CN109536863A - One-step method allumen steel wire coating temperature production technology - Google Patents
One-step method allumen steel wire coating temperature production technology Download PDFInfo
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- CN109536863A CN109536863A CN201811562898.6A CN201811562898A CN109536863A CN 109536863 A CN109536863 A CN 109536863A CN 201811562898 A CN201811562898 A CN 201811562898A CN 109536863 A CN109536863 A CN 109536863A
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- steel wire
- zinc
- allumen
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- rinsing bowl
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/38—Wires; Tubes
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The present invention provides one-step method allumen steel wire coating temperature production technology, wherein the production stage of the allumen steel wire coating are as follows: steel wire enters rinsing bowl A, water flow fluctuation wash cycles steel wire greasy dirt and hot candied powder by deflector roll；Into electrolytic alkali washing trough, alkali cleaning is carried out to steel wire；It is rinsed in rinsing bowl B with clear water；It derusts into cathodic pickling slot to steel wire；It is rinsed in rinsing bowl C with clear water；Steel wire is immersed in note plating agent solution；It is dried into drying tank；Steel wire after drying, which enters zinc-aluminium-alloy process and cooling system, makes coating fast shaping；Into dragger and take-up；Advantage are as follows: PLC human-computer interface control of the present invention, it is primary to plate 40 head of steel wire, removable disk is not shut down, DV value 50-150 is adjustable, nitrogen and blows line mold and all uses the manufacture of 306 precision stainless steels, overlength ceramic zinc boiler, interior electric heating, outer heated by natural gas, ultrasonic cleaning.
Description
Technical field
The present invention relates to steel wire coating fields, more particularly, to one-step method allumen steel wire coating temperature production technology.
Background technique
As the industries such as State Grid, communication, post and telecommunications, fishery, agricultural, bridge are gradually in line with international standards, high-quality is built
Engineering, Zn-Al Alloy Coated Steel Wire can be high than pure Corrosion Resistance of Zinc Coating, and Development of Zn-Al Alloy Coated Steel Wire has a extensive future.
Summary of the invention
It is an object of the invention to solve the deficiencies in the prior art, and provide one-step method allumen steel wire coating temperature
Production technology.
The new technical solution of the present invention is: one-step method allumen steel wire coating temperature production technology, process units packet
Include pay off rack, deflector roll, rinsing bowl, electrolytic alkali washing trough, cathodic pickling slot, note plating agent slot, drying tank, ceramic zinc boiler, ceramic deflector roll,
Plate zinc die, cooling system, galvanized machine, dragger and take-up, the production stage of the allumen steel wire coating are as follows:
1) draw drum is installed on pay off rack, steel wire is wound on draw drum, steel wire enters rinsing bowl A by deflector roll, described
Rinsing bowl A is ultrasonic wave water washing, and water is heated to 60-70 DEG C in ultrasonic wave voltage 18V, rinsing bowl A, adjusts electric current 4000-5000A
Electrolysis, water flow fluctuation wash cycles steel wire greasy dirt and hot candied powder；
2) steel wire enters electrolytic alkali washing trough, the sodium hydroxide that electrolytic alkaline cleaning alkali in groove solution is 8%, and water temperature is 65 DEG C, alternating voltage
For 18V, electric current 4000-5000A electrolysis is adjusted, alkali cleaning is carried out to steel wire；
3) steel wire after alkali cleaning enters rinsing bowl B, is rinsed in rinsing bowl B with clear water；
4) steel wire after clear water rinses enters cathodic pickling slot, and the concentrated sulfuric acid that pickling solution is 8% is adjusted by 18V alternating voltage
Current 4000-5000A electrolysis, derusts to steel wire；
5) steel wire after derusting enters rinsing bowl C, is rinsed in rinsing bowl C with clear water；
6) steel wire after clear water rinses enters note plating agent slot, and ammonium chloride, 92 parts of clear water, 8 parts of ammonium chloride is added by clear water in note plating agent
It is made into note plating agent solution, to 65 DEG C, steel wire is immersed in note plating agent solution water temperature heating；
7) enter drying tank after the plating of steel wire note to be dried, drying is to set an air duct, zinc pot temperature around ceramic zinc boiler
It when reaching 450-470 DEG C, is blown into drying tank using fan air channel and steel wire is dried, hot blast temperature is controlled at 70-80 DEG C；
8) steel wire after drying enters zinc-aluminium-alloy process, and ceramic zinc boiler uses interior electric heating, outer heated by natural gas, and spray head is burnt
14, mouth, 2 come the arrangement of zinc pot intermediate parallel, and allumen solution is 1%-25%, and the perlite for covering 100 millimeters thicks above is protected
Temperature has 2.5 meters of Ф 400mm long of ceramic one group of deflector roll resistant to high temperature in zinc pot, and steel wire noseplate above ceramic zinc boiler passes through,
Steel wire is imported and is heated in proportioned allumen solution by upper block, and galvanized machine is upwardly into below ceramic deflector roll, zinc-plated
Equipped with nitrogen mold and equipped with upper and lower guide wheels on machine, steel wire is by guide wheel at the uniform velocity vertically into nitrogen mold；
9) steel wire after plating zinc-aluminium enters cooling system, is furnished with cooling system on galvanized machine, which is air-cooled, water cooling,
And it is furnished with blower water tank, coating fast shaping is made using air-cooled plus water cooling；
10) steel wire after cooling enters dragger, and dragger is by the two rows of groups of the horizontal dragging wheel point of 40 Ф 500mm or so
At PLC control, speed is adjustable, and 10-120 meters per minute, every dragger sets rice number equipped with note rice device, every dragger
Alarm, accomplishes accurately to remember rice, does not shut down and unload disk, and spool spooling device and the plum blossom line of fall equipped with Ф 500mm are filled at disk take-up
It sets, spool spooling device can pass directly to next process and be twisted into zinc-aluminium steel strand wires or cable, and the plum blossom line of fall is filled at disk take-up
It sets and is packed through baling press.
The cathodic pickling slot, electrolytic alkali washing trough, rinsing bowl, note plating agent slot, drying tank are welded by polyethylene panel
It connects.
The pay off rack and galvanized machine is vertical.
The spool spooling device is 20.
The plum blossom line of fall is 20 at disk take-up.
The invention has the benefit that PLC human-computer interface control of the present invention, primary to plate 40 head of steel wire, removable disk is not shut down,
DV value 50-150 is adjustable, nitrogen and blow line mold all use 306 precision stainless steels manufacture, overlength ceramic zinc boiler, it is interior electricity plus
Hot, outer heated by natural gas, ultrasonic cleaning.
Detailed description of the invention
Fig. 1 is attachment structure schematic diagram of the invention.
Wherein: 1 be pay off rack, 2 be deflector roll, 3 be rinsing bowl A, 4 be electrolytic alkali washing trough, 5 be rinsing bowl B, 6 be electrolysis acid
Washing trough, 7 be rinsing bowl C, 8 be note plating agent slot, 9 be drying tank, 10 be ceramic zinc boiler, 11 be ceramic deflector roll, 12 be nitrogen mold,
13 be galvanized machine, 14 be cooling system, 15 be dragger, 16 be spool spooling device, 17 to be the plum blossom line of fall fill at disk take-up
It sets.
Specific embodiment
The present invention will be further described below with reference to the drawings.
One-step method allumen steel wire coating temperature production technology, process units include pay off rack 1, deflector roll 2, washing
Slot, electrolytic alkali washing trough 4, cathodic pickling slot 6, note plating agent slot 8, drying tank 9, ceramic zinc boiler 10, ceramic deflector roll 11, plating zinc die,
Cooling system 14, galvanized machine 13, dragger 15 and take-up, the production stage of the allumen steel wire coating are as follows:
1) draw drum is installed on pay off rack 1, steel wire is wound on draw drum, steel wire enters rinsing bowl A3 by deflector roll 2, described
Rinsing bowl A3 be ultrasonic wave water washing, water is heated to 60-70 DEG C in ultrasonic wave voltage 18V, rinsing bowl A3, adjusts electric current 4000-
5000A electrolysis, water flow fluctuation wash cycles steel wire greasy dirt and hot candied powder；
2) steel wire enters electrolytic alkali washing trough 4, the sodium hydroxide that aqueous slkali is 8% in electrolytic alkali washing trough 4, and water temperature is 65 DEG C, alternating current
Pressure is 18V, adjusts electric current 4000-5000A electrolysis, carries out alkali cleaning to steel wire；
3) steel wire after alkali cleaning enters rinsing bowl B5, is rinsed in rinsing bowl B5 with clear water；
4) steel wire after clear water rinses enters cathodic pickling slot 6, and the concentrated sulfuric acid that pickling solution is 8% is adjusted by 18V alternating voltage
Current 4000-5000A electrolysis, derusts to steel wire；
5) steel wire after derusting enters rinsing bowl C7, is rinsed in rinsing bowl C7 with clear water；
6) steel wire after clear water rinses enters note plating agent slot 8, and ammonium chloride, 92 parts of clear water, 8 parts of ammonium chloride is added by clear water in note plating agent
It is made into note plating agent solution, to 65 DEG C, steel wire is immersed in note plating agent solution water temperature heating；
7) enter drying tank 9 after the plating of steel wire note to be dried, drying is to set an air duct around ceramic zinc boiler 10, zinc pot temperature
It when degree reaches 450-470 DEG C, is blown into drying tank 9 using fan air channel and steel wire is dried, hot blast temperature is controlled in 70-80
℃；
8) steel wire after drying enters zinc-aluminium-alloy process, and ceramic zinc boiler 10 uses interior electric heating, outer heated by natural gas, spray head
Burner 14,2 come the arrangement of zinc pot intermediate parallel, and allumen solution is 1%-25%, cover the perlite of 100 millimeters thicks above
Heat preservation, there is 2.5 meters of Ф 400mm long of 11 1 groups of deflector roll of ceramics resistant to high temperature in zinc pot, and steel wire is from separated time above ceramic zinc boiler 10
Disk passes through, and steel wire is imported and heated in proportioned allumen solution by upper block, is upwardly into plating below ceramic deflector roll 11
Zinc machine 13 equipped with nitrogen mold 12 and is equipped with upper and lower guide wheels on galvanized machine 13, and steel wire is by guide wheel at the uniform velocity vertically into nitrogen mould
Tool 12；
9) steel wire after plating zinc-aluminium enters cooling system 14, is furnished with cooling system 14 on galvanized machine 13, which is wind
Cold, water cooling, and it is furnished with blower water tank, coating fast shaping is made using air-cooled plus water cooling；
10) steel wire after cooling enters dragger 15, and dragger 15 is by the horizontal dragging wheel point of 40 Ф 500mm or so two rows
Composition, PLC control, speed is adjustable, 10-120 meters per minute, and every dragger 15 is set equipped with note rice device, every dragger 15
Determine rice number alarm, accomplish accurately to remember rice, do not shut down and unload disk, spool spooling device 16 and the plum blossom line of fall equipped with Ф 500mm at
Disk take-up 17, spool spooling device 16 can pass directly to next process and be twisted into zinc-aluminium steel strand wires or cable, and plum blossom falls
Line is packed at disk take-up 17 through baling press.
The cathodic pickling slot 6, electrolytic alkali washing trough 4, rinsing bowl, note plating agent slot 8, drying tank 9 are by vinyon
Plate is welded.
The pay off rack 1 and galvanized machine 13 is vertical.
The spool spooling device 16 is 20.
The plum blossom line of fall is 20 at disk take-up 17.
Claims (5)
1. one-step method allumen steel wire coating temperature production technology, process units includes pay off rack (1), deflector roll (2), washing
Slot, electrolytic alkali washing trough (4), cathodic pickling slot (6), note plating agent slot (8), drying tank (9), ceramic zinc boiler (10), ceramic deflector roll
(11), zinc die, cooling system (14), galvanized machine (13), dragger (15) and take-up are plated, it is characterised in that: described
The production stage of allumen steel wire coating are as follows:
1) draw drum is installed on pay off rack (1), steel wire is wound on draw drum, steel wire enters rinsing bowl A by deflector roll (2)
(3), the rinsing bowl A(3) be ultrasonic wave water washing, ultrasonic wave voltage 18V, rinsing bowl A(3) interior water is heated to 60-70 DEG C, it adjusts
Current 4000-5000A electrolysis, water flow fluctuation wash cycles steel wire greasy dirt and hot candied powder；
2) steel wire enters electrolytic alkali washing trough (4), the sodium hydroxide that electrolytic alkali washing trough (4) interior aqueous slkali is 8%, and water temperature is 65 DEG C, hands over
Galvanic electricity pressure is 18V, adjusts electric current 4000-5000A electrolysis, carries out alkali cleaning to steel wire；
3) steel wire after alkali cleaning enters rinsing bowl B(5), it is rinsed in rinsing bowl B(5) with clear water；
4) steel wire after clear water rinses enters cathodic pickling slot (6), the concentrated sulfuric acid that pickling solution is 8%, by 18V alternating voltage,
Electric current 4000-5000A electrolysis is adjusted, is derusted to steel wire；
5) steel wire after derusting enters rinsing bowl C(7), it is rinsed in rinsing bowl C(7) with clear water；
6) steel wire after clear water rinses enters note plating agent slot (8), and ammonium chloride, 92 parts of clear water, ammonium chloride 8 is added by clear water in note plating agent
Part is made into note plating agent solution, and to 65 DEG C, steel wire is immersed in note plating agent solution water temperature heating；
7) enter drying tank (9) after the plating of steel wire note to be dried, drying is to set an air duct, zinc around ceramic zinc boiler (10)
When pot temperature reaches 450-470 DEG C, it is blown into drying tank (9) using fan air channel and steel wire is dried, hot blast temperature control
At 70-80 DEG C；
8) steel wire after drying enters zinc-aluminium-alloy process, and ceramic zinc boiler (10) uses interior electric heating, outer heated by natural gas, spray
Burner 14, head, 2 come the arrangement of zinc pot intermediate parallel, and allumen solution is 1%-25%, cover the pearl of 100 millimeters thicks above
Rock is kept the temperature, and has 2.5 meters of Ф 400mm long of ceramic (11) one groups of deflector roll resistant to high temperature in zinc pot, steel wire is from ceramic zinc boiler (10)
Face noseplate passes through, and steel wire is imported and heated in proportioned allumen solution by upper block, under ceramic deflector roll (11) towards
Upper to enter galvanized machine (13), equipped with nitrogen mold (12) and equipped with upper and lower guide wheels on galvanized machine (13), steel wire passes through guide wheel at the uniform velocity
Vertically into nitrogen mold (12)；
9) steel wire after plating zinc-aluminium enters cooling system (14), is furnished with cooling system (14) on galvanized machine (13), the cooling system
(14) it is air-cooled, water cooling, and is furnished with blower water tank, coating fast shaping is made using air-cooled plus water cooling；
10) steel wire after cooling enters dragger (15), and dragger (15) is the horizontal dragging wheel point or so by 40 Ф 500mm
Two rows composition, PLC control, speed is adjustable, 10-120 meters per minute, and every dragger (15) is equipped with note rice device, every traction
Machine (15) sets the alarm of rice number, accomplishes accurately to remember rice, does not shut down and unload disk, spool spooling device (16) equipped with Ф 500mm and
The plum blossom line of fall can pass directly to next process and be twisted into zinc-aluminium steel strand wires at disk take-up (17), spool spooling device (16)
Or cable, the plum blossom line of fall are packed at disk take-up (17) through baling press.
2. one-step method allumen steel wire coating temperature production technology according to claim 1, it is characterised in that: described
Cathodic pickling slot (6), electrolytic alkali washing trough (4), rinsing bowl, note plating agent slot (8), drying tank (9) are welded by polyethylene panel
It forms.
3. one-step method allumen steel wire coating temperature production technology according to claim 1, it is characterised in that: described
Pay off rack (1) and galvanized machine (13) are vertical.
4. one-step method allumen steel wire coating temperature production technology according to claim 1, it is characterised in that: described
Spool spooling device (16) is 20.
5. one-step method allumen steel wire coating temperature production technology according to claim 1, it is characterised in that: described
The plum blossom line of fall is 20 at disk take-up (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811562898.6A CN109536863A (en) | 2018-12-20 | 2018-12-20 | One-step method allumen steel wire coating temperature production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811562898.6A CN109536863A (en) | 2018-12-20 | 2018-12-20 | One-step method allumen steel wire coating temperature production technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109536863A true CN109536863A (en) | 2019-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811562898.6A Pending CN109536863A (en) | 2018-12-20 | 2018-12-20 | One-step method allumen steel wire coating temperature production technology |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110344328A (en) * | 2019-07-11 | 2019-10-18 | 广东迈诺工业技术有限公司 | A kind of production method of hot extruded polyethylene Zn-Al Alloy Coated Steel Wire drag-line |
| CN110982999A (en) * | 2019-12-30 | 2020-04-10 | 河北可为金属制品集团有限公司 | No-water-discharge galvanized iron wire rust removal production process and device thereof |
| CN113466991A (en) * | 2021-06-29 | 2021-10-01 | 苏州怡之康通讯器材有限公司 | Surface coating melting equipment for manufacturing communication optical cable and process thereof |
| CN116536733A (en) * | 2023-07-07 | 2023-08-04 | 盐城大丰建平铝制品有限责任公司 | Be used for high-purity aluminium wire surface treatment equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110344328A (en) * | 2019-07-11 | 2019-10-18 | 广东迈诺工业技术有限公司 | A kind of production method of hot extruded polyethylene Zn-Al Alloy Coated Steel Wire drag-line |
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| CN116536733B (en) * | 2023-07-07 | 2023-09-22 | 盐城大丰建平铝制品有限责任公司 | Be used for high-purity aluminium wire surface treatment equipment |
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Effective date of registration: 20201126 Address after: 257091 Xuzhou Road, Dongying District, Shandong, No. 59, No. Applicant after: SHANDONG KINGWAY METAL Co.,Ltd. Address before: 257091 Xuzhou Road, Dongying District, Shandong, No. 59, No. Applicant before: SHANDONG JINYUAN COPPER INDUSTRY Co.,Ltd. |
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