CN109537159A - Liner non-woven fabrics and its liner steam 2D, 3D method for processing forming - Google Patents
Liner non-woven fabrics and its liner steam 2D, 3D method for processing forming Download PDFInfo
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- CN109537159A CN109537159A CN201811354293.8A CN201811354293A CN109537159A CN 109537159 A CN109537159 A CN 109537159A CN 201811354293 A CN201811354293 A CN 201811354293A CN 109537159 A CN109537159 A CN 109537159A
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- woven fabrics
- liner
- liner non
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- staple fiber
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
Abstract
The present invention relates to a kind of liner non-woven fabrics and its liner steam 2D, 3D method for processing forming.Liner non-woven fabrics is prepared by polyester staple fiber, comprising: for being formed and reducing by 5~40 parts of the low-melting fiber of gas permeability, 5~40 parts of the low-melting fiber for being formed and increasing hardness, 3~10 parts of black terylene staple fiber and 20~60 parts of polyester staple fiber of white 2D.Preparation method: staple fiber mixing, shredding, combing, lapping, the molding of needle thorn, rolling and storage are obtained into non-woven fabrics；Shape, cover die are cut out later, leads to steam heating, and the product evacuation after then heating steam is shaped into lining, obtains liner non-woven fabrics.Liner non-woven fabrics of the present invention is without sewing, each raw material component above-mentioned steam 2D, 3D processing technology that proportions can be formed, it can not only be preferably bonded with the continuous mold that foams, improve the continuous production efficiency of foaming and reduce and steep continuous fraction defective, it can also be widely used in automotive seat sponge foaming, keep passenger more comfortable.
Description
Technical field
The present invention relates to liner non-woven fabrics design fields, and in particular to a kind of liner non-woven fabrics and its liner steam
2D, 3D method for processing forming.
Background technique
Non-woven fabrics, also known as nonwoven fabric are made of fiber orient or random.Because having the appearance and certain property of cloth
Can and be called cloth.Non-woven fabrics has moisture-proof, ventilative, flexible, light, not combustion-supporting, easy decomposition, nontoxic nonirritant, color
The features such as abundant, cheap, recyclable.Non-woven fabrics as a kind of non-woven cloth, it be directly using high polymer slice,
Fiber by air-flow or mechanical networking, is then passed through spun lacing, needle thorn or hot rolling are reinforced, after finally passing through by staple fiber or long filament
Arrange the non-woven cloth formed；New type of fibrous product with a soft, breathable and planar structure, advantage are not generate fiber
Bits, tough, durable, silky soft and reinforcing material one kind, and also there are also the feelings of cotton.
Existing nonwoven cloth material is made of bilayer or multilayer, first layer PET, middle layer PP, third layer PET.
This material is only suitable for production sewing liner, can not be formed, complex process, and processing cost is high.In addition, foaming factory uses this material sleeve
Mold, the working hour of consuming are high, and being easy wrinkle causes product bad.In addition, existing non-woven cloth products manufacturing process it is various, at
Inefficient when this height, easy wrinkle, foaming, such as conventional cover die time is 15 seconds/.Based on this, provide a kind of novel interior
It is particularly important to serve as a contrast non-woven fabrics and preparation method thereof.
Summary of the invention
For the defects in the prior art, the present invention is intended to provide a kind of liner non-woven fabrics and its liner steam 2D, 3D at
Type processing method.Liner non-woven fabrics provided by the invention proportions each raw material component above-mentioned steam 2D, 3D without sewing
Processing technology can be formed, and can not only preferably be bonded with the silk floss mold that foams, improve the continuous production efficiency of foaming and reduce bubble silk floss
Fraction defective can also be widely used in automotive seat sponge foaming, keep passenger more comfortable, and then can agree with the need of consumer
It asks, there is good commercial promise.In addition, liner non-woven fabrics preparation of the present invention is easy, cost is relatively low, will not wrinkle and foaming effect
Rate is high, and the cover die time is 11 seconds/.
For this purpose, the invention provides the following technical scheme:
In a first aspect, the present invention provides a kind of liner non-woven fabrics, non-woven fabrics is prepared by polyester staple fiber；Specifically,
Raw material components are by weight, comprising: for being formed and reducing by 5~40 parts by weight of low-melting fiber of gas permeability, for being formed
With 5~40 parts by weight of low-melting fiber, 3~10 parts by weight of black terylene staple fiber and the white 2D polyester staple fiber for increasing hardness
20~60 parts by weight.Black terylene staple fiber need to distinguish product front and back sides.
It should be noted that the raw material components of preparation non-woven fabrics of the present invention are matched according to parts by weight, it can in production
Increase according to corresponding ratio or reduce, as large-scale production can by kilogram or as unit of ton, small-scale production can also be with
It gram is unit, weight can increase or reduce, but the raw material mass mixture ratio constant rate between each composition.
Preferably, the low-melting fiber of model 2080 is selected for being formed and reducing the low-melting fiber of gas permeability；For
Sizing and the low-melting fiber for increasing hardness select the low-melting fiber of model 4080.
Preferably, the grammes per square metre of liner non-woven fabrics is 50~900g/m2, more preferable 100~160g/m2。
Second aspect, the present invention provide a kind of preparation method of liner non-woven fabrics, comprising the following steps: S1: by each short fibre
Dimension mixing, carries out shredding to staple fiber later, by the staple card after shredding at web, carries out lapping, then carries out needle
Forming processes are pierced, non-woven fabrics is obtained；S2: cutting out shape, cover die for non-woven fabrics, leads to steam heating, the product after later heating steam
Evacuation is shaped into lining, obtains liner non-woven fabrics.
Preferably, in S2, further includes: seal mantle treated product with poly-bag, lead to steam heating later, and in pumping
Sky is shaped into depressurization poly-bag after lining.
Preferably, in S2: poly-bag selects refractory seals poly-bag.
Preferably, in S2: logical to be steam heated to 100~200 DEG C.
Preferably, in S2: evacuating and being shaped into the pressure of lining is -0.04~-0.1MPa.
Preferably, in S2: during cutting out shape, being formed non-woven fabrics according to target mould punching using press machine；Cover die choosing
With 2D and/or 3D mold.
Above-mentioned technical proposal provided by the invention has the advantage that
(1) applicant has found by numerous studies: liner non-woven fabrics provided by the invention is without sewing, by each raw material component
Above-mentioned steam 2D, 3D processing technology that proportions can be formed, and can not only preferably be bonded with the continuous mold that foams, improve hair
It steeps continuous production efficiency and reduces and steep continuous fraction defective, automotive seat sponge foaming can also be widely used in, keep passenger more comfortable, into
And consumer demand can be agreed with, there is good commercial promise.
(2) liner non-woven fabrics of the present invention preparation is easy, cost is relatively low, will not wrinkle and bubbling efficiency it is high, the cover die time is
11 seconds/, the preparation process of far superior to existing Related product.It is well known that existing liner Non-woven fabrics product preparation process
Inefficient when various, at high cost, easy wrinkle and foaming, the conventional cover die time is 15 seconds/.
Additional aspect and advantage of the invention will be set forth in part in the description, and will partially become from the following description
Obviously, or practice through the invention is recognized.
Specific embodiment
The embodiment of technical solution of the present invention will be described in detail below.Following embodiment is only used for clearer
Illustrate technical solution of the present invention, therefore be only used as example, and not intended to limit the protection scope of the present invention.
Experimental method in following embodiments is unless otherwise specified conventional method.Examination as used in the following examples
Material is tested, is to be commercially available from conventional reagent shop unless otherwise specified.Quantitative test in following embodiment, is all provided with
Three repeated experiments are set, data are the average value or mean+SD of three repeated experiments.It should be noted that of the invention
Commercial product can be selected in raw material components used, can also be prepared using conventional method.
The present invention provides a kind of liner non-woven fabrics, the raw material components of liner non-woven fabrics by weight, for being formed and dropping
5~40 parts by weight of low-melting fiber, the model 4080 for being formed and increasing hardness of the model 2080 of low-permeable are low
20~60 parts by weight of 5~40 parts by weight of melting-point fibers, 3~10 parts by weight of black terylene staple fiber and white 2D polyester staple fiber.
Wherein, the grammes per square metre of liner non-woven fabrics is 50~900g/m2, and preferably 100~160g/m2。
In addition, the present invention specially devises the method for preparing liner non-woven fabrics, comprising the following steps:
S1: each staple fiber is mixed, and carries out shredding to staple fiber later, by the staple card after shredding at web,
Lapping is carried out, needle is then carried out and pierces forming processes, obtain non-woven fabrics.
S2: cutting out shape according to target mold for non-woven fabrics using press machine for non-woven fabrics, select 2D and/or 3D die set,
Be steam heated to 100~200 DEG C with leading to after the sealing of refractory seals poly-bag, the product after later heating steam in -0.04~-
0.1MPa evacuation is shaped into lining, obtains liner non-woven fabrics.
It is illustrated With reference to embodiment:
Embodiment one
The present embodiment provides a kind of liner non-woven fabrics, raw material components by weight, for being formed and reducing gas permeability
20 parts by weight of low-melting fiber of model 2080,4080 low-melting fiber of model, 20 weight for being formed and increasing hardness
Part, 40 parts by weight of 8 parts by weight of black terylene staple fiber and white 2D polyester staple fiber.
By above-mentioned raw materials component, liner non-woven fabrics is prepared using liner steam 2D, 3D forming method processing:
S1: each staple fiber is mixed, and carries out shredding to staple fiber later, by the staple card after shredding at web,
Lapping is carried out, needle is then carried out and pierces forming processes, obtain non-woven fabrics.
S2: cutting out shape according to target mold for non-woven fabrics using press machine for non-woven fabrics, select 2D and/or 3D die set,
150 DEG C are steam heated to leading to after the sealing of refractory seals poly-bag, the product after later heating steam is evacuated in -0.08MPa
It is shaped into lining, obtaining grammes per square metre is 140g/m2Liner non-woven fabrics.
Embodiment two
The present embodiment provides a kind of liner non-woven fabrics, raw material components by weight, for being formed and reducing gas permeability
40 parts by weight of low-melting fiber of model 2080,4080 low-melting fiber of model, 5 weight for being formed and increasing hardness
Part, 20 parts by weight of 10 parts by weight of black terylene staple fiber and white 2D polyester staple fiber.
By above-mentioned raw materials component, liner non-woven fabrics is prepared using liner steam 2D, 3D forming method processing:
S1: each staple fiber is mixed, and carries out shredding to staple fiber later, by the staple card after shredding at web,
Lapping is carried out, needle is then carried out and pierces forming processes, obtain non-woven fabrics.
S2: cutting out shape according to target mold for non-woven fabrics using press machine for non-woven fabrics, select 2D and/or 3D die set,
200 DEG C are steam heated to leading to after the sealing of refractory seals poly-bag, the product after later heating steam is evacuated in -0.07MPa
It is shaped into lining, obtaining grammes per square metre is 130g/m2Liner non-woven fabrics.
Embodiment three
The present embodiment provides a kind of liner non-woven fabrics, raw material components by weight, for being formed and reducing gas permeability
5 parts by weight of low-melting fiber of model 2080,4080 low-melting fiber of model, 40 weight for being formed and increasing hardness
Part, 60 parts by weight of 3 parts by weight of black terylene staple fiber and white 2D polyester staple fiber.
By above-mentioned raw materials component, liner non-woven fabrics is prepared using liner steam 2D, 3D forming method processing:
S1: each staple fiber is mixed, and carries out shredding to staple fiber later, by the staple card after shredding at web,
Lapping is carried out, needle is then carried out and pierces forming processes, obtain non-woven fabrics.
S2: cutting out shape according to target mold for non-woven fabrics using press machine for non-woven fabrics, select 2D and/or 3D die set,
130 DEG C are steam heated to leading to after the sealing of refractory seals poly-bag, the product after later heating steam is evacuated in -0.08MPa
It is shaped into lining, obtaining grammes per square metre is 160g/m2Liner non-woven fabrics.
In addition, in order to further highlight the advantage of technical solution of the present invention, the liner nonwoven that respectively obtains each embodiment
Cloth carries out performance characterization, specific to carry out physical property measurement and harmful substance contents test.
Each embodiment liner non-woven fabrics physical property measurement data of table 1
Each embodiment liner non-woven fabrics harmful substance contents test data of table 2
It can be seen that the liner non-woven fabrics obtained using the method for the present invention from Tables 1 and 2 data, there is excellent materialization
Performance, and each harmful substance contents its meet relevant criterion.
Certainly, the case where being enumerated in addition to embodiment one to embodiment three, the type and usage percentage of other raw material components,
Preparation condition etc. is also possible.
Liner non-woven fabrics provided by the invention adds proportion above-mentioned steam 2D, 3D of each raw material component without sewing
Work technique can be formed, and can not only preferably be bonded with the silk floss mold that foams, improve the continuous production efficiency of foaming and reduce bubble silk floss not
Yield can also be widely used in automotive seat sponge foaming, keep passenger more comfortable, and then can agree with consumer demand,
With good commercial promise.In addition, liner non-woven fabrics preparation of the present invention is easy, cost is relatively low, will not wrinkle and bubbling efficiency
Height, cover die time are 11 seconds/, the preparation process of far superior to existing Related product.And existing liner Non-woven fabrics product system
Standby process-intensive, at high cost, inefficient when being easy wrinkle and foaming, the conventional cover die time is 15 seconds/.
In the description of the present invention, it is to be understood that, term " first ", " second " are used for description purposes only, and cannot
It is interpreted as indication or suggestion relative importance or implicitly indicates the quantity of indicated technical characteristic.Define as a result, " the
One ", the feature of " second " can explicitly or implicitly include one or more of the features.In the description of the present invention,
The meaning of " plurality " is two or more, unless otherwise specifically defined.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not
It must be directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be in office
It can be combined in any suitable manner in one or more embodiment or examples.In addition, without conflicting with each other, the skill of this field
Art personnel can tie the feature of different embodiments or examples described in this specification and different embodiments or examples
It closes and combines.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example
Property, it is not considered as limiting the invention, those skilled in the art within the scope of the invention can be to above-mentioned
Embodiment is changed, modifies, replacement and variant.
Claims (10)
1. a kind of liner non-woven fabrics, which is characterized in that the non-woven fabrics is prepared by polyester staple fiber；
Specifically, raw material components are by weight, comprising:
5~40 parts by weight of low-melting fiber, the low melting point for being formed and increasing hardness for being formed and reducing gas permeability is fine
Tie up 5~40 parts by weight, 20~60 parts by weight of 3~10 parts by weight of black terylene staple fiber and white 2D polyester staple fiber.
2. liner non-woven fabrics according to claim 1, it is characterised in that:
The low-melting fiber for being formed and reducing gas permeability selects the low-melting fiber of model 2080；
The low-melting fiber for being formed and increasing hardness selects the low-melting fiber of model 4080.
3. liner non-woven fabrics according to claim 1 or 2, it is characterised in that:
The grammes per square metre of the liner non-woven fabrics is 50~900g/m2。
4. liner non-woven fabrics according to claim 3, it is characterised in that:
The grammes per square metre of the liner non-woven fabrics is 100~160g/m2。
5. the preparation method of the described in any item liner non-woven fabrics of Claims 1 to 4, which comprises the following steps:
S1: each staple fiber is mixed, and carries out shredding to staple fiber later, by the staple card after shredding at web, is carried out
Then lapping carries out needle and pierces forming processes, obtains non-woven fabrics；
S2: cutting out shape, cover die for the non-woven fabrics, leads to steam heating, is later shaped into the product evacuation after steam heating
Lining, obtains the liner non-woven fabrics.
6. the preparation method of liner non-woven fabrics described in claim 5, it is characterised in that:
In the S2, further includes:
The mantle treated product is sealed with poly-bag, leads to steam heating later, and after the evacuation is shaped into lining
Depressurization poly-bag.
7. the preparation method of liner non-woven fabrics as claimed in claim 6, it is characterised in that:
In the S2: the poly-bag selects refractory seals poly-bag.
8. the preparation method of liner non-woven fabrics described in claim 5, it is characterised in that:
In the S2: logical to be steam heated to 100~200 DEG C.
9. the preparation method of liner non-woven fabrics described in claim 5, it is characterised in that:
In the S2: the pressure that the evacuation is shaped into lining is -0.04~-0.1MPa.
10. the preparation method of liner non-woven fabrics described in claim 5, it is characterised in that:
In the S2: during the sanction shape, being formed non-woven fabrics according to target mould punching using press machine；The cover die choosing
With 2D and/or 3D mold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811354293.8A CN109537159B (en) | 2018-11-14 | 2018-11-14 | Lining non-woven fabric and lining steam 2D and 3D forming processing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811354293.8A CN109537159B (en) | 2018-11-14 | 2018-11-14 | Lining non-woven fabric and lining steam 2D and 3D forming processing method thereof |
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| CN109537159A true CN109537159A (en) | 2019-03-29 |
| CN109537159B CN109537159B (en) | 2020-08-28 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114129032A (en) * | 2021-12-31 | 2022-03-04 | 昆山怡家居纺织有限公司 | Non-woven yarn carpet and preparation method thereof |
| CN114606695A (en) * | 2022-03-18 | 2022-06-10 | 惠州市众畅汽车部件有限公司 | Lining non-woven fabric thermal forming method |
| CN114622365A (en) * | 2022-03-18 | 2022-06-14 | 惠州市众畅汽车部件有限公司 | Application of non-woven fabric in preparation of lining non-woven fabric for vehicle seat foamed cotton |
| CN114855360A (en) * | 2022-05-30 | 2022-08-05 | 赵俊 | Forming process of chemical fiber felt plate |
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| JPH0867214A (en) * | 1994-06-22 | 1996-03-12 | Bridgestone Corp | Trunk mat |
| CN1397671A (en) * | 2001-07-16 | 2003-02-19 | 唐懿 | Elastic cotton |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114129032A (en) * | 2021-12-31 | 2022-03-04 | 昆山怡家居纺织有限公司 | Non-woven yarn carpet and preparation method thereof |
| CN114606695A (en) * | 2022-03-18 | 2022-06-10 | 惠州市众畅汽车部件有限公司 | Lining non-woven fabric thermal forming method |
| CN114622365A (en) * | 2022-03-18 | 2022-06-14 | 惠州市众畅汽车部件有限公司 | Application of non-woven fabric in preparation of lining non-woven fabric for vehicle seat foamed cotton |
| CN114855360A (en) * | 2022-05-30 | 2022-08-05 | 赵俊 | Forming process of chemical fiber felt plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109537159B (en) | 2020-08-28 |
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Effective date of registration: 20220301 Address after: 516023 Industrial Zone 8, Xiaojin market, Luoyang street, BOLUO County, Huizhou City, Guangdong Province Patentee after: Huizhou Zhongchang Auto Parts Co.,Ltd. Address before: 516023 building 71, Jinji Kuihu second village, Xiaojinkou, Huicheng District, Huizhou City, Guangdong Province Patentee before: Wei Jiqiang Patentee before: Li Huannan Patentee before: Zhang Zhihui |