CN109576974A - A kind of cotton, nylon fibre blended yarn weaved fabric few watermark dyeing technique - Google Patents

A kind of cotton, nylon fibre blended yarn weaved fabric few watermark dyeing technique Download PDF

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CN109576974A
CN109576974A CN201811378398.7A CN201811378398A CN109576974A CN 109576974 A CN109576974 A CN 109576974A CN 201811378398 A CN201811378398 A CN 201811378398A CN 109576974 A CN109576974 A CN 109576974A
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blended yarn
yarn weaved
weaved fabric
dyeing
parts
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叶青青
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L1/00Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/12Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
    • D06L1/14De-sizing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/02Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
    • D06M10/025Corona discharge or low temperature plasma
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/47Oxides or hydroxides of elements of Groups 5 or 15 of the Periodic Table; Vanadates; Niobates; Tantalates; Arsenates; Antimonates; Bismuthates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/144Alcohols; Metal alcoholates
    • D06M13/148Polyalcohols, e.g. glycerol or glucose
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/224Esters of carboxylic acids; Esters of carbonic acid
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/282Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
    • D06M13/292Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/02Processes in which the treating agent is releasably affixed or incorporated into a dispensing means
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/0032Determining dye recipes and dyeing parameters; Colour matching or monitoring
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82Textiles which contain different kinds of fibres
    • D06P3/8204Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8219Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and amide groups
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/34Polyamides

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Coloring (AREA)

Abstract

The present invention discloses few watermark dyeing technique of a kind of cotton, nylon fibre blended yarn weaved fabric, selects including fabric: selection specification 1/2.5Nm, 56-60 inches of breadth, the blended yarn weaved fabric being made of 50% cotton fiber and 50% nylon fibre;It singes;Desizing: carrying out two leachings two using the soda bath of 3-5g/L first and roll processing, later 70-80 DEG C of hot water injection, reuses the dilute sulfuric acid processing of 5-7g/L, banks up 1-3h, and 40-50 DEG C of warm water washing completes desizing;Dyeing;Antistatic finish.Design is scientific and reasonable for the dyeing and printing process, greatly reduce the use of water and the generation of dyeing waste water, it is dyed in dyeing course using temperature programmed control, facilitate the combination of dyestuff and blended yarn weaved fabric, color fastness can be improved, save water, reduce cost, vividness, coloured light are good after printing and dyeing arrange, and comfortable ventilating is antistatic, are suitble to promote the use of.

Description

A kind of cotton, nylon fibre blended yarn weaved fabric few watermark dyeing technique
Technical field
The present invention relates to shell-fabric dyeing and finishing technical fields, and in particular to few watermark dye of Yi Zhongmian, nylon fibre blended yarn weaved fabric Technique.
Background technique
Cotton spinning and its dyeing are largest, best, the time-honored industries in basis in China's textile industry.By It will affect following process process and product quality containing a large amount of natural impurity in cotton fiber, need to add using chemical method With removal, the binding force of cotton fiber and dyestuff relies primarily on Van der Waals force and hydrogen bond, the active class of the dyestuff used, reduction class, Direct class, vulcanization class etc., but have that dye-uptake is low, residual quantity is high in water, the highly concentrated disadvantage of Wastewater Pollutant.In cotton fibre Dimension mainly uses disperse dyes, the dyestuff dye-uptake is higher, but filling additive with the blended yarn weaved fabric of terylene or nylon fibre It is more, it is more toxic, also brings difficulty to waste water treatment.
In the prior art, the general technology process of cotton fiber and its blended fabric dyeing and printing process includes singing, desizing, boiling White silk, bleaching, mercerising, dyeing, stamp, final finishing step.The waste water generated in dyeing and printing process generally includes pre-treatment waste water and dye Color, printing waste water, major pollutants have artificial synthetic organic materials and part natural organic matter in waste water, and containing a large amount of difficult raw Object degradation material.The patent of application number 201510358001.8 disclose a kind of printing and dyeing agent suitable for washing nitrile cotton blended fabric and Its dyeing and printing process, printing and dyeing agent include disperse dyes, cationic blue SD-BL 100% (B-159), acid dyes, dispersion dye leveller, Acid dye leveller, hydrophilic softener, suspending agent, glacial acetic acid, surplus are water.It is knitted using the printing and dyeing agent to nitrile cotton blend is washed When object dyes, the dyeing of three kinds of fibers can be completed by one-bath one-step dyeing, it is easy to operate, and even dyeing.But it grinds Study carefully discovery, however it remains following problems: 1, the water consumption for agent of printing and dyeing is larger, and dye component is complicated and expensive, and whens printing and dyeing is most of It is all dissolved in water, waste is serious;2, nylon fibre is chemical synthetic fiber, is easy in external influence such as friction or various energy Electrostatic is generated under the action of form, in dyeing and finishing technology lack antistatic finish measure, with cotton fiber it is blended made of fabric hold It is easy to produce static electricity, it causes harm to the human body.
Summary of the invention
In order to overcome above-mentioned technical problem, the purpose of the present invention is to provide a kind of cottons, nylon fibre blended yarn weaved fabric Few watermark dyeing technique, using cotton fiber, nylon fibre physicochemical characteristics as foundation, devise and select, singe including fabric, moving back Slurry, dyeing, antistatic finish process flow, technological design is scientific and reasonable, greatly reduces use and the dyeing waste water of water It generates, is dyed in dyeing course using temperature programmed control, facilitate the combination of dyestuff and blended yarn weaved fabric, which can be improved Color fastness saves water, reduces cost, and vividness, coloured light are good after printing and dyeing arrange, and comfortable ventilating is antistatic, are suitble to promote the use of.
The purpose of the present invention can be achieved through the following technical solutions:
The present invention provides a kind of cottons, few watermark dyeing technique of nylon fibre blended yarn weaved fabric, comprising the following steps:
1) fabric selects: selecting specification 1/2.5Nm, 56-60 inches of breadth, by 50% cotton fiber and 50% nylon fibre group At blended yarn weaved fabric;
2) it singes: blended yarn weaved fabric is run through into three burner gassing frames with open width state, carry out two forward one-reverses and singe processing;
3) desizing: carrying out two leachings two using the soda bath of 3-5g/L first and roll processing, later 70-80 DEG C of hot water injection, The dilute sulfuric acid processing for reusing 5-7g/L, banks up 1-3h, and 40-50 DEG C of warm water washing completes desizing;Collect that treated that caustic soda is molten Liquid and waste water;
4) dye: blended yarn weaved fabric is put into impregnating mangle, and disperse dyes heating dip dyeing, dispersion dye are passed through under nitrogen protection atmosphere The liquid level of material is higher than pre-staining blended yarn weaved fabric 2-3cm, completes to dye using temperature programmed control, adds ammonium sulfate in dyeing course Salt keeps pH value 4-5;Wherein, the detailed process of temperature programmed control are as follows: be warming up to 60 DEG C with the rate of 1-2 DEG C/min, heat preservation 20min;100 DEG C are warming up to the rate of 2-3 DEG C/min, keeps the temperature 10min;With 1-2 DEG C/min water-cooled cooling to 60 DEG C, heat preservation 10min;With 3-4 DEG C/min water-cooled cooling to room temperature, 30min is kept the temperature;
5) antistatic finish: the blended yarn weaved fabric for dyeing completion is dried under vacuum to surface dripless in 50-60 DEG C, is placed in low temperature It is spraying using two with 450-550W Power Processing 5-10min under vacuum degree 10-20Pa, nitrogen atmosphere in plasma Device sprays antistatic finishing agent to the tow sides of blended yarn weaved fabric simultaneously, makes the infiltration of blended yarn weaved fabric surface in acidproof antistatic finish In agent;Mangle removes excessive moisture after infiltrating 5-10min, and then the dry 3-5min at 80-100 DEG C, fixed in 160-180 DEG C of heat Type 1-2min.
The present invention is when designing the dyeing and printing process of cotton, nylon fibre blended yarn weaved fabric, from the hygroscopic moisture absorption of solution cotton fiber, wrinkle After be not easy to arrange, nylon fibre is easy to produce static electricity, dyeing course water consumption is big and waste water does not allow easy to handle problem to set out, normal On the dyeing and printing process process base of rule, desizing processes have used sour alkali desizing method.The fabric cotton fiber content that the present invention selects is high, Contain the impurity such as a large amount of cotton seed hulls, starch, pectin, cellulose when untreated.Processing first is padded using soda bath, it can be with Make the washing removal of the extrudings such as cotton seed hulls, starch, cellulose, the natural impuritys such as itrogenous organic substance, pectin on cotton fiber are also a large amount of It decomposes;During dilute sulfuric acid processing, a part can neutralize remaining caustic soda in blended yarn weaved fabric, and a part can aoxidize miscellaneous Matter.Not only desizing is at low cost for the desizing method, but also natural impurity removal rate is high, and cotton seed hulls removal is complete.
In dyeing course, since nylon fibre belongs to hydrophobic fiber, contains amino and carboxyl on fiber, lack energy and dyestuff In conjunction with group, it is not easy to colour, cannot be dyed using water-soluble dye, and dye structure is close when low temperature, can not Diffuse into fibrous inside.Using the reaction condition of temperature programmed control, the macromolecular chain segment of cotton, nylon fibre can be made to occur acutely The molecular gap of movement, nylon fibre and cotton fiber increases, and free volume increases, and improves dyeing efficiency.And temperature programmed control mistake Cheng Zhong first slowly expands fiber molecule gap with low heating rate, then increases fiber molecule gap, dyestuff point with high heating rate Subbase group is easily accessible the combination of fiber molecule gap, then by temperature-reduction at constant speed, tightens fiber molecule gap, can greatly improve mixed The Percentage bound and color fastness of textile fabric fiber and disperse dyes.
In antistatic treatment process, Low Temperature Plasma Treating can be formed on blended yarn weaved fabric surface and be etched, and increase fabric The active oxygen-containing group content and roughness on surface, the antistatic agent molecule one in antistatic finishing agent after the even application of two sides Aspect is intermolecular mobile convenient for proton since the locomitivity of strand is stronger, and fabric is conducted and discharged by ionic conduction The electrostatic charge of generation, another aspect antistatic agent molecule are distributed on fabric surface layer in fine stratiform or tendon shape, constitute conductive shape Surface layer, it is conductive without relying on water suction moisture absorption, reduce the water consumption during antistatic finish.
As a further solution of the present invention, the step 4) disperse dyes the preparation method is as follows: by weight, claim Take the dry filter cake of 60-75 parts of permanent bordeaux F3RK/F5RK, 5-12 parts of lauric acid amide of ethanol, 4-8 parts of PEG400,1-3 parts of tricresyl phosphates Butyl ester, 0.2-0.6 part disodium ethylene diamine tetraacetate are dispersed into slurry using dispersion machine high-speed stirred, and investment is equipped with polytetrafluoro In the recirculating ball mill machine of ethylene material mill tube, 40-60 parts of acetonitriles are added, high speed wet ball grinding is at disperse dyes.
Disperse dyes of the invention well compound the nonionic surfactant coconut palm of synergistic effect with having using permanent bordeaux Oleic acid diethyl amide, tributyl phosphate, antioxidant synergist disodium ethylene diamine tetraacetate mixing and ball milling are prepared, and permanent bordeaux can To cooperate with the coordination atom on disodium ethylene diamine tetraacetate, improve the compatibility with blended yarn weaved fabric, and play antioxidant effect, Improve the dispersibility and antioxygen property of the disperse dyes.
As a further solution of the present invention, the step 5) antistatic finishing agent the preparation method is as follows:
(1) prepared by transesterification object: by weight, by 16 parts to phenylenediacetic Acid diethylester, 55 parts of 1,3-PDs, 26 parts Polyethylene glycol mixing, is heated to molten condition, adds 6 parts of nano molybdenum disulfides, 4 parts of antimony oxides, be warming up to 100 DEG C, It is passed through nitrogen protection, keeps the temperature 3 hours, the gas in reaction system is discharged, continues to keep the temperature 1 hour completion ester exchange reaction, obtain Transesterification product;
(2) prepared by antistatic agent: by weight, 3 parts of trimethyl phosphates, 5 parts of calcium zinc stabilizers being added to transesterification In product, 160 DEG C are warming up to, is reacted 2 hours under the conditions of 2MPa nitrogen pressure, then heats to 200 DEG C, it is 3 small that the reaction was continued Shi Hou is discharged gas, obtains antistatic agent;
(3) prepared by antistatic finishing agent: antistatic agent and deionized water are mixed evenly i.e. according to mass ratio 1:1 It can.
Antistatic finishing agent of the invention, with to based on phenylenediacetic Acid diethylester, 1,3-PD, heating melting condition It is lower to react to obtain antistatic transesterification product with lubricant nano molybdenum disulfide, fire retardant antimony oxide, then with tricresyl phosphate Methyl esters, calcium zinc stabilizer mixing, on the basis of keeping thermal stability, when antistatic finish in the fine stratiform in fabric surface layer or Tendon shape distribution, constitutes electric conductivity surface layer, conductive without relying on water suction moisture absorption, reduces the water consumption during antistatic finish.
As a further solution of the present invention, the spray head of step 5) sprayer aperture of gathering is 10-20 μm, is divided into 20-30 μm of spray hole.
Gather on sprayer and spacing uniform spray hole design, can make antistatic finishing agent uniformly spray infiltrate through it is mixed Antistatic finish is carried out in the fibre gap of textile fabric, is eliminated traditional " two leachings two are rolled " finishing technique, is greatly saved whole The dosage for managing agent, reduces water consumption and cost.
As a further solution of the present invention, the step 3) soda bath of collecting that treated by quartz sand filtration, After active carbon filtering, nanofiltration membrane, white lime processing, decompression filter, the sodium hydroxide solution of high-purity is obtained for multiple Desizing uses.
The soda bath that the present invention generates in desizing processes, using above-mentioned treatment process, quartz sand filtration, active carbon mistake Filter can filter out the cotton seed hulls impurity after extruding, and nanofiltration membrane can remove pectin, nitrogenous small molecular weight impurity after decomposing, ripe The sodium carbonate that lime can be generated with rotten rear caustic soda, which reacts, generates sodium hydroxide and precipitation of calcium carbonate, and decompression filters removing carbonic acid The sodium hydroxide solution of available high-purity after calcium precipitate can use for multiple desizing, save the dosage and cost of water.
Beneficial effects of the present invention:
1, cotton of the invention, nylon fibre blended yarn weaved fabric few watermark dyeing technique, devise select, singe including fabric, Desizing, dyeing, antistatic finish process flow, technological design is scientific and reasonable, greatly reduces use and the dyeing waste water of water Generation, dyed using temperature programmed control in dyeing course, facilitate the combination of dyestuff and blended yarn weaved fabric, which can mention High color fastness saves water, reduces cost, and vividness, coloured light are good after printing and dyeing arrange, and are suitble to promote the use of.
2, in desizing processes, processing first is padded using soda bath, the extrudings water such as cotton seed hulls, starch, cellulose can be made It washes away and removes, the natural impuritys such as itrogenous organic substance, pectin on cotton fiber also largely decompose;During dilute sulfuric acid processing, one Remaining caustic soda in blended yarn weaved fabric can be neutralized by dividing, and a part can be with oxidation impurities.Not only desizing is at low cost for the desizing method, and And natural impurity removal rate is high, cotton seed hulls removal is complete.
3, the reaction condition that temperature programmed control is used in dyeing course can be such that the macromolecular chain segment of cotton, nylon fibre occurs The molecular gap of strenuous exercise, nylon fibre and cotton fiber increases, and free volume increases, and improves dyeing efficiency;First with low heating Rate slowly expands fiber molecule gap, then increases fiber molecule gap with high heating rate, and dye molecule group is easily accessible Fiber molecule gap combines, then by temperature-reduction at constant speed, tightens fiber molecule gap, can greatly improve blended yarn weaved fabric fiber and divide Dissipate the Percentage bound and color fastness of dyestuff.
4, antistatic finishing agent, with to based on phenylenediacetic Acid diethylester, 1,3-PD, under the conditions of heating melting with profit Lubrication prescription nano molybdenum disulfide, fire retardant antimony oxide react to obtain antistatic transesterification product, are trimethyl phosphate, calcium After zinc stabilizer mixing, on the basis of keeping thermal stability, when antistatic finish the stratiform or tendon shape fine on fabric surface layer Distribution constitutes electric conductivity surface layer, conductive without relying on water suction moisture absorption, reduces the water consumption during antistatic finish.
5, the soda bath generated in desizing processes, quartz sand filtration, active carbon filtering can filter out the cottonseed after extruding Shell impurity, nanofiltration membrane can remove pectin, nitrogenous small molecular weight impurity after decomposing, and white lime can be produced with rotten rear caustic soda Raw sodium carbonate reaction generates sodium hydroxide and precipitation of calcium carbonate, and decompression filters available high-purity after removing precipitation of calcium carbonate Sodium hydroxide solution, can be used for multiple desizing, save the dosage and cost of water.
Specific embodiment
Below in conjunction with the embodiment of the present invention, technical scheme in the embodiment of the invention is clearly and completely described, Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based in the present invention Embodiment, all other embodiment obtained by those of ordinary skill in the art without making creative efforts, all Belong to the scope of protection of the invention.
Embodiment 1
A kind of cotton, nylon fibre blended yarn weaved fabric few watermark dyeing technique, comprising the following steps:
1) fabric selects: selecting specification 1/2.5Nm, 56-60 inches of breadth, by 50% cotton fiber and 50% nylon fibre group At blended yarn weaved fabric;
2) it singes: blended yarn weaved fabric is run through into three burner gassing frames with open width state, carry out two forward one-reverses and singe processing;
3) desizing: two leachings two are carried out using the soda bath of 4g/L first and roll processing, 75 DEG C of hot water injections, reuse later The dilute sulfuric acid of 6g/L is handled, and banks up 2h, and 46 DEG C of warm water washings complete desizing;Collect treated soda bath and waste water;Wherein, It collects treated soda bath and passes through quartz sand filtration, active carbon filtering, nanofiltration membrane, white lime processing, decompression suction filtration Afterwards, the sodium hydroxide solution of high-purity is obtained to use for multiple desizing.
4) dye: blended yarn weaved fabric is put into impregnating mangle, and disperse dyes heating dip dyeing, dispersion dye are passed through under nitrogen protection atmosphere The liquid level of material is higher than pre-staining blended yarn weaved fabric 2-3cm, completes to dye using temperature programmed control, adds ammonium sulfate in dyeing course Salt keeps pH value 4-5;Wherein, the detailed process of temperature programmed control are as follows: be warming up to 60 DEG C with the rate of 1-2 DEG C/min, heat preservation 20min;100 DEG C are warming up to the rate of 2-3 DEG C/min, keeps the temperature 10min;With 1-2 DEG C/min water-cooled cooling to 60 DEG C, heat preservation 10min;With 3-4 DEG C/min water-cooled cooling to room temperature, 30min is kept the temperature.Wherein, disperse dyes the preparation method is as follows: by weight Part meter, weighs the dry filter cake of 72 parts of permanent bordeaux F3RK/F5RK, 9 parts of lauric acid amide of ethanol, 6 parts of PEG400,2 parts of tricresyl phosphate fourths Ester, 0.4 part of disodium ethylene diamine tetraacetate are dispersed into slurry using dispersion machine high-speed stirred, and investment is equipped with polytetrafluoroethylene (PTFE) material In the recirculating ball mill machine of matter mill tube, 55 parts of acetonitriles are added, high speed wet ball grinding is at disperse dyes.
5) antistatic finish: the blended yarn weaved fabric for dyeing completion is dried under vacuum to surface dripless in 56 DEG C, is placed in low temperature etc. It is same using two sprayers with 450-550W Power Processing 7min under vacuum degree 10-20Pa, nitrogen atmosphere in gas ions instrument When to the tow sides of blended yarn weaved fabric spray antistatic finishing agent, make blended yarn weaved fabric surface infiltration in acidproof antistatic finishing agent It is interior;Mangle removes excessive moisture after infiltrating 6min, then the dry 5min at 95 DEG C, in 170 DEG C of thermal finalization 1min.It is spraying The spray head of device aperture of gathering is 10-20 μm, is divided into 20-30 μm of spray hole.
Wherein, antistatic finishing agent the preparation method is as follows:
(1) prepared by transesterification object: by weight, by 16 parts to phenylenediacetic Acid diethylester, 55 parts of 1,3-PDs, 26 parts Polyethylene glycol mixing, is heated to molten condition, adds 6 parts of nano molybdenum disulfides, 4 parts of antimony oxides, be warming up to 100 DEG C, It is passed through nitrogen protection, keeps the temperature 3 hours, the gas in reaction system is discharged, continues to keep the temperature 1 hour completion ester exchange reaction, obtain Transesterification product;
(2) prepared by antistatic agent: by weight, 3 parts of trimethyl phosphates, 5 parts of calcium zinc stabilizers being added to transesterification In product, 160 DEG C are warming up to, is reacted 2 hours under the conditions of 2MPa nitrogen pressure, then heats to 200 DEG C, it is 3 small that the reaction was continued Shi Hou is discharged gas, obtains antistatic agent;
(3) prepared by antistatic finishing agent: antistatic agent and deionized water are mixed evenly i.e. according to mass ratio 1:1 It can.
Embodiment 2
A kind of cotton, nylon fibre blended yarn weaved fabric few watermark dyeing technique, comprising the following steps:
1) fabric selects: selecting specification 1/2.5Nm, 56-60 inches of breadth, by 50% cotton fiber and 50% nylon fibre group At blended yarn weaved fabric;
2) it singes: blended yarn weaved fabric is run through into three burner gassing frames with open width state, carry out two forward one-reverses and singe processing;
3) desizing: two leachings two are carried out using the soda bath of 5g/L first and roll processing, 80 DEG C of hot water injections, reuse later The dilute sulfuric acid of 5g/L is handled, and banks up 1.6h, and 50 DEG C of warm water washings complete desizing;Collect treated soda bath and waste water;Its In, it collects treated soda bath and passes through quartz sand filtration, active carbon filtering, nanofiltration membrane, white lime processing, decompression pumping After filter, obtains the sodium hydroxide solution of high-purity and used for multiple desizing.
4) dye: blended yarn weaved fabric is put into impregnating mangle, and disperse dyes heating dip dyeing, dispersion dye are passed through under nitrogen protection atmosphere The liquid level of material is higher than pre-staining blended yarn weaved fabric 2-3cm, completes to dye using temperature programmed control, adds ammonium sulfate in dyeing course Salt keeps pH value 4-5;Wherein, the detailed process of temperature programmed control are as follows: be warming up to 60 DEG C with the rate of 1-2 DEG C/min, heat preservation 20min;100 DEG C are warming up to the rate of 2-3 DEG C/min, keeps the temperature 10min;With 1-2 DEG C/min water-cooled cooling to 60 DEG C, heat preservation 10min;With 3-4 DEG C/min water-cooled cooling to room temperature, 30min is kept the temperature.Wherein, disperse dyes the preparation method is as follows: by weight Part meter, weighs the dry filter cake of 72 parts of permanent bordeaux F3RK/F5RK, 9 parts of lauric acid amide of ethanol, 7 parts of PEG400,2 parts of tricresyl phosphate fourths Ester, 0.5 part of disodium ethylene diamine tetraacetate are dispersed into slurry using dispersion machine high-speed stirred, and investment is equipped with polytetrafluoroethylene (PTFE) material In the recirculating ball mill machine of matter mill tube, 60 parts of acetonitriles are added, high speed wet ball grinding is at disperse dyes.
5) antistatic finish: the blended yarn weaved fabric for dyeing completion is dried under vacuum to surface dripless in 60 DEG C, is placed in low temperature etc. In gas ions instrument, with 450-550W Power Processing 5-10min under vacuum degree 10-20Pa, nitrogen atmosphere, two sprayers are used Antistatic finishing agent is sprayed to the tow sides of blended yarn weaved fabric simultaneously, makes the infiltration of blended yarn weaved fabric surface in acidproof antistatic finishing agent It is interior;Mangle removes excessive moisture after infiltrating 8min, then the dry 5min at 95 DEG C, in 172 DEG C of thermal finalization 1.5min.Spray The spray head of day with fog aperture of gathering is 10-20 μm, is divided into 20-30 μm of spray hole.
Wherein, antistatic finishing agent the preparation method is as follows:
(1) prepared by transesterification object: by weight, by 16 parts to phenylenediacetic Acid diethylester, 55 parts of 1,3-PDs, 26 parts Polyethylene glycol mixing, is heated to molten condition, adds 6 parts of nano molybdenum disulfides, 4 parts of antimony oxides, be warming up to 100 DEG C, It is passed through nitrogen protection, keeps the temperature 3 hours, the gas in reaction system is discharged, continues to keep the temperature 1 hour completion ester exchange reaction, obtain Transesterification product;
(2) prepared by antistatic agent: by weight, 3 parts of trimethyl phosphates, 5 parts of calcium zinc stabilizers being added to transesterification In product, 160 DEG C are warming up to, is reacted 2 hours under the conditions of 2MPa nitrogen pressure, then heats to 200 DEG C, it is 3 small that the reaction was continued Shi Hou is discharged gas, obtains antistatic agent;
(3) prepared by antistatic finishing agent: antistatic agent and deionized water are mixed evenly i.e. according to mass ratio 1:1 It can.
Embodiment 3
A kind of cotton, nylon fibre blended yarn weaved fabric few watermark dyeing technique, comprising the following steps:
1) fabric selects: selecting specification 1/2.5Nm, 56-60 inches of breadth, by 50% cotton fiber and 50% nylon fibre group At blended yarn weaved fabric;
2) it singes: blended yarn weaved fabric is run through into three burner gassing frames with open width state, carry out two forward one-reverses and singe processing;
3) desizing: two leachings two are carried out using the soda bath of 3g/L first and roll processing, 80 DEG C of hot water injections, reuse later The dilute sulfuric acid of 7g/L is handled, and banks up 3h, and 50 DEG C of warm water washings complete desizing;Collect treated soda bath and waste water;Wherein, It collects treated soda bath and passes through quartz sand filtration, active carbon filtering, nanofiltration membrane, white lime processing, decompression suction filtration Afterwards, the sodium hydroxide solution of high-purity is obtained to use for multiple desizing.
4) dye: blended yarn weaved fabric is put into impregnating mangle, and disperse dyes heating dip dyeing, dispersion dye are passed through under nitrogen protection atmosphere The liquid level of material is higher than pre-staining blended yarn weaved fabric 2-3cm, completes to dye using temperature programmed control, adds ammonium sulfate in dyeing course Salt keeps pH value 4-5;Wherein, the detailed process of temperature programmed control are as follows: be warming up to 60 DEG C with the rate of 1-2 DEG C/min, heat preservation 20min;100 DEG C are warming up to the rate of 2-3 DEG C/min, keeps the temperature 10min;With 1-2 DEG C/min water-cooled cooling to 60 DEG C, heat preservation 10min;With 3-4 DEG C/min water-cooled cooling to room temperature, 30min is kept the temperature.Wherein, disperse dyes the preparation method is as follows: by weight Part meter, weighs the dry filter cake of 75 parts of permanent bordeaux F3RK/F5RK, 9 parts of lauric acid amide of ethanol, 7 parts of PEG400,3 parts of tricresyl phosphate fourths Ester, 0.6 part of disodium ethylene diamine tetraacetate are dispersed into slurry using dispersion machine high-speed stirred, and investment is equipped with polytetrafluoroethylene (PTFE) material In the recirculating ball mill machine of matter mill tube, 52 parts of acetonitriles are added, high speed wet ball grinding is at disperse dyes.
5) antistatic finish: the blended yarn weaved fabric for dyeing completion is dried under vacuum to surface dripless in 50-60 DEG C, is placed in low temperature It is spraying using two with 450-550W Power Processing 5-10min under vacuum degree 10-20Pa, nitrogen atmosphere in plasma Device sprays antistatic finishing agent to the tow sides of blended yarn weaved fabric simultaneously, makes the infiltration of blended yarn weaved fabric surface in acidproof antistatic finish In agent;Mangle removes excessive moisture after infiltrating 10min, then the dry 5min at 96 DEG C, in 176 DEG C of thermal finalization 2min. The spray head of sprayer aperture of gathering is 10-20 μm, is divided into 20-30 μm of spray hole.
Wherein, antistatic finishing agent the preparation method is as follows:
(1) prepared by transesterification object: by weight, by 16 parts to phenylenediacetic Acid diethylester, 55 parts of 1,3-PDs, 26 parts Polyethylene glycol mixing, is heated to molten condition, adds 6 parts of nano molybdenum disulfides, 4 parts of antimony oxides, be warming up to 100 DEG C, It is passed through nitrogen protection, keeps the temperature 3 hours, the gas in reaction system is discharged, continues to keep the temperature 1 hour completion ester exchange reaction, obtain Transesterification product;
(2) prepared by antistatic agent: by weight, 3 parts of trimethyl phosphates, 5 parts of calcium zinc stabilizers being added to transesterification In product, 160 DEG C are warming up to, is reacted 2 hours under the conditions of 2MPa nitrogen pressure, then heats to 200 DEG C, it is 3 small that the reaction was continued Shi Hou is discharged gas, obtains antistatic agent;
(3) prepared by antistatic finishing agent: antistatic agent and deionized water are mixed evenly i.e. according to mass ratio 1:1 It can.
Comparative example 1
Compared with Example 1, difference is in the step 3) desizing of this comparative example specifically to use 3- using alkali desizing method The soda bath of 5g/L carries out two leachings two and rolls processing, and 70-80 DEG C of hot water injection completes desizing later.
Comparative example 2
Compared with Example 1, difference is in the step 4) dyeing of this comparative example that temperature programmed control is used with the speed of 2 DEG C/min Rate is warming up to 100 DEG C, keeps the temperature 30min, then after being naturally cooling to room temperature, keeps the temperature 30min.
Comparative example 3
Compared with Example 1, difference is that this comparative example lacks step 5) antistatic finish.
Performance test
To the cotton after above-described embodiment, comparative example printing and dyeing, nylon fibre blended yarn weaved fabric, referring to professional standard FZ/T14018- 2010 " polyamide fibre, cotton intertexture dyeing cloths " have carried out washing size changing rate, color fastness is measured, referring to professional standard GB/T 24249-2009 " antistatic clean fabrics " has carried out the measurement of surface resistivity.Specific test result see the table below:
As can be seen from the above table, the cotton after printing and dyeing of the embodiment of the present invention, nylon fibre blended yarn weaved fabric are compared with comparative example, color Fastness is good, washing size changing rate is small, surface resistivity is high, the blended yarn weaved fabric after illustrating printing and dyeing is fast light, it is resistance to soap, perspiration resistance, It is water-fastness, have excellent antistatic properties.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means Particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one implementation of the invention In example or example.In the present specification, schematic expression of the above terms may not refer to the same embodiment or example. Moreover, particular features, structures, materials, or characteristics described can be in any one or more of the embodiments or examples to close Suitable mode combines.

Claims (5)

1. few watermark dyeing technique of a kind of cotton, nylon fibre blended yarn weaved fabric, which comprises the following steps:
1) fabric selects: selection specification 1/2.5Nm, 56-60 inches of breadth, being made of 50% cotton fiber and 50% nylon fibre Blended yarn weaved fabric;
2) it singes: blended yarn weaved fabric is run through into three burner gassing frames with open width state, carry out two forward one-reverses and singe processing;
3) desizing: two leachings two are carried out using the soda bath of 3-5g/L first and roll processing, later 70-80 DEG C of hot water injection, then are made It is handled with the dilute sulfuric acid of 5-7g/L, banks up 1-3h, 40-50 DEG C of warm water washing completes desizing;Collect treated soda bath and Waste water;
4) dye: blended yarn weaved fabric is put into impregnating mangle, and disperse dyes heating dip dyeing is passed through under nitrogen protection atmosphere, disperse dyes Liquid level is higher than pre-staining blended yarn weaved fabric 2-3cm, completes to dye using temperature programmed control, and addition ammonium sulfate is protected in dyeing course Hold pH value 4-5;Wherein, the detailed process of temperature programmed control are as follows: be warming up to 60 DEG C with the rate of 1-2 DEG C/min, keep the temperature 20min;With The rate of 2-3 DEG C/min is warming up to 100 DEG C, keeps the temperature 10min;With 1-2 DEG C/min water-cooled cooling to 60 DEG C, 10min is kept the temperature;With 3- 4 DEG C/min water-cooled cooling keeps the temperature 30min to room temperature;
5) antistatic finish: the blended yarn weaved fabric for dyeing completion is dried under vacuum to surface dripless in 50-60 DEG C, be placed in low temperature etc. from It is same using two sprayers with 450-550W Power Processing 5-10min under vacuum degree 10-20Pa, nitrogen atmosphere in daughter instrument When to the tow sides of blended yarn weaved fabric spray antistatic finishing agent, make blended yarn weaved fabric surface infiltration in acidproof antistatic finishing agent It is interior;Mangle removes excessive moisture after infiltrating 5-10min, then the dry 3-5min at 80-100 DEG C, in 160-180 DEG C of thermal finalization 1-2min.
2. few watermark dyeing technique of cotton according to claim 1, nylon fibre blended yarn weaved fabric, which is characterized in that the step Rapid 4) disperse dyes the preparation method is as follows: by weight, weighing the dry filter cake of 60-75 parts of permanent bordeaux F3RK/F5RK, 5-12 parts Lauric acid amide of ethanol, 4-8 part PEG400,1-3 part tributyl phosphate, 0.2-0.6 parts of disodium ethylene diamine tetraacetates, using point It dissipates machine high-speed stirred and is dispersed into slurry, investment is equipped in the recirculating ball mill machine of polytetrafluoroethylene (PTFE) material mill tube, and 40-60 is added Part acetonitrile, high speed wet ball grinding is at disperse dyes.
3. few watermark dyeing technique of cotton according to claim 1, nylon fibre blended yarn weaved fabric, which is characterized in that the step Rapid 5) antistatic finishing agent the preparation method is as follows:
(1) prepared by transesterification object: by weight, by 16 parts to phenylenediacetic Acid diethylester, 55 parts of 1,3-PDs, 26 parts of poly- second Glycol mixing, is heated to molten condition, adds 6 parts of nano molybdenum disulfides, 4 parts of antimony oxides, be warming up to 100 DEG C, be passed through Nitrogen protection keeps the temperature 3 hours, and the gas in reaction system is discharged, and continues to keep the temperature 1 hour completion ester exchange reaction, obtains ester friendship Change product;
(2) prepared by antistatic agent: by weight, 3 parts of trimethyl phosphates, 5 parts of calcium zinc stabilizers being added to transesterification product In, 160 DEG C are warming up to, is reacted 2 hours under the conditions of 2MPa nitrogen pressure, then heats to 200 DEG C, after the reaction was continued 3 hours, Gas is discharged, obtains antistatic agent;
(3) prepared by antistatic finishing agent: antistatic agent and deionized water are mixed evenly according to mass ratio 1:1.
4. few watermark dyeing technique of cotton according to claim 1, nylon fibre blended yarn weaved fabric, which is characterized in that the step The spray head of rapid 5) sprayer aperture of gathering is 10-20 μm, is divided into 20-30 μm of spray hole.
5. few watermark dyeing technique of cotton according to claim 1, nylon fibre blended yarn weaved fabric, which is characterized in that the step It is rapid 3) collect treated soda bath by quartz sand filtration, active carbon filtering, nanofiltration membrane, white lime processing, depressurize After suction filtration, obtains the sodium hydroxide solution of high-purity and used for multiple desizing.
CN201811378398.7A 2018-11-19 2018-11-19 A kind of cotton, nylon fibre blended yarn weaved fabric few watermark dyeing technique Withdrawn CN109576974A (en)

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CN112030541A (en) * 2020-08-21 2020-12-04 绍兴柯桥新都印染有限公司 Pretreatment process for rayon printing
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CN111926594A (en) * 2020-08-21 2020-11-13 绍兴柯桥新都印染有限公司 Rayon dyeing process
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