CN109234913A - Based on foaming automotive seat silk floss liner non-woven fabrics - Google Patents

Based on foaming automotive seat silk floss liner non-woven fabrics Download PDF

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Publication number
CN109234913A
CN109234913A CN201811354306.1A CN201811354306A CN109234913A CN 109234913 A CN109234913 A CN 109234913A CN 201811354306 A CN201811354306 A CN 201811354306A CN 109234913 A CN109234913 A CN 109234913A
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CN
China
Prior art keywords
woven fabrics
automotive seat
forming
liner
silk floss
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Granted
Application number
CN201811354306.1A
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Chinese (zh)
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CN109234913B (en
Inventor
不公告发明人
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huizhou Zhongchang Auto Parts Co.,Ltd.
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Wei Jiqiang
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Priority to CN201811354306.1A priority Critical patent/CN109234913B/en
Publication of CN109234913A publication Critical patent/CN109234913A/en
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Publication of CN109234913B publication Critical patent/CN109234913B/en
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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/542Adhesive fibres
    • D04H1/55Polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/58Seat coverings
    • B60N2/5891Seat coverings characterised by the manufacturing process; manufacturing seat coverings not otherwise provided for
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting

Abstract

The present invention relates to one kind to be based on foaming automotive seat silk floss liner non-woven fabrics, and non-woven fabrics is carried out liner processing and forming using steam 2D, 3D method of forming and/or cold pressing 2D, 3D method of forming, demoulds later, obtains foaming automotive seat silk floss liner non-woven fabrics.Non-woven fabrics is made of polyester staple fiber, including 5~40 parts of the low-melting fiber for being formed and reducing gas permeability, 5~40 parts of the low-melting fiber for being formed and increasing hardness, 3~10 parts of black terylene staple fiber and 20~60 parts of polyester staple fiber of white 2D.Using technical solution provided by the invention, liner non-woven fabrics is without sewing, the each raw material component above-mentioned liner contour machining procedure that proportions can be formed, it can not only be preferably bonded with the continuous mold that foams, improve the continuous production efficiency of foaming and reduce and steep continuous fraction defective, automotive seat sponge foaming can also be widely used in, keep passenger more comfortable, and then consumer demand can be agreed with, there is good commercial promise.

Description

Based on foaming automotive seat silk floss liner non-woven fabrics
Technical field
The present invention relates to Automobile Seat Materials technical fields, and in particular to one kind based on foaming automotive seat silk floss liner without Woven fabric.
Background technique
In recent years, with economical fast development and continuous improvement of people's living standards, automobile industry development is rapid, people Requirement to automobile be not only the quality of automobile itself, function and appearance grace, the requirement to the upholstery of automobile Also higher and higher.Automotive seat in automotive interior other than taking this basic function, external fabric moulding, material and color Be to user it is highly important, generally require automotive seat fabric need and the automotive interior trim style coordinating and unifying really, Therefore, seat-cover fabric select volume, especially color, quality, performance selection and matching it is particularly important.
Face fabric for automobile seat is special in development experience stage from scratch, from low grade to top grade, from weak to strong in China Be not with composite material development and laws and regulations it is stringent, requirement emphasis for face fabric for automobile seat relaxes from taking Adaptive switchs to environmentally friendly, multi-functional.Face fabric for automobile seat it is many kinds of, knitting, corium, leather, composite material etc., property It can be different.Non-woven fabrics, also known as nonwoven fabric are made of fiber orient or random.Because having the appearance and certain property of cloth Can and be called cloth.Non-woven fabrics has moisture-proof, ventilative, flexible, light, not combustion-supporting, easy decomposition, nontoxic nonirritant, color The features such as abundant, cheap, recyclable.However, existing nonwoven cloth material is made of bilayer or multilayer, first layer is PET, middle layer PP, third layer PET.This material is only suitable for production sewing liner, can not be formed, complex process, is processed into This height.In addition, foaming factory is high using the working hour of this material mold, consuming, and being easy wrinkle causes product bad.In addition, existing Inefficient when various, at high cost, the easy wrinkle of some non-woven cloth products manufacturing process, foaming, such as conventional cover die time is 15 Second/.
Based on this, provide a kind of novel particularly important based on foaming automotive seat silk floss liner non-woven fabrics.
Summary of the invention
For the defects in the prior art, the present invention is intended to provide a kind of be based on foaming automotive seat silk floss liner nonwoven Cloth.Using technical solution provided by the invention, liner non-woven fabrics proportions each raw material component above-mentioned liner without sewing Contour machining procedure can be formed, and can not only preferably be bonded with the continuous mold that foams, improve the continuous production efficiency of foaming and reduction Continuous fraction defective is steeped, automotive seat sponge foaming can also be widely used in, keep passenger more comfortable, and then can agree with consumer's Demand has good commercial promise.In addition, liner non-woven fabrics preparation of the present invention is easy, cost is relatively low, will not wrinkle and foaming High-efficient, the cover die time is 11 seconds/.
For this purpose, the invention provides the following technical scheme:
The present invention provides a kind of application of non-woven fabrics in foaming automotive seat silk floss, by non-woven fabrics carry out liner molding plus Work demoulds later, obtains foaming automotive seat silk floss liner non-woven fabrics;Wherein, liner method for processing forming includes steam 2D, 3D The method of forming, and/or cold pressing 2D, 3D method of forming.
Preferably, comprising steps of non-woven fabrics is cut out shape, cover die, logical steam heating will steam steam 2D, 3D method of forming later Product evacuation after vapour heating is shaped into lining, obtains liner non-woven fabrics.
Preferably, in steam 2D, 3D method of forming, further includes: seal mantle treated product with poly-bag, lead to steam later Vapour heating, and the depressurization poly-bag after evacuation is shaped into lining;Poly-bag more preferably selects refractory seals poly-bag.
Preferably, in steam 2D, 3D method of forming: logical to be steam heated to 100~200 DEG C;Evacuate be shaped into lining pressure be- 0.04~-0.1MPa;During cutting out shape, non-woven fabrics is formed according to target mould punching using press machine.
Preferably, cold pressing 2D, 3D method of forming heats comprising steps of nonwoven is distributed in ceramic oven, by the nothing after heating Woven fabric is delivered at oil pressure modular system, is driven master mold closure up and down using hydraulic equipment later, is passed through periphery air pressure Device band mover mold closure, then cooling and shaping, obtains liner non-woven fabrics after demoulding.
Preferably, it is cold-pressed in 2D, 3D method of forming: ceramic oven is warming up to 160~300 DEG C.
Preferably, be cold-pressed in 2D, 3D method of forming: the hydraulic tonnage of hydraulic equipment is 20~50 tons, periphery air pressure dress The air pressure set is 7~10 kilograms.
Preferably, it is cold-pressed in 2D, 3D method of forming: being cooled and shaped using water cooling or air cooling mode, and make mould temperature small In 30 DEG C.
Preferably, non-woven fabrics is prepared by polyester staple fiber, and raw material components are by weight, comprising: for being formed With 5~40 parts by weight of low-melting fiber, 5~40 weight of low-melting fiber for being formed and increasing hardness for reducing gas permeability Part, 20~60 parts by weight of 3~10 parts by weight of black terylene staple fiber and white 2D polyester staple fiber.
It should be noted that the raw material components of preparation non-woven fabrics of the present invention are matched according to parts by weight, it can in production Increase according to corresponding ratio or reduce, as large-scale production can by kilogram or as unit of ton, small-scale production can also be with It gram is unit, weight can increase or reduce, but the raw material mass mixture ratio constant rate between each composition.
Preferably, the low-melting fiber of model 2080 is selected for being formed and reducing the low-melting fiber of gas permeability;For Sizing and the low-melting fiber for increasing hardness select the low-melting fiber of model 4080;And the grammes per square metre of liner non-woven fabrics be 50~ 900g/m2.Black terylene staple fiber need to distinguish product front and back sides.
Above-mentioned technical proposal provided by the invention has the advantage that
(1) applicant has found by numerous studies: using technical solution provided by the invention, liner non-woven fabrics is without seam The each raw material component above-mentioned liner contour machining procedure that proportions can be formed by system, can not only be preferably continuous with foaming Mold fitting improves the continuous production efficiency of foaming and reduces and steeps continuous fraction defective, can also be widely used in automotive seat sponge foaming, make Passenger is more comfortable, and then can agree with consumer demand, has good commercial promise.
(2) liner non-woven fabrics of the present invention preparation is easy, cost is relatively low, will not wrinkle and bubbling efficiency it is high, the cover die time is 11 seconds/, the preparation process of far superior to existing Related product.It is well known that existing liner Non-woven fabrics product preparation process Inefficient when various, at high cost, easy wrinkle and foaming, the conventional cover die time is 15 seconds/.
Additional aspect and advantage of the invention will be set forth in part in the description, and will partially become from the following description Obviously, or practice through the invention is recognized.
Specific embodiment
The embodiment of technical solution of the present invention will be described in detail below.Following embodiment is only used for clearer Illustrate technical solution of the present invention, therefore be only used as example, and not intended to limit the protection scope of the present invention.
Experimental method in following embodiments is unless otherwise specified conventional method.Examination as used in the following examples Material is tested, is to be commercially available from conventional reagent shop unless otherwise specified.Quantitative test in following embodiment, is all provided with Three repeated experiments are set, data are the average value or mean+SD of three repeated experiments.It should be noted that of the invention Commercial product can be selected in raw material components used, can also be prepared using conventional method.
The present invention provides a kind of application of non-woven fabrics in foaming automotive seat silk floss, by non-woven fabrics carry out liner molding plus Work demoulds later, obtains foaming automotive seat silk floss liner non-woven fabrics;Wherein, liner method for processing forming includes steam 2D, 3D The method of forming, and/or cold pressing 2D, 3D method of forming.Specifically, non-woven fabrics is prepared by polyester staple fiber, and raw material components are by weight Measure part meter, comprising: for being formed and reducing by 5~40 parts by weight of low-melting fiber of the model 2080 of gas permeability, for being formed With 4080 low-melting fiber of model, 5~40 parts by weight, 3~10 parts by weight of black terylene staple fiber and the white 2D for increasing hardness 20~60 parts by weight of polyester staple fiber.
In further embodiment of the invention, steam 2D, 3D method of forming are comprising steps of utilize press machine for non-woven fabrics Non-woven fabrics is cut out into shape according to target mold, selects 2D and/or 3D die set, is added with steam is led to after the sealing of refractory seals poly-bag For heat to 100~200 DEG C, product after later heating steam is shaped into lining in -0.04~-0.1MPa evacuation, obtain liner without Woven fabric.Wherein, the grammes per square metre of liner non-woven fabrics is 50~900g/m2, and preferably 100~160g/m2
In further embodiment of the invention, 2D, 3D method of forming are cold-pressed comprising steps of ceramic oven is warming up to 160~300 DEG C, nonwoven is distributed in ceramic oven and is heated, the non-woven fabrics after heating is delivered at oil pressure modular system, later Master mold closure up and down is driven using hydraulic equipment, submodule tool closure is driven by periphery pneumatic shuttle, then uses water Cold or air cooling mode is cooled and shaped, and makes mould temperature less than 30 DEG C, and liner non-woven fabrics is obtained after demoulding.Wherein, liner without The grammes per square metre of woven fabric is 50~900g/m2, and preferably 100~160g/m2;The hydraulic tonnage of hydraulic equipment is 20~50 tons, And select 2D and/or 3D mold;The air pressure of periphery pneumatic shuttle is 7~10 kilograms.
It is illustrated With reference to embodiment:
Embodiment one
The present embodiment provides a kind of application of non-woven fabrics in foaming automotive seat silk floss, utilize press machine by nothing non-woven fabrics Woven fabric cuts out shape according to target mold, selects 2D and/or 3D die set, is steam heated to leading to after the sealing of refractory seals poly-bag 150 DEG C, the product after later heating steam is shaped into lining in -0.08MPa evacuation, and obtaining grammes per square metre is 140g/m2Liner without Woven fabric.Wherein, the raw material components of non-woven fabrics by weight, the low melting point of the model 2080 for being formed and reducing gas permeability 20 parts by weight of fiber, 4080 low-melting fiber of model, 20 parts by weight, black terylene staple fiber 8 for being formed and increasing hardness Parts by weight and 40 parts by weight of white 2D polyester staple fiber.Each staple fiber is mixed, shredding is carried out to staple fiber later, after shredding Staple card at web, carry out lapping, then carry out needle and pierce forming processes, obtain non-woven fabrics.
Embodiment two
The present embodiment provides a kind of application of non-woven fabrics in foaming automotive seat silk floss, and ceramic oven is warming up to 260 DEG C, Nonwoven is distributed in ceramic oven and is heated, the non-woven fabrics after heating is delivered at oil pressure modular system, later using hydraulic fixed Type equipment drives master mold closure up and down, drives submodule tool closure by periphery pneumatic shuttle, is then carried out using water-cooling pattern It is cooled and shaped, and makes mould temperature less than 30 DEG C, it is 140g/m that grammes per square metre is obtained after demoulding2Liner non-woven fabrics.Wherein, hydraulic The hydraulic tonnage of equipment is 20~50 tons, and selects 2D and/or 3D mold;The air pressure of periphery pneumatic shuttle is 7~10 kilograms.Nothing The raw material components of woven fabric by weight, 20 weight of low-melting fiber of the model 2080 for being formed and reducing gas permeability Part, 4080 low-melting fiber of model, 20 parts by weight for being formed and increasing hardness, 8 parts by weight of black terylene staple fiber and white 40 parts by weight of color 2D polyester staple fiber.Each staple fiber is mixed, shredding is carried out to staple fiber later, the staple fiber after shredding is combed Web is managed into, lapping is carried out, needle is then carried out and pierces forming processes, obtain non-woven fabrics.
In addition, in order to further highlight the advantage of technical solution of the present invention, the liner nonwoven that respectively obtains each embodiment Cloth carries out performance characterization, specific to carry out physical property measurement and harmful substance contents test.
Each embodiment liner non-woven fabrics physical property measurement data of table 1
Each embodiment liner non-woven fabrics harmful substance contents test data of table 2
It can be seen that from Tables 1 and 2 data provided by the invention based on foaming automotive seat silk floss liner non-woven fabrics, tool Have an excellent physical and chemical performance, and each harmful substance contents its meet relevant criterion.
Certainly, the case where being enumerated in addition to embodiment one and embodiment two, the type and usage percentage of other raw material components, Preparation condition etc. is also possible.
Using technical solution provided by the invention, on liner non-woven fabrics proportions without sewing, by each raw material component Stating liner contour machining procedure can be formed, and can not only preferably be bonded with the continuous mold that foams, improve the continuous production efficiency of foaming And reduce and steep continuous fraction defective, it can also be widely used in automotive seat sponge foaming, keep passenger more comfortable, and then can agree with and disappear The demand of the person of expense has good commercial promise.In addition, liner non-woven fabrics preparation of the present invention is easy, cost is relatively low, will not wrinkle And bubbling efficiency is high, the cover die time is 11 seconds/, the preparation process of far superior to existing Related product.And existing liner nonwoven Inefficient when various, at high cost, the easy wrinkle of dry goods product preparation process and foaming, the conventional cover die time is 15 seconds/.
In the description of the present invention, it is to be understood that, term " first ", " second " are used for description purposes only, and cannot It is interpreted as indication or suggestion relative importance or implicitly indicates the quantity of indicated technical characteristic.Define as a result, " the One ", the feature of " second " can explicitly or implicitly include one or more of the features.In the description of the present invention, The meaning of " plurality " is two or more, unless otherwise specifically defined.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not It must be directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be in office It can be combined in any suitable manner in one or more embodiment or examples.In addition, without conflicting with each other, the skill of this field Art personnel can tie the feature of different embodiments or examples described in this specification and different embodiments or examples It closes and combines.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example Property, it is not considered as limiting the invention, those skilled in the art within the scope of the invention can be to above-mentioned Embodiment is changed, modifies, replacement and variant.

Claims (10)

1. a kind of application of non-woven fabrics in foaming automotive seat silk floss, it is characterised in that:
Non-woven fabrics is subjected to liner processing and forming, demoulds later, obtains foaming automotive seat silk floss liner non-woven fabrics;Wherein, institute Stating liner method for processing forming includes steam 2D, 3D method of forming, and/or cold pressing 2D, 3D method of forming.
2. application of the non-woven fabrics according to claim 1 in foaming automotive seat silk floss, it is characterised in that:
Steam 2D, 3D method of forming comprising steps of
The non-woven fabrics is cut out into shape, cover die, leads to steam heating, the product evacuation after steam heating is shaped into lining later, Obtain the liner non-woven fabrics.
3. application of the non-woven fabrics according to claim 2 in foaming automotive seat silk floss, it is characterised in that:
In steam 2D, 3D method of forming, further includes:
The mantle treated product is sealed with poly-bag, leads to steam heating later, and after the evacuation is shaped into lining Depressurization poly-bag;
Preferably, the poly-bag selects refractory seals poly-bag.
4. application of the non-woven fabrics according to claim 2 in foaming automotive seat silk floss, it is characterised in that:
In steam 2D, 3D method of forming:
It is logical to be steam heated to 100~200 DEG C;The pressure that the evacuation is shaped into lining is -0.04~-0.1MPa;The sanction shape mistake Cheng Zhong is formed non-woven fabrics according to target mould punching using press machine.
5. application of the non-woven fabrics according to claim 1 in foaming automotive seat silk floss, it is characterised in that:
Cold pressing 2D, 3D method of forming comprising steps of
The nonwoven is distributed in ceramic oven and is heated, the non-woven fabrics after heating is delivered at oil pressure modular system, is adopted later Master mold closure up and down is driven with hydraulic equipment, submodule tool closure is driven by periphery pneumatic shuttle, then cooling and shaping, The liner non-woven fabrics is obtained after demoulding.
6. application of the non-woven fabrics according to claim 5 in foaming automotive seat silk floss, it is characterised in that:
In cold pressing 2D, 3D method of forming:
The ceramic oven is warming up to 160~300 DEG C.
7. application of the non-woven fabrics according to claim 5 in foaming automotive seat silk floss, it is characterised in that:
In cold pressing 2D, 3D method of forming:
The hydraulic tonnage of the hydraulic equipment is 20~50 tons, and the air pressure of the periphery pneumatic shuttle is 7~10 kilograms.
8. application of the non-woven fabrics according to claim 5 in foaming automotive seat silk floss, it is characterised in that:
In cold pressing 2D, 3D method of forming:
It is cooled and shaped using water cooling or air cooling mode, and makes mould temperature less than 30 DEG C.
9. application of described in any item non-woven fabrics in foaming automotive seat silk floss according to claim 1~8, it is characterised in that:
The non-woven fabrics is prepared by polyester staple fiber, and raw material components are by weight, comprising: for being formed and reducing 5~40 parts by weight of low-melting fiber of gas, 5~40 parts by weight of low-melting fiber for being formed and increasing hardness, black are washed 3~10 parts by weight of synthetic fibre staple fiber and 20~60 parts by weight of white 2D polyester staple fiber.
10. application of the non-woven fabrics according to claim 9 in foaming automotive seat silk floss, it is characterised in that:
The low-melting fiber for being formed and reducing gas permeability selects the low-melting fiber of model 2080;It is described to be used to be formed The low-melting fiber of model 4080 is selected with the low-melting fiber for increasing hardness;And the grammes per square metre of the liner non-woven fabrics be 50~ 900g/m2
CN201811354306.1A 2018-11-14 2018-11-14 Foamed non-woven fabric lining for sponge based on automobile seat Active CN109234913B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111168913A (en) * 2019-09-02 2020-05-19 天津三和泰奥汽车部件有限公司 3D (three-dimensional) shaping device and production method of non-woven fabric for automobile seat foaming
CN114622365A (en) * 2022-03-18 2022-06-14 惠州市众畅汽车部件有限公司 Application of non-woven fabric in preparation of lining non-woven fabric for vehicle seat foamed cotton

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JPH0649760A (en) * 1992-07-28 1994-02-22 Iwamoto Seisakusho:Kk Method for forming steric form by heat-welding of lap and apparatus therefor
CN1380031A (en) * 2002-05-20 2002-11-20 叶平安 Non-woven fabric cushion and its production method
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111168913A (en) * 2019-09-02 2020-05-19 天津三和泰奥汽车部件有限公司 3D (three-dimensional) shaping device and production method of non-woven fabric for automobile seat foaming
CN114622365A (en) * 2022-03-18 2022-06-14 惠州市众畅汽车部件有限公司 Application of non-woven fabric in preparation of lining non-woven fabric for vehicle seat foamed cotton

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