CN109541378A - Anti-scattered mechanism and its method are shut down in viscous line detection of breaking - Google Patents
Anti-scattered mechanism and its method are shut down in viscous line detection of breaking Download PDFInfo
- Publication number
- CN109541378A CN109541378A CN201910020931.0A CN201910020931A CN109541378A CN 109541378 A CN109541378 A CN 109541378A CN 201910020931 A CN201910020931 A CN 201910020931A CN 109541378 A CN109541378 A CN 109541378A
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- Prior art keywords
- line bar
- swivel base
- breaking
- wire rod
- viscous
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- Pending
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- 238000001514 detection method Methods 0.000 title claims abstract description 46
- 230000007246 mechanism Effects 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000003292 glue Substances 0.000 claims abstract description 5
- 239000003973 paint Substances 0.000 abstract description 8
- 230000000875 corresponding effect Effects 0.000 abstract description 3
- 238000012797 qualification Methods 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000007591 painting process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
Abstract
The invention discloses a kind of viscous line detections of breaking to shut down anti-scattered mechanism and its method comprising fixing seat, swivel base, gear line bar, detection switch and cable buncher；In normal work, wire rod is formed by crossed beam trunking from gear line bar and passes through, contactless with gear line bar；When breaking, since the undried paint vehicle of wire surface has certain viscosity, adjacent wire rod, which will appear to glue, to be stitched together and forms bonding point, the bonding point can forget about it gear line bar when by crossed beam trunking, cable buncher tilting therewith does up wire rod, avoid the occurrence of phenomenon at random, at the same time, detection trigger switch issues disconnection signal, stopping alarm or other corresponding actions are made by enamelling machine, broken string situation and broken position are quickly learnt to facilitate operation personnel, accuracy of detection is high, speed is fast, effectively improve working efficiency, and it ensure that product quality, improve product qualification rate, enhance the competitiveness of enterprise；In addition compact overall structure, it is small in size, it is easy to accomplish, it is conducive to wide popularization and application.
Description
Technical field
The present invention relates to the viscous line detection technique field that breaks, in particular to a kind of viscous line detection of breaking shut down anti-scattered mechanism and
Its method.
Background technique
It include the processes such as unwrapping wire, cleaning, drying in enameled wire, to guarantee that harness surface reaches the required clean journey of japanning
Degree, treated that harness subsequently enters painting process by clean, to make the paint layer on harness surface reach the thickness of setting, needs
Harness is repeated as many times and is painted, i.e., japanning increased the thickness of paint layer on harness surface every time, and after each japanning all
It needs to be painted next time again after drying the paint layer on harness surface.
In the actual production process, painting process and cleaning process, baking process before be likely to because unexpected or
Failure causes harness to be broken.Breaking and failing to find in time occur enameled wire in certain root in process of production, will cause viscous line and
The random quick whipping of the end of a thread to have broken, or even directly interrupt and just face line in high-speed cruising, directly influencing adjacent lines just
, there are a large amount of waste products, causes to waste in often production.
Summary of the invention
In view of the above deficiencies, one of the object of the invention is, provides a kind of smart structural design, rationally, can facilitate detection
Break out, the broken string of viscous line glues line detection and shuts down anti-scattered mechanism.
In view of the above deficiencies, the second purpose of the present invention is it is simple to provide a kind of realization step, can conveniently detect to break
Anti-scattered method is shut down in the viscous line detection of broken string of line, viscous line.
To achieve the above object, provided technical solution is the present invention: a kind of anti-scattered mechanism of viscous line detection shutdown that breaks,
It includes fixing seat, swivel base, gear line bar, detection switch and cable buncher, and wherein swivel base is rotatably arranged in fixing seat, a plurality of gear line
Bar interval simultaneously comes on the swivel base, forms the crossed beam trunking for allowing wire rod to pass through between adjacent two gears line bar；Detection switch, which is located at, to be turned
Whether one side position of seat can detect gear line bar and go out to be forgotten about it；Cable buncher be arranged on swivel base, keep off line bar forgotten about it when can with turn
The rotation tilting of seat does up wire rod.
As an improvement of the present invention, the lower part of the swivel base is equipped with axis hole, which, which runs through, shaft, the shaft
End is arranged in fixing seat.
As an improvement of the present invention, the upper top surface of the swivel base is equipped with jack compatible with the gear line bar.
As an improvement of the present invention, the cable buncher is arranged on the upper top surface or side wall of swivel base, and with the gear
Angle is formed between line bar.
As an improvement of the present invention, the angle of the angle is 80~110 degree.
As an improvement of the present invention, the cable buncher is a plate body, and the lower part of the plate body is equipped with mounting hole, the plate body
Upper topside is equipped with V-arrangement recess.
As an improvement of the present invention, the fixing seat is equipped with when swivel base is rotated up to predetermined position to described
Cable buncher carries out the positioning element that support allows the gear line bar to keep upright state.
As an improvement of the present invention, the detection switch is microswitch or close switch.
A kind of anti-scattered method of viscous line detection shutdown that breaks comprising following steps:
(1) swivel base can be rotated in setting fixing seat；
(2) it by a plurality of gear line bar interval and comes on the swivel base, and makes to be formed between adjacent two gears line bar and wire rod is allowed to pass through
Crossed beam trunking；
(3) detection switch whether forgotten about it for detecting gear line bar is provided on swivel base；
(4) wire rod done up into cable buncher being provided with to tilt with the rotation of swivel base when keeping off line bar and being forgotten about it on swivel base；
(5) wire rod is formed by crossed beam trunking and passes through from gear line bar, when occurring without the viscous line phenomenon that breaks, wire rod and gear line bar without
Contact；
(6) when viscous line phenomenon is broken in appearance, adjacent wire rod, which can glue, to be stitched together and forms bonding point, which is passing through
Gear line bar can be forgotten about it when crossed beam trunking；
(7) cable buncher tilts, and is concentrated by collapsing all wire rods, realizes and wire rod constraint sticks together；At the same time, it triggers
Detection switch issues disconnection signal
The invention has the benefit that smart structural design of the invention, rationally, in normal work, wire rod from gear line bar institute
It is passed through in the crossed beam trunking of formation, it is contactless with gear line bar；When breaking, since the undried paint vehicle of wire surface has one
Fixed viscosity, adjacent wire rod, which will appear to glue, to be stitched together and forms bonding point, and the bonding point is by that can will keep off line when crossed beam trunking
Bar forgets about it, and at this moment, cable buncher accordingly tilts and does up wire rod, avoids the occurrence of phenomenon at random, at the same time, detection trigger switch hair
Disconnection signal out is made stopping alarm or other corresponding actions by the controller of enamelling machine, is quickly learnt to facilitate operation personnel
The situation that breaks and broken position, accuracy of detection is high, speed is fast, effectively improves working efficiency, and ensure that product quality, mentions
High production yield enhances the competitiveness of enterprise；In addition compact overall structure, it is small in size, it is easy to accomplish, good operating stability,
Long service life is conducive to wide popularization and application.The viscous line detection shutdown anti-scattered method and step provided by the invention that breaks is simple, is easy to
It realizes, can conveniently detect broken string, viscous line.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention 1.
Fig. 2 is structural representation Fig. 2 of the invention.
Fig. 3 is swivel base in the present invention, the structural schematic diagram for keeping off line bar and cable buncher.
Fig. 4 is the structural schematic diagram that line bar is kept off in the present invention.
Fig. 5 is the structural schematic diagram of cable buncher in the present invention.
Fig. 6 is the schematic perspective view that the present invention works normally.
Fig. 7 is the side structure schematic view that the present invention works normally.
Fig. 8 is the structural schematic diagram the invention detects that when breaking.
Specific embodiment
Embodiment: referring to Fig. 1 to Fig. 8, a kind of anti-scattered mechanism of viscous line detection shutdown that breaks provided in an embodiment of the present invention,
Including fixing seat 1, swivel base 2, gear line bar 3, detection switch 4 and cable buncher 5.
The swivel base 2 is rotatably arranged in fixing seat 1, specifically, the lower part of the swivel base 2 is equipped with axis hole, which is passed through
It is installed with shaft 21, the end of the shaft 21 is arranged in fixing seat 1.It can also be equipped with copper sheathing or bearing in axis hole, more can
It promotes the smoothness of rotation and prolongs the service life.
A plurality of gear line bar 3 is spaced and comes on the swivel base 2, forms the mistake for allowing wire rod to pass through between adjacent two gears line bar 3
Wire casing 6；In the present embodiment, jack compatible with the gear line bar 3, the gear line bar 3 are equipped in the upper top surface of the swivel base 2
Lower end be plugged on jack.In other embodiments, the lower end of gear line bar 3 can also be directly anchored to the side wall of the swivel base 2
On, the upper end of gear line bar 3 extends vertically upwards.
Whether the detection switch 4 is located at 2 one side position of swivel base, can detect gear line bar 3 and go out to be forgotten about it；In the present embodiment,
The corresponding gear line bar 3 of the detection switch 4 is forgotten about it location after the rear swivel base 2 accordingly downwardly turns over and is arranged in fixing seat 1
On.After i.e. gear line bar 3 is forgotten about it, the detection switch 4 can be accordingly triggered when swivel base 2 downwardly turns over.In other embodiments, detection
Switch 4 can also correspond to the location of gear line bar 3 after gear line bar 3 is forgotten about it and be arranged in fixing seat 1, i.e. gear 3 quilt of line bar
After forgetting about it, gear line bar 3 can accordingly trigger the detection switch 4 when toppling over downwards.Certainly, detection switch 4 can also correspond to gear line
Be arranged in fixing seat 1 the location of when bar 3 is forgotten about it the rear tilting of cable buncher 5 bunch, i.e., after gear line bar 3 is forgotten about it, bunch
Device 5 can accordingly trigger the detection switch 4 when tilting bunch.In the present embodiment, the detection switch 4 is preferably microswitch,
It is fixed in fixing seat 1 by mounting hole.In other embodiments, which may be close to switch or other positions
Inductive switch.
The cable buncher 5 is arranged on swivel base 2, can tilt with the rotation of swivel base 2 by wire rod beam when keeping off line bar 3 and being forgotten about it
It rises.Specifically, the cable buncher 5 is a plate body, the lower part of the plate body is equipped with mounting hole 51, and it is recessed which is equipped with V-arrangement
Mouth 52.Preferably, being equipped with hollow-out parts 53 on cable buncher 5, on the basis of guaranteeing overall structural strength, utmostly mitigate weight
Amount, the more conducively tilting of cable buncher 5 promote accuracy of detection.The opening width of V-arrangement recess 52 is transported side by side greater than all wire rods
Shared width when row, to ensure that the gathering of all wire rods can be concentrated on its bottom position by V-arrangement recess 5.
In the present embodiment, the upper top surface of swivel base 2 is arranged in the cable buncher 5, passes through mounting hole 51 particular by screw
It is screwed into the upper top surface of swivel base 2.Ensure to form angle between cable buncher 5 and the gear line bar 3.In other embodiments, cable buncher 5
It can be set on the side wall of swivel base 2, then cable buncher 5 extends after bending 90 degree, it is ensured that cable buncher 5 is equipped with V-arrangement recess 52
Angle is formed between position and the gear line bar 3.The angle of the angle is 80~110 degree, and in the present embodiment, the angle is preferred
It is 90 degree.
To promote job stability, it is being equipped with when swivel base 2 is rotated up to predetermined position in the fixing seat 1 to described
Cable buncher 5 carries out the positioning element 7 that support allows the gear line bar 3 to keep upright state.The positioning element 7 can be shelf or convex
Block etc..In other embodiments, which can also carry out support positioning to swivel base 2.
In normal work, referring to Fig. 6 and Fig. 7, wire rod 8 is formed by crossed beam trunking 6 from gear line bar 3 and passes through, with gear line
Bar 3 is contactless.Referring to Fig. 8, when breaking, ordinary circumstance is that occur broken string situation in paint baking oven, at this moment just through painting
The wire rod of paint bath has certain viscosity since the paint vehicle on the wire surface does not parch also, and adjacent wire rod will appear viscous spell
Bonding point is formed together, which can forget about it gear line bar 3 when by crossed beam trunking 6, and at this moment, cable buncher 5 accordingly tilts,
All wire rods are collapsed to the bottom position for concentrating on it by V-arrangement recess 52, wire rod constraint sticks together to realize, avoids
There is phenomenon at random, at the same time, detection trigger switch 4 issues disconnection signal, makes stopping alarm or other phases by controller
It should act, broken string situation and broken position are quickly learnt to facilitate operation personnel, accuracy of detection is high, speed is fast, effectively mentions
High working efficiency, and ensure that product quality, improve product qualification rate.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula is changed and is modified.Therefore, the invention is not limited to the specific embodiments disclosed and described above, to of the invention
Some modifications and changes should also be as falling into the scope of the claims of the present invention.In addition, although being used in this specification
Some specific terms, these terms are merely for convenience of description, does not limit the present invention in any way.Such as the present invention
Described in above-described embodiment, using other mechanisms obtained from same or similar structure, all fall in the scope of protection of the present invention.
Claims (9)
1. anti-scattered mechanism is shut down in a kind of viscous line detection of breaking comprising fixing seat, which is characterized in that it further includes
Swivel base is rotatably arranged in fixing seat；
Line bar is kept off, a plurality of gear line bar interval simultaneously comes on the swivel base, forms the mistake for allowing wire rod to pass through between adjacent two gears line bar
Wire casing；
Detection switch is located at one side position of swivel base, for detecting whether gear line bar is forgotten about it；
Cable buncher is arranged on swivel base, can tilt with the rotation of swivel base when keeping off line bar and being forgotten about it and do up wire rod.
2. anti-scattered mechanism is shut down in viscous line detection according to claim 1 of breaking, which is characterized in that the lower part of the swivel base is set
There is axis hole, through there is shaft, the end of the shaft is arranged in fixing seat the axis hole.
3. anti-scattered mechanism is shut down in viscous line detection according to claim 1 or 2 of breaking, which is characterized in that the swivel base it is upper
Top surface is equipped with jack compatible with the gear line bar.
4. anti-scattered mechanism is shut down in viscous line detection according to claim 1 of breaking, which is characterized in that the cable buncher setting exists
On the upper top surface of swivel base or side wall, and angle is formed between the gear line bar.
5. anti-scattered mechanism is shut down in viscous line detection according to claim 4 of breaking, which is characterized in that the angle of the angle is
80~110 degree.
6. anti-scattered mechanism is shut down in viscous line detection according to claim 1 or 4 of breaking, which is characterized in that the cable buncher is
One plate body, the lower part of the plate body are equipped with mounting hole, which is equipped with V-arrangement recess.
7. anti-scattered mechanism is shut down in viscous line detection according to claim 1 of breaking, which is characterized in that the fixing seat is equipped with
The positioning that support allows the gear line bar to keep upright state is carried out to the cable buncher when swivel base is rotated up to predetermined position
Component.
8. anti-scattered method is shut down in a kind of viscous line detection of breaking, which is characterized in that itself the following steps are included:
(1) swivel base can be rotated in setting fixing seat；
(2) it by a plurality of gear line bar interval and comes on the swivel base, and makes to be formed between adjacent two gears line bar and wire rod is allowed to pass through
Crossed beam trunking；
(3) detection switch whether forgotten about it for detecting gear line bar is provided on swivel base；
(4) wire rod done up into cable buncher being provided with to tilt with the rotation of swivel base when keeping off line bar and being forgotten about it on swivel base.
9. anti-scattered method is shut down in viscous line detection according to claim 8 of breaking, which is characterized in that it is characterized in that, it is also
The following steps are included:
(5) wire rod is formed by crossed beam trunking and passes through from gear line bar, when occurring without the viscous line phenomenon that breaks, wire rod and gear line bar without
Contact；
(6) when viscous line phenomenon is broken in appearance, adjacent wire rod, which can glue, to be stitched together and forms bonding point, which is passing through
Gear line bar can be forgotten about it when crossed beam trunking；
(7) cable buncher tilts, and is concentrated by collapsing all wire rods, realizes and wire rod constraint sticks together；At the same time, it triggers
Detection switch issues disconnection signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910020931.0A CN109541378A (en) | 2019-01-09 | 2019-01-09 | Anti-scattered mechanism and its method are shut down in viscous line detection of breaking |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910020931.0A CN109541378A (en) | 2019-01-09 | 2019-01-09 | Anti-scattered mechanism and its method are shut down in viscous line detection of breaking |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109541378A true CN109541378A (en) | 2019-03-29 |
Family
ID=65834498
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910020931.0A Pending CN109541378A (en) | 2019-01-09 | 2019-01-09 | Anti-scattered mechanism and its method are shut down in viscous line detection of breaking |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109541378A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0330321U (en) * | 1989-08-02 | 1991-03-26 | ||
| CN102693783A (en) * | 2012-05-29 | 2012-09-26 | 江苏句容联合铜材有限公司 | Enameled rectangular section conductor deconcentrator |
| CN202473412U (en) * | 2011-12-29 | 2012-10-03 | 天津市华之阳特种线缆有限公司 | Thread break detection stop device for doubling machine |
| CN103177821A (en) * | 2013-04-09 | 2013-06-26 | 青岛方舟机电有限公司 | Automatic wire-breaking alarming device |
| CN203910336U (en) * | 2014-03-28 | 2014-10-29 | 苏州东岳线缆科技有限公司 | Coil holder with broken line alarm function |
| CN105088466A (en) * | 2015-09-17 | 2015-11-25 | 福建省航韩机械科技有限公司 | Intelligent alarm triggering device for roller warp yarn breakage |
| CN205015429U (en) * | 2015-09-17 | 2016-02-03 | 浙江万马股份有限公司 | Automatic broken wire detection alarm |
| CN209432937U (en) * | 2019-01-09 | 2019-09-24 | 东莞市太阳线缆设备有限公司 | Anti-scattered mechanism is shut down in viscous line detection of breaking |
-
2019
- 2019-01-09 CN CN201910020931.0A patent/CN109541378A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0330321U (en) * | 1989-08-02 | 1991-03-26 | ||
| CN202473412U (en) * | 2011-12-29 | 2012-10-03 | 天津市华之阳特种线缆有限公司 | Thread break detection stop device for doubling machine |
| CN102693783A (en) * | 2012-05-29 | 2012-09-26 | 江苏句容联合铜材有限公司 | Enameled rectangular section conductor deconcentrator |
| CN103177821A (en) * | 2013-04-09 | 2013-06-26 | 青岛方舟机电有限公司 | Automatic wire-breaking alarming device |
| CN203910336U (en) * | 2014-03-28 | 2014-10-29 | 苏州东岳线缆科技有限公司 | Coil holder with broken line alarm function |
| CN105088466A (en) * | 2015-09-17 | 2015-11-25 | 福建省航韩机械科技有限公司 | Intelligent alarm triggering device for roller warp yarn breakage |
| CN205015429U (en) * | 2015-09-17 | 2016-02-03 | 浙江万马股份有限公司 | Automatic broken wire detection alarm |
| CN209432937U (en) * | 2019-01-09 | 2019-09-24 | 东莞市太阳线缆设备有限公司 | Anti-scattered mechanism is shut down in viscous line detection of breaking |
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