CN109537848A - A kind of OSB composite floor board of cork wood and its preparation process - Google Patents

A kind of OSB composite floor board of cork wood and its preparation process Download PDF

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Publication number
CN109537848A
CN109537848A CN201811381129.6A CN201811381129A CN109537848A CN 109537848 A CN109537848 A CN 109537848A CN 201811381129 A CN201811381129 A CN 201811381129A CN 109537848 A CN109537848 A CN 109537848A
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CN
China
Prior art keywords
cork
osb
substrate
layer
floor board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811381129.6A
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Chinese (zh)
Inventor
高水昌
敖景伟
潘锦垭
桂成胜
陆旭晨
施晓红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Yunfeng Mogan Mountain Flooring Co Ltd
Original Assignee
Zhejiang Yunfeng Mogan Mountain Flooring Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Yunfeng Mogan Mountain Flooring Co Ltd filed Critical Zhejiang Yunfeng Mogan Mountain Flooring Co Ltd
Priority to CN201811381129.6A priority Critical patent/CN109537848A/en
Publication of CN109537848A publication Critical patent/CN109537848A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/04Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • E04F15/045Layered panels only of wood
    • E04F15/046Plywood panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/20Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
    • E04F15/206Layered panels for sound insulation
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/041Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise
    • E04F2290/043Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise with a bottom layer for sound insulation

Abstract

The present invention provides a kind of OSB composite floor board of cork wood, is successively made of from top to bottom aqueous painting finish coat, cork decorative layer, upper ply, OSB substrate layer, lower ply and the mute bottom of cork;Wherein the upper ply and lower ply be symmetrically distributed in OSB substrate layer two sides and its grain direction it is parallel with the substrate layer surface wood shavings direction OSB.Composite floor board of cork wood feel soft comfortable provided by the invention, non-skid property is good, can absorb the function of noise, OSB substrate layer undertakes effect interconnected between floor by mortise, slot, floor is set to be connected to become entirety, guarantee floor installation effectiveness and installation quality, upper and lower ply is balance layer, plays the role of balance, increases mechanical strength, provides high-quality cemented surface for the stickup of cork layer.

Description

A kind of OSB composite floor board of cork wood and its preparation process
Technical field
The invention belongs to timber floor technical fields, are related to composite floor board of cork wood, more particularly to compound as substrate cork using OSB Floor.
Background technique
Cork is called cork, is cork actually and non-timber because its is soft and high resilience is commonly called as cork admittedly The bark of tree species quercus suber, cork oak.Cork be it is a kind of it is pure natural, can be with regenerated natural resources.Because close among its material Envelope space porosity accounts for 70%, this makes cork have the characteristics that density is low, quality is soft, squeezable.
Cork flooring is to form plate by crushing, hot pressing, then add by mechanical equipment using high-quality natural cork as raw material Work forms floor.Cork flooring has health, superperformance soft, comfortable, feel is good, antifatigue, microtexture feature Determining cork flooring has that light, elasticity is good, heat-insulated, sound insulation, water proof, the good characteristics such as moisture-proof, fire-retardant, soft, wear-resisting.
Cork flooring is mute floor board generally acknowledged in the industry, such as quiet meeting room, advanced movie theatre and music hall, is applied at this A little places can effectively avoid noise pollution.The resilience of cork can be substantially reduced due to being stood for a long time to human body back, leg, foot Pressure caused by ankle, while being conducive to the kneed protection of the elderly, accidental falls can be worked as a buffer, it can be to greatest extent The extent of injury of ground reduction human body.Meanwhile cork flooring has relatively good skid resistance, anti-skidding characteristic is compared with other floors It is also its maximum feature, old man walks above and is not easy to slide into, and increases the safety used.It is child room, Lao Renfang, dancing The optimal selection in room.
OSB be oriented wood chipboard (abbreviation of Oriented Strand Board, be it is a kind of with log, it is undersized log, secondary small Yule logs, wooden core, slab, brush wood etc. are that raw material through drying, is applied along grain direction slicing at the wood shavings of certain geometrical shape Glue, by a kind of wood-based plate made of the criss-cross orienting spreading of wood shavings, molding hot pressing, saw side sanding etc. master operations compacting.
Since oriented wood chipboard uses special process and many special equipments, the natural characteristic of timber is remained substantially, Therefore it is high with bending strength, linear expansion coefficient is small, good stability of the dimension, nail-holding ability are strong, consumption glue amount is low, is easy to carry out surface The advantages that decoration, is easy to the machining such as sawing, drilling, planing, and substrate uses PMDI glue, and such glue is without formaldehyde and insoluble Yu Shui, it is ensured that the environmental protection quality of product and brilliant waterproof performance.
Summary of the invention
It is an object of that present invention to provide a kind of no added aldehyde environmental protection, comfortable foot feeling, it is mute it is moisture-proof, be easy to arrange, structure is steady It is fixed, excellent in mechanical performance, the functional form floor convenient for mating formation.
In order to achieve the above-mentioned object of the invention, it adopts the following technical scheme that
OSB composite floor board of cork wood, from top to bottom successively by aqueous painting finish coat, cork decorative layer, upper ply, OSB base Material layer, lower ply and the mute bottom composition of cork;Wherein the upper ply and lower ply are symmetrically distributed in OSB substrate The two sides and its grain direction of layer are parallel with the substrate layer surface wood shavings direction OSB.
Preferably, the cork decorative layer is one layer of 0.5~1.5mm virgin softwood decorative layer, density is in 0.65g/cm3 Left and right, surface texture are imitative natural cork texture, imitative precious timber, parian texture or imitative carpet texture.
Preferably, the mute bottom of cork is one layer of 2~3mm cork mute layer, density is in 0.45g/cm3Left and right.
Preferably, OSB substrate layer is with a thickness of 7~9mm, density 0.75g/cm3More than.
Preferably, aqueous painting finish coat is sealing wax coatings, coating is followed successively by aqueous tint lating, water from bottom to top Property UV transparent underlayer, the aqueous wear-resisting bottom of UV, aqueous UV transparent surface layer.
Compared with prior art, the invention has the following advantages:
Composite floor board of cork wood feel soft comfortable provided by the invention, non-skid property is good, can absorb the function of noise, OSB substrate layer undertakes effect interconnected between floor by mortise, slot, and floor is made to be connected to become entirety, guarantees floor peace Fill efficiency and installation quality, upper and lower ply is balance layer, play balance, increase mechanical strength, pasted for cork layer provide it is excellent The effect of matter cemented surface.
Detailed description of the invention
Attached drawing 1 is the sectional view of composite floor board provided by the invention.
Specific embodiment
Below with reference to specific attached drawing and specific embodiment, the present invention will be described in detail.
A kind of OSB composite floor board of cork wood of embodiment 1
As shown in Figure 1, a kind of OSB composite floor board of cork wood, from top to bottom successively by aqueous painting finish coat 6, cork decorative layer 1, the mute bottom 5 of upper ply 2, OSB substrate layer 3, lower ply 4, cork forms;The upper ply and lower ply are symmetrical It is distributed in the two sides of OSB substrate layer 5 and its grain direction is parallel with the substrate layer surface wood shavings direction OSB.
Cork layer undertakes that the feel soft comfortable of cork, non-skid property are good, can absorb the function of noise;
OSB substrate layer undertakes effect interconnected between floor by mortise, slot, and floor is made to be connected to become entirety, protects Demonstrate,prove floor installation effectiveness and installation quality;
Upper and lower ply plays balance, increases mechanical strength, provides high-quality gluing for the stickup of cork layer as balance layer The effect in face.
The cork decorative layer 1 is one layer of 0.5~1.5mm virgin softwood decorative layer, and density is in 0.65g/cm3Left and right, table Face texture can imitate natural cork texture, imitative precious timber, parian texture, imitative carpet texture, personalized customization etc., break The limitation of cork flooring assortment list one.
The mute bottom 5 of cork is one layer of 2~3mm cork mute layer, and density is in 0.45g/cm3Left and right, play it is mute, The effect of comfortable foot feeling.It is symmetrical with cork decorative layer 1, play balanced action.
OSB substrate layer 3 is the good floor OSB dedicated substrate, and OSB use wood wool for raw material, successively through drying, divide The techniques such as choosing, sizing PMDI, orienting spreading, hot pressing are suppressed.With a thickness of 7~9mm, density 0.75g/cm3More than.By supporting Raw processing, the control of substrate moisture rate is 4~8%, longitudinal static bending strength >=55mpa, thickness swelling rate≤10%.
The upper balance ply 2 and lower balance ply 4 are symmetrically distributed in the two sides of OSB substrate layer 5, grain direction with The surface OSB wood shavings direction is parallel, and balance layer is the rotary cut venner of fast growing wood, and density is in 0.45~0.5g/cm3, thickness 0.8~ 1.5mm plays the role of balance, increases mechanical strength, provides high-quality cemented surface for the stickup of cork layer.
Aqueous painting finish coat 6 is sealing wax coatings, and coating is followed successively by aqueous tint lating from bottom to top, and aqueous UV is transparent Bottom, the aqueous wear-resisting bottom of UV, aqueous UV transparent surface layer.Its water paint system is free of benzene, toluene, diformazan using water as diluent The poisonous and harmful substances such as benzene, formaldehyde, free TDI, heavy metal can reduce pollution to natural environment and to human body to the maximum extent The harm of health.
A kind of preparation process of the OSB composite floor board of cork wood of embodiment 2
Step 1) substrate assembly: standard compliant OSB substrate is subjected to double spread by glue spreader, glue-spread exists 320g/m2Left and right is two-sided, then by balance veneer it is neat be attached to substrate two sides, obtain substrate.
The cold pressing of step 2) substrate: the substrate after veneer is cold-pressed, and is cold-pressed time 30min, pressure 1.2mpa, workshop 15 DEG C of temperature is hereinafter, the moderately extension of cold pressing time.
Step 3) substrate edging: the extra balance veneer of substrate surrounding is removed, while to the balance list of surface existing defects Plate is repaired.
Step 4) substrate hot pressing accelerates the solidification of glue-line by hot pressing, hot pressing temperature: 95~100 DEG C, hot pressing pressure: 1.2 ~1.5mpa, hot pressing time: 350s, and guarantee 60s internal pressure plate closing, prevent glue-line precuring.
Step 5) substrate sanding: by defect existing for substrate front and back sides carry out it is greasy repair processing, carry out fixed thickness sanding later, with Reach required flatness and thickness requirement.
The preparation of step 6) blank: double spread is carried out to satisfactory substrate, with cork decorative layer and the mute bottom of cork Layer carries out assembly pressing.Cork layer moisture control is 6~9%, hot pressing temperature: 90~98 DEG C, hot pressing pressure: 0.5~ 1.0mpa, hot pressing time: 600s guarantees bonding strength >=1.6mpa.Compacting is completed after health, is cutd open by multiple blade saw Point, floor blank is made.
The processing of step 7) tongue-and-groove: it is the floor cork OSB one of important procedure of production process, can be processed into flat button as needed Or latch floor.Tongue-and-groove machining accuracy directly decides product installation and using effect, such as difference of height, splicing off-seam and combination are strong Degree.In addition, this procedure is also the link for being easy to produce flash, collapsing stubble, it should be noted that avoid such defect.
Step 8) surface lacquer decorations: it not only makes product have preferable decorative effect, while it is good to guarantee that product surface has The performances such as wearability well, resistance to soiling, anti-scratch.Coating includes aqueous tint lating, aqueous UV transparent underlayer, and aqueous UV is wear-resisting Bottom, aqueous UV transparent surface layer.Water paint is that green, environmentally friendly coating, water paint system are free of using water as diluent the most The poisonous and harmful substances such as benzene,toluene,xylene, formaldehyde, free TDI, heavy metal can be reduced to the maximum extent to natural environment Pollution and the harm to human health;
In addition, aqueous tint lating, aqueous UV transparent underlayer, the aqueous wear-resisting bottom of UV, aqueous UV transparent surface layer by with Specific scheme is realized down:
1, it covers with paint, lacquer, colour wash, etc. aqueous colored primer and repairs color: 5~10g/m of single roller coating weight2, cross 5 meters of air drier solidifications;
2, cover with paint, lacquer, colour wash, etc. aqueous UV transparent priming: 10~20g/m of double roller coating weight2, the bis- lamp drying machine solidifications of UV are crossed, are repeated 3 times; A, 400# abrasive band polishing processing.
3, cover with paint, lacquer, colour wash, etc. aqueous UV wear-resistant primer: 10~15g/m of double roller coating weight2, the bis- lamp drying machine solidifications of UV are crossed, are repeated 2 times; B, 400# abrasive band polishing processing.
4, cover with paint, lacquer, colour wash, etc. aqueous UV clear finish: 5~15g/m of double roller coating weight2, the solidification of tri- lamp drying machine of UV is crossed, is repeated 2 times.

Claims (6)

1. a kind of OSB composite floor board of cork wood, it is characterised in that: the composite floor board from top to bottom successively by aqueous painting finish coat (6), Cork decorative layer (1), upper ply (2), OSB substrate layer (3), lower ply (4) and the mute bottom of cork (5) composition;Its Described in upper ply and lower ply be symmetrically distributed in two sides and its grain direction and the OSB substrate layer table of OSB substrate layer (5) Face wood shavings direction is parallel.
2. OSB composite floor board of cork wood according to claim 1, it is characterised in that: the cork decorative layer (1) is one layer 0.5~1.5mm virgin softwood decorative layer, density is in 0.65g/cm3Left and right, surface texture are imitative natural cork texture, imitative treasure Your timber, parian texture or imitative carpet texture.
3. OSB composite floor board of cork wood according to claim 1, it is characterised in that: the mute bottom of cork (5) is one layer 2~3mm cork mute layer, density is in 0.45g/cm3Left and right.
4. OSB composite floor board of cork wood according to claim 1, it is characterised in that: OSB substrate layer (3) with a thickness of 7~9mm, Density 0.75g/cm3More than.
5. OSB composite floor board of cork wood according to claim 1, it is characterised in that: aqueous painting finish coat (6) is sealing wax covering with paint Layer, coating are followed successively by aqueous tint lating from bottom to top, aqueous UV transparent underlayer, the aqueous wear-resisting bottom of UV, and aqueous UV is transparent Surface layer.
6. the preparation process of OSB composite floor board of cork wood described in any one according to claim 1~5, it is characterised in that: the party Method includes the following steps:
Step 1) substrate assembly: standard compliant OSB substrate is subjected to double spread by glue spreader;It is neat veneer will to be balanced again Be attached to substrate two sides, obtain substrate;
The cold pressing of step 2) substrate: the substrate after veneer is cold-pressed;
Step 3) substrate edging: the extra balance veneer of substrate surrounding is removed, at the same to the balance veneer of surface existing defects into Row repairing.
Step 4) substrate hot pressing accelerates the solidification of glue-line by hot pressing, hot pressing temperature: 95~100 DEG C, hot pressing pressure: 1.2~ 1.5mpa, hot pressing time: 350s, and guarantee 60s internal pressure plate closing, prevent glue-line precuring;
Step 5) substrate sanding: by defect existing for substrate front and back sides carry out it is greasy repair processing, carry out fixed thickness sanding, later to reach Required flatness and thickness requirement.
The preparation of step 6) blank: carrying out double spread to satisfactory substrate, with cork decorative layer and the mute bottom of cork into The pressing of row assembly;Cork layer moisture control is 6~9%, hot pressing temperature: 90~98 DEG C, hot pressing pressure: 0.5~1.0mpa, heat The time: 600s is pressed, guarantees bonding strength >=1.6mpa;Compacting is completed after health, is carried out subdivision by multiple blade saw, is made ground Plate blank material;
The processing of step 7) tongue-and-groove: flat button or latch floor be can be processed into as needed;
Step 8) surface lacquer adorns aqueous painting finish coat.
CN201811381129.6A 2018-11-20 2018-11-20 A kind of OSB composite floor board of cork wood and its preparation process Pending CN109537848A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110788955A (en) * 2019-10-09 2020-02-14 江西省林业科学院 Cork composite laminated wood floor and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20060062090A (en) * 2004-12-03 2006-06-12 주식회사 엘지화학 Natural wood flooring having high strength
CN200992794Y (en) * 2006-12-27 2007-12-19 孙和根 Wear-resistant wood integrated flooring
CN105298077A (en) * 2015-07-15 2016-02-03 德华兔宝宝装饰新材股份有限公司 Photocatalyst flame-retardant antibacterial floor and production process thereof
CN107310006A (en) * 2017-06-30 2017-11-03 兰州科天水性科技有限公司 A kind of aldehyde-free composite floor-board and its manufacture method
CN107816193A (en) * 2017-12-13 2018-03-20 大亚(江苏)地板有限公司 A kind of solid wood composite cork floor and preparation method thereof
CN108247796A (en) * 2017-12-21 2018-07-06 南宁科天水性科技有限责任公司 A kind of resistance to underground heat is without aldehyde multi-layer solid wood composite floor and its manufacturing method
CN209760692U (en) * 2018-11-20 2019-12-10 浙江云峰莫干山地板有限公司 OSB cork composite floor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20060062090A (en) * 2004-12-03 2006-06-12 주식회사 엘지화학 Natural wood flooring having high strength
CN200992794Y (en) * 2006-12-27 2007-12-19 孙和根 Wear-resistant wood integrated flooring
CN105298077A (en) * 2015-07-15 2016-02-03 德华兔宝宝装饰新材股份有限公司 Photocatalyst flame-retardant antibacterial floor and production process thereof
CN107310006A (en) * 2017-06-30 2017-11-03 兰州科天水性科技有限公司 A kind of aldehyde-free composite floor-board and its manufacture method
CN107816193A (en) * 2017-12-13 2018-03-20 大亚(江苏)地板有限公司 A kind of solid wood composite cork floor and preparation method thereof
CN108247796A (en) * 2017-12-21 2018-07-06 南宁科天水性科技有限责任公司 A kind of resistance to underground heat is without aldehyde multi-layer solid wood composite floor and its manufacturing method
CN209760692U (en) * 2018-11-20 2019-12-10 浙江云峰莫干山地板有限公司 OSB cork composite floor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110788955A (en) * 2019-10-09 2020-02-14 江西省林业科学院 Cork composite laminated wood floor and preparation method thereof

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