CN109538242A - Building method of tunnel construction formwork support - Google Patents

Building method of tunnel construction formwork support Download PDF

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Publication number
CN109538242A
CN109538242A CN201811237778.9A CN201811237778A CN109538242A CN 109538242 A CN109538242 A CN 109538242A CN 201811237778 A CN201811237778 A CN 201811237778A CN 109538242 A CN109538242 A CN 109538242A
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CN
China
Prior art keywords
template
steel pipe
jacking
tunnel
cross bar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201811237778.9A
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Chinese (zh)
Other versions
CN109538242B (en
Inventor
刘诚
沈培
沈礼鹏
时二欢
高艺铭
朱燕
陆夏
李鸿豪
顾国晶
金哲
井双全
张学军
高冬
曹光
王红媛
张军
任书华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Construction First Group Corp Ltd
First Construction Co Ltd of China Construction First Group Corp Ltd
Original Assignee
China Construction First Group Corp Ltd
First Construction Co Ltd of China Construction First Group Corp Ltd
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Application filed by China Construction First Group Corp Ltd, First Construction Co Ltd of China Construction First Group Corp Ltd filed Critical China Construction First Group Corp Ltd
Priority to CN201811237778.9A priority Critical patent/CN109538242B/en
Publication of CN109538242A publication Critical patent/CN109538242A/en
Application granted granted Critical
Publication of CN109538242B publication Critical patent/CN109538242B/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/102Removable shuttering; Bearing or supporting devices therefor

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

The invention relates to a method for building a formwork support, in particular to a method for building a tunnel construction formwork support, which has the technical scheme that the method comprises the following steps: a: prefabricating a steel pipe for supporting a tunnel top formwork; b: a vertical rod base is arranged on the ground foundation in the tunnel; c: connecting the upright of the bracket with a base, inserting a base screw rod into the lower end of the upright, providing supporting force for the upright by a base bearing ring, and then erecting a cross rod; d: sequentially upwards erecting supports; e: arranging a top support at the upper end of the topmost upright rod, and connecting the top support and the upright rod to ensure that the top plate is away from the template at the top of the tunnel by a certain distance; f: the steel pipe is installed, the steel pipe is preliminarily fixed on the template, then the jacking ring is lifted to enable the steel pipe to be clamped between the top plate and the template, and then the jacking ring is rotated downwards to be abutted against the upright rod.

Description

A kind of building method of constructing tunnel falsework
Technical field
The present invention relates to a kind of building methods of falsework, more specifically, it relates to a kind of constructing tunnel template branch The building method of frame.
Background technique
In the work progress in tunnel, the wall to form tunnel two sides is first poured, then by taking at the top of tunnel top If framework of steel reinforcement, template is then set up, and injects concrete into template to form tunnel dome-shaped top surface.
In the prior art, double flute steel can be arranged in cantilever tip, and channel steel is supported by bracket and as keel and template Lower end offset, the setting direction of keel and the setting direction in tunnel are identical.In order to adapt to the top of tunnel arch, template is same For arc.After injecting concrete into template, template stress can deformation occurs.Because the setting direction of keel and tunnel are arranged Direction is identical, and template itself has radian, therefore the easy stress in both ends that template is parallel with keel to adapt to tunnel top also Bending causes to destroy.Therefore it must be used to carry template at the template both ends parallel with keel and middle part setting keel, lead The more process of setting up of bracket is caused to be more troublesome.
Summary of the invention
In view of the deficienciess of the prior art, the invention reside in a kind of building method of constructing tunnel falsework is provided, It is advantageous that bracket can be set up faster, and bracket is more preferable to the supportive of template.
Technical purpose of the invention has the technical scheme that a kind of taking for constructing tunnel falsework Construction method includes the following steps:
A: steel pipe is bent into and tunnel top template arc having the same by the prefabricated steel pipe for being used to support tunnel top template Degree;
B: disposing upright bar pedestal in the ground base in tunnel, the pedestal includes bottom plate and the pedestal silk fixed with bottom plate Bar is threaded with pedestal load-carrying ring on the pedestal screw rod;
C: the upright bar of bracket is connect with pedestal, so that pedestal screw rod is inserted into upright bar lower end, and allows the pedestal load-carrying ring to be Upright bar provides support force, then sets up cross bar;
D: bracket is set up upwards in turn;
E: jacking is set in the upright bar upper end of the top, jacking includes jacking lead screw, and jacking screw rod includes jacking load-carrying ring, described The other end of jacking screw rod is fixed with top plate, and two on top plate couple two sides are provided with flange, allows top after jacking is connect with upright bar Template certain distance of the plate apart from tunnel top;
F: then steel pipe being fixed in template tentatively is lifted jacking by steel pipe and is clamped in top plate and template by installation steel pipe Between, then jacking load-carrying ring is rotated down and is offseted with upright bar.
By using above-mentioned technical proposal, it is used to carry as keel by steel pipe after bending, support shuttering, because of steel pipe With radian identical with template, therefore steel pipe can be closely bonded with template, so that the weight of template can be more Average is dispersed on steel pipe.Become to be vertically arranged with tunnel direction of travel after steel pipe bending, therefore template and tunnel traveling side Support to parallel both ends by steel pipe is not easy deformation.And template is domed along the both ends of tunnel direction of travel, has preferable Structural strength, there is no need to template along tunnel direction of travel both ends be arranged steel pipe support template.Steel pipe only needs to be arranged It is arranged in template along tunnel direction of travel trisection posistion, both one piece of template only needed two steel pipe supports.Compared with the prior art The steel pipe quantity for being used to support template can be reduced, so that bracket can be built faster.
The present invention is further arranged to: the bracket is built using disk buckle type scaffold, the cross of disk buckle type scaffold Bar has connector, and crossbar joint is inserted into inserting in the hole on upright bar disk, cross bar position is adjusted, is in first layer cross bar bar On same plane, it then under the pin buckle on cross bar and will strike tight, after the completion of first layer cross bar is set up, adjusted, made by pedestal Cross bar is in same level, is then carried out next layer again and is set up.
By using above-mentioned technical proposal, the horizontal position of cross bar is adjusted by adjustable frames, so that strutting system Bottom end has stronger stability, so that strutting system has better stability and structural strength.
The present invention is further arranged to: during setting up upright bar, synchronous installation brace, or finally in pouring concrete Before put up brace, described brace one end is fixed with cross bar, and the other end is fixed with upright bar.
By using above-mentioned technical proposal, brace is set in strutting system, one end of brace is allowed to fix with upright bar, The other end is fixed with cross bar, to further enhance the stability and structural strength of strutting system.
The present invention is further arranged to: in the bracket build process, on the horizontal plane between that is spaced from bottom to up Horizontal cross brace is set.
By using above-mentioned technical proposal, the support machine of cross-like is namely arranged in horizontal cross brace on horizontal position The rod piece of structure, bridging is fixed by the either upright bar of the cross bar of fastener and bracket, bracket can be allowed to be not susceptible to deformation.
The present invention is further arranged to: steel pipe is preliminary fixed by fixing iron wire, iron in advance in template surface in step f Silk is pierced by out of template and winds to be fixed in template, realizes that steel pipe is tentatively fixed on template using iron wire binding steel pipe On.
By using above-mentioned technical proposal, steel pipe is pricked using iron wire plate, is fixed in template, is convenient for so that steel pipe is preliminary Later-stage utilization bracket is connected to be supported steel pipe with steel pipe.
The present invention is further arranged to: the both ends and middle part of steel pipe are supported by jacking.
By using above-mentioned technical proposal, the both ends and middle part of steel pipe are supported by jacking, and steel pipe is allowed to transmit template And the weight of the concrete of filling in a template, 3 points of steel pipe support with jacking, therefore can more uniformly pass weight Pass bracket.
The present invention is further arranged to: the opposite one end of adjacent steel pipe is clamped in and template by the top plate of same secondary jacking Between.
By using above-mentioned technical proposal, steel pipe is limited between the flange at top plate both ends, so that adjacent steel pipe Between have linking, allow steel pipe can with template contacts with by model hard loading transmitting and strutting system.
The present invention is further arranged to: having acute angle folder between the top plate and jacking screw rod of the jacking of tunnel two sides Angle.
By using above-mentioned technical proposal, the acute angle between top plate and jacking screw rod adapts to the transformation of template radian, makes Jacking screw rod still keeps vertical and top plate can be by steel pipe clamping between template and top plate.
The present invention is further arranged to: often building levelness and upright bar that two layers of cross bar then utilizes total station to check cross bar Verticality.
By using above-mentioned technical proposal, in the levelness and upright bar of the build process regular check cross bar of strutting system Verticality reduces the safety accident problem occurred during the holistic conformation of bracket.
In conclusion the invention has the following advantages:
1, one piece of template becomes two present curved steel pipe supports, so that bracket is taken by three original spine supports It is more faster to build process;
2, in the levelness of the build process regular check cross bar of strutting system and the verticality of upright bar, the entirety in bracket is reduced The safety accident problem occurred in build process.
Detailed description of the invention
Fig. 1 is strutting system partial structural diagram of the invention;
Fig. 2 is the enlarged structure schematic diagram in Fig. 1 of the invention at A;
Fig. 3 is the enlarged structure schematic diagram in Fig. 1 of the invention at B.
Appended drawing reference: 1, template;2, steel pipe;3, upright bar;4, pedestal;5, bottom plate;6, pedestal screw rod;7, pedestal load-carrying ring; 8, bracket;9, cross bar;10, connector;11, disk;12, brace;13, horizontal cross brace;14, jacking;15, jacking lead screw;16, Jacking load-carrying ring;17, top plate;18, iron wire.
Specific embodiment
Referring to attached drawing, the present invention will be further described.
Present embodiment discloses a kind of building methods of constructing tunnel falsework, as shown in Figure 1, 2, including walk as follows It is rapid:
A: steel pipe 2 is bent into having the same with tunnel top template 1 by the prefabricated steel pipe 2 for being used to support tunnel top template 1 Radian;
B: in the ground base in tunnel in the form of equidistant array dispose upright bar 3 pedestal 4, pedestal 4 include bottom plate 5 and The fixed pedestal screw rod 6 with bottom plate 5 is threaded with pedestal load-carrying ring 7 on pedestal screw rod 6;
C: the upright bar 3 of bracket 8 is connect with pedestal 4, so that pedestal screw rod 6 is inserted into 3 lower end of upright bar of tubulose, and allows bottom Seat load-carrying ring 7 is that upright bar 3 provides support force, then sets up cross bar 9;
Bracket 8 is built using disk buckle type scaffold, and the cross bar 9 of disk buckle type scaffold has connector 10, by 9 connector 10 of cross bar It is inserted into inserting in the hole on the disk 11 of upright bar 3, and then cross bar 9 and upright bar 3 are linked together.Then 9 position of cross bar is adjusted, It is in the same plane 9 bar of first layer cross bar, then under the pin buckle on cross bar 9 and will strike tight, set up in first layer cross bar 9 Cheng Hou is adjusted by pedestal 4, is in cross bar 9 in same level, is then carried out next layer again and is set up;
D: bracket 8 is set up upwards in turn;
During setting up upright bar 3, synchronous installation brace 12, or brace 12, oblique pull are finally put up before pouring concrete 12 one end of bar and cross bar 9 are fixed, and the other end and upright bar 3 are fixed;The setting of brace 12 enhances the stability of 8 system of bracket And structural strength;
In addition, in 8 build process of bracket, horizontal cross brace 13, scissors are set on the horizontal plane between that is spaced from bottom to up The rod piece of support passes through fastener and the either upright bar 3 of cross bar 9 of bracket 8 is fixed, to form level on the horizontal plane of bracket 8 Reinforcing mechanisms, horizontal cross brace 13 can allow bracket 8 to be not susceptible to deformation;
Also, it often builds two layers of cross bar 9 and then checks the levelness of cross bar 9 and the verticality of upright bar 3 using total station, to be spaced 8 architecture of bracket is adjusted, the safety accident problem occurred during the holistic conformation of bracket 8 is reduced;
E: as shown in Figure 1,3,
Jacking 14 is set in 3 upper end of upright bar of the top, jacking 14 includes jacking lead screw 15, and jacking screw rod 15 is carried including jacking Ring 16, the other end of jacking screw rod 15 are fixed with top plate 17, and two pairs of two sides on top plate 17 are provided with flange, and flange is for limiting Steel pipe 2, allows template 1 certain distance of the top plate 17 apart from tunnel top after jacking 14 is connect with upright bar 3;
F: installation steel pipe 2, it is preliminary fixed by fixing iron in advance on 1 surface of template by being fixed in template 1 tentatively of steel pipe 2 Silk 18, iron wire 18 are pierced by and are wound out of template 1 to be fixed in template 1, bound steel pipe 2 using iron wire 18 and realize steel pipe 2 Tentatively it is fixed in template 1;
After preliminary fixed steel pipe 2, lifting jacking 14 allows steel pipe 2 to be clamped between top plate 17 and template 1, and steel pipe 2 is located at Between the flange at 17 both ends of top plate, then jacking load-carrying ring 16 is rotated down and is offseted with upright bar 3, enables jacking load-carrying ring 16 Template 1 is enough carried, and every piece of template 1 can be supported by two steel pipes 2;
As shown in Figure 1,3, in 8 system of bracket, the both ends and middle part of steel pipe 2 are supported by jacking 14, and adjacent The opposite one end of steel pipe 2 is clamped between template 1 by the top plate 17 of same secondary jacking 14, therefore template 1 and is filled in mould Coagulation in plate 1 more can uniformly deliver load to bracket 8.
In addition, in order to which jacking 14 can preferably supporting steel pipe 2, the acute angle between top plate 17 and jacking screw rod 15 be suitable 1 radian of template is answered to convert, the acute angle between the top plate 17 and jacking screw rod 15 of tunnel two sides is smaller, so that Jacking screw rod 15 still keeps vertical, and steel pipe 2 can be clamped between template 1 and top plate 17 by top plate 17.
Assigned direction in this specific embodiment is intended merely to facilitate between each component of statement positional relationship and mutually The relationship of cooperation.The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned Embodiment, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for this technology For the those of ordinary skill in field, several improvements and modifications without departing from the principles of the present invention, these are improved and profit Decorations also should be regarded as protection scope of the present invention.

Claims (9)

1. a kind of building method of constructing tunnel falsework, it is characterized in that: including the following steps:
A: steel pipe (2) is bent into and has with tunnel top template (1) by the prefabricated steel pipe (2) for being used to support tunnel top template (1) There is identical radian;
B: upright bar (3) pedestal (4) is disposed in the ground base in tunnel, the pedestal (4) includes bottom plate (5) and and bottom plate (5) fixed pedestal screw rod (6) is threaded with pedestal load-carrying ring (7) on the pedestal screw rod (6);
C: the upright bar (3) of bracket (8) is connect with pedestal (4), so that pedestal screw rod (6) is inserted into upright bar (3) lower end, and It allows pedestal load-carrying ring (7) to be that upright bar (3) provide support force, then sets up cross bar (9);
D: bracket (8) are set up upwards in turn;
E: jacking (14) are set in upright bar (3) upper end of the top, jacking (14) includes jacking lead screw (15), jacking screw rod (15) Including jacking load-carrying ring (16), the other end of the jacking screw rod (15) is fixed with top plate (17), two pair two on top plate (17) Side is provided with flange, allows template (1) one spacing of the top plate (17) apart from tunnel top after jacking (14) is connect with upright bar (3) From;
F: installation steel pipe (2) is fixed on steel pipe (2) is preliminary on template (1), is then lifted jacking (14) and is allowed steel pipe (2) quilt It is clamped between top plate (17) and template (1), then jacking load-carrying ring (16) is rotated down and is offseted with upright bar (3).
2. the building method of a kind of constructing tunnel falsework according to claim 1, it is characterized in that: the bracket (8) It is built using disk buckle type scaffold, the cross bar (9) of disk buckle type scaffold has connector (10), by the connector of cross bar (9) (10) it is inserted into inserting in the hole on upright bar (3) disk (11), cross bar (9) position is adjusted, is in first layer cross bar (9) bar same In plane, it then under the pin buckle on cross bar (9) and will strike tight, after the completion of first layer cross bar (9) is set up, pass through pedestal (4) and adjust Section, is in cross bar (9) in same level, then carries out next layer again and set up.
3. the building method of a kind of constructing tunnel falsework according to claim 2, it is characterized in that: setting up upright bar (3) during, synchronous installation brace (12), or brace (12), the brace are finally put up before pouring concrete (12) one end and cross bar (9) are fixed, and the other end and upright bar (3) are fixed.
4. the building method of a kind of constructing tunnel falsework according to claim 3, it is characterized in that: the bracket (8) In build process, horizontal cross brace (13) are set on the horizontal plane between that is spaced from bottom to up.
5. the building method of a kind of constructing tunnel falsework according to claim 1, it is characterized in that: steel pipe in step f (2) by fixing iron wire (18) in advance on template (1) surface, iron wire (18) is pierced by and twines out of template (1) for preliminary fixation Around to be fixed on template (1), realize that steel pipe (2) are tentatively fixed on template (1) using iron wire (18) binding steel pipe (2).
6. the building method of a kind of constructing tunnel falsework according to claim 5, it is characterized in that: the two of steel pipe (2) End and middle part are supported by jacking (14).
7. the building method of a kind of constructing tunnel falsework according to claim 4, it is characterized in that: adjacent steel pipe (2) opposite one end is clamped between template (1) by the top plate (17) of same secondary jacking (14).
8. the building method of a kind of constructing tunnel falsework according to claim 5, it is characterized in that: close to tunnel two sides Jacking (14) top plate (17) and jacking screw rod (15) between have acute angle.
9. the building method of a kind of constructing tunnel falsework according to claim 1, it is characterized in that: often building two layers of cross Bar (9) then checks the levelness of cross bar (9) and the verticality of upright bar (3) using total station.
CN201811237778.9A 2018-10-23 2018-10-23 Building method of tunnel construction formwork support Active CN109538242B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110130477A (en) * 2019-04-16 2019-08-16 上海福铁龙住宅工业发展有限公司 A kind of housing construction method
CN110424712A (en) * 2019-08-07 2019-11-08 成都明杰科技有限公司 A kind of portable construction builds auxiliary device with scaffold
CN110645022A (en) * 2019-10-29 2020-01-03 中建八局轨道交通建设有限公司 Self-anchored formwork support system for connecting channel and construction method
CN111878108A (en) * 2020-08-07 2020-11-03 云南大力神金属构件有限公司 Assembled support system for tunnel maintenance
CN113216634A (en) * 2021-06-03 2021-08-06 中建一局集团第三建筑有限公司 Concrete cave dwelling and construction method thereof
CN113605685A (en) * 2021-08-05 2021-11-05 中国二十二冶集团有限公司 Construction method of flue top plate arch structure supporting system
CN115075583A (en) * 2022-06-21 2022-09-20 五冶集团上海有限公司 Forklift-loadable unloading platform support frame system

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CN106013750A (en) * 2016-07-07 2016-10-12 山东枣建建设集团有限公司 Disc buckle direct insertion type support frame capable of being rapidly assembled and disassembled and construction method thereof
CN107218064A (en) * 2017-07-19 2017-09-29 北京建工土木工程有限公司 A kind of large cross-section tunnel changes support and two lining construction methods
CN206769927U (en) * 2017-06-07 2017-12-19 中国水利水电第四工程局有限公司 A kind of tunnel portal lining cutting full framing plate device
CN108468556A (en) * 2018-05-29 2018-08-31 中铁十四局集团第二工程有限公司 A kind of variable section is by multiple formwork-support

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CN201212251Y (en) * 2008-04-21 2009-03-25 浙江环宇建设集团有限公司 Adjustable apparatus of square tower type scaffolding
CN201416263Y (en) * 2009-03-20 2010-03-03 中化二建集团第三安装工程有限公司 Disc bolt type scaffold
CN101936170A (en) * 2010-09-03 2011-01-05 中国水利水电第七工程局有限公司 Cavern arch mould spraying concrete construction structure and process
CN202690081U (en) * 2012-07-21 2013-01-23 中铁十八局集团轨道交通工程有限公司 Sliding type trolley used for vault lining of tunnel with light section
CN203669884U (en) * 2014-01-15 2014-06-25 中国水利水电第五工程局有限公司 Movable all-round steel pipe scaffold for tunnel lining construction
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CN108468556A (en) * 2018-05-29 2018-08-31 中铁十四局集团第二工程有限公司 A kind of variable section is by multiple formwork-support

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110130477A (en) * 2019-04-16 2019-08-16 上海福铁龙住宅工业发展有限公司 A kind of housing construction method
CN110424712A (en) * 2019-08-07 2019-11-08 成都明杰科技有限公司 A kind of portable construction builds auxiliary device with scaffold
CN110645022A (en) * 2019-10-29 2020-01-03 中建八局轨道交通建设有限公司 Self-anchored formwork support system for connecting channel and construction method
CN111878108A (en) * 2020-08-07 2020-11-03 云南大力神金属构件有限公司 Assembled support system for tunnel maintenance
CN111878108B (en) * 2020-08-07 2024-05-28 云南大力神金属构件有限公司 Tunnel maintenance spliced bracket system
CN113216634A (en) * 2021-06-03 2021-08-06 中建一局集团第三建筑有限公司 Concrete cave dwelling and construction method thereof
CN113605685A (en) * 2021-08-05 2021-11-05 中国二十二冶集团有限公司 Construction method of flue top plate arch structure supporting system
CN115075583A (en) * 2022-06-21 2022-09-20 五冶集团上海有限公司 Forklift-loadable unloading platform support frame system

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