CN109555269B - A kind of hollow sandwich steel tube concrete pouring body with tie bars and its construction method - Google Patents
A kind of hollow sandwich steel tube concrete pouring body with tie bars and its construction method Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 340
- 239000010959 steel Substances 0.000 title claims abstract description 340
- 239000004567 concrete Substances 0.000 title claims abstract description 71
- 238000010276 construction Methods 0.000 title claims abstract description 24
- 238000003466 welding Methods 0.000 claims abstract description 35
- 230000000694 effects Effects 0.000 claims abstract description 13
- 239000011229 interlayer Substances 0.000 claims abstract description 10
- 239000010410 layer Substances 0.000 claims description 14
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- 238000005452 bending Methods 0.000 claims description 4
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- 238000004873 anchoring Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 230000000452 restraining effect Effects 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/30—Columns; Pillars; Struts
- E04C3/36—Columns; Pillars; Struts of materials not covered by groups E04C3/32 or E04C3/34; of a combination of two or more materials
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- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/34—Concrete or concrete-like piles cast in position ; Apparatus for making same
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
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Abstract
一种带拉筋中空夹层钢管混凝土浇筑体及其施工方法,包括由若干直钢板构件组装焊接而成的同心内、外钢管,其中构成外侧钢管的两块直钢板构件上焊接有弯钩,两个同心放置的钢管形成的中空夹层内浇筑有混凝土,还包括内置于中空夹层的双向对拉箍筋,对拉箍筋沿钢管高度方向均匀布置,同定位纵筋制作成钢筋笼的形式,通过焊接与弯钩套设相结合的工法,将箍筋笼与中空夹层钢管的夹层内表面进行有效连接。本发明施工操作简易方便,弥补中空夹层钢管混凝土浇筑体内外钢管对混凝土的约束效果不足、内层钢管对混凝土无约束作用的缺陷,提高中空夹层钢管混凝土浇筑体的承载力,使其结构性能得到进一步优化。
A hollow sandwich steel pipe concrete pouring body with tie bars and a construction method thereof, which includes concentric inner and outer steel pipes assembled and welded by a number of straight steel plate members. The two straight steel plate members constituting the outer steel pipe are welded with curved hooks. Concrete is poured into the hollow interlayer formed by two concentrically placed steel pipes. It also includes two-way tension stirrups built into the hollow interlayer. The tension stirrups are evenly arranged along the height direction of the steel pipe, and the longitudinal bars are made into the form of a steel cage. The construction method that combines welding and hook setting effectively connects the stirrup cage and the inner surface of the sandwich of the hollow sandwich steel pipe. The construction operation of the invention is simple and convenient, makes up for the shortcomings of insufficient restraint effect of the inner and outer steel pipes on the concrete in the hollow sandwich steel tube concrete pouring body, and the lack of restraint effect of the inner steel pipe on the concrete, improves the bearing capacity of the hollow sandwich steel tube concrete pouring body, and improves the structural performance of the hollow sandwich steel tube concrete pouring body. advanced optimization.
Description
技术领域Technical field
本发明涉及建筑技术领域,具体为一种带拉筋中空夹层钢管混凝土浇筑体及其施工方法。The invention relates to the field of construction technology, and specifically relates to a hollow sandwich steel tube concrete pouring body with tie bars and a construction method thereof.
背景技术Background technique
钢管混凝土浇筑体是在钢管中充填混凝土而制成的建筑构件,兼具钢材与混凝土各自优良的力学特征,成为超高层建筑、大跨度桥梁、隧道、深井、海洋平台和输电铁塔等土木工程领域常用的结构构件。Concrete-filled steel tubes are building components made by filling concrete in steel tubes. They have the excellent mechanical characteristics of steel and concrete. They have become an important part of civil engineering fields such as super high-rise buildings, long-span bridges, tunnels, deep wells, ocean platforms and transmission towers. Commonly used structural members.
其中,中空夹层钢管混凝土浇筑体是在内外两层同心钢管之间浇筑素混凝土而形成的一种新型组合柱,除了具备传统钢管混凝土浇筑体的抗压承载力高、塑性和韧性良好、便于施工、耐火性好以及节约造价等优势之外,还具备自重轻、抗弯刚度大、抗震性能好、连接处理便捷等特点。Among them, the hollow sandwich steel tube concrete cast body is a new type of composite column formed by pouring plain concrete between the inner and outer layers of concentric steel tubes. In addition to the traditional steel tube concrete cast body, it has high compressive bearing capacity, good plasticity and toughness, and is easy to construct. In addition to the advantages of good fire resistance and cost saving, it also has the characteristics of light weight, high bending stiffness, good seismic performance, and convenient connection processing.
中空夹层钢管混凝土浇筑体的内外层钢管取代了传统钢筋混凝土柱中的钢筋,可以利用其内层钢管孔洞作为管线的竖向运输通道及桥梁拉索的锚固端,适用于超高层建筑、高架桥的桥墩、海洋平台结构的支架柱、巨型组合框架柱、输变电杆塔、大尺寸灌注桩及可能遭遇冰冻荷载作用的土木工程领域。The inner and outer steel pipes of the hollow sandwich steel tube concrete cast body replace the steel bars in traditional reinforced concrete columns. The holes in the inner steel pipes can be used as vertical transportation channels for pipelines and the anchoring ends of bridge cables. It is suitable for super high-rise buildings and viaducts. Bridge piers, support columns of offshore platform structures, giant composite frame columns, transmission and transformation pole towers, large-size cast-in-place piles and civil engineering fields that may encounter freezing loads.
但是中空夹层钢管混凝土浇筑体在实际的应用中也存在着一些不足。中空夹层钢管混凝土浇筑体存在内、外钢管对混凝土约束不足的缺陷,内层钢管尤甚;且随着空心率的增大,中空夹层钢管混凝土浇筑体的承载力将明显削弱。However, there are also some shortcomings in the actual application of hollow sandwich steel tube concrete pouring bodies. The hollow sandwich steel tube concrete pouring body has the defect that the inner and outer steel pipes do not restrain the concrete enough, especially the inner steel pipe; and as the hollowness increases, the bearing capacity of the hollow sandwich steel tube concrete pouring body will be significantly weakened.
发明内容Contents of the invention
本发明解决了现有技术的不足而提供了一种自重轻、承载力高、延性好、施工方便的带拉筋中空夹层钢管混凝土浇筑体及其施工方法,结合了中空夹层钢管焊接、节点处理简易方便和拉筋对钢管有效拉结两者的优势;通过采用对拉拉筋约束方式,将拉筋制成钢筋笼的形式,与内、外方钢管壁通过焊接与相切套设形成有效连接,节省用钢量、降低焊接操作难度的同时,增强了中空夹层钢管混凝土浇筑体中内、外钢管对混凝土的约束效果,并且拉筋直径越大,增强效果越明显。The invention solves the deficiencies of the prior art and provides a hollow sandwich steel pipe concrete cast body with tie bars and a construction method thereof that is light in weight, has high bearing capacity, good ductility and is easy to construct. It combines the welding and joint processing of the hollow sandwich steel pipe. The advantages of simplicity and convenience and the effective tie of the tie bars to the steel pipe; by using the restraint method of the tie bars, the tie bars are made into the form of a steel cage, and the inner and outer square steel pipe walls are welded and tangent to form an effective The connection saves the amount of steel and reduces the difficulty of welding operations. It also enhances the restraining effect of the inner and outer steel pipes on the concrete in the hollow sandwich steel tube concrete cast body. The larger the diameter of the tie bar, the more obvious the enhancement effect.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种带拉筋中空夹层钢管混凝土浇筑体,包括内钢管、同轴安装在内钢管外侧的外钢管以及浇筑在内、外钢管之间夹层内的混凝土,所述内、外钢管之间的夹层内安装有钢筋笼,所述钢筋笼内外两侧分别与内钢管和外钢管固定,通过所述钢筋笼将内、外钢管两者相对的面以及外钢管相对的面固定连接。A hollow sandwich steel pipe concrete pouring body with tie bars, including an inner steel pipe, an outer steel pipe coaxially installed outside the inner steel pipe, and concrete poured in the interlayer between the inner and outer steel pipes. The interlayer between the inner and outer steel pipes A steel cage is installed inside, and the inner and outer sides of the steel cage are fixed to the inner steel pipe and the outer steel pipe respectively. The opposite faces of the inner and outer steel pipes and the opposite faces of the outer steel pipe are fixedly connected through the steel cage.
进一步的,所述钢筋笼为双向对拉箍筋笼,所述双向对拉箍筋笼包括多根沿高度方向布设、起定位作用的定位纵筋和固定在定位纵筋上横向布设双向对拉箍筋,所述双向对拉箍筋在定位纵筋上沿定位纵筋延伸方向、以一定间距布设有多层,所述双向对拉箍筋的两端分别固定在内、外钢管相对面以及外钢管相对面,所述双向对拉箍筋的中部固定在定位纵筋上,所述双向对拉箍筋笼为现有钢筋笼的一种发展,将现有钢筋笼以纵筋受力为主、箍筋受力为辅的方式发展为双向对拉箍筋受力为主、纵筋仅起定位作用的方式,利用与内、外钢管连接的双向对拉箍筋,将受力传到内、外钢管,利用双向对拉箍筋和内、外钢管作为主要受力,从而提高钢管混凝土浇筑体的承载力与延性。Further, the steel cage is a two-way tension stirrup cage. The two-way tension stirrup cage includes a plurality of positioning longitudinal bars arranged along the height direction for positioning and two-way tension bars fixed on the positioning longitudinal bars and arranged transversely. stirrups, the two-way tension stirrups are arranged in multiple layers on the positioning longitudinal bar along the extension direction of the positioning longitudinal bar at a certain distance. The two ends of the two-way tension stirrups are respectively fixed on the opposite surfaces of the inner and outer steel pipes and On the opposite side of the outer steel pipe, the middle part of the two-way tension stirrups is fixed on the positioning longitudinal bar. The two-way tension stirrup cage is a development of the existing steel bar cage. The existing steel cage is based on the longitudinal bar stress. The method in which the main and stirrups are auxiliary has been developed into a method in which the two-way tension stirrups bear the main force and the longitudinal bars only play a positioning role. The two-way tension stirrups connected to the inner and outer steel pipes are used to transmit the stress to The inner and outer steel pipes use two-way tension stirrups and the inner and outer steel pipes as the main forces, thereby improving the bearing capacity and ductility of the steel tube concrete cast body.
进一步的,所述带拉筋中空夹层钢管混凝土浇筑体为钢管混凝土柱或钢管混凝土墙。Further, the hollow sandwich steel tube concrete pouring body with tie bars is a steel tube concrete column or a steel tube concrete wall.
进一步的,所述双向对拉箍筋的直径大于定位纵筋的直径。Furthermore, the diameter of the two-way tension stirrups is larger than the diameter of the positioning longitudinal bars.
进一步的,处于同一层所述双向对拉箍筋在水平方向布置间距为150~200mm,相邻层的双向对拉箍筋纵向布置间距为100mm。Furthermore, the two-way tension stirrups on the same layer are arranged at a horizontal spacing of 150 to 200 mm, and the two-way tension stirrups on adjacent layers are arranged at a longitudinal spacing of 100 mm.
进一步的,所述外钢管包括普通钢板构件和弯钩钢板构件,所述弯钩钢板构件包括钢板构件和固定在钢板构件内侧的弯钩,所述双向对拉箍筋笼与弯钩钢板构件连接处设有与弯钩位置对应横向布设的横向钢筋,所述横向钢筋焊接在双向对拉箍筋的端部,将处于同一层的同一方向布设的双向对拉箍筋连接成一整体,至少一块所述普通钢板构件焊接在所述双向对拉箍筋笼上,所述弯钩钢板构件通过弯钩挂装固定在所述双向对拉箍筋笼的横向钢筋上,相邻普通钢板构件、相邻弯钩钢板构件以及相邻普通钢板构件和弯钩钢板构件之间焊接。Further, the outer steel pipe includes an ordinary steel plate member and a hook steel plate member. The hook steel plate member includes a steel plate member and a hook fixed on the inside of the steel plate member. The two-way tension stirrup cage is connected to the hook steel plate member. There are transverse steel bars arranged transversely corresponding to the positions of the hooks. The transverse steel bars are welded to the ends of the two-way tension stirrups. The two-way tension stirrups on the same layer and arranged in the same direction are connected into a whole. At least one piece of the The ordinary steel plate members are welded to the two-way tension stirrup cage, and the hook steel plate members are fixed on the transverse steel bars of the two-way tension stirrup cage through hooks. Adjacent ordinary steel plate members, adjacent Welding between hook steel plate components and adjacent ordinary steel plate components and hook steel plate components.
进一步的,所述弯钩钢板构件在双向对拉箍筋笼上预设的安装位置为焊接施工活动区域,所述焊接施工活动区域方便工人对普通钢板构件与双向对拉箍筋笼进行焊接活动,在普通钢板构件焊接完成后,所述弯钩钢板构件通过弯钩挂装固定在所述双向对拉箍筋笼的横向钢筋上,并且所述弯钩钢板构件与双向对拉箍筋笼外侧相切。Furthermore, the preset installation position of the hook steel plate component on the two-way tension stirrup cage is the welding construction activity area. The welding construction activity area facilitates workers to perform welding activities on ordinary steel plate components and the two-way tension stirrup cage. , after the welding of the ordinary steel plate components is completed, the hook steel plate components are fixed on the transverse steel bars of the two-way tension stirrup cage through hooks, and the hook steel plate components are connected to the outside of the two-way tension stirrup cages tangent.
进一步的,所述弯钩钢板构件内侧设有多组弯钩,每一组所述弯钩的位置与双向对拉箍筋笼上每一层双向对拉箍筋相对应,每组弯钩包括沿横向钢筋布设的多个弯钩。Further, multiple sets of hooks are provided on the inside of the hook steel plate member. The position of each set of hooks corresponds to each layer of two-way tension stirrups on the two-way tension stirrup cage. Each group of hooks includes Multiple hooks laid along the transverse steel bars.
进一步的,所述内钢管和外钢管为矩形或圆形或椭圆形钢管。Further, the inner steel pipe and the outer steel pipe are rectangular, circular or oval steel pipes.
进一步的,所述弯钩为钢筋弯折成三段构成的、开口朝下的槽型弯钩,所述弯钩的一端焊接在在钢板构件内壁上。Further, the hook is a trough-shaped hook formed by bending a steel bar into three sections and with an opening facing downward. One end of the hook is welded to the inner wall of the steel plate component.
一种中空夹层钢管混凝土浇筑体的施工方法,包括如下步骤:A construction method for a hollow sandwich steel tube concrete pouring body, including the following steps:
a、根据实际施工情况确定内钢管、外钢管、双向对拉箍筋笼的尺寸,组装内钢管和双向对拉箍筋笼,准备用于组装外钢管的普通钢板构件和弯钩钢板构件,所述弯钩钢板构件包括钢板构件和固定在钢板构件内侧的多组弯钩,每一组所述弯钩的位置与双向对拉箍筋笼上每一层双向对拉箍筋相对应,所述双向对拉箍筋笼与弯钩钢板构件连接处设有与弯钩位置对应横向布设的横向钢筋,所述横向钢筋焊接在双向对拉箍筋的端部,将处于同一层的同一方向布设的双向对拉箍筋连接成一整体;a. Determine the sizes of the inner steel pipe, outer steel pipe and two-way tension stirrup cage according to the actual construction conditions, assemble the inner steel pipe and two-way tension stirrup cage, and prepare the ordinary steel plate components and hook steel plate components used to assemble the outer steel pipe. The hook steel plate component includes a steel plate component and multiple sets of hooks fixed on the inside of the steel plate component. The position of each set of hooks corresponds to each layer of two-way tension stirrups on the two-way tension stirrup cage. The connection between the two-way tension stirrup cage and the hook steel plate component is provided with transverse steel bars laid transversely corresponding to the position of the hook. The transverse steel bars are welded to the ends of the two-way tension stirrups, and the cross-section steel bars laid in the same direction on the same layer are Two-way tension stirrups are connected into a whole;
b、将内钢管固定在底板或基础后,把双向对拉箍筋笼从上往下套在内钢管外侧,然后将双向对拉箍筋笼内侧与内钢管的外壁焊接固定;b. After fixing the inner steel pipe to the bottom plate or foundation, put the two-way tension stirrup cage on the outside of the inner steel pipe from top to bottom, and then weld and fix the inside of the two-way tension stirrup cage with the outer wall of the inner steel pipe;
c、确定外钢管的普通钢板构件和弯钩钢板构件在双向对拉箍筋笼外侧的预安装位置,所述弯钩钢板构件的预安装位置为方便工人对普通钢板构件与双向对拉箍筋笼进行焊接活动,然后将普通钢板构件同底板或基础相连接,通过弯钩钢板构件的预安装位置将普通钢板构件焊接在双向对拉箍筋笼外侧,然后将弯钩钢板构件通过多组弯钩挂装固定在所述双向对拉箍筋笼的横向钢筋上,并且将弯钩钢板构件的底部与底板或基础固定,最后将相邻普通钢板构件、将弯钩钢板构件焊接组装,使得内钢管和外钢管之间形成有内置双向对拉箍筋笼的中空夹层;c. Determine the pre-installation position of the ordinary steel plate component and the hook steel plate component of the outer steel pipe on the outside of the two-way tension stirrup cage. The pre-installation position of the hook steel plate component is to facilitate workers to install the ordinary steel plate component and the two-way tension stirrup cage. The cage is welded, and then the ordinary steel plate components are connected to the bottom plate or foundation. The ordinary steel plate components are welded to the outside of the two-way tension stirrup cage through the pre-installation position of the hook steel plate components, and then the hook steel plate components are passed through multiple sets of bends. The hook hanging device is fixed on the transverse steel bars of the two-way tension stirrup cage, and the bottom of the hook steel plate component is fixed to the bottom plate or foundation. Finally, the adjacent ordinary steel plate components and the hook steel plate component are welded and assembled, so that the inner A hollow interlayer with built-in two-way tension stirrup cage is formed between the steel pipe and the outer steel pipe;
d、在中空夹层内浇筑混凝土并振捣密实。d. Pour concrete in the hollow interlayer and vibrate it tightly.
通过采用上述方案,在将内钢管与双向对拉箍筋笼连接过后,再固定外钢管时,弯钩钢板构件通过弯钩挂在双向对拉箍筋笼上,从而防止将普通钢板构件与双向对拉箍筋笼焊接后,内、外钢管之间空间过小无法将剩余钢板构件与双向对拉箍筋笼焊接的情况,从而方便对外钢管的安装,而且采用这种方式制作的钢管混凝土浇筑体,弥补了中空夹层钢管混凝土浇筑体内外钢管对混凝土的约束不足、内层钢管对混凝土无约束作用的缺陷,提高中空夹层钢管混凝土浇筑体的承载力,使其结构性能得到进一步优化。By adopting the above solution, after the inner steel pipe is connected to the two-way tension stirrup cage, when the outer steel pipe is fixed, the hook steel plate component is hung on the two-way tension stirrup cage through the hook, thereby preventing the ordinary steel plate component from being connected to the two-way tension stirrup cage. After the tension stirrup cage is welded, the space between the inner and outer steel pipes is too small to weld the remaining steel plate components to the two-way tension stirrup cage, thereby facilitating the installation of the external steel pipe, and the concrete pouring of the steel tube made in this way The body makes up for the shortcomings of insufficient restraint of the concrete by the outer and outer steel pipes of the hollow sandwich steel tube concrete pouring body and the lack of restraint of the inner steel pipe on the concrete. It improves the bearing capacity of the hollow sandwich steel tube concrete pouring body and further optimizes its structural performance.
进一步的,所述内钢管和外钢管为矩形或圆形或椭圆形钢管。Further, the inner steel pipe and the outer steel pipe are rectangular, circular or oval steel pipes.
进一步的,所述双向对拉箍筋笼包括多根沿高度方向布设、起定位作用的定位纵筋和固定在定位纵筋上横向布设双向对拉箍筋,所述双向对拉箍筋在定位纵筋上沿定位纵筋延伸方向、以一定间距布设有多层,所述双向对拉箍筋的两端分别固定在内、外钢管相对面以及外钢管相对面,所述双向对拉箍筋的中部固定在定位纵筋上。Further, the two-way tension stirrup cage includes a plurality of positioning longitudinal bars arranged along the height direction for positioning and two-way tension stirrups fixed on the positioning longitudinal bars and arranged laterally. The two-way tension stirrups are positioned in the Multiple layers are arranged on the longitudinal bars at a certain distance along the extension direction of the positioning longitudinal bars. The two ends of the two-way tension stirrups are respectively fixed on the opposite surfaces of the inner and outer steel pipes and on the opposite surfaces of the outer steel pipe. The two-way tension stirrups The middle part is fixed on the positioning longitudinal rib.
进一步的,所述双向对拉箍筋笼在制作时,双向对拉箍筋笼与弯钩钢板构件相连接的横向钢筋向内缩进与弯钩大小相匹配的一段距离,用于容纳弯钩。Furthermore, when the two-way tension stirrup cage is being manufactured, the transverse steel bars connected to the two-way tension stirrup cage and the hook steel plate components are retracted inward by a distance matching the size of the hook to accommodate the hook. .
进一步的,所述弯钩为钢筋弯折成三段长度为20mm的槽型弯钩,通过焊接将弯钩一边固定在钢板构件内壁上,焊接弯钩的具体步骤如下:首先在钢板构件上按照双向对拉箍筋笼上横向钢筋轴向间距进行弯钩定位标记,在相应标记处焊接弯钩,弯钩开口朝向统一向下。Further, the hook is a steel bar bent into three groove-shaped hooks with a length of 20mm. One side of the hook is fixed on the inner wall of the steel plate member through welding. The specific steps for welding the hook are as follows: First, weld the hook on the steel plate member according to The axial spacing of the transverse steel bars on the two-way tension stirrup cage is marked with hook positioning, and the hooks are welded at the corresponding marks, with the openings of the hooks facing downwards.
采用上述技术方案后,本发明具有以下优点:After adopting the above technical solution, the present invention has the following advantages:
1、经济效益高。1. High economic benefits.
本发明通过采用双向对拉箍筋约束、焊接、套设相结合的方式,集中空夹层钢管焊接、节点处理简易方便和拉筋对钢管进行有效拉结两者的优势于一身,形成了一种自重轻、承载力高、延性好、施工方便的中空夹层钢管混凝土浇筑体,具有良好的经济效益。By combining two-way tension stirrup restraint, welding, and casing, the present invention combines the advantages of welding hollow sandwich steel pipes, simple and convenient node processing, and effective tensioning of steel pipes by tie bars, forming a The hollow sandwich steel tube concrete cast body is light in weight, high in bearing capacity, good in ductility and easy to construct, and has good economic benefits.
2、形式简单、操作便利。2. Simple form and convenient operation.
本发明采用矩形钢管,相比于圆钢管,节点处理更为简便;本发明将双向对拉箍筋以及定位纵筋合并成双向对拉箍筋笼放置于中空钢管夹层中,相比于在钢管内部通长设置拉杆、加劲肋、采用圆环箍筋等措施,形式简单,同时利用内、外钢管按照预设的顺序放置相关构件,采用焊接拉筋笼与弯钩套设相结合的工法,能够避免钢管开孔,保持钢管外观的整洁,而且工序明了,操作简便。The present invention uses rectangular steel pipes. Compared with round steel pipes, the node processing is simpler; the present invention combines two-way tension stirrups and positioning longitudinal bars into a two-way tension stirrup cage and places it in the hollow steel pipe sandwich. Compared with the steel pipe, The internal length is provided with tie rods, stiffening ribs, circular stirrups and other measures. The form is simple. At the same time, internal and external steel pipes are used to place relevant components in a preset order, and a construction method that combines welding tie rod cages and hook sleeves is used. It can avoid opening holes in the steel pipe, keep the appearance of the steel pipe clean, and the process is clear and easy to operate.
3、增强约束效果。3. Enhance the restraint effect.
本发明的双向对拉箍筋加强了外、内钢管的端点和中点对混凝土的约束作用,增强了钢管壁的稳定性,有效推迟并减缓了钢管的外鼓屈曲,并且拉筋直径越大,增强效果越明显。The two-way tension stirrups of the present invention strengthen the restraining effect of the end points and midpoints of the outer and inner steel pipes on the concrete, enhance the stability of the steel pipe wall, effectively delay and slow down the outer drum buckling of the steel pipe, and the larger the diameter of the tie bars, , the more obvious the enhancement effect.
4、结构性能进一步优化。4. The structural performance is further optimized.
带拉筋中空夹层钢管混凝土浇筑体与普通中空夹层钢管混凝土浇筑体相比,承载力、刚度与延性显著提高。双向对拉箍筋直径越大,承载力与延性越高。Compared with the ordinary hollow sandwich steel tube concrete pouring body, the bearing capacity, stiffness and ductility of the hollow sandwich steel tube concrete pouring body with tie bars are significantly improved. The larger the diameter of the two-way tension stirrups, the higher the bearing capacity and ductility.
综上所述,本发明通过采用焊接和弯钩套设的连接手段,将中空夹层钢管和双向对拉箍筋笼形成整体,将矩形钢管焊接拉筋对钢管进行有效拉结的优势相结合,施工操作简易方便,弥补中空夹层钢管混凝土浇筑体内外钢管对混凝土的约束效果不足、内层钢管对混凝土无约束作用的缺陷,提高中空夹层钢管混凝土浇筑体的承载力,使其结构性能得到进一步优化。本发明可以利用其内层钢管孔洞作为管线的竖向运输通道及桥梁拉索的锚固端,适用于高架桥的桥墩、海洋平台结构的支架柱、巨型组合框架柱、输变电杆塔、大尺寸灌注桩及可能遭遇冰冻荷载作用的土木工程领域。In summary, the present invention integrates the hollow sandwich steel pipe and the two-way tension stirrup cage by using the connection means of welding and hook casing, and combines the advantages of the rectangular steel pipe welding tie bars to effectively tie the steel pipe. The construction operation is simple and convenient, which makes up for the shortcomings of insufficient restraint effect of the outer and outer steel pipes on the concrete in the hollow sandwich steel tube concrete pouring body and the lack of restraint effect of the inner steel pipe on the concrete. It improves the bearing capacity of the hollow sandwich steel tube concrete pouring body and further optimizes its structural performance. . The invention can utilize the holes in the inner steel pipe as the vertical transportation channel of the pipeline and the anchoring end of the bridge cable, and is suitable for the piers of viaducts, support columns of ocean platform structures, giant combined frame columns, transmission and transformation pole towers, and large-scale pouring. Piles and civil engineering fields that may be subject to freezing loads.
附图说明Description of the drawings
图1是本发明带拉筋中空夹层钢管混凝土柱的结构剖面示意图。Figure 1 is a schematic structural cross-sectional view of a hollow sandwich steel tube concrete column with tie bars according to the present invention.
图2为本发明的弯钩的结构示意图。Figure 2 is a schematic structural diagram of the hook of the present invention.
图3为本发明的结构柱中部区段平面示意图。Figure 3 is a schematic plan view of the middle section of the structural column of the present invention.
图4为本发明的外钢管的结构示意图。Figure 4 is a schematic structural diagram of the outer steel pipe of the present invention.
图5为本发明的钢板构件的结构示意图。Figure 5 is a schematic structural diagram of the steel plate member of the present invention.
图6(a)为本发明的带弯钩钢板构件的侧视图。Figure 6(a) is a side view of the steel plate member with hooks of the present invention.
图6(b)为本发明的带弯钩钢板构件的主视图。Figure 6(b) is a front view of the steel plate member with hooks of the present invention.
图7为本发明双向对拉箍筋笼的立体图。Figure 7 is a perspective view of the two-way tension stirrup cage of the present invention.
图8(a)为图7的俯视图。Figure 8(a) is a top view of Figure 7.
图8(b)为图7的主视图。Figure 8(b) is a front view of Figure 7.
图9为本发明横截面为矩形混凝土高墩的实施例图。Figure 9 is a diagram of an embodiment of a high concrete pier with a rectangular cross-section according to the present invention.
图10为本发明横截面为圆形混凝土高墩的实施例图Figure 10 is a diagram of an embodiment of a high concrete pier with a circular cross-section according to the present invention.
图11为本发明横截面为椭圆/圆端形混凝土高墩的实施例图Figure 11 is a diagram of an embodiment of the present invention with an elliptical/round end-shaped concrete high pier in cross section.
图中:1.内钢管、2.外钢管、3.双向对拉箍筋、4.混凝土、5.普通钢板构件、6.弯钩钢板构件、7.弯钩、8.定位纵筋、9.横向钢筋。In the picture: 1. Inner steel pipe, 2. Outer steel pipe, 3. Two-way tension stirrups, 4. Concrete, 5. Ordinary steel plate components, 6. Hook steel plate components, 7. Hooks, 8. Positioning longitudinal bars, 9 .Transverse reinforcement.
具体实施方式Detailed ways
为了更好地理解本发明,下面结合附图及实施实例,对发明作进一步详细说明,但本发明的实施方式不限于此。In order to better understand the present invention, the invention will be further described in detail below in conjunction with the accompanying drawings and implementation examples, but the embodiments of the present invention are not limited thereto.
本实例公开了带拉筋中空夹层钢管混凝土柱的构造,适用于两同心方钢管等间距放置的中空夹层钢管混凝土柱。This example discloses the structure of a hollow sandwich steel tube concrete column with tie bars, which is suitable for a hollow sandwich steel tube concrete column with two concentric square steel tubes placed at equal intervals.
如附图1和附图3所示,为带拉筋中空夹层钢管混凝土柱包括由直钢板构件组装焊接而成的内钢管1和外钢管2,内钢管1与外钢管2之间的中空夹层内置有双向对拉箍筋笼,并浇筑有混凝土4。As shown in Figure 1 and Figure 3, it is a hollow sandwich steel tube concrete column with tie bars, including an inner steel pipe 1 and an outer steel pipe 2 assembled and welded by straight steel plate members, and a hollow interlayer between the inner steel pipe 1 and the outer steel pipe 2. There is a built-in two-way tension stirrup cage and concrete is poured 4.
如附图2所示,弯钩7由直钢筋弯折三段而成,且三段长度皆为20mm。As shown in Figure 2, the curved hook 7 is formed by bending three sections of straight steel bars, and the lengths of the three sections are all 20mm.
如附图4、5所示,内钢管1由普通钢板构件5组装焊接而成。As shown in Figures 4 and 5, the inner steel pipe 1 is assembled and welded by ordinary steel plate components 5.
如附图6(a)、附图6(b)所示,外钢管由普通钢板构件5和弯钩钢板构件6组合构成,弯钩钢板构件6由在钢板构件上焊接弯钩7构成。As shown in Figure 6 (a) and Figure 6 (b), the outer steel pipe is composed of a combination of an ordinary steel plate member 5 and a hook steel plate member 6. The hook steel plate member 6 is composed of a hook 7 welded on the steel plate member.
如附图3、图7、附图8(a)、附图8(b)所示,所述双向对拉箍筋笼包括多根沿高度方向布设、起定位作用的定位纵筋8和固定在定位纵筋上横向布设双向对拉箍筋3,所述双向对拉箍筋3在定位纵筋8上沿定位纵筋8延伸方向、以一定间距布设有多层,所述双向对拉箍筋3的两端分别固定在内、外钢管相对面以及外钢管相对面上,所述双向对拉箍筋3的中部固定在定位纵筋8上,所述双向对拉箍筋笼与弯钩钢板构件6连接处设有与弯钩位置对应横向布设的横向钢筋9,所述横向钢筋9焊接在双向对拉箍筋的端部,将处于同一层的同一方向布设的双向对拉箍筋连接成一整体,As shown in Figures 3, 7, 8(a), and 8(b), the two-way tension stirrup cage includes a plurality of positioning longitudinal bars 8 arranged along the height direction for positioning and fixed Two-way tension stirrups 3 are laid transversely on the positioning longitudinal bars. The two-way tension stirrups 3 are arranged in multiple layers on the positioning longitudinal bars 8 along the extension direction of the positioning longitudinal bars 8 at a certain distance. The two ends of the bars 3 are respectively fixed on the opposite surfaces of the inner and outer steel pipes and on the opposite surfaces of the outer steel pipes. The middle part of the two-way tension stirrups 3 is fixed on the positioning longitudinal bar 8. The two-way tension stirrups cage and the hook The connection points of the steel plate members 6 are provided with transverse steel bars 9 arranged transversely corresponding to the positions of the hooks. The transverse steel bars 9 are welded to the ends of the two-way tension stirrups to connect the two-way tension stirrups arranged in the same direction on the same layer. into a whole,
为了提高焊接强度,双向对拉箍筋与内、外钢管焊接的两端弯折,并与内、外钢管内壁相切套设,然后通过焊接固定在内、外钢管的内壁上,这样弯折处可以增加焊接面积及提高焊接强度,双向对拉箍筋垂直相交处采用点焊连接,In order to improve the welding strength, the two ends of the two-way tension stirrups welded to the inner and outer steel pipes are bent and set tangent to the inner walls of the inner and outer steel pipes, and then fixed to the inner walls of the inner and outer steel pipes through welding, so that they are bent The welding area can be increased and the welding strength can be increased. The vertical intersections of the two-way tension stirrups are connected by spot welding.
双向对拉箍筋3水平方向布置间距为150~200mm,纵向布置间距为100mm,定位纵筋8通长设置,双向对拉箍筋3与定位纵筋8垂直相交处采用点焊连接。The horizontal arrangement spacing of the two-way tension stirrups 3 is 150 to 200 mm, and the longitudinal arrangement spacing is 100 mm. The positioning longitudinal bars 8 are arranged throughout the length. The vertical intersections of the two-way tension stirrups 3 and the positioning longitudinal bars 8 are connected by spot welding.
内钢管1连接于底板或基础后,下放双向对拉箍筋笼套在内钢管1外侧,先通过焊接将双向对拉箍筋笼内侧同内钢管1外壁连接在一起,之后将两块普通钢板构件5同底板或基础相连接,将双向对拉箍筋笼外围同普通钢板构件5进行焊接连接,焊接处可以增加焊接面积及提高焊接强度,之后再将带有弯钩钢板构件6和双向对拉箍筋笼的指定侧相套设,形成带拉筋中空夹层钢管柱。After the inner steel pipe 1 is connected to the bottom plate or foundation, the two-way tension stirrup cage is placed on the outside of the inner steel pipe 1. First, the inside of the two-way tension stirrup cage is connected to the outer wall of the inner steel pipe 1 through welding, and then the two ordinary steel plates are connected The component 5 is connected to the bottom plate or foundation. The periphery of the two-way tension stirrup cage is welded to the ordinary steel plate component 5. The welding area can increase the welding area and improve the welding strength. Then the steel plate component 6 with hooks and the two-way brace are connected. The designated sides of the tie stirrup cage are nested to form a hollow sandwich steel pipe column with tie bars.
本实施例的带拉筋中空夹层钢管混凝土柱的施工方法包括以下步骤:The construction method of the hollow sandwich steel tube concrete column with tie bars in this embodiment includes the following steps:
(1)根据实际需要进行设计,确定内、外钢管的尺寸以及对拉箍筋的型号、布置间距;(1) Design according to actual needs and determine the size of the inner and outer steel pipes as well as the type and arrangement spacing of the tension stirrups;
(2)照图纸设计的尺寸,选取普通钢板构件5组装焊接成内钢管1;选取普通钢板构件5四块,分别记为A、B、C、D,在钢板构件A、C上进行套设点定位标记;(2) According to the dimensions designed in the drawing, select ordinary steel plate members 5 to assemble and weld into the inner steel pipe 1; select four ordinary steel plate members 5, marked A, B, C, and D respectively, and assemble them on the steel plate members A and C. point positioning mark;
(3)按照设计要求,加工双向对拉箍筋笼和弯钩7;双向对拉箍筋笼内的双向对拉箍筋3沿矩形钢管长度与高度方向等间距排列,同定位纵筋8焊接成一体,钢筋垂直相交处采用点焊连接;(3) According to the design requirements, process the two-way tension stirrup cage and curved hook 7; the two-way tension stirrups 3 in the two-way tension stirrup cage are arranged at equal intervals along the length and height of the rectangular steel pipe, and are welded with the positioning longitudinal bars 8 Integrated into one body, the vertical intersections of steel bars are connected by spot welding;
(4)在钢板构件A、C上的定位标记处焊接弯钩7,形成弯钩钢板构件6,之后将弯钩钢板构件A、C,普通钢板构件B、D以及双向对拉箍筋笼运至施工现场,在施工场地划出其定位基准线,通过焊接或者其他连接方式先将内钢管1连接于底板或基础上;(4) Weld hooks 7 at the positioning marks on steel plate members A and C to form hook steel plate members 6, and then move the hook steel plate members A and C, ordinary steel plate members B and D and the two-way tension stirrup cages Arrive at the construction site, draw its positioning baseline on the construction site, and first connect the inner steel pipe 1 to the bottom plate or foundation through welding or other connection methods;
(5)将预制好的双向对拉箍筋笼下放,套在内钢管1的外侧,双向对拉箍筋笼内侧同内钢管1外壁焊接;(5) Lower the prefabricated two-way tension stirrup cage and put it on the outside of the inner steel pipe 1, and weld the inside of the two-way tension stirrup cage to the outer wall of the inner steel pipe 1;
(6)将普通钢板构件B、D连接于底板或基础,将双向对拉箍筋笼外围同普通钢板构件B、D进行焊接连接;将弯钩钢板构件A、C同拉筋笼指定侧进行套设操作,通过焊接或者其他连接方式将弯钩钢板构件A、C连接于底板或基础;将弯钩钢板构件A、C同普通钢板构件B、D进行焊接组装,形成内置双向对拉箍筋笼的中空夹层方钢管柱;(6) Connect the ordinary steel plate components B and D to the bottom plate or foundation, weld and connect the periphery of the two-way tension stirrup cage with the ordinary steel plate components B and D; connect the hook steel plate components A and C with the designated sides of the tie cage In the nesting operation, hook steel plate components A and C are connected to the base plate or foundation through welding or other connection methods; hook steel plate components A and C are welded and assembled with ordinary steel plate components B and D to form built-in two-way tension stirrups. The hollow sandwich square steel pipe column of the cage;
(7)往中空钢管柱夹层内浇筑混凝土4并振捣密实。(7) Pour concrete 4 into the interlayer of the hollow steel pipe column and vibrate it tightly.
实施例:Example:
如图9、图10、图11所示,采用本发明的结构和方法,制作的中空夹层带拉筋钢管混凝土高墩。混凝土高墩的横截面可以为矩形、圆形、椭圆形或圆端形。As shown in Figures 9, 10, and 11, the structure and method of the present invention are used to produce hollow sandwich reinforced steel tube concrete high piers. The cross-section of concrete piers can be rectangular, circular, oval or round-ended.
此外,需要说明的是,本专利不局限于上述实施方式,只要其零件未说明具体尺寸或形状的,则该零件可以为与其结构相适应的任何尺寸或形状,且不论在其材料构成上作任何变化,凡是采用本发明所提供的结构设计,都是本发明的一种变形,均应认为在本发明保护范围之内。In addition, it should be noted that this patent is not limited to the above embodiments. As long as the specific size or shape of the part is not specified, the part can be of any size or shape that is suitable for its structure, regardless of its material composition. Any changes, including the use of the structural design provided by the present invention, are deformations of the present invention and should be considered to be within the protection scope of the present invention.
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