CN109554833A - A kind of device that industrial sewing eedle number acquires and method of reckoning by the piece - Google Patents
A kind of device that industrial sewing eedle number acquires and method of reckoning by the piece Download PDFInfo
- Publication number
- CN109554833A CN109554833A CN201811506489.4A CN201811506489A CN109554833A CN 109554833 A CN109554833 A CN 109554833A CN 201811506489 A CN201811506489 A CN 201811506489A CN 109554833 A CN109554833 A CN 109554833A
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- China
- Prior art keywords
- module
- sensor
- sewing
- number acquisition
- sewing machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B19/00—Programme-controlled sewing machines
- D05B19/02—Sewing machines having electronic memory or microprocessor control unit
- D05B19/12—Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
- D05B19/14—Control of needle movement, e.g. varying amplitude or period of needle movement
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B19/00—Programme-controlled sewing machines
- D05B19/02—Sewing machines having electronic memory or microprocessor control unit
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/20—Control devices responsive to the number of stitches made
Abstract
The invention discloses a kind of device of industrial sewing eedle number acquisition and methods of reckoning by the piece, and belong to garment production, sewing technology field.Including sewing machine relative moving mechanism, needle number acquisition sensor module (1), signal processing unit (2) and server/cloud platform (9), needle number acquisition sensor module (1) is mounted in sewing machine relative moving mechanism, and it is connect with signal processing unit (2), signal processing unit (2) acquires needle number and acquires sensor (1) data, and sends data to server/cloud platform (9).It installs simple and convenient, carry out the real-time status of acquisition sewing device in real time, it uploads to corresponding application platform and analysis presentation is carried out to data, understand the operating status, person works' situation and production and processing progress of every machine in real time in conjunction with situations such as live order, environment, the imbalance of process yield is found in time and is solved in time, the processing efficiency of manufacturing enterprise is improved, the accuracy rate of friendship phase is improved.
Description
Technical field
The present invention relates to garment productions, sewing technology field, and in particular to a kind of device of industrial sewing eedle number acquisition
With the method for reckoning by the piece.
Background technique
With economic globalization development, traditional clothes Processing Firm, single-item manufacturing overhead cost is increasingly
Height, processing profit is lower and lower, in addition cannot understand order manufacturing schedule situation in real time for consigned processing quotient, cannot show in real time
Show which order is being produced and highlighted the problems such as cannot understanding the efficiency situation of every procedure in real time, for promoted processing factory and
Entrust quotient whole profit margin, the management of process plants personnel and machine, by information reform come improving production efficiency at
For one of effective means.
With the development of Internet of Things, collector is widely used in each occasion, if applied in apparel industry,
And can simply and easily install carry out in real time acquisition sewing device real-time status, including runing time, stand-by time, turn
The information such as speed, needle number, number of packages upload to corresponding application platform and carry out analysis presentation to data, and production management personnel combine existing
Situations such as field order, environment, can understand the operating status, person works' situation and production and processing progress of every machine in real time,
The imbalance of process yield is found in time and is solved in time, is improved the processing efficiency of manufacturing enterprise, is improved the accuracy rate of friendship phase,
Facilitate consigned processing quotient to track real-time manufacturing schedule, adjusts seller case in time.
It is complete since sewing device can't export related sewing information to corresponding application platform at present in apparel industry
The full experience by administrative staff removes real time monitoring field condition, and the whole production efficiency and friendship phase to factory not can guarantee, simultaneously
Since each famous brand industrial sewing machine there are some difference in mounting means, structure size shape, lead to one at present on the market
A little collectors are in order to guarantee the industrial sewing machine of general main brand, and mounting means is all more complicated or the function ratio realized
Relatively simple, mainly there are 2 classes in market, and the 1st class is understood sewing in real time and set by the data on acquisition sewing device controller signals
Standby state, although this programme it will be seen that facility information, due to needing to dismantle controller and it should be understood that controller is believed
Number cabling just can be carried out installation, results in the need for professional and installs, and installation cost is high, and high volume applications possibility is little；
2nd class is fixed in the structure of sewing machine by complex mechanical structure or additional encoder, the speed of real-time monitoring sewing device
Etc. information, but since the difference versatility of producer's structure is not high, and complicated inefficiency is installed, application is not also high at present.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of device of industrial sewing eedle number acquisition and the sides of reckoning by the piece
Method, structure is simple, and versatility is high, can be applied to the sewing machine product of various producers and type, avoids and tie in the prior art
Structure is complicated, the high problem of installation cost.
A kind of device of industrial sewing eedle number acquisition, including sewing machine relative moving mechanism further include that the acquisition of needle number passes
Sensor component, signal processing unit and server/cloud platform/, needle number acquisition sensor module is mounted on sewing machine relative movement
It in mechanism, and is connect with signal processing unit, signal processing unit acquires needle number and acquires sensing data, and data are sent
To server/cloud platform.
Further, the signal processing unit includes that sensor processing module, number of packages manually enter module, at RFID
Manage module, wireless module, processor, Display processing module, server/cloud platform and key；
The sensor processing module is connected with processor, receives the pulse signal of needle number acquisition sensor module, is filtered
Processing；
The number of packages manually enters module and is connected with processor, makers-up finish dress or a cut-parts by once by
Key indicates to complete, and number of packages manually enters module and receives push button signalling, is used to confirmation single-piece by hand and completes；
The RFID processing module is connected with processor, for identifying worker's identity information, can also be used to identification cloth；
The wireless module is connected with processor, and by processor, treated that data are sent to server/cloud platform；
The Display processing module is connected with processor, for showing that worker's information and number of packages, machine information etc. collect data；
The sensor processing module of acquisition, number of packages are manually entered module, RFID processing module and time number by the processor
It according to being packaged, is transmitted on gateway by wireless module, is transmitted in server/cloud platform again by gateway；It will adopt simultaneously
The data of collection are transferred to Display processing module.
Further, needle number acquisition sensor module is magnetic induction sensor component.
Further, needle number acquisition sensor module is photoelectric sensing device assembly.
Further, the magnetic induction sensor component includes magnetic induction sensor and magnet, the sewing machine phase
It is that shank and compression bar set, magnetic induction sensor are mounted on compression bar and put on to mobile mechanism, magnet is mounted on shank.
Further, the magnetic induction sensor component includes magnetic induction sensor and magnet, the sewing machine phase
It is thread take-up tension lever and rack to mobile mechanism, magnetic induction sensor is mounted on the rack, and magnet is mounted on thread take-up tension lever.
Further, the photoelectric sensing device assembly includes photoelectric sensor and baffle, and the sewing machine is opposite to be moved
Motivation structure is that shank and compression bar set, photoelectric sensor are mounted on compression bar and put on, and baffle is mounted on shank.
Further, the photoelectric sensing device assembly includes photoelectric sensor and baffle, and the sewing machine is opposite to be moved
Motivation structure is thread take-up tension lever and rack, and photoelectric sensor is mounted on the rack, and baffle is mounted on thread take-up tension lever.
Further, the wireless module be LoRa, bluetooth, GSM, WIFI, ZigBee or other RF wireless communication
Module.
A kind of industrial sewing machine is reckoned by the piece method, according to habilimentation it is found that completing every cut-parts or every clothes needs
The number y for needing to suspend during needle number x, and sewing cut-parts or clothes, and this 2 parameters of x, y acquire sensor according to needle number
Whether component acquires the operation needle number of sewing machine and runs, sewing machine operation and time out during combining practical sewing,
It is estimated that whether a cut-parts and clothes sew completion.
The present invention simply and easily installs the real-time status for carrying out acquisition sewing device in real time, including runing time, standby
The information such as time, revolving speed, needle number, number of packages upload to corresponding application platform and carry out analysis presentation, production management personnel to data
The operating status, person works' situation and production that every machine can be understood in real time in conjunction with situations such as live order, environment add
Work progress finds the imbalance of process yield in time and solves in time, improve the processing efficiency of manufacturing enterprise, improves the standard of friendship phase
True rate also facilitates consigned processing quotient to track real-time manufacturing schedule, adjusts seller case in time.
Detailed description of the invention
Fig. 1 is function structure chart of the present invention；
Fig. 2 is schematic structural view of the invention；
Wherein: 1- needle number acquires sensor module；2- signal processing unit；3- sensor processing module；4- number of packages manually enters
Module；5-RFID processing module；6- wireless module；7- processor；8- Display processing module；9- server/cloud platform；10- chooses
Line bar；11- magnetic induction sensor；12- compression bar set；13- shank；14- magnet；15- rack.
Specific embodiment
Technical scheme is described further with reference to the accompanying drawings of the specification.
As depicted in figs. 1 and 2, the present invention includes sewing machine, needle number acquisition sensor module 1, signal processing unit 2, clothes
Business device/cloud platform 9.Signal processing unit 2 includes sensor processing module 3, number of packages manually input module 4, RFID processing module
5, wireless module 6, processor 7, Display processing module 8 and key.Processor 7 can be MCU, or other processors,
Processor 7 is respectively and at sensor processing module 3, number of packages manually input module 4, RFID processing module 5, wireless module 6, display
Module 8 is managed to connect.Sensor processing module 3 receive needle number acquisition sensor module 1 pulse signal, after being filtered to
MCU carries out data processing, and MCU calculates the information such as speed, number of packages according to the needle number burst length, and processing method is as follows:
Needle number acquires the needle number that sensor module 1 samples sewing machine, i.e., sewing machine, which turns around, exports a cycle pulse, and MCU is fixed
When calculate signal period burst length T (ms is unit), speed V=60000/T(r/min of sewing machine can be calculated).
Function processing method of reckoning by the piece is as follows: according to habilimentation it is found that completing the needle of every cut-parts or every clothes needs
Number x, and the number y for needing to suspend during sewing cut-parts or clothes, and this 2 parameters of x, y acquire sensor group according to needle number
Whether part 1 acquires the operation needle number of sewing machine and runs, sewing machine operation and time out during combining practical sewing, can
To estimate whether a cut-parts and clothes sew completion.
Makers-up finishes dress or a cut-parts by one-touch, indicates to complete, number of packages manually enters module 4 and connects
By push button signalling, it is used to confirmation single-piece by hand and completes；RFID processing module 5 is used to identify worker's identity information, be answered according to client
With can also be used to identification cloth；Wireless module 6 is that wireless module is connected with MCU, MCU by the sensor processing module 3 of acquisition,
Number of packages manually enters module 4, RFID processing module 5 and time data and is packaged, and is transmitted on gateway by wireless module,
Be transmitted in server/cloud platform 9 again by gateway, wireless module can for LoRa, bluetooth, GSM, WIFI, ZigBee or
Other RF wireless communication modules.The data of acquisition are transferred to Display processing module 8 by MCU, and Display processing module 8 is used to show work
People's information and number of packages, machine information etc. collect data.
As shown in Figure 1, needle number acquisition sensor module 1 can be magnetic induction sensor component, or photoelectric sensing
Device assembly, needle number acquisition sensor module 1 are mounted in sewing machine relative moving mechanism, and sewing machine relative moving mechanism can be
Shank 13 and compression bar set 12, or thread take-up tension lever 10 and rack 15.Magnetic induction sensor component consists of two parts, respectively
Magnetic induction sensor 11 and magnet 14, magnetic induction sensor 11 are mounted on compression bar set 12, and magnet steel 14 hooks one in shank line
It rises and is fixed on shank 13, when shank 13 moves up and down, magnet steel 14 is driven to move up and down, magnetic induction sensor 11 is defeated
Needle number signal is to signal processing unit 2 out.Magnet 14 can also be mounted on thread take-up tension lever 10, and magnetic induction sensor 11 is mounted on seam
On 15 corresponding position of machine rack of threading, when thread take-up tension lever 10 moves up and down, magnet steel 14 is driven to move up and down, magnetic induction sensor
11 export needle number signals to signal processing unit 2.
Needle number acquire sensor module 1 use photoelectric sensing device assembly, photoelectric sensing device assembly include photoelectric sensor and
Baffle, photoelectric sensor are mounted on compression bar set 12, and baffle is mounted on shank 13, drives baffle when shank 13 moves up and down
It moves up and down, blocks the optical path signal of photoelectric sensor, photoelectric sensor exports needle number signal to collector.Baffle can be installed
On thread take-up tension lever 10, photoelectric sensor is mounted on 15 corresponding position of sewing machine frame, and baffle follows thread take-up tension lever 10 to move up and down, and hides
The optical path of light-blocking electric transducer, photoelectric sensor export needle number signal to sensor processing module 3.
The present invention provide it is a kind of install simple, cheap industrial sewing machine sewing process Tele-Acquisition
Device, the data collector by acquisition shank 13 up and down motion frequency to accurately calculate industrial flat bed sewing machine speed,
Needle number simultaneously calculates number of packages by algorithm, and acquired related data is connected by MCU and transmitting device wireless module and gateway communication
It connects, WiFi/ cable network module, gateway and a network server is equipped in gateway or cloud platform communicates to connect, corresponding data
Analysis platform parses data, factory according to the current plant produced operating condition of data dynamic analysis after analysis and arrangement,
The information such as revolving speed, manufacturing schedule, the number of packages of runing time, machine including machine, to promote the efficiency of management and friendship of factory
The accuracy rate of phase.
Claims (10)
1. a kind of device of industrial sewing eedle number acquisition, including sewing machine relative moving mechanism, it is characterised in that further include needle
Number acquisition sensor module (1), signal processing unit (2) and server/cloud platform (9), needle number acquire sensor module (1) peace
It is connect in sewing machine relative moving mechanism, and with signal processing unit (2), signal processing unit (2) acquisition needle number is adopted
Collect sensor (1) data, and sends data to server/cloud platform (9).
2. a kind of industrial sewing eedle number acquisition device according to claim 1, it is characterised in that the signal processing
Unit (2) include sensor processing module (3), number of packages manually enter module (4), RFID processing module (5), wireless module (6),
Processor (7), Display processing module (8), server/cloud platform (9) and key；
The sensor processing module (3) is connected with processor (7), receives the pulse signal of needle number acquisition sensor module (1),
It is filtered；
The number of packages manually enters module (4) and is connected with processor (7), and makers-up finishes dress or a cut-parts by one
Secondary key indicates to complete, and number of packages manually enters module (4) and receives push button signalling, is used to confirmation single-piece by hand and completes；
The RFID processing module (5) is connected with processor (7), for identifying worker's identity information, can also be used to identification cloth
Material；
The wireless module (6) is connected with processor (7), and by processor (7), treated that data are sent to server/cloud platform
(9)；
The Display processing module (8) is connected with processor (7), for showing that worker's information and number of packages, machine information etc. acquire
To data；
The sensor processing module (3) of acquisition, number of packages are manually entered module (4), RFID processing module by the processor (7)
(5) and time data are packaged, and are transmitted on gateway by wireless module (6), are transmitted to server/cloud again by gateway
On platform (9)；The data of acquisition are transferred to Display processing module (8) simultaneously.
3. a kind of industrial sewing eedle number acquisition device according to claim 1, it is characterised in that the needle number acquisition
Sensor module (1) is magnetic induction sensor component.
4. a kind of industrial sewing eedle number acquisition device according to claim 1, it is characterised in that the needle number acquisition
Sensor module (1) is photoelectric sensing device assembly.
5. a kind of industrial sewing eedle number acquisition device according to claim 3, it is characterised in that the magnetic induction passes
Sensor component includes magnetic induction sensor (11) and magnet (14), and the sewing machine relative moving mechanism is shank (13) and presses
Rod set (12), magnetic induction sensor (11) are mounted on compression bar set (12), and magnet (14) is mounted on shank (13).
6. a kind of industrial sewing eedle number acquisition device according to claim 3, it is characterised in that the magnetic induction passes
Sensor component includes magnetic induction sensor (11) and magnet (14), the sewing machine relative moving mechanism be thread take-up tension lever (10) and
Rack (15), magnetic induction sensor (11) are mounted on rack (15), and magnet (14) is mounted on thread take-up tension lever (10).
7. a kind of industrial sewing eedle number acquisition device according to claim 4, it is characterised in that the photoelectric sensing
Device assembly (1) includes photoelectric sensor and baffle, and the sewing machine relative moving mechanism is shank (13) and compression bar set (12),
Photoelectric sensor is mounted on compression bar set (12), and baffle is mounted on shank (13).
8. a kind of industrial sewing eedle number acquisition device according to claim 4, it is characterised in that the photoelectric sensing
Device assembly includes photoelectric sensor and baffle, and the sewing machine relative moving mechanism is thread take-up tension lever (10) and rack (15), light
Electric transducer is mounted on rack (15), and baffle is mounted on thread take-up tension lever (10).
9. a kind of industrial sewing eedle number acquisition device according to claim 2, it is characterised in that the wireless module
It (6) is LoRa, bluetooth, GSM, WIFI, ZigBee or other RF wireless communication modules.
A kind of method 10. industrial sewing machine is reckoned by the piece, it is characterised in that: according to habilimentation it is found that completing every cut-parts or every
The number y that needs to suspend during the needle number x that clothes needs, and sewing cut-parts or clothes, and x, y this 2 parameters are according to needle number
Whether acquisition sensor module (1) acquires the operation needle number of sewing machine and runs, and sewing machine is transported during combining practical sewing
Capable and time out, estimates a cut-parts and whether clothes sews completion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811506489.4A CN109554833A (en) | 2018-12-10 | 2018-12-10 | A kind of device that industrial sewing eedle number acquires and method of reckoning by the piece |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811506489.4A CN109554833A (en) | 2018-12-10 | 2018-12-10 | A kind of device that industrial sewing eedle number acquires and method of reckoning by the piece |
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| Publication Number | Publication Date |
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| CN109554833A true CN109554833A (en) | 2019-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811506489.4A Pending CN109554833A (en) | 2018-12-10 | 2018-12-10 | A kind of device that industrial sewing eedle number acquires and method of reckoning by the piece |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110373818A (en) * | 2019-07-09 | 2019-10-25 | 杰克缝纫机股份有限公司 | Sewing machine is reckoned by the piece method, apparatus, sewing machine and computer readable storage medium |
| CN111830920A (en) * | 2020-07-23 | 2020-10-27 | 重庆中科云仿科技有限公司 | Factory intelligent monitoring sharing cloud platform based on Internet of things |
| CN112575454A (en) * | 2019-09-30 | 2021-03-30 | 阿里巴巴集团控股有限公司 | Control processing method, transaction processing method, presser foot switching assembly and sewing machine |
| EP3885481A1 (en) * | 2020-03-27 | 2021-09-29 | JUKI Corporation | Device, method and system for acquisition of process information |
| CN113957625A (en) * | 2021-10-28 | 2022-01-21 | 绍兴环思智慧科技股份有限公司 | Needle number acquisition device of industrial sewing machine and piece counting method thereof |
| CN115695509A (en) * | 2022-09-29 | 2023-02-03 | 北京宜通华瑞科技有限公司 | Intelligent sewing system based on Internet of things communication protocol |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110373818A (en) * | 2019-07-09 | 2019-10-25 | 杰克缝纫机股份有限公司 | Sewing machine is reckoned by the piece method, apparatus, sewing machine and computer readable storage medium |
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| CN113957625A (en) * | 2021-10-28 | 2022-01-21 | 绍兴环思智慧科技股份有限公司 | Needle number acquisition device of industrial sewing machine and piece counting method thereof |
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| CN115695509A (en) * | 2022-09-29 | 2023-02-03 | 北京宜通华瑞科技有限公司 | Intelligent sewing system based on Internet of things communication protocol |
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