CN207591595U - A kind of spray scrubber waste gas treatment equipment - Google Patents
A kind of spray scrubber waste gas treatment equipment Download PDFInfo
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- CN207591595U CN207591595U CN201721440927.2U CN201721440927U CN207591595U CN 207591595 U CN207591595 U CN 207591595U CN 201721440927 U CN201721440927 U CN 201721440927U CN 207591595 U CN207591595 U CN 207591595U
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Abstract
Description
技术领域technical field
本实用新型涉及一种喷淋洗涤塔废气处理设备。The utility model relates to waste gas treatment equipment of a spray washing tower.
背景技术Background technique
废气是指人类在生产和生活过程中排出的有毒有害的气体,其中工业废气是大气污染物的重要来源,工业废气包括有机废气和无机废气,喷淋洗涤塔废气处理设备是用来处理无机废气的,现有喷淋洗涤塔废气处理设备通常使用三层或四层喷淋,才能达到处理效果,设备体型较大,生产、运输、安装较为不便,例如达到20000m3/h风量需要喷淋洗涤塔的尺寸为直径1800mm*高5500mm,不仅要占用车间内较大的空间,也增加了喷淋层数,浪费喷淋液等原材料。Exhaust gas refers to the poisonous and harmful gases discharged by human beings in the process of production and life. Industrial waste gas is an important source of air pollutants. Industrial waste gas includes organic waste gas and inorganic waste gas. Spray scrubber waste gas treatment equipment is used to treat inorganic waste gas Yes, the existing spray scrubber exhaust gas treatment equipment usually uses three or four layers of spraying to achieve the treatment effect. The equipment is large in size and inconvenient for production, transportation and installation. For example, spraying and washing is required to reach an air volume of 20000m 3 /h The size of the tower is 1800mm in diameter * 5500mm in height, which not only takes up a lot of space in the workshop, but also increases the number of spray layers, wasting raw materials such as spray liquid.
实用新型内容Utility model content
本实用新型针对现有技术的不足,提供了一种解决上述问题的喷淋洗涤塔废气处理设备。Aiming at the deficiencies of the prior art, the utility model provides a spray scrubber waste gas treatment equipment which solves the above problems.
为了解决上述技术问题,本实用新型通过下述技术方案得以解决:In order to solve the above technical problems, the utility model is solved through the following technical solutions:
一种喷淋洗涤塔废气处理设备,包括设备底固定板,以及固定安装在设备底固定板上的喷淋洗涤塔和鼓风机,所述喷淋洗涤塔的侧面底部上固定安装有循环系统,所述喷淋洗涤塔的顶部上固定连接有排气管路,所述排气管路的另一端固定连接在鼓风机中,所述鼓风机的顶部上固定安装有烟窗。A spray scrubber exhaust gas treatment equipment, including a fixed plate at the bottom of the equipment, a spray scrubber and a blower fixedly installed on the fixed plate at the bottom of the equipment, a circulation system is fixedly installed on the side bottom of the spray scrubber, and the An exhaust pipeline is fixedly connected to the top of the spray scrubber, and the other end of the exhaust pipeline is fixedly connected to a blower, and a chimney window is fixedly installed on the top of the blower.
所述喷淋洗涤塔包括废气进口、废气排口、填料区、喷淋装置、除雾装置、观测窗口,废气进口形成在喷淋洗涤塔外侧面的下侧部位上,废气进口与废气源排口固定连接为一体,废气排口形成在喷淋洗涤塔外侧面的顶部上,废气排口与排气管路的一端固定连接为一体,填料区固定安装在喷淋洗涤塔的内腔中间部位,填料区为带分隔围堰的多孔板,填料区为两层;每层填料区的边框固结在喷淋洗涤塔的内侧壁面上,两层填料区之间留有间隙,喷淋装置为两组;每组喷淋装置置于每层填料区的上方,喷淋装置的尾部穿过喷淋洗涤塔的壁面后且固结为一体,除雾装置固定安装在喷淋洗涤塔的内腔顶部上,观测窗口开设在喷淋洗涤塔的外侧面的中间部位上,观测窗口的数量为若干个。The spray scrubber includes a waste gas inlet, a waste gas outlet, a packing area, a spray device, a defogging device, and an observation window. The waste gas inlet is formed on the lower part of the outer side of the spray scrubber. The exhaust port is fixedly connected as one, the exhaust gas outlet is formed on the top of the outer side of the spray scrubber, the exhaust gas outlet is fixedly connected with one end of the exhaust pipeline, and the packing area is fixedly installed in the middle of the inner cavity of the spray scrubber , the packing area is a perforated plate with a separation cofferdam, and the packing area has two layers; the frame of each layer of packing area is fixed on the inner wall surface of the spray scrubber, and there is a gap between the two layers of packing area, and the spraying device is Two groups; each group of spraying devices is placed above the filling area of each layer, the tail of the spraying device passes through the wall of the spray scrubber and is consolidated into one, and the demisting device is fixedly installed in the inner cavity of the spray scrubber On the top, the observation window is opened on the middle part of the outer surface of the spray scrubber, and the number of observation windows is several.
所述喷淋装置包括分配母管和喷嘴,分配母管的尾部与循环系统固定连接在一起,喷嘴固定安装在分配母管的头部底端上,喷嘴为空心圆锥喷嘴,喷嘴为若干个。The spraying device includes a distribution main pipe and nozzles. The tail of the distribution main pipe is fixedly connected with the circulation system. The nozzles are fixedly installed on the bottom end of the head of the distribution main pipe. The nozzles are hollow conical nozzles and there are several nozzles.
所述循环系统包括循环水泵、搅拌机、进液管路、水箱,水箱固定安装在喷淋洗涤塔的侧面底部上,循环水泵和搅拌机依次固定安装在水箱的顶部上,进液管路的一端与循环水泵的接口连接在一起;另一端与喷淋洗涤塔上的分配母管的尾部固定连接在一起。The circulation system includes a circulating water pump, a mixer, a liquid inlet pipeline, and a water tank. The water tank is fixedly installed on the side bottom of the spray scrubber, and the circulating water pump and the mixer are fixedly installed on the top of the water tank in turn. One end of the liquid inlet pipeline is connected to The interfaces of the circulating water pump are connected together; the other end is fixedly connected with the tail of the distribution main pipe on the spray scrubber.
所述设备底固定板为长方体结构,设备底固定板的厚度为200mm,喷淋洗涤塔为圆筒型结构,喷淋洗涤塔的直径为1200mm;高度为4500mm,且壁厚为8mm。The fixed plate at the bottom of the equipment is a cuboid structure, the thickness of the fixed plate at the bottom of the equipment is 200mm, the spray scrubber is a cylindrical structure, the diameter of the spray scrubber is 1200mm; the height is 4500mm, and the wall thickness is 8mm.
有益效果:本实用新型与现有技术相比较,其具有以下有益效果:Beneficial effects: compared with the prior art, the utility model has the following beneficial effects:
本实用新型喷淋洗涤塔废气处理设备操作及维修方便简洁,不会对车间的生产造成任何影响,设备利用液态吸收剂处理混合废气,以除去其中某一种或几种气体,某些气体有溶解在溶液中的物理吸收;也有气液中化学物质之间发生化学反应吸收,吸收作用常用于气体污染物的处理与回收,化学吸收过程采用NaOH溶液做吸收剂来中和酸碱废气,通过层层净化过滤废气,去除率可高达99%以上,并能破解有污染的重金属。The utility model spray washing tower waste gas treatment equipment is convenient and simple to operate and maintain, and will not cause any impact on the production of the workshop. The equipment uses liquid absorbent to treat mixed waste gas to remove one or several gases. Some gases have Physical absorption dissolved in solution; there is also chemical reaction absorption between chemical substances in gas and liquid. The absorption is often used for the treatment and recovery of gas pollutants. The chemical absorption process uses NaOH solution as absorbent to neutralize acid-base waste gas. Through Layers of purification and filtration of exhaust gas, the removal rate can be as high as more than 99%, and it can decompose polluted heavy metals.
附图说明Description of drawings
图1为喷淋洗涤塔废气处理设备的主视图。Figure 1 is a front view of the spray scrubber waste gas treatment equipment.
图2为图1中喷淋洗涤塔和循环系统的主视剖面图。Fig. 2 is a front sectional view of the spray scrubber and circulation system in Fig. 1 .
具体实施方式Detailed ways
参阅图1~2,一种喷淋洗涤塔废气处理设备,包括设备底固定板1,以及固定安装在设备底固定板1上的喷淋洗涤塔2和鼓风机5,喷淋洗涤塔2的侧面底部上固定安装有循环系统3,喷淋洗涤塔2的顶部上固定连接有排气管路4,排气管路4的另一端固定连接在鼓风机5中,鼓风机5的顶部上固定安装有烟窗6。Referring to Figures 1 to 2, a spray scrubber exhaust gas treatment equipment includes a fixed plate 1 at the bottom of the equipment, a spray scrubber 2 and a blower 5 fixedly installed on the fixed plate 1 at the bottom of the equipment, and the side of the spray scrubber 2 A circulation system 3 is fixedly installed on the bottom, an exhaust pipeline 4 is fixedly connected to the top of the spray scrubber 2, and the other end of the exhaust pipeline 4 is fixedly connected to the blower 5, and a smoke exhaust pipe is fixedly installed on the top of the blower 5. window6.
设备底固定板1为长方体结构,设备底固定板1的厚度为200mm,设备底固定板1的材质为铸铁,由于铸铁的制造成本低廉,可降低整个设备的成本,而且铸铁具有较高强度、较好韧性和塑性,设备底固定板1受到较大冲击也不会断裂,延长了整个设备的使用寿命。The fixed plate 1 at the bottom of the equipment is a cuboid structure, the thickness of the fixed plate 1 at the bottom of the equipment is 200mm, and the material of the fixed plate 1 at the bottom of the equipment is cast iron. Because the manufacturing cost of cast iron is low, the cost of the whole equipment can be reduced, and cast iron has higher strength, With good toughness and plasticity, the fixed plate 1 at the bottom of the equipment will not break even under a large impact, prolonging the service life of the entire equipment.
喷淋洗涤塔2为圆筒型结构,喷淋洗涤塔2的直径为1200mm;高度为4500mm,且壁厚为8mm,喷淋洗涤塔2的材质为聚丙烯,且通过热焊接工艺制作成型为一体结构,由于聚丙烯具有良好的耐热性,在100℃以上温度可正常使用,在不受外力的条件下,150℃也不变形,而且除能被浓硫酸、浓硝酸侵蚀外,对其它各种化学试剂都比较稳定,所以可保证喷淋洗涤塔2能处理多种废气不变形,延长了喷淋洗涤塔2使用寿命,喷淋洗涤塔2包括废气进口21、废气排口22、填料区23、喷淋装置24、除雾装置25、观测窗口26,废气进口21形成在喷淋洗涤塔2外侧面的下侧部位上,废气进口21与废气源排口固定连接为一体,废气排口22形成在喷淋洗涤塔2外侧面的顶部上,废气排口22与排气管路4的一端固定连接为一体,填料区23固定安装在喷淋洗涤塔2的内腔中间部位,填料区23为两层;每层填料区23的边框固结在喷淋洗涤塔2的内侧壁面上,两层填料区23之间留有间隙,喷淋装置24为两组;每组喷淋装置24置于每层填料区23的上方,喷淋装置24的尾部穿过喷淋洗涤塔2的壁面后且固结为一体,除雾装置25固定安装在喷淋洗涤塔2的内腔顶部上,除雾装置25用于分离废气携带的液滴,废气通过喷淋装置24后,再连续流经除雾装置25时,液滴由于惯性作用,留在挡板上,观测窗口26开设在喷淋洗涤塔2的外侧面的中间部位上,观测窗口26的数量为若干个,通过观测窗口26可直接观看到喷淋洗涤塔2内部的情况,遇到喷淋洗涤塔2工作不正常能让操作人员快速地做出应对方案,避免造成不必要的损失。The spray scrubber 2 is a cylindrical structure. The diameter of the spray scrubber 2 is 1200mm; the height is 4500mm, and the wall thickness is 8mm. The material of the spray scrubber 2 is polypropylene, and it is made into One-piece structure, because polypropylene has good heat resistance, it can be used normally at temperatures above 100 ° C, and it will not deform at 150 ° C under the condition of no external force. Various chemical reagents are relatively stable, so it can ensure that the spray scrubber 2 can handle various exhaust gases without deformation, prolonging the service life of the spray scrubber 2. The spray scrubber 2 includes exhaust gas inlet 21, exhaust gas outlet 22, packing Area 23, spraying device 24, demisting device 25, observation window 26, exhaust gas inlet 21 is formed on the lower side of the outer surface of spray scrubber 2, exhaust gas inlet 21 is fixedly connected with exhaust gas source outlet as a whole, exhaust gas discharge The port 22 is formed on the top of the outer surface of the spray scrubber 2, the waste gas outlet 22 is fixedly connected with one end of the exhaust pipeline 4, and the packing area 23 is fixedly installed in the middle part of the inner cavity of the spray scrubber 2. The area 23 is two layers; the frame of each layer of packing area 23 is fixed on the inner wall surface of the spray washing tower 2, there is a gap between the two layers of packing areas 23, and the spraying devices 24 are two groups; each group of spraying devices 24 is placed above the filling area 23 of each layer, the tail of the spray device 24 passes through the wall of the spray scrubber 2 and is consolidated as a whole, and the demister 25 is fixedly installed on the top of the inner cavity of the spray scrubber 2 , the demisting device 25 is used to separate the liquid droplets carried by the exhaust gas. After the exhaust gas passes through the spraying device 24 and then continuously flows through the demistering device 25, the liquid droplets remain on the baffle due to inertia, and the observation window 26 is opened on the spraying device. On the middle part of the outer surface of the shower scrubber 2, the quantity of the observation window 26 is several, and the situation inside the spray scrubber 2 can be directly observed through the observation window 26, and the abnormal operation of the spray scrubber 2 can make the Operators quickly make countermeasures to avoid unnecessary losses.
填料区23为带分隔围堰的多孔板,填料区23主要作为布风装置,布置于喷淋装置24的下方,废气通过填料区23后,被均匀分布到整个填料区23的截面上,让喷淋洗涤塔2内的废气分布更均匀,增大了废气的接触面积,延长反应时间,填料区23还使得废气与托盘上的液膜得到充分接触,保证了废气能充分的发生酸碱中和反应。The filling area 23 is a perforated plate with separate cofferdams. The filling area 23 is mainly used as an air distribution device and is arranged under the spray device 24. After the waste gas passes through the filling area 23, it is evenly distributed to the entire section of the filling area 23, so that The exhaust gas in the spray scrubber 2 is more evenly distributed, which increases the contact area of the exhaust gas and prolongs the reaction time. The packing area 23 also makes the exhaust gas fully contact with the liquid film on the tray, ensuring that the exhaust gas can be fully neutralized by acid and alkali. and react.
喷淋装置24包括分配母管241和喷嘴242,分配母管241的尾部与循环系统3固定连接在一起,喷嘴242固定安装在分配母管241的头部底端上,分配母管241能使水液在喷淋洗涤塔2内均匀分布,流经每组喷淋装置24的流量相等,喷嘴242为空心圆锥喷嘴,喷嘴242为若干个,喷嘴242的作用是将喷淋液雾化,这样能与废气接触更充分,完全处理掉废气中的有害物质。Sprinkler 24 comprises distribution main pipe 241 and nozzle 242, and the afterbody of distribution main pipe 241 is fixedly connected with circulation system 3 together, and nozzle 242 is fixedly installed on the head bottom end of distribution main pipe 241, and distribution main pipe 241 can make The water liquid is evenly distributed in the spray washing tower 2, and the flow rate flowing through each group of spray devices 24 is equal. The nozzle 242 is a hollow cone nozzle, and there are several nozzles 242. The effect of the nozzle 242 is to atomize the spray liquid, so that It can fully contact with the exhaust gas and completely remove the harmful substances in the exhaust gas.
循环系统3包括循环水泵31、搅拌机32、进液管路33、水箱34,水箱34固定安装在喷淋洗涤塔2的侧面底部上,循环水泵31和搅拌机32依次固定安装在水箱34的顶部上,进液管路33的一端与循环水泵31的接口连接在一起;另一端与喷淋洗涤塔2上的分配母管241的尾部固定连接在一起,循环水泵31用于喷淋洗涤塔2内的水循环,能让喷淋洗涤塔2正常运行,搅拌机32可稀释水箱34内回收后的喷淋液浓度,延长水箱34中喷淋液的使用时间,降低了处理废气的成本。The circulation system 3 includes a circulating water pump 31, a mixer 32, a liquid inlet pipeline 33, and a water tank 34. The water tank 34 is fixedly installed on the side bottom of the spray scrubber 2, and the circulating water pump 31 and the mixer 32 are fixedly installed on the top of the water tank 34 in turn. , one end of the liquid inlet pipeline 33 is connected with the interface of the circulating water pump 31; The water cycle can make the spray scrubber 2 run normally, and the mixer 32 can dilute the concentration of the spray liquid recovered in the water tank 34, prolong the use time of the spray liquid in the water tank 34, and reduce the cost of treating waste gas.
废气通过鼓风机5抽到喷淋洗涤塔2中,喷淋洗涤塔2内的反应装置将废气中溶于水的物质成分吸收和PH酸碱中和,以达到净化气体的目的。它属于微分接触逆流式,喷淋洗涤塔2内的填料区23是气液相接触的基本构件,填料区23上形成一层液膜,液膜来自于顶部的喷淋装置24喷出的雾化喷淋液,废气流经填料区23的空隙会与液膜接触,废气中的物质融合进水中,上升气流中流质的浓度越来越低,液膜上的液体在重力作用下流入水箱34,并由循环水泵31抽出循环。The exhaust gas is pumped into the spray scrubber 2 by the blower 5, and the reaction device in the spray scrubber 2 absorbs the material components dissolved in water in the exhaust gas and neutralizes the PH acid and alkali to achieve the purpose of purifying the gas. It belongs to the differential contact countercurrent type. The packing area 23 in the spray scrubber 2 is the basic component of the gas-liquid phase contact. A layer of liquid film is formed on the packing area 23. The liquid film comes from the mist sprayed by the spray device 24 on the top. When the waste gas flows through the gaps in the filling area 23, it will contact the liquid film, and the substances in the waste gas will merge into the water, and the concentration of the fluid in the upward airflow will become lower and lower, and the liquid on the liquid film will flow into the water tank under the action of gravity 34, and the circulation is pumped out by the circulating water pump 31.
喷淋洗涤塔废气处理设备操作及维修方便简洁,不会对车间的生产造成任何影响,设备利用液态吸收剂处理混合废气,以除去其中某一种或几种气体,某些气体有溶解在溶液中的物理吸收;也有气液中化学物质之间发生化学反应吸收,吸收作用常用于气体污染物的处理与回收,化学吸收过程采用NaOH溶液做吸收剂来中和酸碱废气,通过层层净化过滤废气,去除率可高达99%以上,并能破解有污染的重金属。The spray scrubber exhaust gas treatment equipment is easy to operate and maintain, and will not have any impact on the production of the workshop. The equipment uses liquid absorbent to treat the mixed exhaust gas to remove one or several gases. Some gases are dissolved in the solution. Physical absorption; there is also chemical reaction absorption between chemical substances in gas and liquid. The absorption is often used in the treatment and recovery of gas pollutants. The chemical absorption process uses NaOH solution as absorbent to neutralize acid-base waste gas, and is purified through layers. Filter exhaust gas, the removal rate can be as high as more than 99%, and can decompose polluted heavy metals.
上面所述的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的构思和范围进行限定。在不脱离本实用新型设计构思的前提下,本领域普通人员对本实用新型的技术方案做出的各种变型和改进,均应落入到本实用新型的保护范围,本实用新型请求保护的技术内容,已经全部记载在权利要求书中。The above-mentioned embodiments are only descriptions of preferred implementations of the present utility model, and are not intended to limit the concept and scope of the present utility model. Under the premise of not departing from the design concept of the present utility model, various modifications and improvements made by ordinary persons in the art to the technical solution of the present utility model should fall into the protection scope of the present utility model, and the technology claimed by the utility model The contents are all described in the claims.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109395558A (en) * | 2018-10-23 | 2019-03-01 | 临安恒绿环境科技有限公司 | A kind of liquid spray scrubber |
| CN113877359A (en) * | 2020-07-02 | 2022-01-04 | 苏州迈莱柏系统工程有限公司 | Waste gas treatment system for laboratory |
| CN114028887A (en) * | 2021-11-02 | 2022-02-11 | 上海市环境科学研究院 | A scrubber tower for easy control of air pollution control |
-
2017
- 2017-11-02 CN CN201721440927.2U patent/CN207591595U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109395558A (en) * | 2018-10-23 | 2019-03-01 | 临安恒绿环境科技有限公司 | A kind of liquid spray scrubber |
| CN113877359A (en) * | 2020-07-02 | 2022-01-04 | 苏州迈莱柏系统工程有限公司 | Waste gas treatment system for laboratory |
| CN114028887A (en) * | 2021-11-02 | 2022-02-11 | 上海市环境科学研究院 | A scrubber tower for easy control of air pollution control |
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| GR01 | Patent grant | ||
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Granted publication date: 20180710 |