CN109534000B - Blanking, traversing and unloading control method and device - Google Patents
Blanking, traversing and unloading control method and device Download PDFInfo
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- CN109534000B CN109534000B CN201811458641.6A CN201811458641A CN109534000B CN 109534000 B CN109534000 B CN 109534000B CN 201811458641 A CN201811458641 A CN 201811458641A CN 109534000 B CN109534000 B CN 109534000B
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- blanking
- transverse moving
- discharging
- moving mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/005—Control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
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- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention relates to the field of automatic control, in particular to a blanking, traversing and unloading control method and a device. Whether a bin high-level sensor is triggered or not is detected; if not, enabling the blanking mechanism, the transverse moving mechanism and the discharging mechanism to operate; in the blanking process, counting the blanking, when the counting value reaches a set value, stopping the blanking until the preset time preset stroke of the transverse moving mechanism is completed, operating the preset time preset stroke of the transverse moving mechanism after the current preset action of the discharging mechanism is completed, and operating the preset action of the discharging mechanism after the preset time stroke of the transverse moving mechanism is completed, thereby realizing the linkage of the transverse moving mechanism and the blanking mechanism, realizing the reasonable arrangement of the actions of the transverse moving mechanism according to the states of the blanking mechanism and the discharging mechanism, realizing the linkage of the discharging mechanism and the transverse moving mechanism, ensuring the normal operation of each mechanism reasonably and effectively in the whole process.
Description
Technical Field
The invention relates to the field of automatic control, in particular to a blanking, traversing and unloading control method and a device.
Background
The production line, the assembly line and the like realize the production of products through automatic control, some articles needing to be recycled to the inlet of the production line exist in the automatic production process, such as excess materials, fixing pieces and the like, the articles need to be recycled, and how to convey the articles needing to be recycled to the inlet of the production line exists some methods, for example, for an area with a large production space, the articles can be recycled by arranging a recycling vehicle; for another example, aiming at inconvenient direct recycling, the recycled articles can be collected manually and then sent to the inlet of the production line.
In the fine dried noodle production line, noodles are hung up through a noodle hanging rod, and then the noodle hanging rod, the waste materials and the noodle hanging rod are finally left at the terminal of the production line through procedures of drying, cutting and the like, wherein the noodle hanging rod in the three procedures needs to be recycled, so the noodle hanging rod needs to be conveyed back to the starting end, such as the starting point of a drying tunnel; the process can adopt a conveyer belt to send the noodle hanging rod to the starting end except for a manual mode or a mode of a conveying vehicle; in order to realize the recovery of the noodle hanging rods and fully utilize the space, the noodle hanging rods are conveyed to the upper part of a production line, then the noodle hanging rods are conveyed back to the noodle hanging machine and fall down at the noodle hanging machine; in order to avoid affecting the operation of the noodle maker, the noodle maker needs to be avoided, the noodle maker falls down beside the noodle maker, and then the noodle making rod is transferred into a storage bin at the noodle maker. In order to convey the flour hanging rods to the bin of the flour hanging machine through the process, blanking, transverse moving and discharging are needed, so that the blanking mechanism, the transverse moving mechanism and the discharging mechanism are involved, the mechanisms need to be controlled in order to convey the fallen flour hanging rods into the bin through the mechanisms, and because the flour hanging rods are objects with certain lengths, if one mechanism is singly controlled, problems are easily caused in the operation of subsequent mechanisms, for example, no relevant operation exists among blanking, transverse moving and discharging, the transverse moving and discharging of the flour hanging rods can be caused to be incapable of being orderly, or the transverse moving mechanism can be damaged due to the fact that the transverse moving of the flour hanging rods cannot be normally operated due to the fact that the flour hanging rods which are not dismounted exist in the discharging position can block the transverse moving of the flour hanging rods.
Disclosure of Invention
The invention aims to provide a blanking, traversing and unloading control method and a device, which are used for solving the problem that all mechanisms cannot normally and effectively operate due to the fact that no linkage control exists among blanking, traversing and unloading.
In order to realize linkage control among blanking, transverse moving and discharging, the problem that each mechanism cannot normally and effectively operate due to the fact that no linkage control exists among blanking, transverse moving and discharging is solved. The invention provides a blanking, traversing and unloading control method, which comprises the following steps:
1) detecting whether a bin high-level sensor is triggered;
2) if the bin high-level sensor is not triggered, the blanking mechanism, the transverse moving mechanism and the discharging mechanism can operate;
counting the blanking in the blanking process, stopping the blanking until the preset times of the preset stroke of the transverse moving mechanism is completed when the counting value reaches a set value, operating the preset times of the preset stroke of the transverse moving mechanism after the current preset action of the discharging mechanism is completed, and operating the preset action of the discharging mechanism after the preset times of the preset stroke of the transverse moving mechanism;
and if the bin high-level sensor is triggered, controlling the blanking mechanism and the transverse moving mechanism to stop running.
The automatic blanking device has the advantages that counting is carried out during blanking, blanking is stopped when a set value is reached, more rod pieces in the transverse moving mechanism are prevented from exceeding a normal operation range, the transverse moving mechanism can operate in the blanking mechanism after once or even many times of operation, and linkage of the transverse moving mechanism and the blanking mechanism is realized; when the blanking reaches a set value and the discharging mechanism finishes the current preset action, the transverse moving mechanism is controlled to operate for a preset stroke, the rod piece is transversely moved to the discharging mechanism, and the reasonable arrangement of the action of the transverse moving mechanism is realized according to the states of the blanking mechanism and the discharging mechanism; the transverse moving mechanism operates for a preset stroke to transversely move the rod piece to the discharging mechanism, and the discharging mechanism operates for a preset action to discharge the rod piece into the stock bin, so that the linkage of the discharging mechanism and the transverse moving mechanism is realized; the whole process is reasonable and effective, and the normal operation of each mechanism can be ensured.
Furthermore, in order to simply and reliably realize the control of the action of the transverse moving mechanism and the action of the discharging mechanism, the transverse moving mechanism and the discharging mechanism are in linkage control through a transmission mechanism.
Furthermore, in order to prevent the overlong distance of the noodle hanging rod which causes one transverse movement from being overlong and incapable of being accurately matched with discharging, the set times are twice.
The invention provides a blanking, transverse moving and discharging control device, which comprises a bin high-level sensor arranged in a bin, a counter arranged on a blanking mechanism, a processor and a memory, wherein the processor is connected with the bin high-level sensor and the counter in a sampling manner, the processor is connected with the blanking mechanism, the transverse moving mechanism and the discharging mechanism in a control manner, and the processor executes program instructions stored in the memory to realize the following steps:
1) detecting whether a bin high-level sensor is triggered;
2) if the bin high-level sensor is not triggered, the blanking mechanism, the transverse moving mechanism and the discharging mechanism can operate;
counting the blanking in the blanking process, stopping the blanking until the preset times of the preset stroke of the transverse moving mechanism is completed when the counting value reaches a set value, operating the preset times of the preset stroke of the transverse moving mechanism after the current preset action of the discharging mechanism is completed, and operating the preset action of the discharging mechanism after the preset times of the preset stroke of the transverse moving mechanism;
if the bin high-level sensor is triggered, the blanking mechanism and the transverse moving mechanism are controlled to stop running, counting is carried out during blanking, blanking is stopped when a set value is reached, more rod pieces in the transverse moving mechanism are prevented from exceeding a normal running range, the transverse moving mechanism can run again after running once or even many times, and linkage of the transverse moving mechanism and the blanking mechanism is realized; when the blanking reaches a set value and the discharging mechanism finishes the current preset action, the transverse moving mechanism is controlled to operate for a preset stroke, the rod piece is transversely moved to the discharging mechanism, and the reasonable arrangement of the action of the transverse moving mechanism is realized according to the states of the blanking mechanism and the discharging mechanism; the transverse moving mechanism operates for a preset stroke to transversely move the rod piece to the discharging mechanism, and the discharging mechanism operates for a preset action to discharge the rod piece into the stock bin, so that the linkage of the discharging mechanism and the transverse moving mechanism is realized; the whole process is reasonable and effective, and the normal operation of each mechanism can be ensured.
Furthermore, in order to simply and reliably realize the control of the action of the transverse moving mechanism and the action of the discharging mechanism, the transverse moving mechanism and the discharging mechanism in the control device are in linkage control through a transmission mechanism.
Furthermore, in order to prevent the noodle hanging rod from being overlong to cause the overlong distance of one transverse moving, and the noodle hanging rod cannot be accurately matched with the discharging, the set times in the control device are twice.
Drawings
FIG. 1 is a flow chart of a blanking, traversing and discharging control method provided by the present invention;
FIG. 2 is a schematic view of a traversing, discharging mechanism of the present invention;
in the figure, 1 is a transverse moving mechanism, 2 is a discharging mechanism, 3 is a baffle plate, and 4 is a chain.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Method embodiment
The invention provides a blanking, traversing and unloading control method, which comprises the following steps as shown in figure 1:
1) and detecting whether the bin high sensor is triggered.
2) If not, the blanking mechanism, the transverse moving mechanism and the discharging mechanism can operate.
And if the bin high-level sensor is triggered, controlling the blanking mechanism and the transverse moving mechanism to stop running.
Counting the blanking in the blanking process, stopping the blanking until the preset times of the preset stroke of the transverse moving mechanism is completed when the counting value reaches a set value, operating the preset times of the preset stroke of the transverse moving mechanism after the current preset action of the discharging mechanism is completed, and operating the preset action of the discharging mechanism after the preset times of the preset stroke of the transverse moving mechanism; the transverse moving mechanism and the discharging mechanism are in linkage control through the transmission mechanism, for example, the transverse moving mechanism immediately performs discharging action after finishing the action through the linkage discharging structure of the transmission mechanism, and the whole process is simple and reliable; the number of times is set to at least one, and is preferably two to facilitate the traverse of the long noodle hanging bar.
The blanking is performed by taking a rod as an example, although three processes are separately described, when there is a certain relationship between each process and other processes, taking a set value as 3 and two traverse movements as an example, the specific is as follows:
1. a blanking process: the blanking is stopped when the number of the blanking receiving positions on the transverse moving mechanism is 3, the preset number of rod pieces are placed at the position on the transverse moving mechanism corresponding to the blanking, the blanking process is finished, the secondary blanking needs to wait until the transverse moving mechanism moves for two preset strokes, the counting is reset before the secondary blanking, and the counting is repeated.
2. The transverse moving process: the transverse moving needs to be carried out after the blanking is finished, but if the discharging mechanism is discharging at the moment, the rod piece is easy to be clamped by transversely moving the rod piece, so the transverse moving needs to be carried out after the discharging mechanism finishes the current discharging preset action; the transverse movement needs to complete two preset strokes, and the whole rod piece can be transversely moved to a corresponding position.
3. The unloading process comprises the following steps: the discharging can be carried out only after the whole rod piece is transversely moved to the discharging position, otherwise, the phenomenon that the discharging mechanism is clamped and the like can be caused, so that the discharging mechanism needs to carry out preset actions after the transverse moving is completed for two preset strokes, and then the discharging is carried out.
The invention is explained by a transverse moving mechanism 1 and a discharging mechanism 2 as shown in figure 2, the discharging material is a rod piece, the rod piece falls on the transverse moving mechanism 1, a chain 4 of the transverse moving mechanism 1 drives a baffle 3 linked with the chain 4 to move, and the rod piece in front of the baffle 3 is transversely pushed and moved to realize transverse moving; after the blocking piece 3 finishes the preset stroke, the rod piece enters all the unloading mechanisms 2, the unloading mechanisms 2 are horizontally turned, namely, the rod piece is turned inwards or outwards along the direction vertical to the paper surface, and the rod piece can be unloaded to realize unloading.
Device embodiment
The invention provides a blanking, transverse moving and discharging control device which comprises a bin high-level sensor arranged in a bin, a counter arranged on a blanking mechanism, a processor and a memory, wherein the processor is connected with the bin high-level sensor and the counter in a sampling manner, the processor is connected with the blanking mechanism, the transverse moving mechanism and the discharging mechanism in a control manner, and the processor executes program instructions stored in the memory so as to realize the control method in the embodiment of the method.
The control mode can be realized by adopting a simple interruption program according to the high-level sensor, when the high-level sensor is triggered, the operation of the blanking mechanism and the transverse moving mechanism can be directly interrupted, and the operation mode of final output control can also be judged by acquiring information and transmitting.
According to the control process, particularly the transverse moving process and the discharging process, in the embodiment of the method, the transverse moving mechanism and the discharging mechanism can be linked through the transmission mechanism, and the linkage of the transverse moving mechanism and the discharging mechanism can also be realized in a control signal mode.
The present invention has been described in relation to particular embodiments thereof, but the invention is not limited to the described embodiments. The technical means in the above embodiments are changed, replaced, modified in a manner that will be easily imaginable to those skilled in the art, and the functions of the technical means are substantially the same as those of the corresponding technical means in the present invention, and the objectives of the invention are also substantially the same, so that the technical solution formed by fine tuning the above embodiments still falls into the protection scope of the present invention.
Claims (4)
1. A fine dried noodle production line hangs noodles through a noodle hanging rod, and leaves section fine dried noodles and noodle hanging rods at the terminal of the production line, wherein the noodle hanging rods are conveyed to the starting end by adopting a conveyor belt, avoid the noodle hanging machine, fall off near the noodle hanging machine, and then are controlled to be transferred into a bin at the noodle hanging machine through a blanking mechanism, a transverse moving mechanism and an unloading mechanism; the method for controlling the flour-hanging rod to be transferred to the bin of the flour-hanging machine is characterized by comprising the following steps:
1) detecting whether a bin high-level sensor is triggered;
2) if the bin high-level sensor is not triggered, the blanking mechanism, the transverse moving mechanism and the discharging mechanism can operate;
a blanking process: the transverse moving mechanism acts for two times of preset strokes before blanking, and the position of the transverse moving mechanism corresponding to the blanking receiving position is enabled to be free; counting the blanking in the blanking process, stopping the blanking until the completion of two preset strokes of the transverse moving mechanism when the counting value reaches a set value, placing a set number of hanging surface rods at the position on the transverse moving mechanism corresponding to the position for receiving the blanking, completing the blanking process, waiting for the secondary blanking until the transverse moving mechanism has acted for two preset strokes, counting, resetting and counting again before the secondary blanking;
the transverse moving process: the transverse moving can be carried out after the blanking is finished, and can be carried out after the discharging mechanism finishes the current discharging preset action, and the transverse moving can be carried out for two preset strokes, so that the whole noodle hanging rod can be transversely moved to the corresponding position; after the current preset action of the discharging mechanism is finished, the transverse moving mechanism runs for two preset strokes, and the noodle hanging rod is transversely moved to the discharging mechanism;
the unloading process comprises the following steps: unloading can be carried out only after the whole noodle hanging rod is transversely moved to an unloading position, and the unloading mechanism needs to carry out preset action after the transverse movement is completed for two preset strokes; after the transverse moving mechanism runs for two preset strokes, the discharging mechanism runs for preset action;
if the bin high-level sensor is triggered, the blanking mechanism and the transverse moving mechanism are controlled to stop running;
the chain of the transverse moving mechanism drives the blocking piece linked with the chain to move, and the hanging surface rod in front of the blocking piece is transversely pushed and moved to realize transverse moving; after the baffle plate finishes the preset stroke, the noodle hanging rod completely enters the discharging mechanism, the discharging mechanism is horizontally turned, namely turned inwards or outwards along the direction vertical to the paper surface, and the noodle hanging rod can be detached to realize discharging.
2. The blanking, traversing and discharging control method according to claim 1, wherein the traversing mechanism and the discharging mechanism are controlled by a transmission mechanism in a linkage way.
3. A blanking, traversing and discharging control device is characterized in that a noodle production line hangs noodles through a noodle hanging rod, segmented noodles and noodle hanging rods are left at the terminal of the production line, the noodle hanging rods are conveyed to the starting end by adopting a conveyor belt and avoid the noodle hanging machine, fall off near the noodle hanging machine, and then the noodle hanging rods are controlled by a blanking mechanism, a traversing mechanism and a discharging mechanism to be transferred to a bin at the noodle hanging machine; the control device comprises a bin high-level sensor arranged in the bin, a counter arranged on the blanking mechanism, a processor and a memory, wherein the processor is connected with the bin high-level sensor and the counter in a sampling manner, the blanking mechanism, the transverse movement mechanism and the unloading mechanism are connected in a processor control manner, and the processor executes program instructions stored in the memory to realize the following steps:
1) detecting whether a bin high-level sensor is triggered;
2) if the bin high-level sensor is not triggered, the blanking mechanism, the transverse moving mechanism and the discharging mechanism can operate;
a blanking process: the transverse moving mechanism acts for two times of preset strokes before blanking, and the position of the transverse moving mechanism corresponding to the blanking receiving position is enabled to be free; counting the blanking in the blanking process, stopping the blanking until the completion of two preset strokes of the transverse moving mechanism when the counting value reaches a set value, placing a set number of hanging surface rods at the position on the transverse moving mechanism corresponding to the position for receiving the blanking, completing the blanking process, waiting for the secondary blanking until the transverse moving mechanism has acted for two preset strokes, counting, resetting and counting again before the secondary blanking;
the transverse moving process: the transverse moving can be carried out after the blanking is finished, and can be carried out after the discharging mechanism finishes the current discharging preset action, and the transverse moving can be carried out for two preset strokes, so that the whole noodle hanging rod can be transversely moved to the corresponding position; after the current preset action of the discharging mechanism is finished, the transverse moving mechanism runs for two preset strokes, and the noodle hanging rod is transversely moved to the discharging mechanism;
the unloading process comprises the following steps: unloading can be carried out only after the whole noodle hanging rod is transversely moved to an unloading position, and the unloading mechanism needs to carry out preset action after the transverse movement is completed for two preset strokes; after the transverse moving mechanism runs for two preset strokes, the discharging mechanism runs for preset action to discharge the flour hanging rod into the storage bin;
if the bin high-level sensor is triggered, the blanking mechanism and the transverse moving mechanism are controlled to stop running;
the chain of the transverse moving mechanism drives the blocking piece linked with the chain to move, and the hanging surface rod in front of the blocking piece is transversely pushed and moved to realize transverse moving; after the baffle plate finishes the preset stroke, the noodle hanging rod completely enters the discharging mechanism, the discharging mechanism is horizontally turned, namely turned inwards or outwards along the direction vertical to the paper surface, and the noodle hanging rod can be detached to realize discharging.
4. The blanking, traversing and discharging control device according to claim 3, wherein the traversing mechanism and the discharging mechanism are controlled by a transmission mechanism in a linkage manner.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811458641.6A CN109534000B (en) | 2018-11-30 | 2018-11-30 | Blanking, traversing and unloading control method and device |
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| CN201811458641.6A CN109534000B (en) | 2018-11-30 | 2018-11-30 | Blanking, traversing and unloading control method and device |
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| CN109534000A CN109534000A (en) | 2019-03-29 |
| CN109534000B true CN109534000B (en) | 2021-03-19 |
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