Spray Saturator is used in a kind of production of coke-stove gas
Technical field
The present invention relates to chemical equipment technical field, Spray Saturator is used in specially a kind of coke-stove gas production.
Background technique
When coke oven is to Coal dressing, a large amount of coal gas can be generated, it, can not be direct due to containing a large amount of pernicious gases in coal gas
Be discharged in air, so need to be processed coal gas, coal gas would generally be used in processing bubble type saturator and
Spray Saturator.
Bubble type saturator needs that a large amount of acid and water is periodically internally added, and the condition for causing crystallization to generate is destroyed,
In addition it crystallizes short in the saturator bottom residence time, causes crystalline particle smaller, be unable to satisfy normal demand;And fountain is saturated
Device, material are stainless steel, and service life of equipment is long, integrate pickling and absorb, crystallization, deacidification, evaporate, have coal gas system resistance
Power is small, and crystalline particle is larger;
The working principle of existing Spray Saturator is satisfied as shown in fig. 7, after the gas preheating of coke oven discharge into fountain
With the upper section of device, it is divided into two strands and does annularly flow along doughnut along saturator horizontal direction, per share coal gas passes through several spray heads
Sprayed with the circulating mother liquor of amount containing free acid 3.5%~4%, to absorb the ammonia in coal gas, then two strands of coal gas converge into one into
Enter the rear chamber of saturator, the mother liquor for the pump of Recycling Mother Solution from childhood carries out secondary sprinkling, further to remove the ammonia in coal gas, coal
Gas enters the acid separator in saturator again with tangential direction, the acid mist drop carried secretly in coal gas is removed, from central upper portion outlet
To whole cold wash benzene workshop section after leaving the micro acid mist that saturator traps in lower coal gas through mist eliminator again, but Spray Saturator exists
In use, needing constantly by acid mist and coal gas haptoreaction, although being equipped with mist eliminator, coal gas escape pipe inside saturator
The distance flowed after reacting with coal gas is shorter, causes coal gas in discharge, can carry a certain amount of acid mist discharge secretly, and acid mist is passing through
When escape pipe, escape pipe can not only be corroded, after corrosive pipeline, residue falls into saturator bottom and mixes with crystallization, reduces
It, can shadow after the purity of crystallization can also damage next equipment, equipment is caused to need shutdown inspection, and acid mist is carried over
The balance inside saturator is rung, acid adding again is also needed, after acid solution is contacted with saturator, the corrosion of saturator inner wall can be aggravated, from
And influence the normal use of saturator.
Summary of the invention
The present invention provides a kind of coke-stove gas production Spray Saturators, have the advantages of acid-mist-removing, solve acid
Mist aggravates the corrosion of pipeline and reduces the service life problem of equipment after being carried over.
The invention provides the following technical scheme: a kind of coke-stove gas production Spray Saturator, including saturator ontology,
The side of the saturator ontology is fixed to be communicated with air inlet pipe, the inner wall of the saturator ontology be fixedly installed with circulating mother liquor into
Water pipe, the other side of the saturator ontology is fixed to be communicated with acid solution water inlet pipe, the fixed connection in the side of the saturator ontology
There is the overflow pipe being located at below acid solution water inlet pipe, the side fixation of the saturator ontology is communicated with following below air inlet pipe
Ring mother liquor outlet pipe, the inside of the saturator ontology is fixed to be communicated with downspout, and the side of the saturator ontology is fixed to be connected
It is connected with the crystallization outlet being located at below circulating mother liquor outlet, the top fixation of the saturator ontology is communicated with escape pipe,
The side of the escape pipe is fixedly installed with valve, and the side of the escape pipe is fixedly connected with positioning tube, the positioning tube
Side slidably connects diversion pipe, and one end of the diversion pipe is fixedly connected with positioning plate, the side of the positioning plate and positioning
The side of cylinder is flexibly connected, and one end of the diversion pipe through positioning plate and is threaded with the screw thread outside positioning plate
Cap, the two sides of the positioning tube are connected with positioning bolt, one end of the positioning bolt through positioning tube and with diversion pipe
Outer wall clamping, the other side of the positioning plate are fixedly connected with support plate, and one end of the support plate is run through and extends to outlet
The inside of pipe, the inner wall of the support plate are plugged with material storage tube, and the screw top of the material storage tube is connected with positioning sleeve, described fixed
The side of position set is fixedly connected with the rubber block inside positioning sleeve, and the side of the rubber block is fixedly connected with piston, institute
The inside of material storage tube is stated filled with packing layer, the outer wall fixing sleeve of the material storage tube is equipped with baffle, and the side of the material storage tube is solid
Surely it is communicated with connecting tube, one end of the connecting tube is connected with outlet tube, and one end of the outlet tube and the side of diversion pipe are solid
Fixed connection, the joint of the support plate, outlet tube and escape pipe are equipped with sealing strip, and the outer wall of the material storage tube offers
The bottom of stomata, the storing tube inner chamber is movably installed with filter screen.
Preferably, one end of the escape pipe is fixed is communicated with observation window, and the observation window is transparent grp, the sight
The inner wall for examining window is fixedly connected with rubber pad, and the rubber pad is water sucting rubber.
Preferably, the shape of the observation window is circle, is carved with graduation mark, the shape of the rubber pad on the observation window
For cylinder, and rubber pad moves in transverse direction.
Preferably, the side of the positioning plate is fixedly connected with the handle between two thread caps, the handle
Outer wall is equipped with frosted pad.
Preferably, the shape of the material storage tube and piston is circle, and the diameter of the piston and the tube wall of material storage tube are straight
Diameter matches, and the outer wall of the piston and the inner wall of material storage tube are slidably connected.
Preferably, the inner wall of the escape pipe is fixedly connected there are two baffle, and the shape of the baffle is arc, and
Baffle is located at the two sides of material storage tube.
Preferably, fluted, width of the width less than groove of the outlet tube, the liquid out are opened up on the positioning tube
The outer wall of pipe and the inner wall of groove are slidably connected.
The present invention have it is following the utility model has the advantages that
1, coke-stove gas production Spray Saturator, the water suction by the long transparent design of observation and rubber pad are special
Property, when so that packing layer gradually losing effect, rubber pad water suction remind operator need replacing packing layer, by material storage tube with fill out
The bed of material is used cooperatively, so that the acid mist of coal gas entrainment is directly cleaned, acid mist will not be brought into next equipment by coal gas, acid mist
The reduction of discharge amount increases the durability degree of pipeline when in use, while the acid solution inside saturator reduces speed and reduces, and increases
The service life of equipment.
2, coke-stove gas production Spray Saturator is increased by the effect of support plate convenient for the installation of material storage tube
Efficiency of the acid mist in processing, fills packing layer different using the effect of material storage tube convenient for the filling of packing layer
Capacity is increased the durability degree that packing layer uses, is avoided using the effect of positioning sleeve so that packing layer continues to feed after having reacted
Acid mist is taken out of by coal gas, reduces the consumption of acid solution, while can guarantee the purity of crystallization.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention;
Fig. 2 is the local overlooking structural schematic diagram of Fig. 1;
Fig. 3 is the schematic cross-sectional view of escape pipe;
Fig. 4 is the structural schematic diagram of material storage tube;
Fig. 5 is the structural schematic diagram of support plate;
Fig. 6 is the side structure schematic view of support plate
Fig. 7 is existing Spray Saturator schematic diagram.
In figure: 1, saturator ontology;2, air inlet pipe;3, circulating mother liquor water inlet pipe;4, acid solution water inlet pipe;5, overflow pipe;6,
Circulating mother liquor outlet;7, downspout;8, outlet is crystallized;9, escape pipe;10, valve;11, observation window;12, rubber pad;13,
Positioning tube;14, diversion pipe;15, positioning plate;16, thread cap;17, handle;18, positioning bolt;19, support plate;20, material storage tube;
21, positioning sleeve;22, rubber block;23, piston;24, packing layer;25, baffle;26, connecting tube;27, outlet tube;28, baffle;
29, sealing strip;30, air hole;31, filter screen;32, groove.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1-7, a kind of coke-stove gas production Spray Saturator, including saturator ontology 1, saturator ontology
1 side fixation is communicated with air inlet pipe 2, and the inner wall of saturator ontology 1 is fixedly installed with circulating mother liquor water inlet pipe 3, saturator sheet
The other side of body 1 is fixed to be communicated with acid solution water inlet pipe 4, and the side fixation of saturator ontology 1 is communicated under acid solution water inlet pipe 4
The overflow pipe 5 of side, the side of saturator ontology 1 is fixed to be communicated with the circulating mother liquor outlet 6 positioned at 2 lower section of air inlet pipe, saturation
The inside of device ontology 1 is fixed to be communicated with downspout 7, and the side fixation of saturator ontology 1 is communicated with positioned at circulating mother liquor outlet 6
The top fixation of the crystallization outlet 8 of lower section, saturator ontology 1 is communicated with escape pipe 9, and the side of escape pipe 9 is fixedly installed with
Valve 10, one end of escape pipe 9 is fixed to be communicated with observation window 11, and observation window 11 is transparent grp, and the inner wall of observation window 11 is solid
Surely it is connected with rubber pad 12, the shape of observation window 11 is circle, and graduation mark is carved on observation window 11, and the shape of rubber pad 12 is circle
Cylindricality, and rubber pad 12 moves in transverse direction, rubber pad 12 is water sucting rubber, when rubber pad 12 is mobile, just illustrates filler
The effect of layer 24 reduces, and needs in time to replace packing layer 24, convenient for the observation remaining capacity of packing layer 24, avoids packing layer 24 anti-
It after answering completely, is unable to get and timely supplements, while after water sucting rubber water suction, the inside of escape pipe 9 need to be only put in equipment, is used
Power squeezes rubber pad 12, after water extrusion rubber pad 12 inside, can reuse, convenient for the saving of resource, escape pipe 9
Side is fixedly connected with positioning tube 13, and the side of positioning tube 13 slidably connects diversion pipe 14, and one end of diversion pipe 14 is fixed to be connected
It is connected to positioning plate 15, the side of positioning plate 15 is flexibly connected with the side of positioning tube 13, and positioning plate is run through in one end of diversion pipe 14
15 and the thread cap 16 that is threaded with outside positioning plate 15, by the effect of thread cap 16, so that inside diversion pipe 14
Liquid can be discharged at any time, increase diversion pipe 14 use when durability degree, the side of positioning plate 15 is fixedly connected with positioned at two
The outer wall of handle 17 between a thread cap 16, handle 17 is equipped with frosted pad, and the two sides of positioning tube 13 are connected with positioning spiral shell
Bolt 18 must be acted on using positioning bolt 18, increase the stability of packing layer 24, prevent from squeezing packing layer 24 to two when coal gas outlet
Side is mobile, and one end of positioning bolt 18 is clamped through positioning tube 13 and with the outer wall of diversion pipe 14, and the other side of positioning plate 15 is solid
Surely it is connected with support plate 19, the inside of escape pipe 9 is run through and extended in one end of support plate 19, and the inner wall of support plate 19 is plugged with
Material storage tube 20, the screw top of material storage tube 20 are connected with positioning sleeve 21, and the side of positioning sleeve 21 is fixedly connected with positioned at positioning sleeve
Rubber block 22 inside 21, rubber block 22 are water sucting rubber, are gradually expanded after rubber block 22 absorbs water, and band piston 23 is mobile to squeeze
Packing layer 24 is pressed, the side of rubber block 22 is fixedly connected with piston 23, and material storage tube 20 and the shape of piston 23 are circle, piston
The tube wall diameter of 23 diameter and material storage tube 20 matches, and the inner wall of the outer wall and material storage tube 20 of piston 23 is slidably connected, storing
The inside of cylinder 20 is filled with packing layer 24, and packing layer 24 is sodium bicarbonate, and the acid mist for preventing coal gas from carrying secretly is expelled directly out escape pipe
9, cause the tube wall of escape pipe 9 to be corroded, using the effect of packing layer 24 so that acid mist directly by reaction generate carbon dioxide and
Water, gas are discharged in next equipment with coal gas, increase the durability degree of equipment when in use, after packing layer 24 generates water,
The water suction of rubber block 22 moves longitudinally, and band piston 23 is mobile, and extruding packing layer 24 squeezes out internal water, increases packing layer 24 and exists
Degree of drying when use, while preventing the water droplet inside packing layer 24 from falling on inside saturator, influence the purity of crystallization, storing
The outer wall fixing sleeve of cylinder 20 is equipped with baffle 25, and the effect of baffle 25 is exactly to prevent the liquid inside material storage tube 20 from dripping, and is kept off simultaneously
Plate 25 is cartridge filter, and after liquid not can avoid drippage, cartridge filter filters the impurity in liquid, even if liquid drops to saturator
Inside, drippage is exactly clear water, will not be impacted to the purity of crystallization, and the fixation of the side of material storage tube 20 is communicated with connection
Pipe 26, one end of connecting tube 26 are connected with outlet tube 27, using the effect of outlet tube 27, so that water after extruding is flowed into water conservancy diversion
The inside of pipe 14 prevents packing layer 24 excessively moist, fluted 32 is opened up on positioning tube 13, the width of outlet tube 27 is less than groove
The inner wall of 32 width, the outer wall and groove 32 of outlet tube 27 is slidably connected, using the effect of groove 32, so that outlet tube 27 can
To skid off from positioning tube 13, convenient for the replacement and cleaning of outlet tube 27, the inner wall of escape pipe 9 is fixedly connected there are two baffle
28, the shape of baffle 28 is arc, and baffle 28 is located at the two sides of material storage tube 20, so that the coal gas being discharged is to material storage tube 20
Direction it is mobile, increase the contact area of coal gas and packing layer 24, the fixed company in one end of outlet tube 27 and the side of diversion pipe 14
Logical, the joint of support plate 19, outlet tube 27 and escape pipe 9 is equipped with sealing strip 29, using the effect of sealing strip 29, so that instead
Aqueous vapor after answering is absorbed by sealing strip 29, at the fluting for stopping escape pipe 9, is prevented coal gas from leaking from the two sides of escape pipe 9, is increased
Leakproofness of the escape pipe 9 in exhaust, the outer wall of material storage tube 20 offer air hole 30, the bottom activity peace of 20 inner cavity of material storage tube
Equipped with filter screen 31, using the effect of air hole 30, so that acid mist is sufficiently reacted with packing layer 24, the work of filter screen 31 is utilized
With, prevent piston 23 when moving, packing layer 24 got into the inside of outlet tube 27, cause outlet tube 27 block, influence liquid out
The use of pipe 27.
Working principle, coal gas entrainment acid mist is when flowing up, and coal gas can pass through packing layer 24, acid mist by air hole 30 into
Enter to the inside of material storage tube 20, sufficiently reacted with packing layer 24, the carbon dioxide produced after reaction is discharged with coal gas, remaining
Aqueous liquids are stored in the inside of material storage tube 20, and then water flow is flowed into 22 surrounding of rubber block through piston 23, and rubber block 22 is inhaled
It after water, moves longitudinally, for band piston 23 to a Slideslip, piston 23 squeezes packing layer again, is flowed into and is led by outlet tube 27
Then the inside of flow tube 14 turns thread cap 16 again and the water inside diversion pipe 14 is discharged, at this moment sealing strip 29 is in original base
It is gradually expanded after absorbing water on plinth, further increases the leakproofness of escape pipe 9, when the effect of packing layer 24 gradually decreases, coal gas
Acid mist is carried secretly by observation window 11, at this moment rubber pad 12 absorbs the water in acid mist, gradually expands from original position, increases length
Degree reminds operator's packing layer 24 to gradually lose effect, at this moment positioning bolt 18 is pulled to remove from diversion pipe 14, then pull handle
It is mobile to side that hand 17 drives positioning plate 15, then diversion pipe 14 is driven to remove from the inside of positioning tube 13, then drives outlet tube
27 is mobile from the inside of groove 32, until material storage tube 20 removes the outside of escape pipe 9, then turns positioning sleeve 21 and fills out remaining
The bed of material 24 pours into, then new packing layer 24 is poured into the inside of material storage tube 20, then material storage tube 20 is moved into the inside of escape pipe 9.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.