and mode between a subsystem is embedded in main control chip based on baking process curve by controller Interior algorithm routine carries out intelligent control;Constant temperature system heats/dehumidifies subsystem unlatching in the dehumidifying stage for tobacco flue-curing and removes Stablize real-time dry-bulb temperature and control heating rate when wet model.
In the present invention, heating/dehumidifying subsystem includes compressor (2-1), dehumidify magnetic valve (2-2), heating electricity Magnet valve (2-3), outdoor evaporator (2-4), dehumidify evaporimeter (2-5), condenser (2-6), outdoor fan (2-8), dehumidifying blower The working solution outlet of (2-9), electric expansion valve (2-10), compressor (2-1) is connected with the working solution import of condenser (2-6) It connects, enters the working solution handled by compressor for heating the air for flowing through condenser in condenser (2-6), condenser Working solution outlet connects the electric expansion valve (2-10) for adjusting heating capacity according to the temperature requirements of cigarette-filling house (1-1), electricity There are two branches in sub- expansion valve (2-10) outlet, and a branch passes through for controlling the heating electromagnetism for heating branch and starting or stoping Valve (2-3) is connected with the working solution import of outdoor evaporator (2-4), then outlet and compressor (2- by outdoor evaporator (2-4) 1) it is connected and constitutes the heating circulation loop of working solution, along with the outdoor fan (2-8) being placed on heat pump assembly (1-2) shell Heating/dehumidifying subsystem heating operating mode is formd, another branch for controlling dehumidifying branch by starting or stoping Dehumidify magnetic valve (2-2) be connected with the working solution import of dehumidify evaporimeter (2-5), the outlet of dehumidify evaporimeter (2-5) with Compressor (2-1) has been connected to form the dehumidifying circulation loop of working solution, along with the dehumidifying being placed at the top of moist chamber (1-10) Blower (2-9) forms heating/dehumidifying subsystem dehumidification work mode;Heating/dehumidifying subsystem A, heating/dehumidifying subsystem B, the work in combination of heating/dehumidifying subsystem C heating mode and dehumidification mode is with baking process curve by controller (1-3) The embedded mobile GIS program on basis carries out intelligent control.Heating/dehumidifying subsystem A includes compressor A(2-1), dehumidify magnetic valve A (2-2), heating solenoid valve A(2-3), outdoor evaporator (2-4), dehumidify evaporimeter (2-5), condenser (2-6), outdoor fan (2-8), dehumidifying blower (2-9), electric expansion valve A(2-10), compressor A(2-1) working solution outlet and condenser (2-6) Working solution import I, which is connected, makes the high temperature and pressure working solution formed by compressor A(2-1) processing enter condenser and flow through cold The air stream of condenser carries out heat exchange, and the working solution outlet I of condenser is connected with electric expansion valve A(2-10), when heating/remove Heating load is automatically adjusted according to the heat demand of cigarette-filling house and real-time dry-bulb temperature rate of change when wet subsystem A is opened, electricity Sub- expansion valve A(2-10) outlet You Liangtiao branch, a branch, which passes through, heats the heating that starts or stops of branch A for control Solenoid valve A(2-3) it is connected with the working solution import I of outdoor evaporator (2-4), then outlet I and compressor I by outdoor evaporator (2-1), which is connected, constitutes heating branch loop body, along with the outdoor fan (2-8) being placed on heat pump assembly constitutes system The heating mode circuit heat/dehumidifying subsystem A, the dehumidifying that another branch is started or stoped by being used to control dehumidifying branch A Solenoid valve A(2-2) it is connected with the working solution import I of dehumidify evaporimeter (2-5), the outlet I of dehumidify evaporimeter and compressor A (2-1) has been connected to form dehumidifying branch loop body, along with the dehumidifying blower (2-9) for being placed in heating ceiling portion constitutes system The dehumidification mode circuit heat/dehumidifying subsystem A;The heating/dehumidifying subsystem B includes compressor B(2-1), dehumidifying electromagnetism Valve B(2-2), heating solenoid valve B(2-3), outdoor evaporator (2-4), dehumidify evaporimeter (2-5), condenser (2-6), outdoor wind Machine (2-8), dehumidifying blower (2-9), electric expansion valve B(2-10), compressor B(2-1) working solution outlet with condenser (2-6) Working solution import II be connected make by compressor B(2-1) processing formed high temperature and pressure working solution enter condenser and stream The air stream for crossing condenser carries out heat exchange, and the working solution outlet II of condenser is connected with electric expansion valve B(2-10), works as system Heat supply is automatically adjusted according to the heat demand of cigarette-filling house and real-time dry-bulb temperature rate of change when heat/dehumidifying subsystem B is opened Amount, electric expansion valve B(2-10) outlet have two branches, a branch passes through to be heated branch B and starts or stops for controlling Heating solenoid valve B(2-3) be connected with the working solution import II of outdoor evaporator (2-4), then by the outlet II of outdoor evaporator It is connected with compressor B(2-1) and constitutes heating loop body branch, along with the outdoor fan (2-8) being placed on heat pump assembly The heating mode circuit heating/dehumidifying subsystem B is constituted, another branch passes through for controlling dehumidifying branch B starting or stopping Dehumidify magnetic valve B(2-2 only) it is connected with the working solution import II of dehumidify evaporimeter (2-5), the outlet II of dehumidify evaporimeter It is connected to form dehumidifying loop body branch with compressor B(2-1), along with the dehumidifying blower (2- for being placed in heating ceiling portion 9) the dehumidification mode circuit heating/dehumidifying subsystem B is constituted;The heating/dehumidifying subsystem C includes compressor C(2- 1), dehumidify magnetic valve C(2-2), heating solenoid valve C(2-3), outdoor evaporator (2-4), dehumidify evaporimeter (2-5), work condensation Device (2-6), outdoor fan (2-8), dehumidifying blower (2-9), electric expansion valve C(2-10), compressor C(2-1) working solution go out Mouth be connected with the working solution import III of condenser (2-6) make by compressor C(2-1) processing formation high temperature and pressure working solution Heat exchange, the working solution outlet III and electric expansion valve C(2- of condenser are carried out into condenser and the air stream for flowing through condenser 10) it is connected, heat demand and real-time dry-bulb temperature rate of change when heating/dehumidifying subsystem C is opened according to cigarette-filling house To automatically adjust heating load, electric expansion valve C(2-10) outlet have two branches, a branch passes through for controlling heating branch The heating solenoid valve C(2-3 that road C is started or stoped) it is connected with the working solution import III of outdoor evaporator (2-4), then by outdoor steaming The outlet III of hair device is connected with compressor C(2-1) constitutes heating loop body branch, along with the room being placed on heat pump assembly Outer blower (2-8) constitutes the heating mode circuit heating/dehumidifying subsystem C, and another branch passes through for controlling dehumidifying branch The dehumidify magnetic valve C(2-2 that road C is started or stoped) it is connected with the working solution import III of dehumidify evaporimeter (2-5), dehumidifying evaporation The outlet III of device and compressor C(2-1) it has been connected to form dehumidifying loop body branch, removing for ceiling portion is heated along with being placed in Wet blower (2-9) constitutes the dehumidification mode circuit heating/dehumidifying subsystem C;Heating/dehumidifying subsystem A, B, C heating mould The combination of formula and dehumidification mode is controlled by the algorithm routine that controller is embedded in based on baking process curve, when tobacco leaf dries It bakes in the dry muscle stage, since heat demand amount is big and moisture removal hour, 3 heatings/dehumidifying subsystem can be made to be switched on heating mould Formula, when the real time temperature of cigarette-filling house can be warming up to often within 5 minutes by the heating capacity of two subsystems or a subsystem again The target temperature being raised to required for a hour, while the positioned baking stage needs to dehumidify, and can only open a heating/dehumidifying The heating of subsystem or two heatings/dehumidifying subsystem heating, while other subsystems open dehumidification mode, work as two subsystems Moisture removal when not being able to satisfy the dehumidification requirements in locating baking stage (rate that both dehumidified is slow, moisture removal is few), by three subsystems It is both configured to dehumidification mode, while opening constant temperature mode and avoiding causing under dehumidification mode since real-time dry-bulb temperature is uncontrollable Bad tobacco leaf is baked, when tobacco flue-curing is when turning yellow early period, can only open the heating mode of a subsystem.
In the present invention, the constant temperature system include 3 water cooling heat exchangers (2-13), water circulating pump (2-11), Water tank (2-12), tank drains pipe (2-20), cold water inlet (2-21), 3 water cooling heat exchanger (2-13) settings are filled in heat pump It sets (1-2) box house to be wrapped in one section of working liquid pipe before dehumidify magnetic valve (2-2) wherein, is used for flowing through pipe Working solution cool down, the outlet of 3 water cooling heat exchangers (2-13) is parallel-connected to water tank (2-12), water tank by water pipe The outlet of (2-12) is connected to water circulating pump (2-11) water inlet, and the water outlet of water circulating pump (2-11) passes through water pipe connection in parallel To the water inlet of 3 water cooling heat exchangers (2-13), one is formed for controlling 3 heatings/dehumidifying subsystem and opens dehumidification mode When the heating rate of the real-time dry-bulb temperature and cooling water circulation loop of temperature fluctuation range;Use is additionally provided on water tank (2-12) In the tank drains pipe (2-20) of cold water inlet (2-21) He Huanshui of supplement cold water, cold water inlet (2-21) and water tank row Water pipe (2-20) is designed with manual switch, and constant temperature system is opened or closed by controller (1-3) according to baking process curve, reality When the rate of temperature fall of wet-bulb temperature, the displacement for the discharge outlet that dehumidifies and real-time dry-bulb temperature and target temperature temperature difference it is common It determines, whole process carries out intelligent control by the embedded mobile GIS program in controller (1-3) based on baking process curve.It is permanent Warm system includes water cooling heat exchanger A(2-13), water cooling heat exchanger B(2-13), water cooling heat exchanger C(2-13), water circulating pump (2- 11), water tank (2-12), tank drains pipe (2-20), cold water inlet (2-21), three water cooling heat exchangers are placed in heat pump assembly The copper pipe in three heatings/dehumidifying subsystem dehumidification mode circuit is encased the work being used for copper pipe is flowed through respectively by box house Liquid cools down, water cooling heat exchanger A(2-13), water cooling heat exchanger B(2-13), water cooling heat exchanger C(2-13) outlet pass through public affairs Water pipe head altogether is connected to water tank (2-12), and water tank is used to store water when constant temperature system work, and water circulating pump (2-11) is by controlling Device processed is controlled for promoting circulating for constant temperature system internal water, and cold water inlet (2-20) and row are additionally provided on water tank Water pipe (2-21), cold water inlet (2-20) are equipped with manual switch and inject cold water in water tank for toasting initial stage for dehumidifying rank Duan Kaiqi thermostatic type provides sufficient water and except wet spell supplements cold water when water temperature over-high in water tank exhausts, avoid due to Cold water water shortage and cause dehumidification efficiency low, drainpipe (2-21) also be provided with manual switch for the megathermal period dehumidifying when by water cooling The water temperature over-high of heat exchanger discharge and so that the interior water temperature over-high of water tank (2-12) is influenced dehumidification efficiency and heating rate, water tank (2- 12) one outlet is connected to the water inlet of water circulating pump, and the water outlet of water circulating pump (2-11) is connected to water by common end Cold heat exchanger A(2-13), water cooling heat exchanger B(2-13), water cooling heat exchanger C(2-13) water inlet constitute loop body and use The heating rate and temperature fluctuation range of real-time dry-bulb temperature when controlling three subsystems and opening dehumidification mode;Constant temperature system Open and close by controller according to baking process curve, real-time wet-bulb temperature rate of temperature fall, dehumidify discharge outlet displacement And the temperature difference of dry-bulb temperature and target temperature codetermines whole process by controller using baking process curve as base in real time The algorithm routine of plinth insertion is controlled.
Attached drawing 3 is the controller embodiment block diagram of the utility model.Controller (1-3) includes main control chip minimum system mould Block, power circuit, temperature collecting module, numeral input and protective module, relay and its drive module, ULN2003 driving electricity Road, warning circuit, LCD touch display screen module, program and data memory module, communication interface circuit module;Main control chip is most Mini system module is used for the real time humiture according to each stage Temperature Humidity Sensor acquisition of tobacco flue-curing, by with baking process song Embedded mobile GIS program based on line controls 3 heatings/dehumidifying subsystem time for starting or stoping, running, heating respectively The switching of mode or dehumidification mode with combine;Power circuit includes rectification circuit and voltage conversion circuit, for handing over 220V Galvanic electricity is converted into DC voltage required for each circuit module;Temperature collecting module be used to monitor temperature and humidity in cigarette-filling house and The compressor liquid-spraying temperature of heat pump unit;Numeral input and protective module are used to guarantee the normal work of each electrical equipment, including Phase sequence, blower overload protection, compressor high voltage protective, compressor low-voltage variation, the auxiliary hot overtemperature prote of electricity;Relay and its Drive module opens or closes the switching of high low speed, the control of solenoid valve, circulating fan according to the control instruction that main control chip is sent The connection of A.C. contactor processed obtains disconnection;ULN2003 driving circuit is used for according in method for flue-curing tobacco leaves curve and cigarette-filling house The aperture of real time humiture variation automatic adjustment electric-powered shutter and electric expansion valve;Warning circuit is used in Tobacco Leaf Curing The malfunction of the middle prompt entire roasting plant of staff;LCD touch display screen is for carrying out human-computer interaction and display monitoring Numerical value and equipment running status;Program and data storage are used for storage system working procedure, record and save every hypo-tobacco leaf The data of baking;Communication interface circuit module is carried out telecommunication for carrying out telecommunication with host computer with mobile phone terminal;It will Input of the real time data of temperature collecting module acquisition as the embedded mobile GIS program based on baking process curve, in master control Control output quantity is obtained after carrying out operation, decision in chip, each performer is sent in the form of binary instruction, is realized Circulating dehumidification intelligently toasts in tobacco leaf.The main control chip minimum system, for according to tobacco flue-curing stage, temperature sensor The real time temperature of acquisition, the number of three heatings/dehumidification system operation time automatic start-stop heating subsystem, dehumidifying subsystem Number and select suitable combination;The power circuit includes rectification circuit and voltage conversion circuit, and being used for will 220V alternating current is converted into direct current required for other circuit modules;The temperature collecting module includes being placed in cigarette-filling house As Tobacco Leaf Curing temperature reference value part and be placed on heat pump compressor for monitoring compressor liquid-spraying temperature portion Point;The numeral input and protective module include phase sequence part, blower overload protection portion, heat pump compressor height Pressure protection part, electric heating overtemperature prote part, work in the normal range for controlling electrical equipment, avoid changing due to phase sequence Become, load is excessive that electric equipment overload is caused to burn electrical equipment, when numeral input and protective module work act, phase The reset setting state answered can also change, and when the equipment protected can work normally, restore to reset setting to be to be in just Beginning state;The control termination of the monostatic relay drive module is microcontroller, according to the two of microcontroller transmission Contact is cut off or be closed to system control instruction, and then the starting or closing of the connection equipment of control output end, output interface connect By 220V AC voltage as power supply include three section solenoid valve parts, the high low speed control part of circulating fan, A.C. contactor part, wherein high low speed control is used to come automatically according to method for flue-curing tobacco leaves or manually adjust rotation speed of fan Tobacco flue-curing demand, the output end of the control terminal order steady-state relay drive module of A.C. contactor part, output are met It is auxiliary that end is connected to 3 heat pump compressors, two dehumidifying blowers, water circulating pump, electricity by 380V alternating voltage respectively as power supply Heater, two outdoor fans are helped, can directly initiate or close electromagnetism according to the binary system control instruction that microcontroller is sent The high low speed control of valve circulating fan, and electrical equipment is controlled by switching on and off for control A.C. contactor Start and stop;The ULN2003 driving circuit is used to be changed according to the real time temperature in method for flue-curing tobacco leaves curve and cigarette-filling house automatic Adjust the aperture of electric-powered shutter and electric expansion valve;The warning circuit is in Tobacco Leaf Curing for prompting work people The malfunction of the entire roasting plant of member;LCD touch display screen is for carrying out human-computer interaction and display monitoring numerical value, being presently in The baking stage, the duration of current generation, tobacco flue-curing duration, 3 heating/dehumidification system runing times, 3 The mode and number, equipment running status of the unlatching of a heating/dehumidification system;The program is with data storage for recording And save the data of each tobacco flue-curing, on the one hand can for toast same kind later, reference data is provided with position tobacco leaf and So that baking process is met the tobacco variety currently toasted to improve used baking process, keep method for flue-curing tobacco leaves more specific and It is detailed-oriented, on the other hand can be used as toast next time same kind, same position tobacco leaf setting value, avoid due to tobacco leaf dry Roasted journey causes baking sound tobacco rate low due to artificially changing setting value;The communication interface is used to carry out with host computer Telecommunication and mobile phone terminal carry out telecommunication, and are convenient for tobacco flue-curing to clustering and intelligent development;Main control chip passes through The real time data of temperature collecting module acquisition and the input signal of digital input module are as embedding based on baking process curve The input value of the algorithm routine entered is carried out operation within the microcontroller and obtained a result, then referred to operation result with binary system The form of order is sent to each performer, controls electrical equipment by each performer, makes each equipment according to setting Baking process curve carries out tobacco flue-curing, thus circulating dehumidification baking in realizing.
The utility model has the beneficial effects that: carrying out heat supply using three heatings/dehumidification system, it can reduce and petrochemical industry is fired The burning of material, the discharge of Litter and pernicious gas can reduce the loss of heat using the interior circulation heating and dehumidifying of multipath, The judging parameter of tobacco leaf can be improved in the yield rate that sound tobacco can be improved, and the control based on baking process curve is used to calculate Method can reduce human interference, labor intensity, can reduce baking cost.
The above is only the preferred embodiment of the present invention and oneself, be not intended to limit the utility model, it is all this Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model Protection scope within.

Claims (4)

1. a kind of interior circulating dehumidification bulk curing barn based on air energy, including cigarette-filling house (1-1), heat pump assembly (1-2), controller Three parts (1-3), controller (1-3) are placed on the outside of heat pump assembly (1-2), and heat pump assembly (1-2) is placed in bulk curing barn original and adds Hot cell position, the stream of hot air by heating enter cigarette-filling house (1-1) from cigarette-filling house's air inlet or heat pump assembly air outlet (1-6) For tobacco flue-curing, the air stream after being exchanged heat with tobacco leaf is discharged from cigarette-filling house's air outlet (1-5), and the interior circulating-heating stage is empty The air-flow heating room (1-9) internal back to heat pump assembly (1-2) through electric-powered shutter (1-7), interior circulating dehumidification stage air Hydrofuge window (1-4), hydrofuge window outlet air parallel pipeline (1-8), heat pump assembly return air inlet (1-11) is flowed through to fill back to heat pump Set (1-2) internal moist chamber (1-10);It is characterized in that: controller (1-3) passes through sensor acquisition cigarette-filling house (1-1) inside The running parameter of temperature and humidity, heat pump assembly (1-2) internal electric equipment, the main control chip for being embedded baking process algorithm routine are transported Control instruction is calculated and exported, heat pump assembly (1-2) internal electric equipment is controlled and is intelligently toasted with the interior circulating dehumidification for realizing tobacco leaf; Heat pump assembly (1-2) includes heating/dehumidification system, constant temperature system, moist chamber (1-10), heating room (1-9), moist chamber (1-10) It is independent cabinet in heat pump assembly (1-2), box house is integrated with to be steamed by the dehumidifying that condensation air removes moisture in air It sends out device (2-5), for dried Cryogenic air and damp-heat air to be carried out to the total-heat exchanger (2-7) of heat exchange, is used for The U-shaped water pond (2-14) of condensed water is filled, top of the box is provided with removes for damp-heat air in cigarette-filling house to be pumped into moist chamber Wet dehumidifying blower (2-9), dehumidifying blower (2-9) are connect with heat pump assembly return air inlet (1-11), and the bottom of box, which is provided with, to be used for Be discharged moist chamber in accumulate condensed water drainpipe (2-15), body side be provided with heating room be connected be used for will do Dry air introduces the moist chamber air outlet (2-16) of oven heats;Heating room (1-9) is to have two in heat pump assembly (1-2) The separate space body of return air path, a return air path are by cigarette-filling house's air outlet (1-5) by being placed in heating room (1-9) Air in cigarette-filling house (1-1) is pumped into heating room (1-9) and is internally heated by the electric-powered shutter (1-7) at top, and another Return air path is introduced the air for having exchanged heat dry by the heating room return air inlet (2-17) being connected with moist chamber (1-10) It is heated in heating room (1-9), the heating room bottom (1-9) is equipped with heat pump assembly air outlet (1-6) and communicates with cigarette-filling house (1-1) Tobacco flue-curing is carried out for the air of heating to be discharged into cigarette-filling house (1-1), heating room (1-9) has been internally integrated circulating fan (2-19), electric heating device (2-18), condenser (2-6), condenser (2-6) are placed under heating room return air inlet (2-17) For heating the air for flowing through condenser, electric heating device (2-18) is placed under condenser (2-6) for assisting heating, Circulating fan (2-19) is placed under electric heating device (2-18), using the axial flow blower with high, low speed working method, For promoting circulating for baking system inner air;It is consistent with working principle that heating/dehumidification system is integrated with 3 structures Heating/dehumidifying subsystem, in Tobacco Leaf Curing heat supply and dehydration dehumidifying, respectively heat/dehumidify subsystem Unite A, heating/dehumidifying subsystem B, heating/dehumidifying subsystem C, mutually indepedent between 3 heatings/dehumidifying subsystem, each system Heat/dehumidifying subsystem has heating mode and dehumidification mode, and the heating mode and dehumidification mode of single subsystem are interrelated, and 3 Embedded mobile GIS of the switching of work relationship and mode between a subsystem by controller (1-3) based on baking process curve Program carries out intelligent control;Constant temperature system, which is used to heat/dehumidify subsystem in the dehumidifying stage of tobacco flue-curing, opens dehumidification mode The real-time dry-bulb temperature of Shi Wending and control heating rate.
2. the interior circulating dehumidification bulk curing barn according to claim 1 based on air energy, it is characterized in that: the heating/ Dehumidifying subsystem includes compressor (2-1), dehumidify magnetic valve (2-2), heating solenoid valve (2-3), outdoor evaporator (2-4), removes Wet evaporator (2-5), condenser (2-6), outdoor fan (2-8), dehumidifying blower (2-9), electric expansion valve (2-10), compressor The working solution outlet of (2-1) is connected with the working solution import of condenser (2-6), makes to enter by the working solution that compressor is handled For heating the air for flowing through condenser in condenser (2-6), the working solution outlet connection of condenser is for according to cigarette-filling house (1- 1) temperature requirements adjust the electric expansion valve (2-10) of heating capacity, and there are two branches in electric expansion valve (2-10) outlet, and one Branch passes through the work for control heating solenoid valve (2-3) and outdoor evaporator (2-4) that heating branch starts or stops Liquid import is connected, then is connected with compressor (2-1) by the outlet of outdoor evaporator (2-4) and to constitute the heating of working solution and be recycled back to Road, along with the outdoor fan (2-8) being placed on heat pump assembly (1-2) shell forms heating/dehumidifying subsystem heating work Operation mode, the dehumidify magnetic valve (2-2) and dehumidify evaporimeter that another branch is started or stoped by being used to control dehumidifying branch The working solution import of (2-5) is connected, and the outlet of dehumidify evaporimeter (2-5) and compressor (2-1) have been connected to form working solution Dehumidifying circulation loop, along with the dehumidifying blower (2-9) being placed at the top of moist chamber (1-10) forms heating/dehumidifying subsystem Dehumidification work mode;Heating/dehumidifying subsystem A, heating/dehumidifying subsystem B, heating/dehumidifying subsystem C heating mode and The work in combination of dehumidification mode carries out intelligent control by embedded mobile GIS program of the controller (1-3) based on baking process curve System.
3. the interior circulating dehumidification bulk curing barn according to claim 1 based on air energy, it is characterized in that: the constant temperature system System includes 3 water cooling heat exchangers (2-13), water circulating pump (2-11), water tank (2-12), tank drains pipe (2-20), cold water water inlet It manages (2-21), 3 water cooling heat exchangers (2-13) are arranged before heat pump assembly (1-2) box house is by dehumidify magnetic valve (2-2) One section of working liquid pipe be wrapped in wherein, the working solution for flowing through pipe cools down, 3 water cooling heat exchangers (2-13) Outlet be parallel-connected to water tank (2-12) by water pipe, the outlet of water tank (2-12) be connected to water circulating pump (2-11) water inlet Mouthful, the water outlet of water circulating pump (2-11) is connected to the water inlet of 3 water cooling heat exchangers (2-13) by water pipe in parallel, forms one It is a to be used to control heating rate and temperature fluctuation model that 3 heatings/dehumidifying subsystem opens real-time dry-bulb temperature when dehumidification mode The cooling water circulation loop enclosed;It is additionally provided with cold water inlet (2-21) He Huanshui's for supplementing cold water on water tank (2-12) Tank drains pipe (2-20), tank drains pipe (2-20) and cold water inlet (2-21) are designed with manual switch, constant temperature system Open or close by controller (1-3) according to baking process curve, real-time wet-bulb temperature rate of temperature fall, dehumidify discharge outlet row Water and the temperature difference of real-time dry-bulb temperature and target temperature codetermine, and whole process is by controller (1-3) with Roaster Embedded mobile GIS program based on skill curve carries out intelligent control.
4. the interior circulating dehumidification bulk curing barn according to claim 1 based on air energy, it is characterized in that: the controller (1-3) includes main control chip minimum systematic module, power circuit, temperature collecting module, numeral input and protective module, relay And its it is drive module, ULN2003 driving circuit, warning circuit, LCD touch display screen module, program and data memory module, logical Believe interface module;Main control chip minimum systematic module is used for the reality according to each stage Temperature Humidity Sensor acquisition of tobacco flue-curing When temperature and humidity, 3 heatings/dehumidifying subsystem is controlled by the embedded mobile GIS program based on baking process curve respectively and is opened It is dynamic or stop, the time of operation, heating mode or dehumidification mode switching with combine;Power circuit includes rectification circuit and electricity Voltage conversion circuit, for 220V alternating current to be converted into direct current required for each circuit module;Temperature collecting module is used for Monitor the compressor liquid-spraying temperature of the temperature and humidity and heat pump unit in cigarette-filling house;Numeral input and protective module are for guaranteeing each use The normal work of electric equipment, including phase sequence, blower overload protection, compressor high voltage protective, compressor low-voltage variation, electricity are auxiliary Hot overtemperature prote;Relay and its drive module open or close solenoid valve according to the control instruction that main control chip is sent, follow The high low speed switching of ring blower controls being switched on or switched off for A.C. contactor;ULN2003 driving circuit according to tobacco leaf for drying The aperture of real time humiture variation automatic adjustment electric-powered shutter and electric expansion valve in curing process curve and cigarette-filling house;Alarm Circuit in Tobacco Leaf Curing for prompting the malfunction of the entire roasting plant of staff;LCD touch display screen is used for Carry out the numerical value and equipment running status of human-computer interaction and display monitoring;Program and data storage are for storage system work journey Sequence, the data for recording and saving each tobacco flue-curing;Communication interface circuit module is used to carry out telecommunication with host computer and hand Machine terminal carries out telecommunication;Using the real time data of temperature collecting module acquisition as the insertion based on baking process curve The input of algorithm routine is obtained control output quantity after carrying out operation, decision in main control chip, is sent out in the form of binary instruction Each performer is given, realizes that circulating dehumidification intelligently toasts in tobacco leaf.
CN201821968717.5U 2018-11-28 2018-11-28 Interior circulating dehumidification bulk curing barn based on air energy Expired - Fee Related CN209498542U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109588755A (en) * 2018-11-28 2019-04-09 湖南科技大学 Interior circulating dehumidification bulk curing barn baking system
CN114343218A (en) * 2022-02-10 2022-04-15 云南省烟草农业科学研究院 Novel heating system and heating method for cigar airing house
CN115307419A (en) * 2022-07-18 2022-11-08 青岛海尔空调电子有限公司 Integrated drying system and control method for integrated drying system
WO2023024635A1 (en) * 2021-08-25 2023-03-02 青岛海尔空调电子有限公司 Drying unit control method, readable storage medium, and drying unit

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109588755A (en) * 2018-11-28 2019-04-09 湖南科技大学 Interior circulating dehumidification bulk curing barn baking system
WO2023024635A1 (en) * 2021-08-25 2023-03-02 青岛海尔空调电子有限公司 Drying unit control method, readable storage medium, and drying unit
CN114343218A (en) * 2022-02-10 2022-04-15 云南省烟草农业科学研究院 Novel heating system and heating method for cigar airing house
CN115307419A (en) * 2022-07-18 2022-11-08 青岛海尔空调电子有限公司 Integrated drying system and control method for integrated drying system

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