CN109570892A - It is a kind of for manufacturing the semi-automatic docking machine of three-way pipeline - Google Patents
It is a kind of for manufacturing the semi-automatic docking machine of three-way pipeline Download PDFInfo
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- CN109570892A CN109570892A CN201811498427.3A CN201811498427A CN109570892A CN 109570892 A CN109570892 A CN 109570892A CN 201811498427 A CN201811498427 A CN 201811498427A CN 109570892 A CN109570892 A CN 109570892A
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- ring
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- seat
- repair welding
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- 238000003032 molecular docking Methods 0.000 title claims abstract description 75
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 238000003466 welding Methods 0.000 claims abstract description 121
- 230000007246 mechanism Effects 0.000 claims abstract description 90
- 230000008439 repair process Effects 0.000 claims abstract description 87
- 210000004262 dental pulp cavity Anatomy 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims description 18
- 230000008859 change Effects 0.000 claims description 16
- 230000003028 elevating effect Effects 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 5
- 230000008901 benefit Effects 0.000 claims description 2
- 238000005476 soldering Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 14
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000013011 mating Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004826 seaming Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor external pipe alignment clamps
Abstract
The invention discloses a kind of for manufacturing the semi-automatic docking machine of three-way pipeline, including riser seat, transverse slat seat, fixed bracket for interfaces, delivery device, clamping mechanism, fetter lantern ring, manual docking mechanism, conveying mechanism, internal repair welding device, cutter, external repair welding device, riser seat side is equipped with the transverse slat seat of perpendicular setting, the two root canal roads for needing to dock are respectively vertical duct and transverse pipe, fixed bracket for interfaces top side is equipped with cutter, one of delivery device one end is equipped with internal repair welding device, the constraint lantern ring side for wherein closing on vertical duct is equipped with external repair welding device, fixed bracket for interfaces, delivery device, clamping mechanism bottom end is each attached to riser seat top side, fetter lantern ring, conveying mechanism and manual docking mechanism bottom end are each attached to transverse slat seat top side.Structure of the invention is reasonable, convenient for guaranteeing precision, can carry out repair welding to pipe joint seam, facilitate verticality when guaranteeing three-way pipeline docking, reduce the case where generating deviation.
Description
Technical field
It is the invention belongs to pipe manufacturing machine equipment technical field, in particular to a kind of for manufacturing the semi-automatic right of three-way pipeline
It picks.
Background technique
Tee pipe fitting has in chemical industry and power industry widely with basis, its manufacturing process of general tee pipe fitting is to adopt
With special hydraulic press, liquid will be injected in the pipe equal with threeway diameter, is synchronized pair by two horizontal side cylinders of hydraulic press
Middle movement extrusion tube blank, volume becomes smaller after pipe is squeezed, and the liquid in pipe becomes smaller and pressure rise with pipe volume, when reaching
When to pressure required for tee branch expansion, metal material is in side cylinder and pipe along mold under the double action of fluid pressure
Inner cavity is flowed and expansion branch pipe, but in actual operation process, because the condition of operation limits, often may require that interim logical
Two straight-through pipelines are crossed to make three-way pipeline, carry out the needs for meeting operation.
Required three-way pipeline is temporarily manufactured in operation process, can not fully meet necessary three-way pipeline manufacture substantially
Specification, so generally being carried out substantially using mutually perpendicular two brackets to cross when operation field temporarily installs three-way pipeline
Two root canal road of Xiang Guanyu vertical duct carries out same plane positioning, then that the two is adjacent to each other, reaches transverse pipe docking vertical duct
Purpose, in the prior art when operation field temporarily manufactures three-way pipeline, two direct pipings are general when docking
All it is to be observed its verticality by worker's naked eyes, needs manually constantly to be adjusted pipeline during the installation process, process
It is cumbersome, and its technical standard is difficult to ensure that two root canal roads in the verticality of same level, influence final installation；It is existing
Equipment generally moves vertical duct using machine in docking operation, is done directly docking, and process is more hurry, inconvenient
In guaranteeing to refine, it is difficult to ensure to be not in deviation if docking operation is very fast, and if deviation occurs in actual design
There is bigger deviation in the installation that will lead to later period flange, then also worker is needed to do over again, wasted time；And it is existing
The processing of abutment joint is usually to carry out artificial repair welding, waste of manpower and time after pipeline docking in technology, especially in pipeline pair
Connect inside rear pipeline there is also transverse pipe can not be extended to the part in vertical duct carry out cleaning and can not be to inner-seam
The problem of repair welding.
Summary of the invention
It is insufficient in the prior art the purpose of the present invention is overcoming, it provides a kind of for manufacturing the semi-automatic docking of three-way pipeline
Machine, it is structurally reasonable, convenient for guaranteeing precision, repair welding can be carried out to interface seam, facilitate hanging down when guaranteeing three-way pipeline docking
Straight degree, reduces the case where generating deviation.
To achieve the goals above, the technical solution adopted by the present invention is that:
It is a kind of for manufacturing the semi-automatic docking machine of three-way pipeline, including riser seat, transverse slat seat, fixed bracket for interfaces, push
Mechanism, clamping mechanism, constraint lantern ring, manual docking mechanism, conveying mechanism, internal repair welding device, cutter, external repair welding device, institute
The transverse slat seat that riser seat side is equipped with perpendicular setting is stated, wherein the two root canal roads docked to needs are respectively vertical duct and cross
Xiang Guan, vertical duct setting is in riser seat side, and transverse pipe setting is in transverse slat seat side, by pushing transverse pipe to vertical duct pair
It connects, then repair welding is carried out by internal repair welding device and external repair welding device abutment joint, to achieve the purpose that manufacture tee tube；It is described perpendicular
Position is equipped with fixed bracket for interfaces among panel seat, and fixed bracket for interfaces described in the fixed bracket for interfaces can be perpendicular convenient for docking to needs
It is consolidated to the interface of pipe, interface is enable accurately to dock, the fixed bracket for interfaces top side is equipped with cutter, the cutter
It is mainly made of placement pole, chassis, cutting mechanics arm, cutter, the chassis is fixedly mounted on placement pole top side, the peace
It sets bar bottom end and is fixedly connected with fixed bracket for interfaces side, cutting mechanics arm one end is movably arranged on chassis top side, the cutting
The mechanical arm other end extends to fixed bracket for interfaces side and is equipped with elevating lever, and the elevating lever bottom end is equipped with cutter, described
Cutter can cut the circular incision for transverse pipe insertion in vertical duct side, after cutter completes cutting work, by going up and down
Bar drives cutter to rise, and avoids the work for interfering subsequent transverse pipe docking；The fixed bracket for interfaces both ends are respectively equipped with pusher
The both ends of vertical duct are arranged in structure, the delivery device, mainly by making vertical duct exist to the effect that centre squeezes vertical duct
Avoid that deformation occurs, offset when mating operation, one of delivery device one end is equipped with internal repair welding device, the internal repair welding device
Including push rod, fixed frame, repair welding mechanism, the internal repair welding device is arranged inside vertical duct, and described push rod one end passes through screw thread
The delivery device closed on is connected, the other end is fixedly connected with fixed frame, repair welding mechanism, institute are fixedly installed with inside the fixed frame
State repair welding mechanism mainly by cabinet, servo motor, interior welding gun, set board group at, the servo motor is fixedly mounted on box inside,
The servo motor output end is connected with screw rod, and the screw rod is through cabinet side side wall and is threadedly coupled, described screw rod one end
It is rotatably connected on and sets plate side, it is described to set plate top and low side end side has been respectively fixedly connected with motion bar I, the motion bar I mono-
Hinged motion bar II is held, the one end the motion bar II is fixed on fixed frame side side wall, and the motion bar I and motion bar II matches
It closes and forms a unstable quadrilateral structure, for increasing overall stability of the repair welding mechanism when carrying out welding, institute
It states and sets plate side equipped with photoelectric sensor, the photoelectric sensor side, which is equipped with interior welding gun and is fixedly connected, sets plate, in transverse pipe
After being inserted in circular incision that cutter is cut, start internal repair welding device, the photoelectric sensor can incude interior welding gun away from
With a distance from pipe joint, servo motor positive and negative rotation is controlled by photoelectric sensor, drives screw rod rotation to control to being pushed forward
Retracting plate is sent or is pulled back, controls the seaming position progress welding that interior welding gun can be permanently connected to interface to realize,
The output end of the cabinet bottom end connection pneumatic cylinder, the pneumatic cylinder bottom end are fixed on the inside of fixed frame bottom plate, the pneumatic cylinder
It is convenient so that repair welding mechanism is carried out three-dimensional welding campaign with servo motor cooperation for controlling the lifting of repair welding mechanism；It is described
Clamping mechanism is respectively equipped between fixed bracket for interfaces both ends and delivery device, the clamping mechanism is arranged at the outer of vertical duct
Side is used for clamping vertical duct, fixes vertical duct in horizontal plane, prevent from deviating in mating operation, the interface is fixed
Frame, delivery device, clamping mechanism bottom end are each attached to riser seat top side；The fixed bracket for interfaces side is equipped with several evenly distributed
Constraint lantern ring, the constraint lantern ring can constrain transverse pipe, prevent it from swinging in docking, influence the effect docked,
The constraint lantern ring side for wherein closing on vertical duct is equipped with external repair welding device, and the external repair welding device includes control motor, gear, tooth
Ring, outer welding gun, the control motor, which is fixed on, lifts a top side, and the seat of lifting is fixed on riser seat side, the control electricity
Machine output end is connected with gear, the gear engagement connection ring gear, and the ring gear is socketed on the outside of transverse pipe, the ring gear side
Several telescopic rods are circumferentially uniformly provided with, the telescopic rod is stretched by pressure control, and every can individually control, described
Telescopic rod one end is fixedly connected on change side, the change and the concentric setting of ring gear, and the change other side is circumferentially equal
Even to be equipped with several outer welding guns, the outer welding gun is used to carry out repair welding to the seam of transverse pipe and vertical interface tube, and more of control is stretched
The swing of space multistory is done in the flexible i.e. controllable change of contracting bar, and aspect controls outer welding gun and carries out movement welding, while controlling electricity
Machine is rotated by gear band movable tooth ring, so that ring gear drives change rotation, it is further that outer welding gun is driven also to rotate, it is used for
Increase the integrity to pipe joint repair welding；One of constraint lantern ring side is equipped with conveying mechanism, and the two of the conveying mechanism
End extends on the inside of constraint lantern ring, and the conveying mechanism has elevating function, and the height for the transverse pipe that can be adjusted facilitates guarantee
For the pipeline of two docking in the verticality of same level, the conveying mechanism side is equipped with manual docking mechanism, described manual
Docking mechanism is arranged in one end port side of transverse pipe, and the manual docking mechanism is carried out pair using push transverse pipe by hand
It connects, the process of push is stablized, and convenient for accurately controlling the process of docking, avoids the occurrence of the case where being done over again after deviation again, saves
Time, the constraint lantern ring, conveying mechanism and manual docking mechanism bottom end are each attached to transverse slat seat top side.
Preferably, fixed frame side is connected with semi-circular cutter in the interior welds device, and the semi-circular cutter is used for
Excision, cleaning to redundance inside transverse pipe insertion vertical duct, while the repair welding of subsequent repair welding mechanism being facilitated to work, it is described
Fixed frame includes bottom plate, and the bottom side of the bottom plate is equipped with road wheel, and the road wheel is contradicted in vertical duct inner sidewall, facilitates inside
Movement of the repair welding device inside vertical duct.
Preferably, ring gear inside top is equipped with shaft I in the external repair welding device, and the one end the shaft I is rotatably connected to
Lifting rod bottom end, the lifting rod top are fixed by screws in the constraint lantern ring top side closed on, and the ring gear inside bottom is set
There is shaft II, the both ends the shaft II are rotatablely connected two gag lever post tops respectively, and the gag lever post bottom end is fixedly connected with transverse slat
Seat, the lifting rod and shaft I, which cooperate, provides a upward pulling force to ring gear, while shaft II and gag lever post cooperate to ring gear
Downward binding force is carried out, while shaft I and shaft II are rotatablely connected on the inside of ring gear, have no effect on the unitary rotation of ring gear,
Fixed effect can be played to ring gear under the action of upward pulling force and downward binding force.
Preferably, the fixed bracket for interfaces includes connecting plate, ring set, connecting rod, and the connection board ends are respectively fixedly connected with
There is ring set, the ring is set on the outside of vertical duct, for needing the position docked to be fixed vertical duct, the connecting plate
Bottom side is fixedly connected with the top of vertical plate, and the vertical plate bottom end is fixedly connected with riser seat, and the vertical plate is played to fixed bracket for interfaces branch
The effect of support, two ring set top sides are connected by connecting rod respectively with bottom side, and the connecting rod is used to increase the firm of fixed bracket for interfaces
Property, the connecting rod side of the fixed bracket for interfaces middle ring sleeve and bottom side are fixedly connected to fixed link one end, and the fixed link is another
End is fixed on constraint lantern ring side, and the fixed link can be improved the stability of fixed bracket for interfaces, increases service life.
Preferably, the delivery device includes hydraulic cylinder, extension rod, liner push plate I, and the hydraulic cylinder output end is fixed to be connected
Extension rod one end is connect, the extension rod other end is actively socketed on the side liner push plate I, and the other side liner push plate I is equipped with
The extension mouth of internal diameter of the pipeline is adapted to, one end of the extension rod socket liner push plate I is equipped with screw thread mouth, facilitates subsequent disassembly liner
One end of push rod in internal repair welding device is connected through a screw thread after push plate I again, then internal repair welding device is pushed by hydraulic cylinder and carries out work
To make, the delivery device of the fixed bracket for interfaces two sides starts hydraulic cylinder simultaneously, and hydraulic cylinder pushes liner push plate I by extension rod,
The extension mouth of the side liner push plate I is inserted on the inside of vertical pipe port, is squeezed by both ends and is carried out surely to vertical duct simultaneously
Gu the hydraulic cylinder is fixedly mounted on mounting base top side, the mounting base bottom side is equipped with pillar, and the pillar is fixed on riser seat
Top side, pillar are used to support mounting base.
Preferably, the clamping mechanism includes arc ring I, arc ring II, clamping plate I, clamping plate II, threaded rod, the bottom the arc ring I
Side is equipped with arc ring II, and the one end the arc ring I is connected by hinge the one end arc ring II, and the arc ring I other end passes through with arc ring II to be connect
Screw is fixedly connected, the arc ring I and arc ring II be it is semicircular arc-shaped, the two connects to form one for putting the circle of vertical duct
Shape space, arc ring I can be opened into open state by hinge after screwing off connecting screw, convenient for placing transverse pipe, the arc ring I
Top side is equipped with threaded rod, and the threaded rod is arranged and is threadedly coupled through arc ring I, the one end of the threaded rod on the inside of arc ring I
It is connected with clamping plate I, the one end of threaded rod on the outside of arc ring I is equipped with handwheel I, and the bottom side the arc ring II is equipped with top pillar, the top pillar
It through arc ring II and is fixedly connected, the top pillar top is located on the inside of arc ring II and is fixedly connected with clamping plate II, the top pillar bottom
End is fixed on riser seat top side, and the clamping plate I and clamping plate II are the arc-shaped for adapting to vertical duct lateral wall shape, opens arc ring
After I, vertical duct is placed on the inside of clamping plate II, be then closed arc ring I is against clamping plate I perpendicular by handwheel I rotating threaded rod
To pipe lateral wall, vertical duct is effectively fixed.
Preferably, the constraint lantern ring includes fixed ring, bolt of long stem, arc bar, binding plate, and the fixed ring bottom side passes through
Fixing seat is mounted on transverse slat seat top side, and the fixed ring two sides are even to be threaded with bolt of long stem, and the bolt of long stem is in fixation
One end on the inside of ring is even to be fixedly connected with arc bar, and arc bar both ends are socketed in binding plate side, the binding plate be adapt to it is horizontal
To the arc-shaped of pipe side wall, and different specifications can be replaced according to the transverse pipe of different tube diameters, the transverse direction that needs are docked
After pipe is inserted on the inside of fixed ring, by the bolt of long stem of fixed ring two sides, inwardly squeezed, binding plate is fitted in transverse pipe
Side wall plays certain firm effect to transverse pipe.
Preferably, the manual docking mechanism includes baffles, push screw rod, liner push plate II, and the push screw rod passes through
It wears baffles to be arranged and be threadedly coupled, the baffles bottom side is equipped with support rod, and the supporting bar top is fixed on baffles bottom
Side, the support rod bottom end are fixed on bottom plate top side, and the bottom plate is fixed on transverse slat seat top side, the support by fixed screw
Bar and bottom plate cooperation are used to support baffles and guarantee that its stability, the push screw rod are fixedly connected close to one end of transverse pipe
There are liner push plate II, the liner push plate II to be equipped with close to the side of lateral pipe port and extends mouth, when carrying out push transverse pipe,
The extension mouth of liner push plate II is inserted in the port of transverse pipe, plays firm effect when pushing to transverse pipe, described
It pushes the screw rod other end and is equipped with handwheel II, the side the handwheel II is equipped with handle, operator is facilitated to carry out push work, operates
Personnel push screw rod by handwheel II turn, drive liner push plate II to push transverse pipe, gradually close to vertical duct, hand
Dynamic operation is convenient for observation docking situation, and convenient to stop being adjusted at any time, to facilitate the precision for guaranteeing to dock, avoiding need not
The deviation wanted, prevents the case where being done over again again.
Preferably, the conveying mechanism includes transverse plate, supporting plate, lifting hydraulic cylinder, and the horizontal board ends all extend to
On the inside of different constraint lantern rings, the transverse plate is used to support transverse pipe, is located at transverse pipe bottom side, the transverse plate top side is equipped with
Several evenly distributed pulleys, the pulley are against transverse pipe bottom side, and the pulley facilitates transverse pipe for reducing frictional force
Conveying, the transverse plate two sides are fixedly connected to supporting plate, and the supporting plate bottom side connects lifting hydraulic cylinder output end, the lifting
Hydraulic cylinder bottom end is fixedly mounted on transverse slat seat top side, transverse pipe be placed on constraint lantern ring on the inside of after, transverse plate to transverse pipe into
Row support, in order to ensure being placed at same level with vertical duct, is adjusted by level height of the lifting hydraulic cylinder to pipeline
It is whole, convenient for guaranteeing accuracy when docking.
Preferably, transverse slat seat side is equipped with PLC control cabinet, and the PLC control cabinet is mainly used for controlling cutter, interior
The automatically working of portion's repair welding device, external repair welding device.
The photoelectric sensor, PLC control cabinet, cutting mechanics arm are the prior art, the technology of affiliated the art
Personnel can understand, correctly understand the present invention and can obtain related content from the prior art.
Beneficial effect is shown the present invention compared with prior art:
1) present apparatus is equipped with clamping mechanism, constraint lantern ring can be fixed pipeline, guarantees in pipeline docking operation
In stability, avoid the occurrence of deviation, clamping mechanism is fixed on riser seat top side, and constraint lantern ring is fixed on transverse slat seat top side, and
Transverse slat seat is vertically arranged with riser seat, and clamping mechanism can thoroughly fix a wherein root canal road, constraint lantern ring and conveying
Mechanism cooperation adjusts while can be to another root canal road carry out level and height, when saving manpower and docking convenient for guarantee pipeline
Verticality；
2) present apparatus is provided with manual docking mechanism, and operator pushes screw rod by handwheel turn, drives liner push plate
II pushes pipeline, gradually close to another root canal road of docking, manual operation convenient for observation docking situation, it is convenient with
When stop be adjusted, thus facilitate guarantee dock precision, avoid unnecessary deviation, prevent subsequent discovery deviation again
The case where being done over again；
3) present apparatus is equipped with internal repair welding device, and internal repair welding device is inserted into inside vertical duct and has cutting function
Can, there is photoelectric sensor and interior welding gun, the two to be moved forward and backward by Serve Motor Control for the repair welding mechanism that internal repair welding device is equipped with,
It controlling and is moved up and down by pneumatic cylinder, inner-seam is welded after three-dimensional capable of docking to pipeline under the cooperation of each element,
Solve the problems, such as inner-seam can not effective repair welding, while the outside of pipeline butt-welded side seam be equipped with external repair welding device, outside mend
It welds device and circulatory motion is mainly carried out by control motor control, be equipped with change and circumferentially close to the position of seam in external repair welding device
The outer welding gun being arranged, change side are equipped with several telescopic rods, and in the case where controlling telescopic rod, cooperation control motor equally can be external
Soldering apparatus control in portion's carries out three-dimensional movement, reaches the integrity of the repair welding to external joint, saves manpower, time.
Detailed description of the invention
Attached drawing 1 is that the present invention is a kind of for manufacturing the semi-automatic docking machine structural schematic diagram of three-way pipeline；
Attached drawing 2 is that the present invention is a kind of for manufacturing the semi-automatic docking machine overlooking structure diagram of three-way pipeline；
Attached drawing 3 is that a kind of semi-automatic docking machine for manufacturing three-way pipeline of the present invention carries out structural representation when pipeline docking
Figure；
Attached drawing 4 is fixed bracket for interfaces structural representation in a kind of semi-automatic docking machine for manufacturing three-way pipeline of the present invention
Figure；
Attached drawing 5 is delivery device structural schematic diagram in a kind of semi-automatic docking machine for manufacturing three-way pipeline of the present invention；
Attached drawing 6 is clamping mechanism structural schematic diagram in a kind of semi-automatic docking machine for manufacturing three-way pipeline of the present invention；
Attached drawing 7 is to fetter thimble structure schematic diagram in a kind of semi-automatic docking machine for manufacturing three-way pipeline of the present invention；
Attached drawing 8 is manual docking mechanism structural representation in a kind of semi-automatic docking machine for manufacturing three-way pipeline of the present invention
Figure；
Attached drawing 9 is conveying mechanism structural schematic diagram in a kind of semi-automatic docking machine for manufacturing three-way pipeline of the present invention；
Attached drawing 10 is internal repair welding device structural representation in a kind of semi-automatic docking machine for manufacturing three-way pipeline of the present invention
Figure；
Attached drawing 11 is repair welding mechanism structural schematic diagram in a kind of semi-automatic docking machine for manufacturing three-way pipeline of the present invention；
Attached drawing 12 is cutter structural schematic diagram in a kind of semi-automatic docking machine for manufacturing three-way pipeline of the present invention；
Attached drawing 13 is external repair welding device structural representation in a kind of semi-automatic docking machine for manufacturing three-way pipeline of the present invention
Figure；
In figure: 1- riser seat, 2- transverse slat seat, 3- fixed bracket for interfaces, 31- connecting plate, 32- vertical plate, 33- ring set, 34- connect
Bar, 35- fixed link, 4- delivery device, 41- hydraulic cylinder, 42- mounting base, 43- pillar, 44- extension rod, 45- liner push plate I, 5-
Clamping mechanism, 51- arc ring I, 52- arc ring II, 53- clamping plate I, 54- clamping plate II, 55- top pillar, 56- threaded rod, 57- handwheel I,
58- connecting screw, 59- hinge, 6- constraint lantern ring, 61- fixed ring, 62- bolt of long stem, 63- arc bar, 64- binding plate, 65- are solid
Reservation, the manual docking mechanism of 7-, 71- bottom plate, 72- support rod, 73- baffles, 74- handwheel II, 75- push screw rod, in 76-
Serve as a contrast push plate II, 77- handle, 78- fixed screw, 8- conveying mechanism, 81- transverse plate, 82- supporting plate, 83- lifting hydraulic cylinder, 84-
Pulley, the inside 9- repair welding device, 91- push rod, 92- fixed frame, 93- bottom plate, 931- road wheel, 94- repair welding mechanism, 941- servo
Motor, 942- photoelectric sensor, welding gun in 943-, 944- screw rod, 945- set plate, 946- motion bar I, 947- motion bar II,
948- pneumatic cylinder, 949- cabinet, 95- semi-circular cutter, 10- cutter, 101- placement pole, the chassis 102-, 103- cutting mechanics
Arm, 104- elevating lever, 105- cutter, the outside 11- repair welding device, 111- control motor, and 1111- lifts seat, 112- gear, 113- tooth
Ring, 114- change, the outer welding gun of 115-, 116- telescopic rod, 117- lifting rod, 118- shaft I, 119- shaft II, 1191- limit
Bar, 12-PLC control cabinet, 13- vertical duct, 14- transverse pipe.
Specific embodiment
For convenience of the understanding of those skilled in the art, 1-13, further to technical solution of the present invention with reference to the accompanying drawing
It illustrates.
It is a kind of for manufacturing the semi-automatic docking machine of three-way pipeline, including riser seat 1, transverse slat shown in referring to figs. 1 to Fig. 3
Seat 2, fixed bracket for interfaces 3, delivery device 4, clamping mechanism 5, constraint lantern ring 6, manual docking mechanism 7, conveying mechanism 8, internal benefit
Device 9, cutter 10, external repair welding device 11 are welded, 1 side of riser seat is equipped with the transverse slat seat 2 of perpendicular setting, wherein right
The two root canal roads for needing to dock are respectively vertical duct 13 and transverse pipe 14, and vertical duct 13 is arranged in 1 side of riser seat, transverse pipe 14
Setting is docked in 2 side of transverse slat seat, by push transverse pipe 14 to vertical duct 13, then passes through internal repair welding device 9 and external repair welding
11 abutment joint of device carries out repair welding, to achieve the purpose that manufacture tee tube.
With reference to shown in Fig. 1 and Fig. 4, the intermediate position of the riser seat 1 is equipped with fixed bracket for interfaces 3, and the fixed bracket for interfaces 3 wraps
Connecting plate 31, ring set 33, connecting rod 34 are included, 31 both ends of connecting plate have been respectively fixedly connected with ring set 33, and the ring set 33 is arranged
In 13 outside of vertical duct, for needing the position docked to be fixed vertical duct 13,31 bottom side of connecting plate is fixedly connected
The top of vertical plate 32,32 bottom end of vertical plate are fixedly connected with riser seat 1, and the vertical plate 32 is played to the support of fixed bracket for interfaces 3
Effect, two 33 top sides of ring set pass through connecting rod 34 with bottom side respectively and are connected, and the connecting rod 34 is for increasing the steady of fixed bracket for interfaces 3
34 side of connecting rod of solidity, 3 middle ring sleeve 33 of fixed bracket for interfaces and bottom side is fixedly connected to 35 one end of fixed link, described solid
35 other end of fixed pole is fixed on constraint 6 side of lantern ring, and the fixed link 35 can be improved the stability of fixed bracket for interfaces 3, increases
Service life.
With reference to shown in Fig. 3 and Figure 12,3 top side of fixed bracket for interfaces is equipped with cutter 10, the cutter 10 mainly by
Placement pole 101, chassis 102, cutting mechanics arm 103, cutter 105 form, and the chassis 102 is fixedly mounted on the top of placement pole 101
Side is held, 101 bottom end of placement pole is fixedly connected with 3 side of fixed bracket for interfaces, 103 one end activity of cutting mechanics arm installation
In 102 top side of chassis, 103 other end of cutting mechanics arm extends to 3 side of fixed bracket for interfaces and is equipped with elevating lever 104,
104 bottom end of elevating lever is equipped with cutter 105, and the cutter 105 can cut in 13 side of vertical duct and be used for transverse pipe 14
The circular incision of insertion drives cutter 105 to rise, after avoiding obstruction after cutter 105 completes cutting work by elevating lever 104
The work that continuous transverse pipe 14 is docked.
With reference to shown in Fig. 3 and Fig. 5,3 both ends of fixed bracket for interfaces are respectively equipped with delivery device 4, and the delivery device 4 wraps
Hydraulic cylinder 41, extension rod 44, liner push plate I45 are included, 41 output end of hydraulic cylinder is fixedly connected with 44 one end of extension rod, described to prolong
44 other end of boom is actively socketed on the side liner push plate I45, and the other side liner push plate I45, which is equipped with, to be adapted in vertical duct 13
The extension mouth of diameter, one end that the extension rod 44 is socketed liner push plate I45 are equipped with screw thread mouth, facilitate subsequent disassembly liner push plate
Internal repair welding device 9 is connected through a screw thread after I45 again, then internal repair welding device 9 is pushed by hydraulic cylinder 41 and is worked, the interface
The delivery device 4 of 3 two sides of fixed frame starts hydraulic cylinder 41 simultaneously, and hydraulic cylinder 41 pushes liner push plate I45 by extension rod 44,
The extension mouth of the side liner push plate I45 is inserted on the inside of 13 port of vertical duct, pass through both ends squeezed simultaneously to vertical duct into
Row is firm, and the hydraulic cylinder 41 is fixedly mounted on 42 top side of mounting base, and 42 bottom side of mounting base is equipped with pillar 43, the pillar
43 are fixed on 1 top side of riser seat, and pillar 43 is used to support mounting base 42, the delivery device 4 mainly by vertical duct in
Between the effect that squeezes avoid vertical duct 13 in mating operation deformation occurs, offset.
With reference to shown in Fig. 1, Figure 10 and Figure 11, one of 4 one end of delivery device is equipped with internal repair welding device 9, the inside
Repair welding device 9 includes push rod 91, fixed frame 92, repair welding mechanism 94, and the internal repair welding device 9 is arranged inside vertical duct 13, described
91 one end of push rod is connected through a screw thread the delivery device 4 closed on, and the other end is fixedly connected with fixed frame 92, the fixed frame 92 1
Side is connected with semi-circular cutter 95, and the semi-circular cutter 95 is used to be inserted into 13 inside redundance of vertical duct to transverse pipe 14
Excision, cleaning, while the repair welding of subsequent repair welding mechanism 94 being facilitated to work, the fixed frame 92 includes bottom plate 93, the bottom plate 93
Bottom side is equipped with road wheel 931, and the road wheel 931 is contradicted in 13 inner sidewall of vertical duct, facilitates internal repair welding device 9 in vertical duct 13
Internal movement is fixedly installed with repair welding mechanism 94 inside the fixed frame 92, and the repair welding mechanism 94 is mainly by servo motor
941, interior welding gun 943, set plate 945, cabinet 949 forms, the servo motor 941 is fixedly mounted on the inside of cabinet 949, described to watch
It takes 941 output end of motor and is connected with screw rod 944, the screw rod 944 is through 949 side side wall of cabinet and is threadedly coupled, the silk
944 one end of bar, which is rotatably connected on, sets 945 side of plate, described to set 945 top of plate and low side end side has been respectively fixedly connected with motion bar
I946, the hinged motion bar II947 in the one end the motion bar I946, the one end the motion bar II947 is fixed on 92 side of fixed frame
Side wall, the motion bar I946 and motion bar II947 cooperatively form a unstable quadrilateral structure, for increasing Repair Welding Machine
Overall stability of the structure 94 when carrying out welding, 945 side of plate of setting is equipped with photoelectric sensor 942, the light inductance
It answers 942 side of device to be equipped with interior welding gun 943 and be fixedly connected and sets plate 945, be inserted in the circle that cutter 10 is cut in transverse pipe 14
After in notch, start internal repair welding device 9, the photoelectric sensor 942 can incude interior welding gun 943 apart from pipe joint away from
From, by photoelectric sensor 942 control 941 positive and negative rotation of servo motor, drive screw rod 944 rotation to control forward push or
It pulls back and retracts plate 945, control the seaming position progress welding that interior welding gun 943 can be permanently connected to interface to realize,
The output end of 949 bottom end of the cabinet connection pneumatic cylinder 948,948 bottom end of pneumatic cylinder is fixed on 92 insole board 93 of fixed frame
Inside, the pneumatic cylinder 948 is used to control the lifting of repair welding mechanism 94, convenient to make repair welding mechanism 94 with the cooperation of servo motor 941
Carry out three-dimensional welding campaign.
With reference to shown in Fig. 1 and Fig. 6, it is respectively equipped with clamping mechanism 5 between 3 both ends of fixed bracket for interfaces and delivery device 4,
The clamping mechanism 5 includes arc ring I51, arc ring II52, clamping plate I53, clamping plate II54, threaded rod 56, the bottom side the arc ring I51
Equipped with arc ring II52, the one end the arc ring I51 connects the one end arc ring II52, the arc ring I51 other end and arc ring by hinge 59
II52 is fixedly connected by connecting screw 58, the arc ring I51 and arc ring II52 be it is semicircular arc-shaped, the two connects to form one
For putting the circular space of vertical duct 13, arc ring I51 can be opened into open shape by hinge 59 after screwing off connecting screw 58
State, convenient for placing vertical duct 13, the top side the arc ring I51 is equipped with threaded rod 56, and the threaded rod 56 is arranged through arc ring I51
And be threadedly coupled, the one end of the threaded rod 56 on the inside of arc ring I51 is connected with clamping plate I53, and threaded rod 56 is on the outside of arc ring I51
One end be equipped with handwheel I57, the bottom side the arc ring II52 is equipped with top pillar 55, and the top pillar 55 is through arc ring II52 and fixed connects
It connects, 55 top of top pillar is located on the inside of arc ring II52 and is fixedly connected with clamping plate II54, and 55 bottom end of top pillar is fixed on perpendicular
1 top side of panel seat, the clamping plate I53 and clamping plate II54 are the arc-shaped for adapting to 13 lateral wall shape of vertical duct, open arc ring I51
Afterwards, vertical duct 13 is placed on the inside of clamping plate II54, be then closed arc ring I51 makes to press from both sides by handwheel I57 rotating threaded rod 56
Plate I53 is against 13 lateral wall of vertical duct, is effectively fixed to vertical duct 13.
Refering to what is shown in Fig. 1, the fixed bracket for interfaces 3, delivery device 4,5 bottom end of clamping mechanism are each attached to the top of riser seat 1
Side.
With reference to shown in Fig. 1 and Fig. 7,3 side of fixed bracket for interfaces is equipped with several evenly distributed constraint lantern rings 6, described
Fettering lantern ring 6 includes fixed ring 61, bolt of long stem 62, arc bar 63, binding plate 64, and 61 bottom side of fixed ring passes through fixing seat 65
It is mounted on 2 top side of transverse slat seat, 61 two sides of fixed ring are even to be threaded with bolt of long stem 62, and the bolt of long stem 62 is solid
Determine the inside of ring 61 one end it is even be fixedly connected with arc bar 63,63 both ends of arc bar are socketed in 64 side of binding plate, the constraint
Plate 64 is the arc-shaped for adapting to 14 side wall of transverse pipe, and can replace different specifications according to the transverse pipe 14 of different tube diameters,
After the transverse pipe 14 docked will be needed to be inserted in 61 inside of fixed ring, by the bolt of long stem 62 of 61 two sides of fixed ring, inwardly into
Row squeezes, and binding plate 64 is fitted in 14 side wall of transverse pipe, certain firm effect is played to transverse pipe 14.
With reference to shown in Fig. 1 and Figure 13, wherein 6 side of constraint lantern ring for closing on vertical duct 13 is equipped with external repair welding device 11, institute
Stating external repair welding device 11 includes control motor 111, gear 112, ring gear 113, outer welding gun 115, and the control motor 111 is fixed
1111 top side of seat is being lifted, the seat 1111 of lifting is fixed on 1 side of riser seat, and 111 output end of control motor is connected with
Gear 112, the engagement of the gear 112 connection ring gear 113, the ring gear 113 are socketed in 14 outside of transverse pipe, the ring gear 113
Inside top is equipped with shaft I118, and the one end the shaft I118 is rotatablely connected 117 bottom end of lifting rod, 117 top of lifting rod
It is fixed by screws in 6 top side of constraint lantern ring closed on, 113 inside bottom of ring gear is equipped with shaft II119, the shaft
The both ends II119 are rotatablely connected two 1191 tops of gag lever post respectively, and 1191 bottom end of gag lever post is fixedly connected with transverse slat seat 2, institute
It states lifting rod 117 and shaft I118 cooperation and provides a upward pulling force, while shaft II119 and gag lever post to ring gear 113
1191 cooperations carry out downward binding force to ring gear 113, while shaft I118 and shaft II119 are rotatablely connected in ring gear 113
Side has no effect on the unitary rotation of ring gear 113, can be to ring gear 113 under the action of upward pulling force and downward binding force
Play fixed effect, 113 side of ring gear is circumferentially uniformly provided with several telescopic rods 116, and the telescopic rod 116 is by gas
Voltage-controlled system is flexible, and every can individually control, and described 116 one end of telescopic rod is fixedly connected on 114 side of change, described
Change 114 and the concentric setting of ring gear 113,114 other side of change is circumferentially uniformly provided with several outer welding guns 115, described
Outer welding gun 115 is used to carry out repair welding to the seam of transverse pipe 14 and 13 interface of vertical duct, controls the flexible of more telescopic rods 116 and is
The swing of space multistory is done in controllable change 114, and aspect controls outer welding gun 115 and carries out movement welding, while controlling motor 111
Ring gear 113 is driven to rotate by gear 112, so that ring gear 113 drives change 114 to rotate, it is further to drive outer welding gun 115
It rotates, for increasing the integrity to pipe joint repair welding.
With reference to shown in Fig. 1 and Fig. 9, one of constraint 6 side of lantern ring is equipped with conveying mechanism 8, and the conveying mechanism 8 includes
Transverse plate 81, supporting plate 82, lifting hydraulic cylinder 83,81 both ends of transverse plate all extend to different 6 insides of constraint lantern ring, described
Transverse plate 81 is used to support transverse pipe 14, is located at 14 bottom side of transverse pipe, and 81 top side of transverse plate is equipped with several evenly distributed
Pulley 84, the pulley 84 are against 14 bottom side of transverse pipe, and the pulley 84 facilitates the defeated of transverse pipe 14 for reducing frictional force
It send, 81 two sides of transverse plate are fixedly connected to supporting plate 82, and 82 bottom side of supporting plate connects 83 output end of lifting hydraulic cylinder,
83 bottom end of lifting hydraulic cylinder is fixedly mounted on 2 top side of transverse slat seat, horizontal after transverse pipe 14 is placed on 6 inside of constraint lantern ring
It sets plate 81 to be supported transverse pipe 14, in order to ensure being placed at same level with vertical duct 13, passes through lifting hydraulic cylinder 83
The level height of transverse pipe 14 is adjusted, convenient for guaranteeing accuracy when docking.
With reference to shown in Fig. 1 and Fig. 8,8 side of conveying mechanism is equipped with manual docking mechanism 7, the manual docking mechanism 7
Including baffles 73, push screw rod 75, liner push plate II76, the push screw rod 75 is through the setting of baffles 73 and screw thread connects
It connects, 73 bottom side of baffles is equipped with support rod 72, and 72 top of support rod is fixed on 73 bottom side of baffles, the support rod
72 bottom ends are fixed on 71 top side of bottom plate, and the bottom plate 71 is fixed on 2 top side of transverse slat seat, the support rod 72 by fixed screw 78
Baffles 73 are used to support with the cooperation of bottom plate 71 and guarantee its stability, and the push screw rod 75 is solid close to one end of transverse pipe 14
Surely it is connected with liner push plate II76, the liner push plate II76 is equipped with close to the side of 14 port of transverse pipe extends mouth, is carrying out
When pushing transverse pipe 14, the extension mouth of liner push plate II76 is inserted in the port of transverse pipe 14, is played and is carried out to transverse pipe 14
Firm effect when push, 75 other end of push screw rod are equipped with handwheel II74, and the side the handwheel II74 is equipped with handle 77,
Operator is facilitated to carry out push work, operator pushes screw rod 75 by handwheel II74 turn, drives liner push plate II76
Transverse pipe 14 is pushed, it is gradually close to vertical duct 13, manual operation convenient for observation docking situation, it is convenient stop at any time into
Row adjustment avoids unnecessary deviation, prevents the case where being done over again again to facilitate the precision for guaranteeing to dock.
Refering to what is shown in Fig. 1, the constraint lantern ring 6, conveying mechanism 8 and manual 7 bottom end of docking mechanism are each attached to transverse slat seat
Top side.
2 side of transverse slat seat is equipped with PLC control cabinet 12, and the PLC control cabinet 12 is mainly used for controlling cutter 10, interior
The automatically working of portion's repair welding device 9, external repair welding device 11.
The photoelectric sensor 942, PLC control cabinet 12, cutting mechanics arm 103 are the prior art, affiliated this technology neck
The technical staff in domain can understand, correctly understand the present invention and can obtain related content from the prior art.
It is a kind of for manufacturing the semi-automatic docking machine of three-way pipeline, the course of work is as follows:
Clamping mechanism is opened for open state first, vertical duct is placed on the inside of fixed bracket for interfaces, then closure dress
Clamp mechanism, then starting delivery device, which carries out extruding fixation to the pipe ends, ensures its complete stability, then starts cutting machine
Structure carries out the circular incision that cutting meets condition at the position that the pipeline needs to dock another root canal road, and then transverse pipe is inserted in
It fetters on the inside of lantern ring, is placed on conveying mechanism top side, horizontal position is then carried out to the pipeline by constraint lantern ring and conveying mechanism
It sets and height is adjusted, after adjustment is suitable, the pipeline is pushed by manual docking mechanism, complete docking and form threeway
Then the liner push plate I of one of delivery device is unloaded, is connected through a screw thread interior welds device, passes through pusher by pipeline
Structure pushes the interface inside interior welds device to vertical duct, carries out the redundance cutting extended to transverse pipe, then docks
Mouth seam repair welding carries out repair welding to the interface outside that three-way pipeline docks by starting external repair welding device later, and completion is interim
Manufacture the purpose of tee tube.
Above content is only to structure example of the invention and explanation, affiliated those skilled in the art
It makes various modifications or additions to the described embodiments or is substituted in a similar manner, without departing from invention
Structure or beyond the scope defined by this claim, be within the scope of protection of the invention.
Claims (10)
1. a kind of for manufacturing the semi-automatic docking machine of three-way pipeline, it is characterised in that fixed including riser seat, transverse slat seat, interface
Frame, delivery device, clamping mechanism, constraint lantern ring, manual docking mechanism, conveying mechanism, internal repair welding device, cutter, external benefit
Device is welded, riser seat side is equipped with the transverse slat seat of perpendicular setting, wherein being respectively perpendicular to the two root canal roads that needs dock
To pipe and transverse pipe, vertical duct setting is arranged in riser seat side, transverse pipe in transverse slat seat side；Position among the riser seat
Equipped with fixed bracket for interfaces, the fixed bracket for interfaces top side is equipped with cutter, and the cutter is mainly by placement pole, chassis, cutting
Mechanical arm, cutter composition, the chassis are fixedly mounted on placement pole top side, and it is solid that the placement pole bottom end is fixedly connected with interface
Determine frame side, cutting mechanics arm one end is movably arranged on chassis top side, and the cutting mechanics arm other end extends to interface
Fixed frame side is simultaneously equipped with elevating lever, and the elevating lever bottom end is equipped with cutter；The fixed bracket for interfaces both ends are respectively equipped with
The both ends of vertical duct are arranged in delivery device, the delivery device, and one of delivery device one end is equipped with internal repair welding device, institute
Stating internal repair welding device includes push rod, fixed frame, repair welding mechanism, and the internal repair welding device is arranged inside vertical duct, the push rod
One end is connected through a screw thread the delivery device closed on, and the other end is fixedly connected with fixed frame, is fixedly mounted inside the fixed frame
Have a repair welding mechanism, the repair welding mechanism mainly by cabinet, servo motor, interior welding gun, set board group into the fixed peace of the servo motor
Mounted in box inside, the servo motor output end is connected with screw rod, and the screw rod is through cabinet side side wall and is threadedly coupled,
Described screw rod one end, which is rotatably connected on, sets plate side, described to set plate top and low side end side has been respectively fixedly connected with motion bar I, institute
The hinged motion bar II in the one end motion bar I is stated, the one end the motion bar II is fixed on fixed frame side side wall, and the plate side of setting is set
There is photoelectric sensor, the photoelectric sensor side, which is equipped with interior welding gun and is fixedly connected, sets plate, and the cabinet bottom end connects air pressure
The output end of cylinder, the pneumatic cylinder bottom end are fixed on the inside of fixed frame bottom plate；The fixed bracket for interfaces both ends and delivery device it
Between be respectively equipped with clamping mechanism, the clamping mechanism is arranged at the outside of vertical duct, the fixed bracket for interfaces, delivery device,
Clamping mechanism bottom end is each attached to riser seat top side；
The fixed bracket for interfaces side is equipped with several evenly distributed constraint lantern rings, wherein closing on the constraint lantern ring side of vertical duct
Equipped with external repair welding device, the external repair welding device includes control motor, gear, ring gear, outer welding gun, and the control motor is fixed on
A top side is lifted, the seat of lifting is fixed on riser seat side, and the control motor output end is connected with gear, and the gear is nibbled
Connection ring gear is closed, the ring gear is socketed on the outside of transverse pipe, and the ring gear side is circumferentially uniformly provided with several telescopic rods, described
Telescopic rod one end is fixedly connected on change side, the change and the concentric setting of ring gear, and the change other side is circumferentially equal
It is even to be equipped with several outer welding guns；One of constraint lantern ring side is equipped with conveying mechanism, and the both ends of the conveying mechanism extend to not
On the inside of same constraint lantern ring, the conveying mechanism side is equipped with manual docking mechanism, and the manual docking mechanism is arranged in transverse direction
One end port side of pipe, the constraint lantern ring, conveying mechanism and manual docking mechanism bottom end are each attached to transverse slat seat top side.
2. according to claim 1 a kind of for manufacturing the semi-automatic docking machine of three-way pipeline, it is characterised in that in described
Fixed frame side is connected with semi-circular cutter in portion's soldering apparatus, and the fixed frame includes bottom plate, and the bottom side of the bottom plate is equipped with row
Driving wheel, the road wheel are contradicted in vertical duct inner sidewall.
3. according to claim 1 a kind of for manufacturing the semi-automatic docking machine of three-way pipeline, it is characterised in that described outer
Ring gear inside top is equipped with shaft I in portion's repair welding device, and the one end the shaft I is rotatably connected to lifting rod bottom end, the lifting rod
Top is fixed by screws in the constraint lantern ring top side closed on, and the ring gear inside bottom is equipped with shaft II, the shaft II two
End is rotatablely connected two gag lever post tops respectively, and the gag lever post bottom end is fixedly connected with transverse slat seat.
4. according to claim 1 a kind of for manufacturing the semi-automatic docking machine of three-way pipeline, it is characterised in that described to connect
Mouth fixed frame includes connecting plate, ring set, connecting rod, and the connection board ends have been respectively fixedly connected with ring set, and the ring is set on
On the outside of vertical duct, the connecting plate bottom side is fixedly connected with the top of vertical plate, and the vertical plate bottom end is fixedly connected with riser seat, two rings
Set top side is connected by connecting rod respectively with bottom side, and the connecting rod side of the fixed bracket for interfaces middle ring sleeve and bottom side is fixedly connected to
Fixed link one end, the fixed link other end are fixed on constraint lantern ring side.
5. according to claim 1 a kind of for manufacturing the semi-automatic docking machine of three-way pipeline, it is characterised in that described to push away
Sending mechanism includes hydraulic cylinder, extension rod, liner push plate I, and the hydraulic cylinder output end is fixedly connected with extension rod one end, the extension
The bar other end is actively socketed on the side liner push plate I, and the other side liner push plate I is equipped with the extension mouth for adapting to internal diameter of the pipeline,
One end of the extension rod socket liner push plate I is equipped with screw thread mouth, and the hydraulic cylinder is fixedly mounted on mounting base top side, the peace
It fills seat bottom side and is equipped with pillar, the pillar is fixed on riser seat top side.
6. according to claim 1 a kind of for manufacturing the semi-automatic docking machine of three-way pipeline, it is characterised in that the dress
Clamp mechanism includes arc ring I, arc ring II, clamping plate I, clamping plate II, threaded rod, and the bottom side the arc ring I is equipped with arc ring II, the arc ring I
One end is connected by hinge the one end arc ring II, and the arc ring I other end is fixedly connected with arc ring II by connecting screw, the arc ring I
Be with arc ring II it is semicircular arc-shaped, the top side the arc ring I be equipped with threaded rod, the threaded rod through arc ring I setting and screw thread connect
It connects, the one end of the threaded rod on the inside of arc ring I is connected with clamping plate I, and the one end of threaded rod on the outside of arc ring I is equipped with handwheel I, institute
The bottom side arc ring II is stated equipped with top pillar, the top pillar is through arc ring II and is fixedly connected, and the top pillar top is located on the inside of arc ring II
And it is fixedly connected with clamping plate II, the top pillar bottom end is fixed on riser seat top side, and the clamping plate I and clamping plate II are to adapt to vertically
The arc-shaped of pipe lateral wall shape.
7. according to claim 1 a kind of for manufacturing the semi-automatic docking machine of three-way pipeline, it is characterised in that the beam
Tiing up lantern ring includes fixed ring, bolt of long stem, arc bar, binding plate, and the fixed ring bottom side is mounted on transverse slat seat top by fixing seat
Side, the fixed ring two sides are even to be threaded with bolt of long stem, and the even fixation in the one end of the bolt of long stem on the inside of fixed ring is even
It is connected to arc bar, arc bar both ends are socketed in binding plate side.
8. according to claim 1 a kind of for manufacturing the semi-automatic docking machine of three-way pipeline, it is characterised in that the hand
Dynamic docking mechanism includes baffles, push screw rod, liner push plate II, and the push screw rod is through baffles setting and screw thread connects
It connects, the baffles bottom side is equipped with support rod, and the supporting bar top is fixed on baffles bottom side, and the support rod bottom end is fixed
In bottom plate top side, the bottom plate is fixed on transverse slat seat top side by fixed screw, and the push screw rod is close to one end of transverse pipe
It is fixedly connected with liner push plate II, the liner push plate II is equipped with close to the side of lateral pipe port extends mouth, the push spiral shell
The bar other end is equipped with handwheel II, and the side the handwheel II is equipped with handle.
9. according to claim 1 a kind of for manufacturing the semi-automatic docking machine of three-way pipeline, it is characterised in that described defeated
Sending mechanism includes transverse plate, supporting plate, lifting hydraulic cylinder, and the horizontal board ends all extend on the inside of different constraint lantern rings, institute
Transverse plate top side is stated equipped with several evenly distributed pulleys, the transverse plate two sides are fixedly connected to supporting plate, the supporting plate bottom
Side connects lifting hydraulic cylinder output end, and the lifting hydraulic cylinder bottom end is fixedly mounted on transverse slat seat top side.
10. a kind of for manufacturing the semi-automatic docking machine of three-way pipeline, transverse slat seat side described in -9 according to claim 1
Equipped with PLC control cabinet.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811498427.3A CN109570892B (en) | 2018-12-08 | 2018-12-08 | Semi-automatic butt joint machine for manufacturing three-way pipeline |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811498427.3A CN109570892B (en) | 2018-12-08 | 2018-12-08 | Semi-automatic butt joint machine for manufacturing three-way pipeline |
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| CN109570892A true CN109570892A (en) | 2019-04-05 |
| CN109570892B CN109570892B (en) | 2020-07-24 |
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Denomination of invention: A semi-automatic docking machine for manufacturing tee pipe Effective date of registration: 20210916 Granted publication date: 20200724 Pledgee: Agricultural Bank of China Limited by Share Ltd. Wenling branch Pledgor: ZHEJIANG SHUANGSEN METAL SCIENCE & TECHNOLOGY Co.,Ltd. Registration number: Y2021330001649 |
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Denomination of invention: A semi-automatic docking machine for manufacturing tee pipe Effective date of registration: 20220415 Granted publication date: 20200724 Pledgee: Agricultural Bank of China Limited by Share Ltd. Wenling branch Pledgor: ZHEJIANG SHUANGSEN METAL SCIENCE & TECHNOLOGY Co.,Ltd. Registration number: Y2022330000536 |