CN109564397A - The manufacturing method of measuring device, exposure device and article - Google Patents

The manufacturing method of measuring device, exposure device and article Download PDF

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Publication number
CN109564397A
CN109564397A CN201780048850.0A CN201780048850A CN109564397A CN 109564397 A CN109564397 A CN 109564397A CN 201780048850 A CN201780048850 A CN 201780048850A CN 109564397 A CN109564397 A CN 109564397A
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China
Prior art keywords
substrate
height
distribution
measuring device
processing unit
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Granted
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CN201780048850.0A
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Chinese (zh)
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CN109564397B (en
Inventor
前田浩平
高桥彰宏
古泽磨奈人
本间英晃
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Canon Inc
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Canon Inc
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • G01B11/06Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/30Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/20Exposure; Apparatus therefor
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70216Mask projection systems
    • G03F7/70258Projection system adjustments, e.g. adjustments during exposure or alignment during assembly of projection system
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70483Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/10Measuring as part of the manufacturing process
    • H01L22/12Measuring as part of the manufacturing process for structural parameters, e.g. thickness, line width, refractive index, temperature, warp, bond strength, defects, optical inspection, electrical measurement of structural dimensions, metallurgic measurement of diffusions

Abstract

A kind of measuring device, the height distribution on the surface is measured for the substrate with the biggish surface of height tolerance compared with the height tolerance on a direction in mutually different first direction and second direction on another direction, the measuring device includes: test section, is detected to the height at the test object position in detection zone;And processing unit, its height distribution that the surface of the substrate on scanning direction is found out by relatively scanning the substrate and the detection zone, wherein, the processing unit is by relatively scanning the substrate and the detection zone along the first direction, it is distributed to find out the height distribution on the surface of the substrate on the first direction as first, judge height tolerance in first distribution whether on the basis of it is more than value, in the case where the height tolerance being judged as in first distribution is less than a reference value, the distribution of the height on the surface of the substrate in the second direction is found out by relatively scanning the substrate and the detection zone along the second direction.

Description

The manufacturing method of measuring device, exposure device and article
Technical field
The present invention relates to measuring device, the systems of exposure device and article of a kind of height distribution on surface for measuring substrate Make method.
Background technique
In the manufacture of the plates such as liquid crystal display panel, organic EL panel or semiconductor equipment, a kind of pattern by mask is used The exposure device being transferred to via projection optical system on the substrates such as the glass plate for being coated with resist, wafer.In this exposure In the case where device, in the exposure of substrate, with the position on the substrate to be exposed correspondingly by the surface configuration of substrate in throwing The imaging surface (focus face) of shadow optical system, therefore the height distribution on the surface of substrate is preferably found out in advance.In patent document 1 It proposes a kind of following method: measuring the height distribution of the thickness distribution and the retaining surface for keeping the substrate of substrate respectively in advance, The height distribution on the surface for the substrate being maintained in retaining surface is found out hereby based on the measurement result.
Patent document 1: Japanese Unexamined Patent Publication 2006-156508 bulletin
Summary of the invention
Problems to be solved by the invention
In the measuring device of the height distribution on the surface of measurement substrate, sometimes to the test object position in detection zone Height detected.It, can be by being directed at inspection on one side the relatively scanning substrate and detection zone while in this measuring device The height on the surface for the substrate surveyed in region is detected to measure the distribution of the height on the surface of substrate.However, when spreading base The whole surface of plate detection of the Scanning Detction region to carry out the height on the surface when, which needs the corresponding time, It may be unfavorable on this aspect of handling capacity.
Therefore, the purpose of the present invention is to provide a kind of times of the height distribution on surface for being conducive to shorten measurement substrate Technology.
The solution to the problem
To achieve the goals above, the measuring device as a side of the invention, which is directed to, has and mutually different the The biggish surface of height tolerance on another direction is compared with the height tolerance on a direction in second direction in one direction Substrate measure the surface height distribution, which includes: test section, to the test object position in detection zone Height detected;And processing unit, scanning side is found out by relatively scanning the substrate and the detection zone The height on the surface of the upward substrate is distributed, wherein the processing unit is by relatively scanning institute along the first direction Substrate and the detection zone are stated, is used as first point to find out the height distribution on surface of the substrate on the first direction Cloth, judge height tolerance in first distribution whether on the basis of it is more than value, be judged as described first be distributed in height In the case that deviation is less than a reference value, asked by relatively scanning the substrate and the detection zone along the second direction The height distribution on the surface of the substrate in the second direction out.
The effect of invention
According to the present invention, for example, be capable of providing a kind of surface for being conducive to shorten measurement substrate height distribution time Technology.
Other features and advantages of the present invention can be specified by referring to the following description of appended attached drawing.In addition, In appended attached drawing, identical reference number is marked to identical or same structure.
Detailed description of the invention
Appended attached drawing includes in the description, constituting the part of specification and showing embodiments of the present invention, is used Illustrate the principle of the present invention while the attached drawing appended by describing.
Fig. 1 is the synoptic diagram for indicating the structure of exposure device.
Fig. 2 is the figure for indicating the deviation of thickness of glass substrate.
Fig. 3 is the flow chart for indicating the generation method of distributed intelligence involved in first embodiment.
Fig. 4 is the figure for indicating to be detected the situation of the height on the surface of substrate by focus detection part.
Fig. 5 is the figure for indicating to have the substrate of multiple area of the pattern.
Fig. 6 is the flow chart for indicating the generation method of distributed intelligence involved in second embodiment.
Fig. 7 is the figure for the testing principle for illustrating the thickness of substrate.
Specific embodiment
Hereinafter, illustrating the preferred embodiments of the present invention referring to appended attached drawing.In addition, in the various figures, to same structure Part or even element mark same reference number, and the repetitive description thereof will be omitted.
<first embodiment>
The exposure device 100 of first embodiment according to the present invention is illustrated referring to Fig.1.Fig. 1 is to indicate to expose The synoptic diagram of the structure of electro-optical device 100.Exposure device 100 can include for example lamp optical system 1, for keeping mask 2 Mask platform 3, projection optical system 4, the Substrate table 6 for keeping substrate 5, position measurement portion 7, focus detection part 8, processing unit 9 And control unit 10.Control unit 10 turns the pattern of mask 2 to control such as by constituting with computer CPU, memory The processing (processing for exposing substrate 5) printed on substrate 5.
Lamp optical system 1 using from the light of light source injection (not shown) to the mask 2 kept by mask platform 3 equably into Row illumination.Projection optical system 4 has defined projection multiplying power, for the pattern of mask 2 to be projected to substrate 5.Substrate table 6 It such as include the substrate chuck 6a for keeping substrate 5 and the substrate driving portion for being driven to substrate chuck 6a (substrate 5) 6b, and be configured to mobile along the direction (XY direction) orthogonal with the optical axis of projection optical system 4.Position measurement portion 7 It include such as laser interferometer, for measuring the position of Substrate table 6.Laser interferometer is shone to the reflecting plate 11 for being set to Substrate table 6 Laser is penetrated, the displacement of Substrate table 6 is detected using the laser reflected by reflecting plate 11.As a result, position measurement portion 7 can based on by What laser interferometer detected is displaced to find out the current location of Substrate table 6.
Focus detection part 8 detects the height at the test object position in detection zone.For example, focus detection part 8 It can include the light source for making the oblique surface for being mapped to substrate 5 of light and the imaging sensor with the multiple pixels two-dimensionally arranged. Moreover, focus detection part 8 is based on by the position on the incident imaging sensor of the light of the surface reflection of substrate, to detect substrate The height by the test object position in the region of oblique incidence light (in detection zone) in 5 surface.
Processing unit 9 is constituted such as the computer by including CPU, memory, and the testing result based on focus detection part 8 is asked The height distribution on the surface of substrate 5 out.For example, processing unit 9 is on one side using Substrate table 6 along the direction (side XY in the face of substrate 5 To) in a direction relatively scanning substrate 5 and focus detection part 8 detection zone, make 8 pairs of focus detection part detections on one side The height on the surface of the substrate 5 in region is detected.Processing unit 9 can obtain on this direction (scanning direction) as a result, The height on the surface of substrate 5 is distributed.Here, the processing unit 9 of present embodiment is dividually constituted with control unit 10, but can also be with Control unit 10 is integrally formed.In addition, focus detection part 8 and processing unit 9 constitute the height distribution on the surface for measuring substrate 5 Measuring device.In the present embodiment, which is arranged in the inside of exposure device 100, but also can be set and exposing The outside of electro-optical device 100.
In the case where exposure device 100 constituted like this, in the exposure of substrate 5, it can be controlled using control unit 10 The projection image of projection optical system 4 processed, so that with the position to be exposed (position of irradiation area) on substrate correspondingly by base The surface configuration of plate 5 is in the imaging surface (focus face) of projection optical system 4.Such as it can be by being set to projection optical system 4 optical element (lens) drive or is driven using Substrate table 6 along the direction parallel with the optical axis of projection optical system 4 Dynamic substrate 5, to carry out the control of the projection image.Therefore, exposure device 100 preferably obtains (base in the surface for indicating substrate 5 in advance The whole surface of plate 5) height distribution distributed intelligence.However, being swept in measuring device when the whole surface throughout substrate When retouching detection zone and focus detection part 8 being made to detect the height on the surface, the corresponding time is needed in the detection, in handling capacity It may be unfavorable on this aspect.
Therefore, the measuring device of first embodiment passes through the surface using the substrate 5 as caused by the manufacturing method of substrate 5 The tendency (feature) of interior height distribution reduces relatively scanning substrate 5 and detection zone and focus detection part 8 is made to detect base The number of the height on the surface of plate 5.That is, in the measuring device of first embodiment, without throughout the entire of substrate 5 The detection that the height on the surface of substrate 5 is outwardly carried out by focus detection part 8 just generates distributed intelligence.Thereby, it is possible to significantly Shorten the time of the height distribution on the surface of measurement substrate 5.Hereinafter, to the surface of substrate 5 caused by the manufacturing method as substrate 5 Height distribution tendency and the generation method of distributed intelligence be illustrated.
Firstly, being illustrated to the tendency of the height distribution on the surface of substrate 5 caused by the manufacturing method as substrate 5.Example Such as, it is assumed that the case where glass substrate of transparent rectangular shape used in liquid crystal apparatus etc. is used as substrate 5.By using Floating method, melting method etc. extend to manufacture glass substrate (making sheet) along some direction.The glass produced by this manufacturing method Glass substrate can make thickness generally uniform in the direction of extension, but in the direction orthogonal with extending direction (hereinafter, being set as orthogonal side To) on, since the temperature variation or temperature fluctuation of the part around in manufacture lead to thickness there may be deviations.
For example, having in actually manufacture with a thickness of the glass substrate of 500 μm, the rectangular shape that size is 1.5m × 1.8m When, as shown in Fig. 2, the deviation of the thickness on the extending direction of glass substrate is 1.4 μm, on the other hand, on orthogonal direction The deviation of thickness is 12 μm.That is, the thickness deviation on orthogonal direction is about 1 bigger than the thickness deviation on extending direction.This is indicated For each position in multiple positions of extending direction, the thickness distribution on orthogonal direction is (that is, the surface on orthogonal direction Height is distributed) it is same tendency.Thus, if it is possible to the height distribution for measuring the surface of the substrate 5 on orthogonal direction then can It is enough that interpolation (estimation) is carried out to find out the whole surface of substrate 5 according to height of the measurement result to the whole surface of substrate 5 Height is distributed.
In this way, in the surface (face that be exposed processing) of glass substrate, with mutually different first direction and The height tolerance on a direction in two directions is larger compared to the height tolerance on another direction.Here, first direction and Second direction distinguishes parallel direction when can be mutually orthogonal in two with the surface of glass substrate (substrate 5).So And when measuring the distribution of the height on surface of the glass substrate, it is not known which direction in first direction and second direction is The big orthogonal direction of height tolerance (thickness deviation).
Therefore, processing unit 9 is by the detection zone along first direction relatively scanning substrate 5 and focus detection part 8, to ask The height distribution on the surface of the substrate 5 on first direction is as the first distribution out.At this point, if first distribution in height tolerance On the basis of value more than, then first direction is corresponding with the big orthogonal direction of height tolerance.On the other hand, the height in the first distribution In the case that deviation is less than a reference value, second direction is corresponding with orthogonal direction.In this case, processing unit 9 is by along second party The height point on the surface of the substrate 5 in second direction is found out to the relatively detection zone of scanning substrate 5 and focus detection part 8 Cloth.Here, a reference value be set on the extending direction of substrate 5 (glass substrate) deviation of issuable thickness with just Hand over the value on direction between the deviation of issuable thickness.In addition, " (surface of substrate) height " in present embodiment It can include the concept of " (substrate) thickness ".That is, " (surface of substrate) height is distributed " can include " (substrate) thickness The concept of distribution ".
Then, it is illustrated referring to generation method of the Fig. 3 and Fig. 4 to distributed intelligence.Fig. 3 is the generation for indicating distributed intelligence The flow chart of method, Fig. 4 are the figures for indicating to be detected the situation of the height on the surface of substrate 5 by focus detection part 8.In addition, Fig. 3 institute The each process of the flow chart shown can be carried out by processing unit 9.
In S11, processing unit 9 carries out the following processing the (detection of first direction such as being indicated with arrow 20a of Fig. 4 Processing): relatively the detection zone of scanning substrate 5 and focus detection part 8 makes coke to an edge first direction (such as X-direction) on one side Point test section 8 detects the height on the surface of substrate 5.The detection processing of multiple first direction can also be carried out, but is based on handling capacity Viewpoint, preferably only carry out a first direction detection processing.Processing unit 9 can obtain the substrate 5 on first direction as a result, Surface height distribution.Claim hereinafter, the height on the surface of the substrate 5 on first direction obtained in process by S11 is distributed For " the first distribution ".Here, can arbitrary position (coordinate) in a second direction carry out the detection of the first direction in S11 Processing.
In S12, processing unit 9 judge the height tolerance in the first distribution whether on the basis of it is more than value.As the first distribution In height tolerance, be able to use the difference of the maxima and minima of the height in the first distribution, but it is not limited to this, for example, Also the standard deviation that can be used in the first distribution is equivalent.The situation on the basis of height tolerance in the first distribution more than value Under, judge that (determination) is corresponding with the bigger orthogonal direction of the height tolerance on the surface of substrate 5 as first direction, and enter S13. In this case, the not instead of relatively detection zone of scanning substrate 5 and focus detection part 8 in a second direction of processing unit 9, root Distributed intelligence is generated according to the first distribution.
In S13, processing unit 9 is also estimated as and first party for each position in multiple positions in second direction The height distribution on the surface of the substrate 5 on parallel direction is the first distribution, and generates distributed intelligence.For example, processing unit 9 is logical It crosses directly using the first distribution as multiple positions for being each passed through in second direction and the multiple directions parallel with first direction In all directions on substrate 5 surface height distribution, Lai Shengcheng distributed intelligence.As described above, in the extending direction of substrate 5 In, the deviation of the thickness of substrate 5 is very small, therefore can assume that the deviation for not generating the thickness.Therefore, even if processing unit 9 Distributed intelligence is generated using only the first distribution as described above, can also reduce the height on the surface relative to actual substrate 5 Spend the error of distribution.
On the other hand, in S12, in the case that the height tolerance in the first distribution is less than a reference value, judge (determination) It is corresponding with the orthogonal direction of substrate 5 for second direction, and enter S14.In S14, such as Fig. 4's of processing unit 9 is used shown in arrow 20b As carry out processing (detection processing of second direction) below: relatively scan in a second direction (such as Y-direction) on one side The detection zone of substrate 5 and focus detection part 8 makes the height on the surface of the detection substrate 5 of focus detection part 8 on one side.It can carry out more The detection processing of secondary second direction, but the viewpoint based on handling capacity preferably only carry out the detection processing of a second direction.By This, processing unit 9 can obtain the height distribution in a second direction in substrate 5.Hereinafter, by obtained in the process in S14 The height distribution of second direction is known as " the second distribution ".Here, can arbitrary position (coordinate) in a first direction carry out The detection processing of second direction in S14.
As shown in figure 5, being arranged in the substrate 5 of the object of the detection for the height for carrying out surface by measuring device sometimes Formd multiple area of the pattern 5a (irradiation area) of base pattern (equipment pattern).In this case, in S11 and S14, When by height in 8 detection pattern region of focus detection part, sometimes due to the base pattern formed in area of the pattern 5a And testing result is caused to generate error.It is therefore preferable that in the (drawn area gap area 5b being set between multiple area of the pattern 5a Domain) in by focus detection part 8 carry out height detection.Thus, processing unit 9 is preferably based on the layout for indicating multiple area of the pattern 5a The layout information of (configuration) relatively scanning substrate 5 and detection zone, so that being carried out in gap area 5b by focus detection part 8 The detection of height.Such as both layout information, layout information can be obtained by the position of the multiple area of the pattern 5a of actual measurement It is also possible to the design information of the position of multiple area of the pattern 5a.
In S15, processing unit 9 is based on the first distribution got in S11 and the second distribution pair got in S14 The height of the non-detection part not detected by focus detection part 8 in the surface of substrate 5 carries out interpolation (estimation), thus gives birth to At distributed intelligence.Obtained by capable of being corrected with the height at the specified position in the second distribution to the first distribution by application Result as the height distribution across the specified position of second direction and on the direction parallel with first direction, Lai Jinhang do not examine Survey the interpolation of the height of part.
For example, processing unit 9 is at the detection in the process of S11 by carrying out first direction at the position Y1 of second direction Reason passes through the detection processing of progress second direction at position X1 in a first direction to obtain the first distribution in the process of S14 To obtain the second distribution.In this case, the application of processing unit 9 is to be distributed height and the position at obtained position Y1 according to second The difference of height at Yi is corrected obtained result (distribution) to the first distribution, as the position Yi for passing through second direction And the height distribution on the direction parallel with first direction.In this way, processing unit 9 passes through in multiple positions in second direction Similarly to correct the first distribution obtained as a result, it is possible to carry out to the height of non-detection part slotting for application for each position Value generates distributed intelligence.Here, be distributed both distributions in S15 using the first distribution and second and generate distributed intelligence, But it is not limited to this, can also generate distributed intelligence using only the second distribution.
As described above, the first distribution that the measuring device of first embodiment is obtained in the detection processing by first direction In height tolerance on the basis of be worth it is above in the case where, distributed intelligence is generated based on the first distribution.On the other hand, at first point In the case that height tolerance in cloth is less than a reference value, the second distribution is found out by carrying out the detection processing of second direction, and Distributed intelligence is generated based on the first distribution and the second distribution.It, can by measuring the height distribution on the surface of substrate 5 like this Significantly shorten the time required for the measurement of height distribution, it can be advantageous on this aspect of handling capacity.Here, in the first embodiment party In formula, the example for generate to measuring device (processing unit 9) processing of distributed intelligence is illustrated, and but it is not limited to this. For example, measuring device can also only carry out generating the processing of the first distribution or the first distribution and the second distribution, and filled by exposure Set 100 control unit 10, outer computer etc. carry out generate distributed intelligence processing.In this case, processing unit 9 is obtained by exposing The distributed intelligence of the generations such as the control unit 10 of electro-optical device 100, outer computer.
<second embodiment>
In this second embodiment, illustrate another example related with the generation method of distributed intelligence.In the second embodiment party In formula, first progress first direction detection processing and second direction detection processing, based on it is thus obtained first distribution and Second distribution carries out interpolation (estimation) to the height of non-detection part, thus generates distributed intelligence.Fig. 6 is to indicate the second embodiment party The flow chart of the generation method of distributed intelligence involved in formula.The each process of flow chart shown in fig. 6 can by processing unit 9 into Row.
In S21, processing unit 9 carries out the detection processing of first direction.The detection processing of multiple first direction can be carried out, But the viewpoint based on handling capacity preferably only carries out the detection processing of a first direction.Processing unit 9 can obtain first as a result, The height on the surface of the substrate 5 on direction is distributed.Below by the table of the substrate 5 on first direction obtained in the process in S21 The height distribution in face is referred to as " the first distribution ".Here, can arbitrary position (coordinate) in a second direction carry out first party To detection processing.
In S22, processing unit 9 carries out the detection processing of second direction.The detection processing of multiple second direction can be carried out, But the viewpoint based on handling capacity preferably only carries out the detection processing of a second direction.Processing unit 9 can obtain second as a result, The height on the surface of the substrate 5 on direction is distributed.Below by the table of the substrate 5 in second direction obtained in the process in S22 The height distribution in face is known as " the second distribution ".Here, can arbitrary position (coordinate) in a first direction carry out second party To detection processing.
In S23, processing unit 9 passes through based on the first distribution got in S21 and second point got in S22 Cloth carries out interpolation (estimation) to the height of non-detection part, Lai Shengcheng distributed intelligence.In the process of S23 and the flow chart of Fig. 3 The process of S15 is identical, therefore omits explanation herein.By generating distributed intelligence like this, it can significantly shorten substrate 5 It time needed for the measurement of the height distribution on surface, can be advantageous on this aspect of handling capacity.
<third embodiment>
In first embodiment and second embodiment, the height to the surface for detecting substrate 5 by focus detection part 8 Example is illustrated, but in the third embodiment, and the thickness for detecting substrate 5 replaces the height on the surface of detection substrate 5 The example of degree is illustrated.In this case, processing unit 9 makes detection Substrate table 6 (substrate chuck 6a) in advance of focus detection part 8 The height of retaining surface, and the information for indicating the height distribution of the retaining surface is obtained in advance.Then, processing unit 9 be based on according to Fig. 3 or The thickness that flow chart shown in fig. 6 makes focus detection part 8 detect substrate 5 is obtained as a result, to find out the thickness for indicating substrate 5 The information of distribution.Processing unit 9 being capable of information and expression substrate 5 based on the height distribution for the retaining surface for indicating Substrate table 6 as a result, The information of thickness distribution come the information that finds out the height distribution in the surface for indicating the substrate 5 kept by Substrate table 6, (distribution is believed Breath).
Here, being illustrated referring to principle of the Fig. 7 to the thickness for detecting substrate 5 by focus detection part 8.Focus detection part 8 Such as it can be configured to include projecting the light source 8a for the light that wavelength is 500nm~1200nm or so and being made of CCD, CMOS etc. Imaging sensor 8b, and make the light projected from light source 8a is oblique to be mapped to substrate 5 (such as glass substrate).From light source 8a (position A) It projects and the light of the position B on the oblique surface for being mapped to substrate 5 is divided by the light of the surface reflection of substrate 5 and enters in substrate The light in portion.The position E being incident on by the light of the surface reflection of substrate 5 on imaging sensor.On the other hand, substrate 5 is entered Internal light reflects at the position C at the back side of substrate 5 and penetrates the position D on the surface of substrate 5, and is incident on imaging sensor On position F.The difference of position E and position F on the imaging sensor correspond to the thickness t of substrate 5, therefore focus detection part 8 The thickness t of substrate 5 can be found out based on the difference.
<embodiment of the manufacturing method of article>
The manufacturing method of the article of embodiments of the present invention is for example suitable for manufacturing the electronic equipments such as semiconductor equipment, have Element of minute structure and other items.The manufacturing method of the article of present embodiment includes being coated on base using above-mentioned exposure device The process (process for making base plate exposure) of latent image pattern is formed in the emulsion of plate and makes to form sub-image figure in above-mentioned operation The process of the substrate development of case.Above-mentioned manufacturing method further includes that other known processes (film forming, vapor deposition, adulterate, is flat by oxidation Change, etching, resist removing, cutting, welding, encapsulation etc.).The manufacturing method of the article of present embodiment and previous method phase Than being advantageous in terms of at least one of the performance of article, quality, productivity, production cost.
<other embodiments>
The present invention can also be realized by following processing: will realize the program of more than one function of above embodiment It is supplied to system or device via network or storage media, the more than one processor in the computer of the system or device is read Out and execute program.In addition, also can realize the present invention by realizing the circuit (for example, ASIC) of more than one function.
The present invention is not limited to above embodiment, as long as it does not depart from the spirit of the invention and range is just able to carry out respectively Kind change and deformation.Thus, it attached claim below for open the scope of the present invention.
The Japanese patent application laid that the application was proposed by August 5th, 2016 is preferential to require based on being willing to 2016-154946 Power, is hereby incorporated its all contents.

Claims (15)

1. a kind of measuring device, for having and the height on a direction in mutually different first direction and second direction Deviation measures the height distribution on the surface, the measuring device compared to the substrate on the biggish surface of height tolerance on another direction It is characterized in that having:
Test section detects the height at the test object position in detection zone;And
Processing unit finds out the substrate on scanning direction by relatively scanning the substrate and the detection zone The height on surface is distributed,
Wherein, the processing unit is by relatively scanning the substrate and the detection zone along the first direction, to find out The height distribution on the surface of the substrate on the first direction judges the height in first distribution as the first distribution Spend deviation whether on the basis of value more than, be judged as it is described first distribution in height tolerance be less than a reference value in the case where, lead to It crosses and relatively scans the substrate and the detection zone along the second direction to find out the base in the second direction The height on the surface of plate is distributed.
2. measuring device according to claim 1, which is characterized in that
The substrate includes the interstitial area to form figuratum multiple area of the pattern and be arranged between the multiple area of the pattern Domain,
Layout information of the processing unit based on the multiple area of the pattern relatively scans the substrate and the detection zone Domain, so that the test section carries out the detection of height in the gap area.
3. measuring device according to claim 1 or 2, which is characterized in that
The processing unit along substrate and the detection zone described in the first direction only relatively run-down by finding out First distribution, in the case where the height tolerance being judged as in first distribution is less than a reference value, by along institute Stating second direction, only relatively substrate and the detection zone described in run-down finds out the base in the second direction The height on the surface of plate is distributed.
4. measuring device according to any one of claims 1 to 3, which is characterized in that
The substrate has rectangular shape,
The first direction and the second direction respectively mutually orthogonal two in the surface of the substrate while put down Row.
5. measuring device according to any one of claims 1 to 4, which is characterized in that
The processing unit obtains root in the case where the height tolerance being judged as in first distribution is a reference value or more The distributed intelligence that height in the surface of the expression substrate generated according to first distribution is distributed.
6. measuring device according to any one of claims 1 to 4, which is characterized in that
The processing unit is in the case where the height tolerance being judged as in first distribution is a reference value or more, according to institute State the distributed intelligence for the height distribution that the first distribution generates in the surface for indicating the substrate.
7. measuring device according to any one of claims 1 to 4, which is characterized in that
The processing unit is in the case where the height tolerance being judged as in first distribution is a reference value or more, not along institute It states second direction and relatively scans the substrate and the detection zone, being generated according to first distribution indicates the substrate The distributed intelligence of height distribution in surface.
8. the measuring device according to any one of claim 5 to 7, which is characterized in that
The processing unit is directly answered in the case where the height tolerance being judged as in first distribution is a reference value or more Use first distribution as multiple positions for being each passed through in the second direction and parallel with the first direction multiple The height on the surface of the substrate in all directions in direction is distributed, and thus generates the distributed intelligence.
9. according to claim 1 to measuring device described in any one of 8, which is characterized in that
The processing unit is in the case where the height tolerance being judged as in first distribution is less than a reference value, based on described The height on the surface of the substrate in second direction is distributed to generate point of the distribution of the height in the surface for indicating the substrate Cloth information.
10. measuring device according to claim 9, which is characterized in that
The processing unit is also based on institute in the case where the height tolerance being judged as in first distribution is less than a reference value The first distribution is stated to generate the distributed intelligence.
11. according to claim 1 to measuring device described in any one of 8, which is characterized in that
The processing unit is in the case where the height tolerance being judged as in first distribution is less than a reference value, based on described First distribution and the second direction on the substrate surface high Degree distributions described in substrate surface in not by institute The height for stating the non-detection part that test section is detected carries out interpolation, thus generates the height in the surface for indicating the substrate The distributed intelligence of distribution.
12. according to claim 1 to measuring device described in any one of 11, which is characterized in that
Height tolerance in first distribution includes the difference of the maxima and minima of the height in first distribution.
13. according to claim 1 to measuring device described in any one of 12, which is characterized in that
Including having the platform for keeping the retaining surface of the substrate,
The test section detects the thickness of the substrate, the testing result and the expression retaining surface of the thickness based on the substrate The information of height distribution find out the height on the surface of the substrate kept by the retaining surface.
14. a kind of exposure device, makes base plate exposure, which is characterised by comprising:
Projection optical system projects to the pattern of mask on the substrate;
According to claim 1 to measuring device described in any one of 13, the height distribution on the surface of the substrate is measured; And
Control unit controls the exposure of the substrate based on the measurement result of the measuring device.
15. a kind of manufacturing method of article characterized by comprising
Make the process of base plate exposure using exposure device according to claim 14;And
The process for making the substrate exposed in the process develop,
Wherein, article is obtained from the substrate after development.
CN201780048850.0A 2016-08-05 2017-06-15 Measuring apparatus, exposure apparatus, and method of manufacturing article Active CN109564397B (en)

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