CN109541449A - A kind of relay automatic assembling test device - Google Patents
A kind of relay automatic assembling test device Download PDFInfo
- Publication number
- CN109541449A CN109541449A CN201811287464.XA CN201811287464A CN109541449A CN 109541449 A CN109541449 A CN 109541449A CN 201811287464 A CN201811287464 A CN 201811287464A CN 109541449 A CN109541449 A CN 109541449A
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- China
- Prior art keywords
- socket
- component
- machine
- test
- conveyer belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000012360 testing method Methods 0.000 title claims abstract description 70
- 238000010330 laser marking Methods 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 239000013307 optical fiber Substances 0.000 claims abstract description 6
- 238000012546 transfer Methods 0.000 claims abstract description 6
- 230000002950 deficient Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 238000009826 distribution Methods 0.000 claims description 7
- 239000000523 sample Substances 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 5
- 229920003023 plastic Polymers 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/327—Testing of circuit interrupters, switches or circuit-breakers
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1227—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Electric Properties And Detecting Electric Faults (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of relay automatic assembling test devices, filature is moved back including locking automatically, contact engaging and separating force test machine, laser marking machine and automatic disc collecting machine, the side of the socket transmission belt is provided with screwed lock and moves back component, screwed lock moves back component and is controlled by digital display controller, the side of the socket transmission belt is provided with socket transfer component and NG socket rejects component, the upper end platform of the contact engaging and separating force test machine is provided with S type pull pressure sensor and socket test position, the upper end platform of the laser marking machine is provided with buckle vibrating disk, and the outer wall side for buckling vibrating disk is connected with the pre- arrangement of buckle by sprue, the side of the pre- arrangement of buckle is provided with voltage-withstand test component, the side of the voltage-withstand test component is provided with optical fiber type laser marking machine.Structure of the invention is compact, easy to operate, solves manually installed low efficiency problem, improves speed of production, the device is easy to use ingenious, is suitable for being widely popularized.
Description
Technical field
The present invention relates to relay technical field more particularly to a kind of relay automatic assembling test devices.
Background technique
Along with electrical equipment fast development, use of the relay on electrical equipment is also more and more extensive.However relay
The service life and stability that the parameter testing quality directly image of device is used to relay, at present for the parameter testing base of relay
It originally is to be debugged using employee's handwork, such production method just needs more personnel, and production efficiency is low, Er Qietong
Artificial debugging properties of product by hand and its unstable are crossed, the whole pipeline system production method by manually forming manually produces
Disadvantage is: cost of labor is excessively high, efficiency is too low, 3000 volts of high pressure voltage-withstand tests therein have greatly danger；And nothing
Method ensures the qualification rate of product；Production yields can not be counted in time and put transportation problem.
Summary of the invention
In order to solve the problems, such as to mention in above-mentioned background technique, the present invention provides a kind of relay automatic assembling test dress
It sets.
To achieve the goals above, present invention employs following technical solutions:
A kind of relay automatic assembling test device, including lock automatically and move back filature, contact engaging and separating force test machine, laser marking machine
With automatic disc collecting machine, the upper end that the automatic lock moves back filature is provided with socket transmission belt, and the side of the socket transmission belt is set
It is equipped with screwed lock and moves back component, screwed lock moves back component and controlled by digital display controller, and the side of the socket transmission belt is provided with slotting
Seat transfer component and NG socket reject component, and the automatic lock moves back filature and gone forward side by side with contact engaging and separating force test machine by being driven band connection
Row is online, and the upper end platform of the contact engaging and separating force test machine is provided with S type pull pressure sensor and socket test position, the contact engaging and separating force
Test machine is connected by screw bit test conveyer belt with laser marking machine and carries out online, the upper end platform of the laser marking machine
It is provided with buckle vibrating disk, and the outer wall side for buckling vibrating disk is connected with the pre- arrangement of buckle, the buckle by sprue
The side of pre- arrangement is provided with voltage-withstand test component, and the side of the voltage-withstand test component is provided with optical fiber type laser marking
Machine, the output end of the laser marking machine is provided with marking machine conveyer belt, and lid transfer machine is provided on marking machine conveyer belt
Tool hand, the side of the lid shifting mechanical arm are provided with disc stack component, and the bottom of the disc stack component is provided with vacuum formed box receipts
Collect conveyer belt, the output end side of the marking machine conveyer belt is provided with socket mounted box component, and the output of marking machine conveyer belt
End is respectively arranged with vacuum formed box lid conveyer belt and plastic uptake box base conveyer belt.
Preferably, the automatic lock, which moves back, is equipped with feeding distribution mechanism and shifting fork mechanism, feeding distribution mechanism and shifting fork mechanism in filature
It is eight by socket equidistant interval, then disposably dials eight sockets to lock and pay the lock for carrying out screw immediately below component, loose twice
Process.
Preferably, the lock pays component and shares eight groups, does power source using W servo motor, torsion can in 0-0.64N.M
It adjusts.
Preferably, socket test position shares the collection position of eight defective products, and every at least collects five products, often
A defective products touch screen has the specific undesirable display in foot position.
Preferably, it is equipped with test probe in the laser marking machine, and voltage-withstand test is carried out to socket by test probe.
Compared with prior art, the beneficial effects of the present invention are:
1, reducing manually reduces client's cost of labor, improves production efficiency, qualification rate；
2, the laser marking device in this equipment solves problem of environmental pollution, the unintelligible problem of consumer product lettering；
3, it is that consumer product brings accuracy that equipment lock, which moves back thread part,；
4, test socket contact engaging and separating force part detection precision can detecte out socket insertion and withdrawal force and pass through in equipment
Display screen is shown；
5, receiving box part in equipment automatically can be achieved yield counting, product box number and closing lid, automatic stacking number and leads to
It crosses conveyer belt and is transported to qualified product area；
6, voltage-withstand test part by the way that whether 3000 volts of Hi-pot test products can puncture plastics causes product short-circuit in equipment,
It can be automatically drained out and count as product is unqualified；Completely solve risk present in product testing；
7, automatic card-loading latch portion solves manually installed low efficiency problem in equipment, improves speed of production；
8, equipment overall yield improves 300%, and not conforming to rate reduces by 95%, reduces artificial 90%.
To sum up, structure of the invention is compact, easy to operate, solves manually installed low efficiency problem, improves speed of production, the dress
It sets easy to use ingenious, is suitable for being widely popularized.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the structural schematic diagram that the automatic lock of the present invention moves back filature；
Fig. 3 is the structural schematic diagram of contact engaging and separating force test machine of the present invention；
Fig. 4 is the structural schematic diagram of laser marking machine of the present invention；
Fig. 5 is the structural schematic diagram of the automatic disc collecting machine of the present invention.
In figure: automatic lock moves back filature 1, contact engaging and separating force test machine 2, laser marking machine 3, automatic disc collecting machine 4, vacuum formed box lid
Conveyer belt 5, plastic uptake box base conveyer belt 6, socket transmission belt 7, screwed lock move back component 8, digital display controller 9, socket transfer component
10, NG socket rejecting component 11, S type pull pressure sensor 12, socket test position 13, buckle vibrating disk 14, optical fiber type laser are beaten
Mark machine 15, the pre- arrangement 16 of buckle, voltage-withstand test component 17, screw bit test conveyer belt 18, marking machine conveyer belt 19, disc stack group
Part 20, lid shifting mechanical arm 21, socket mounted box component 22, vacuum formed box collect conveyer belt 23.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-5, a kind of relay automatic assembling test device, including lock automatically and move back filature 1, contact engaging and separating force test machine
2, laser marking machine 3 and automatic disc collecting machine 4, the upper end that automatic lock moves back filature 1 are provided with socket transmission belt 7, and automatic lock moves back spiral shell
Feeding distribution mechanism and shifting fork mechanism are equipped in silk machine 1, socket equidistant interval is eight by feeding distribution mechanism and shifting fork mechanism, then once
Property dial eight sockets to lock and pay the lock for carrying out screw immediately below component, loose two procedures, lock pays a component and shares eight groups, using 200W
Servo motor does power source, and torsion is adjustable in 0-0.64N.M, and the side of socket transmission belt 7 is provided with screwed lock and moves back component 8,
Screwed lock moves back component 8 and is controlled by digital display controller 9, and the side of socket transmission belt 7 is provided with socket transfer component 10 and NG is inserted
Seat rejecting component 11, automatic lock move back filature 1 and pass through transmission band connection with contact engaging and separating force test machine 2 and carry out online, contact engaging and separating force survey
The upper end platform of test-run a machine 2 be provided with S type pull pressure sensor 12 and socket test position 13, socket test position 13 share eight it is bad
The collection position of product, every at least collects five products, and each defective products touch screen has the specific undesirable display in foot position, plugs
Power test machine 2 and laser marking machine 3 are connected by screw bit test conveyer belt 18 and carry out online, the upper end of laser marking machine 3
Platform is provided with buckle vibrating disk 14, and the outer wall side for buckling vibrating disk 14 is connected with the pre- arrangement of buckle by sprue
16, the side for buckling pre- arrangement 16 is provided with voltage-withstand test component 17, and the side of voltage-withstand test component 17 is provided with optical fiber type
Laser marking machine 15, the output end of laser marking machine 3 is provided with marking machine conveyer belt 19, and is provided on marking machine conveyer belt 19
Lid shifting mechanical arm 21 is equipped with test probe in laser marking machine 3, and carries out voltage-withstand test to socket by test probe,
The side of lid shifting mechanical arm 21 is provided with disc stack component 20, and the bottom of disc stack component 20 is provided with vacuum formed box and collects conveyer belt
23, the output end side of marking machine conveyer belt 19 is provided with socket mounted box component 22, and the output end of marking machine conveyer belt 19 point
It is not provided with vacuum formed box lid conveyer belt 5 and plastic uptake box base conveyer belt 6.
Working principle: in the present invention, manually socket is put on conveyer belt (protrusion equipment 800mm), passes through feeding distribution mechanism
By socket equidistant interval it is eight with shifting fork mechanism, then disposably dials eight sockets to lock and pay progress screw immediately below component
Lock, loose two procedures, lock pay component and share eight groups, do power source using 200W servo motor, torsion can in 0-0.64N.M
It adjusts, there is torsion and screw height detection, have and waste discharge function is carried out to defective products, tested by the conveyer belt material returned and pressure-resistant plug power
Machine is online；By the plug power of each foot position of S-shaped pull pressure sensor test jack, different sockets have corresponding plug power to survey
Program is tried, needs input socket model or corresponding code that can just enter control interface when being switched on production, shares eight defective products
Collection position, every at least collects five products, and each defective products touch screen has the specific undesirable display in foot position, pass through biography
Send the band material returned and voltage-withstand test laser marking machine online；Pressure resistance point five groups of tests, every group has corresponding defective products to collect position, and every
Five products are at least collected, are automatic card-loading buttons after the completion of voltage-withstand test, the buckle size of six kinds of sockets is the same, using optical fiber
Formula laser marking machine is put on another conveyer belt after being rotated by 90 ° socket by manipulator at charging, and joint efficiency is examined
Worry will directly carry out mark on a moving belt, and transmission side is equipped with encoder, has product testing to carry out precise positioning before mark,
It is online by the conveyer belt material returned and disc collecting machine；Automatic card-loading button is in such a way that vibrating disk adds mechanical feed after the completion of voltage-withstand test
Buckle is sent into expeller to be pushed into socket by precompressed, back box and lid are manually placed on respective pipeline, conveying
Line has 3 meters long, grabs socket into back box through XY platform mechanical arm, and back box flow to lid assembly position after filling, through straight line mould group machine
Lid lid and back box are flowed into rotating platform after stacking ten layers by tool hand again, rewinding conveyer are flowed into after being rotated by 90 °, conveyer can
Storage 3 is folded, and socket is packed into pedestal one by one by gantry manipulator.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (5)
1. a kind of relay automatic assembling test device, including locks automatically and move back filature (1), contact engaging and separating force test machine (2), laser and beat
Mark machine (3) and automatic disc collecting machine (4), it is characterised in that: the upper end that the automatic lock moves back filature (1) is provided with socket transmission belt
(7), the side of the socket transmission belt (7) is provided with screwed lock and moves back component (8), and screwed lock moves back component (8) and controlled by digital display
Device (9) control, the side of the socket transmission belt (7) is provided with socket transfer component (10) and NG socket rejects component (11),
The automatic lock moves back filature (1) and passes through transmission band connection with contact engaging and separating force test machine (2) and carry out online, the contact engaging and separating force test
The upper end platform of machine (2) is provided with S type pull pressure sensor (12) and socket test position (13), the contact engaging and separating force test machine (2)
It is connected with laser marking machine (3) by screw bit test conveyer belt (18) and carries out online, the upper end of the laser marking machine (3)
Platform is provided with buckle vibrating disk (14), and the outer wall side for buckling vibrating disk (14) is connected with buckle prepackage group by sprue
The side of part (16), the pre- arrangement (16) of buckle is provided with voltage-withstand test component (17), the voltage-withstand test component (17)
Side be provided with optical fiber type laser marking machine (15), the output end of the laser marking machine (3) is provided with marking machine conveyer belt
(19), it and on marking machine conveyer belt (19) is provided with lid shifting mechanical arm (21), the one of the lid shifting mechanical arm (21)
Side is provided with disc stack component (20), and the bottom of the disc stack component (20) is provided with vacuum formed box and collects conveyer belt (23), described to beat
The output end side of mark machine conveyer belt (19) is provided with socket mounted box component (22), and the output end of marking machine conveyer belt (19) point
It is not provided with vacuum formed box lid conveyer belt (5) and plastic uptake box base conveyer belt (6).
2. a kind of relay automatic assembling test device according to claim 1, it is characterised in that: the automatic lock moves back spiral shell
It is equipped with feeding distribution mechanism and shifting fork mechanism in silk machine (1), socket equidistant interval is eight by feeding distribution mechanism and shifting fork mechanism, then one
Secondary property dials eight sockets to lock and pays the lock for carrying out screw immediately below component, loose two procedures.
3. a kind of relay automatic assembling test device according to claim 2, it is characterised in that: it is total that the lock pays component
There are eight groups, power source is done using 200W servo motor, torsion is adjustable in 0-0.64N.M.
4. a kind of relay automatic assembling test device according to claim 1, it is characterised in that: the socket tests position
(13) the collection position of eight defective products is shared, every at least collects five products, and each defective products touch screen has specific foot
The undesirable display in position.
5. a kind of relay automatic assembling test device according to claim 1, it is characterised in that: the laser marking machine
(3) it is equipped with test probe in, and voltage-withstand test is carried out to socket by test probe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811287464.XA CN109541449B (en) | 2018-10-31 | 2018-10-31 | Relay automatic assembly testing arrangement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811287464.XA CN109541449B (en) | 2018-10-31 | 2018-10-31 | Relay automatic assembly testing arrangement |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109541449A true CN109541449A (en) | 2019-03-29 |
| CN109541449B CN109541449B (en) | 2023-12-22 |
Family
ID=65845706
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811287464.XA Active CN109541449B (en) | 2018-10-31 | 2018-10-31 | Relay automatic assembly testing arrangement |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109541449B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114392939A (en) * | 2022-03-04 | 2022-04-26 | 武汉普赛斯电子技术有限公司 | Test sorting method of TO devices, computer equipment and computer storage medium |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2493022A1 (en) * | 2011-02-28 | 2012-08-29 | Tyco Electronics AMP GmbH | Electric contact module |
| KR20120121830A (en) * | 2011-04-27 | 2012-11-06 | 샤프 가부시키가이샤 | High voltage inspecting device |
| CN205880155U (en) * | 2016-07-25 | 2017-01-11 | 深圳市宏之都科技有限公司 | Electric capability test device of switch |
| CN207668861U (en) * | 2017-11-30 | 2018-07-31 | 厦门捷盛龙自动化设备有限公司 | A kind of relay assembles detection device automatically |
-
2018
- 2018-10-31 CN CN201811287464.XA patent/CN109541449B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2493022A1 (en) * | 2011-02-28 | 2012-08-29 | Tyco Electronics AMP GmbH | Electric contact module |
| KR20120121830A (en) * | 2011-04-27 | 2012-11-06 | 샤프 가부시키가이샤 | High voltage inspecting device |
| CN205880155U (en) * | 2016-07-25 | 2017-01-11 | 深圳市宏之都科技有限公司 | Electric capability test device of switch |
| CN207668861U (en) * | 2017-11-30 | 2018-07-31 | 厦门捷盛龙自动化设备有限公司 | A kind of relay assembles detection device automatically |
Non-Patent Citations (1)
| Title |
|---|
| 聂宗军;杨金;谷昌南;李俐;赵泰祥;: "交流接触器自动化装配线的研究与设计", 工业技术创新, no. 05, pages 19 - 25 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114392939A (en) * | 2022-03-04 | 2022-04-26 | 武汉普赛斯电子技术有限公司 | Test sorting method of TO devices, computer equipment and computer storage medium |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109541449B (en) | 2023-12-22 |
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| CB02 | Change of applicant information |
Address after: 325600 No. 222, Weiwu Road, Yueqing Economic Development Zone, Yueqing City, Wenzhou City, Zhejiang Province Applicant after: Zhejiang Desheng Intelligent Equipment Technology Co.,Ltd. Address before: 325600 No. 222, Weiwu Road, Yueqing Economic Development Zone, Yueqing City, Wenzhou City, Zhejiang Province Applicant before: Dresdner Automation Technology Co.,Ltd. |
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