CN109557084A - Detection method in such a way that coating iron content identification rope making zinc-coated wire is zinc-plated - Google Patents
Detection method in such a way that coating iron content identification rope making zinc-coated wire is zinc-plated Download PDFInfo
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- CN109557084A CN109557084A CN201910043362.1A CN201910043362A CN109557084A CN 109557084 A CN109557084 A CN 109557084A CN 201910043362 A CN201910043362 A CN 201910043362A CN 109557084 A CN109557084 A CN 109557084A
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- G01N21/62—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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Abstract
The present invention provides a kind of detection method in such a way that coating iron content identification rope making zinc-coated wire is zinc-plated, it is proposed that electrogalvanizing and hot galvanizing are carried out from zinc-plated mode principle to be identified, electrogalvanizing is electrochemical principle, coating is pure zinc coat, there is no ferro element, hot dip galvanizing coating is divided into two layers, respectively pure zinc layer and zinc-iron alloy layer is formed by thermal diffusion, so there are ferro elements in coating.It is different according to chemical element in the two coating, foundation identifies the two with chemical method, it is that the iron content in detection coating is carried out using device inductance coupled plasma optical emission spectrometer or Atomic Absorption Spectrometer according to the test method for formulating ferro element in special detection coating.According to whether detecting ferro element in coating or by its range identify it is zinc-plated in a manner of.
Description
Technical field
The present invention relates to a kind of detection methods of zinc-plated mode, and in particular to a kind of to identify rope making with coating iron content
The detection method of wire galvanization mode.
Background technique
Electrogalvanizing is also named cold galvanizing, is that steel are put into ingredient using electrolysis installation after oil removing, pickling for zinc salt
In solution, and the cathode of electrolysis installation is connected, places zine plate on the opposite of pipe fitting, the anode for being connected to electrolysis installation connects electricity
Source, using electric current from positive to the displacement of cathode, Zn in electrolyte2+Nucleating growth deposits on substrate under current potential effect
Zinc coat is formed, in this process without the diffusion process between zinc-iron.So theoretically coating should be pure zinc coat, do not have
There is ferro element.The conventional zinc-plated amount of galvanizing technique is seldom, and the corrosion resistance of itself is more many than galvanizing by dipping difference, in fact,
The effect of electrogalvanizing, some are suitable with antirust oil is applied at most, or even are not so good as.
Galvanizing and galvanizing by dipping are also named in hot galvanizing, are a kind of effective anti-corrosion of metal modes, are the steel parts after derusting
It immerses in the zinc liquid of 500 DEG C or so thawings, is the process for forming zinc-iron alloys layer between iron matrix and outmost pure zinc layer,
Zinc-iron alloys layer to be combined well between iron and pure zinc layer, so being divided into two layers from theoretical coating, since thermal expansion occurs
It dissipates, so there are ferro elements in coating.And the adhesive force of zinc-iron alloys layer is very strong, it is not easy to fall off, to play anti-corrosion mesh
, it is mainly used on the metal structure facility of every profession and trade.Hot galvanized layer forming process is substantially iron matrix and outmost pure zinc
The process of zinc-iron alloys is formed between layer, its adhesive force very also determines that its corrosion resistance is very good by force, hot-galvanized steel
Although the phenomenon that product also corrodes, technology, hygienic requirements can satisfy in very long service life.
In view of the difference of electrogalvanizing and the anti-corrosion capability of hot galvanizing, use occasion etc., it is desirable to by steel product
Electrogalvanizing and hot galvanizing mode identification gradually standard market, constantly improve that steel product is existing in terms of quality safety to ask
Topic, avoids obscuring between hot galvanizing and electrogalvanizing, adulterate.It is well known that electrogalvanizing and the hot galvanizing of steel product
Using if it happens obscuring, less serious case is unable to reach expected requirement, severe one leads to personnel and property loss, especially more great
Application field.Such as: the industries such as chemical industry equipment, PETROLEUM PROCESSING, seafari, metal structure, power Transmission, shipbuilding once occur
Corrosion failure, it will unpredictable loss is brought, so, it should the test method for identifying the two is established, in case misuse, causes
Irreversible loss.
In general, the difference of electrogalvanizing and hot galvanizing includes:
1, application environment is different: electrogalvanizing is used for the general etch-proof occasion of every profession and trade, and hot galvanizing is used for outdoor requirement
The strong occasion of corrosion resistance;
2, etch-proof protective capability is different: electrogalvanizing is strong not as good as hot galvanizing protective capability;
3, thickness is different: plating zinc coating is relatively thin, and hot dip galvanizing coating is thicker;
4, appearance is different: electrogalvanizing flat appearance is bright, the coarse gloss difference of hot galvanizing appearance.
In the past, what the differentiation of electrogalvanizing and hot galvanizing steel relied primarily on is exactly organoleptic examination spangle, and spangle refers to hot dip
Zinc steel are after the pull-out of new pot, with the appearance of the crystal grain formed after zinc layers cooled and solidified.Therefore, hot galvanizing steel surface
It is usually coarse, there is typical spangle feature, and electrogalvanizing steel surface is smooth.But with the raising of new technology, even same
The electrogalvanizing of factory cannot be distinguished from the appearance with hot galvanizing steel, and hot galvanizing steel have not had the typical case of common spangle
Feature, especially present unleaded zinc liquid produce the hot galvanizing steel without spangle or small zinc flower.Sometimes hot galvanizing steel surface ratio
Electrogalvanizing steel surface more highlights, and reflective is more preferable.In addition, due to the progress of air knife technology, small zinc flower and skill is produced without spangle
Art constantly improve, and the surface quality of hot galvanizing steel substantially increases.Sometimes one piece of hot-dip galvanizing sheet steel and one piece of electrogalvanizing
Steel plate is put together, and it is plated steel sheet that be difficult to distinguish which block, which be hot-dip galvanizing sheet steel, which block, so, it at present cannot be with appearance
It both distinguishes, the research for both being bound to carry out to distinguish from theoretical source.Especially rope making electrogalvanizing and hot-dip galvanizing steel wire,
Perhaps, thick diameter wire has a little spangle, and finer wire surface is not seen in the presence of there is no spangles, even more can not be from sense organ
It is distinguish.And thickness is different, and commonly identifies a kind of means of zinc-plated mode, but the plating of some electrogalvanizings is also very thick,
But from corrosion-resistant angle or not as good as hot galvanizing, it may be said that distinguishing from thickness is electrogalvanizing or hot galvanizing is undesirable
, it is distinguish so new method should be formulated.New detection method is exactly by electrogalvanizing and the zinc-plated mode of hot galvanizing
Difference causes the chemical element in coating different, so the present invention, which is established, identifies the two with chemical method, it is special according to formulating
The test method of chemical component detection, using device inductance coupled plasma optical emission spectrometer or Atomic Absorption Spectrometer into
Iron content in row detection coating.According to whether detecting ferro element in coating or by its range identify it is zinc-plated in a manner of.
Summary of the invention
It is zinc-plated with coating iron content identification rope making zinc-coated wire that the technical problem to be solved in the present invention is to provide one kind
The detection method of mode, according to whether detecting ferro element in coating or by its range identify it is zinc-plated in a manner of, by the identification method
Applied to enterprise, testing agency, using unit, provide powerful theoretical basis to improve quality of galvanized products.
In order to solve the above technical problems, the embodiment of the present invention, which provides one kind, identifies that rope making is zinc-plated with coating iron content
The detection method of steel wire coating mode, includes the following steps:
(1) it prepares and takes off plating liquor
The pure hexa of 3.5g chemistry is dissolved in 500mL hydrochloric acid, is diluted to 1000mL with distilled water;
(2) quantity of sampling quantity
The zinc-coated wire of diameter < 1.0mm takes one section of 280mm~300mm, is rolled into circle;1.0mm≤diameter≤3.0mm
Zinc-coated wire takes two sections of 60mm~80mm;Diameter > 3.0mm zinc-coated wire takes one section of 90mm~100mm;
(3) sample preparation
Each specimen surface prepared with washes of absolute alcohol step (2) after Drying and cooling, weighs sample mass, is accurate to
0.0001g, then by sample be placed in step (1) preparation take off in plating liquor, be subject to and be totally submerged sample, be no more than 100mL,
Until coating is completely dissolved, the terminal for obviously stopping terminating as course of dissolution is precipitated using hydrogen;After dissolution completely, distilled water is used
Elution specimen surface at least 3 times, the sample after elution is placed in dehydrated alcohol and impregnates at least 1min, then takes out Drying and cooling
The dissolved quality of sample is weighed afterwards, is accurate to 0.0001g;Solution after elution, which is collected into, dissolved the taking off in plating solution of sample,
The solution after plating will be taken off to move into 100mL volumetric flask, dilute constant volume with distilled water;
(4) ferro element standard curve is prepared
6 parts of 0.1g high purity zinc are taken, is respectively placed in 6 100mL steel volumetric flasks, is added and dissolved samples are same amount of takes off
Plating solution is cooled to room temperature after being completely dissolved, be then respectively adding iron standard solution 0mL, 2.5mL of 1000 μ g/mL, 5mL,
7.5mL, 10mL, 15mL, with distilled water dilution, constant volume.
(5) coating mode is evaluated
The percentage composition of element in plating solution to be checked is analyzed, using chemical constituent analyzer device with the chemical component percentage of element
Content evaluates plating form: being hot-dip galvanizing steel wire if detecting ferro element in plating solution to be checked;If not detecting tapping in plating solution to be checked
Element or iron content < 0.0001% are bethanized wire.
Preferably, in step (5) chemical constituent analyzer device used be inductive coupling plasma emission spectrograph or
Atomic Absorption Spectrometer.
The advantageous effects of the above technical solutions of the present invention are as follows: the present invention essentially consists in the electrogalvanizing for establishing zinc-coated wire
With hot galvanizing qualification test method, propose that electrogalvanizing and hot galvanizing are carried out from zinc-plated mode principle to be identified, electrogalvanizing is electrification
Learning principle coating should be pure zinc coat, and without ferro element, hot dip galvanizing coating is divided into two layers, respectively pure zinc layer and pass through thermal expansion
It dissipates and forms zinc-iron alloy layer, so there are ferro elements in coating.Different according to chemical element in the two coating, chemical method is used in foundation
Both identify, it is that device inductance coupled plasma is utilized according to the test method for formulating ferro element in special detection coating
Emission spectrometer (ICP) or Atomic Absorption Spectrometer (AAS) carry out the iron content in detection coating.It is examined according in coating
Whether measuring ferro element or by its range identify it is zinc-plated in a manner of.Identification method of the invention is suitable for zinc-plated, galvanized alloy rope making
With steel wire, zinc-plated, galvanized alloy steel plate, steel band, steel wire, steel pipe are distinguished see also this method.
Detailed description of the invention
Fig. 1 is the comparison diagram that sample to be tested takes off plating front and back in the present invention;
Fig. 2 is the ferro element canonical plotting during test of the invention;
Fig. 3 is test ferrum in process peak value figure of the invention.
Specific embodiment
To keep the technical problem to be solved in the present invention, technical solution and advantage clearer, below in conjunction with attached drawing and tool
Body embodiment is described in detail.
The present invention provides a kind of detection method in such a way that coating iron content identification rope making zinc-coated wire is zinc-plated, packets
Include following steps:
(1) it prepares and takes off plating liquor
By the pure hexa (C of 3.5g chemistry6H12N4) be dissolved in 500mL hydrochloric acid (ρ about 1.19g/mL), with distillation
Water is diluted to 1000mL;
(2) quantity of sampling quantity
The zinc-coated wire of diameter < 1.0mm takes one section of 280mm~300mm, is rolled into circle;1.0mm≤diameter≤3.0mm
Zinc-coated wire takes two sections of 60mm~80mm;Diameter > 3.0mm zinc-coated wire takes one section of 90mm~100mm;
(3) sample preparation
Each specimen surface prepared with washes of absolute alcohol step (2) after Drying and cooling, weighs sample mass, is accurate to
Then sample is placed in the taking off in plating liquor of appropriate step (1) preparation by 0.0001g, be subject to and be totally submerged sample and (such as take
10mL, 15mL, 20mL, 25mL, 30mL etc.), it is no more than 100mL, until coating is completely dissolved, obvious stopping is precipitated with hydrogen and is made
The terminal terminated for course of dissolution;Zinc-coated wire, which takes off, to be plated preceding and takes off the surface comparison after plating as shown in Figure 1, wherein Fig. 1 (a) display
Zinc-coated wire surface zinc layers are in silver gray before taking off plating, and steel wire surface is black after plating is taken off in Fig. 1 (b) display.
After dissolution completely, is eluted specimen surface at least 3 times with distilled water, the sample after elution is placed in dehydrated alcohol and is soaked
Bubble weighs the dissolved quality of sample (being accurate to 0.0001g) after then taking out Drying and cooling to 1min;Solution after elution is received
Collect and dissolved the taking off in plating solution of sample, the solution after taking off plating moves into 100mL volumetric flask, dilutes constant volume with distilled water.
(4) ferro element standard curve is prepared
6 parts of 0.1g high purity zinc are taken, is respectively placed in 6 100mL steel volumetric flasks, is added and dissolved samples are same amount of takes off
Plating solution is cooled to room temperature after being completely dissolved, be then respectively adding iron standard solution 0mL, 2.5mL of 1000 μ g/mL, 5mL,
7.5mL, 10mL, 15mL, with distilled water dilution, constant volume.
(5) coating mode is evaluated
The percentage composition of element in plating solution to be checked is analyzed, using chemical constituent analyzer device with the chemical component percentage of element
Content evaluation coating is formed: being hot-dip galvanizing steel wire if detecting ferro element in plating solution to be checked;If not detecting tapping in plating solution to be checked
Element or iron content < 0.0001% are bethanized wire.
Wherein, chemical constituent analyzer device used in this step be inductive coupling plasma emission spectrograph (ICP) or
Atomic Absorption Spectrometer (AAS).
During test of the invention, ferro element canonical plotting is as shown in Fig. 2, ferro element peak value figure is as shown in Figure 3.
Identification method of the invention is verified below by embodiment.
1, testing program
Electrogalvanizing and hot-dip galvanizing steel wire each 10 are chosen, every kind takes 5 samples according to the specialty chemical ingredient of above-mentioned formulation
The test method of detection utilizes device inductance coupled plasma optical emission spectrometer (ICP) or Atomic Absorption Spectrometer (AAS)
Detect the iron content in coating, according to whether detecting ferro element in coating or by its range identify it is zinc-plated in a manner of.
2, test detecting equipment
This test instrument has:
A) inductive coupling plasma emission spectrograph (ICP)
B) Atomic Absorption Spectrometer (AAS)
C) assay balance (being accurate to 0.0001g)
3, result and analysis
Linear formula: y=450.99x-12 linear relationship: R2=0.9998
4, conclusion
Zinc-coated wire electrogalvanizing proposed by the present invention and hot galvanizing qualification test method, can be avoided zinc-coated wire in the market
Rope is mutually obscured, and adulterates, so as to standard market, makes common people safe to use.In addition by the identification method be applied to enterprise,
Testing agency, using unit, provide powerful theoretical basis to improve quality of galvanized products, for an enterprise, only
Product quality improves, and enterprise can just establish oneself in an unassailable position.For society, quality of galvanized products is improved, and is exactly to people
The life of the people and rich a guarantee.
The above is a preferred embodiment of the present invention, it is noted that for those skilled in the art
For, without departing from the principles of the present invention, it can also make several improvements and retouch, these improvements and modifications
It should be regarded as protection scope of the present invention.
Claims (2)
1. a kind of detection method in such a way that coating iron content identification rope making zinc-coated wire is zinc-plated, which is characterized in that including
Following steps:
(1) it prepares and takes off plating liquor
The pure hexa of 3.5g chemistry is dissolved in 500mL hydrochloric acid, is diluted to 1000mL with distilled water;
(2) quantity of sampling quantity
The zinc-coated wire of diameter < 1.0mm takes one section of 280mm~300mm, is rolled into circle;1.0mm≤diameter≤3.0mm is zinc-plated
Steel wire takes two sections of 60mm~80mm;Diameter > 3.0mm zinc-coated wire, sample take one section of 90mm~100mm;
(3) sample preparation
Each specimen surface prepared with washes of absolute alcohol step (2) after Drying and cooling, weighs sample mass, is accurate to
0.0001g, then by sample be placed in step (1) preparation take off in plating liquor, be subject to and be totally submerged sample, be no more than 100mL,
Until coating is completely dissolved, the terminal for obviously stopping terminating as course of dissolution is precipitated using hydrogen;After dissolution completely, distilled water is used
Elution specimen surface at least 3 times, the sample after elution is placed in dehydrated alcohol and impregnates at least 1min, then takes out Drying and cooling
The dissolved quality of sample is weighed afterwards, is accurate to 0.0001g;Solution after elution, which is collected into, dissolved the taking off in plating solution of sample,
The solution after plating will be taken off to move into 100mL volumetric flask, dilute constant volume with distilled water;
(4) ferro element standard curve is prepared
6 parts of 0.1g high purity zinc are taken, is respectively placed in 6 100mL steel volumetric flasks, is added and dissolved samples are same amount of takes off plating
Liquid is cooled to room temperature after being completely dissolved, be then respectively adding iron standard solution 0mL, 2.5mL of 1000 μ g/mL, 5mL, 7.5mL,
10mL, 15mL, with distilled water dilution, constant volume.
(5) coating mode is evaluated
The percentage composition of element in plating solution to be checked is analyzed, using chemical constituent analyzer device with the chemical compositions by percentage of element
It evaluates plating form: being hot-dip galvanizing steel wire if detecting ferro element in plating solution to be checked;If not detecting ferro element in plating solution to be checked
Or iron content < 0.0001%, it is bethanized wire.
2. the detection side according to claim 1 in a manner of coating iron content identification rope making zinc-coated wire zinc coat
Method, which is characterized in that chemical constituent analyzer device used is inductive coupling plasma emission spectrograph or original in step (5)
Sub- absorption spectrometer.
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Cited By (4)
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CN110057994A (en) * | 2019-05-05 | 2019-07-26 | 南通市产品质量监督检验所 | A kind of metallographic method identification steel product electrogalvanizing and hot galvanizing test method |
CN110927325A (en) * | 2019-11-08 | 2020-03-27 | 江苏航运职业技术学院 | Copper sulfate experiment process for detecting zinc layer of galvanized steel wire |
CN111272602A (en) * | 2020-02-16 | 2020-06-12 | 南通市产品质量监督检验所 | Method for measuring Al content of zinc-aluminum coating |
CN111504840A (en) * | 2020-01-15 | 2020-08-07 | 马鞍山马钢废钢有限责任公司 | Method for detecting zinc content of galvanized waste steel |
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CN110057994A (en) * | 2019-05-05 | 2019-07-26 | 南通市产品质量监督检验所 | A kind of metallographic method identification steel product electrogalvanizing and hot galvanizing test method |
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CN111504840A (en) * | 2020-01-15 | 2020-08-07 | 马鞍山马钢废钢有限责任公司 | Method for detecting zinc content of galvanized waste steel |
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