CN109533435A - Wire wrapping disk wrapping wire allowance detector and method, reinforcing-bar binding machine and working method - Google Patents
Wire wrapping disk wrapping wire allowance detector and method, reinforcing-bar binding machine and working method Download PDFInfo
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- CN109533435A CN109533435A CN201811619834.5A CN201811619834A CN109533435A CN 109533435 A CN109533435 A CN 109533435A CN 201811619834 A CN201811619834 A CN 201811619834A CN 109533435 A CN109533435 A CN 109533435A
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- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000013459 approach Methods 0.000 claims abstract description 107
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- 238000001514 detection method Methods 0.000 claims abstract description 27
- 238000004804 winding Methods 0.000 claims abstract description 22
- 230000001939 inductive effect Effects 0.000 claims description 53
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- 238000005520 cutting process Methods 0.000 claims description 27
- 230000003321 amplification Effects 0.000 claims description 20
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 20
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- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/10—Bundling rods, sticks, or like elongated objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
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- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
The invention discloses wire wrapping disk wrapping wire allowance detector and methods, reinforcing-bar binding machine and working method, wire wrapping disk includes shaft, it include inductance approach switch and main control unit in detection device, inductance approach switch connects main control unit, and inductance approach switch is mounted on around wire wrapping disk；After inductance approach switch is mounted on around wire wrapping disk, wire wrapping disk shaft correspond to wrapping wire starting one circle winding excircle some be in the induction range of inductance approach switch, another part is in outside the induction range of inductance approach switch；In the present invention, by inductance approach switch incude in wire wrapping disk shaft a portion wrapping wire on the one corresponding excircle of circle wrapping wire of starting whether disappear it is whether insufficient to detect wrapping wire surplus, it can control wire wrapping disk in the insufficient situation of surplus and stop wire vent, therefore insufficient wrapping wire surplus in wire wrapping disk will not be made to enter inside machine；It can be avoided the operation that wire wrapping disk wrapping wire knots in starting point.
Description
Technical field
The present invention relates to a kind of binding reinforcing bars technical field, in particular to wire wrapping disk wrapping wire allowance detector and method,
Reinforcing-bar binding machine and working method.
Background technique
Wire wrapping disk is an important composition component of the mechanical equipments such as reinforcing-bar binding machine, and function is by way of winding
Iron wire, the welding wire etc. of mechanical equipment need of work are stored, the application of wire wrapping disk can substantially increase the work effect of mechanical equipment
Rate.
In existing mechanical equipment, such as reinforcing-bar binding machine will first will be wrapped on wire wrapping disk before binding reinforcing bars
Iron wire driven by the rotation of two gears in left and right defined iron wire length seen off and cut off, then start pipette tips front end
Torsion grab to tie up the iron wire after lopping and be tied up.If when iron wire surplus deficiency on wire wrapping disk, the iron wire lopping of output
It is unsuccessful, torsion wire failure, iron wire can be caused to remain among two gears, at this moment need manually to remove, remove work it is not only cumbersome but also
It wastes time.The solution that traditional reinforcing-bar binding machine uses is, as shown in Figure 1, the axle center of wire wrapping disk open one or
Two circular holes, before carrying out wrapping wire to wire wrapping disk, first by hand by silk head pierce into circular hole and by beating section it is fixed residual come silk more than solving
The problem of staying in inside machine；The above method is residual silk by the pulling force effect of section header to holding, and residual silk would not enter machine
Inside device, when using the above method to wire wrapping disk wrapping wire, have the following disadvantages:
(1) it needs inside the circular hole that silk head is put in wire tray central axis and carries out playing section work；Since the through-hole beats section work
Work is the work that machine can not replace, can only be by manually operating, and it is exactly product quality that manual operation, which has a very big drawback,
It cannot guarantee well, need to spend a large amount of labor hours when beating section tension, beat when saving pine, section header pulling force is inadequate, residual silk
It is easily accessible inside machine, and increases worker to residual silk cleaning work.
(2) section header pulling force is a kind of external force for machine, is a kind of useless load, increases machine to a certain extent
The lossy of device reduces service life of a machine, and the battery capacity of machine has been lost, and reduces the service life of battery.
(3) pulling force of section header is prone to wear wire tray, and reducing wire tray can be recycled property.
(4) residual silk cannot be fallen automatically from wire tray, need manual cleaning, increase manual cleaning cost.
Summary of the invention
The first object of the present invention is the shortcomings that overcoming the prior art and deficiency, provides a kind of wire wrapping disk wrapping wire surplus inspection
Device is surveyed, which can control the surplus of wrapping wire on wire wrapping disk in real time, avoid wire wrapping disk wrapping wire starting point and need to carry out
The operation of knotting simplifies the wrap processes of wire wrapping disk.
The second object of the present invention is to provide a kind of wrapping wire surplus control method of above-mentioned wire wrapping disk, passes through the controlling party
Method can accurately control the surplus of wrapping wire on wire wrapping disk in real time, and avoiding when wrapping wire surplus deficiency machine from working on leads to wrapping wire
Remain in generation the case where inside machine.
The third object of the present invention is to provide a kind of reinforcing-bar binding machine, which can control during tying up
The wrapping wire surplus of wire wrapping disk processed stops wire vent work in the insufficient situation of wrapping wire surplus of wire wrapping disk.
The fourth object of the present invention is to provide a kind of working method of above-mentioned reinforcing-bar binding machine
The first object of the present invention is achieved through the following technical solutions: a kind of wire wrapping disk wrapping wire allowance detector, described
Wire wrapping disk includes shaft, and the wrapping wire wound on the wire wrapping disk is metal material, which is characterized in that including inductance approach switch
And main control unit, the inductance approach switch connect main control unit, the inductance approach switch is mounted on around wire wrapping disk；
After the inductance approach switch is mounted on around wire wrapping disk, the excircle that wire wrapping disk shaft corresponds to one circle winding of wrapping wire starting has
In the induction range of inductance approach switch, another part is in outside the induction range of inductance approach switch a part.
Preferably, the both ends of wire wrapping disk shaft are respectively arranged with baffle；The inductance approach switch is mounted on wire wrapping disk
The lateral surface of one of baffle, the baffle are in two baffles close to the baffle of wrapping wire starting point in shaft；
After the inductance approach switch is mounted on the one of baffle lateral surface of wire wrapping disk, the sense of inductance approach switch
Range is answered to be located at the side that wire wrapping disk shaft excircle wrapping wire first disappears.
Preferably, the outer circumference surface of wire wrapping disk shaft one end circumferentially on offer for wrapping wire starting one circle
Or the groove of a few circle windings；
The hole for the insertion of wrapping wire starting point is offered on the outer circumference surface of shaft one end of the wire wrapping disk.
It preferably, further include being directed to wire wrapping disk to have exported the cutting mechanism that wrapping wire is cut off, the cutting mechanism connects
Connect main control unit.
The second object of the present invention is achieved through the following technical solutions: one kind being based on amount detection device more than above-mentioned wire wrapping disk wrapping wire
The wire wrapping disk wrapping wire excess detection method of realization is set, steps are as follows:
Inductive proximity sensor detection determines whether wrapping wire disappears in its induction range；
If it is not, then inductive proximity sensor sends the first level signal to main control unit；Main control unit receives first
When level signal, determine that wire wrapping disk wrapping wire surplus is sufficient；
If so, inductive proximity sensor sends second electrical level signal to main control unit；Main control unit receives second
After level signal, determine that wire wrapping disk wrapping wire surplus is insufficient.
Preferably, the inductance approach switch includes sequentially connected oscillating circuit, switching circuit and amplification output electricity
Road, wherein inductance approach switch connects main control unit by amplification output circuit；
The course of work of inductive proximity sensor is specific as follows:
Oscillator generates an alternating magnetic field in inductive proximity sensor, when in inductive proximity sensor induction range
There are wrapping wire, the vortex generated in wrapping wire absorbs the magnetic field energy that oscillator generates, so that magnetic field signal weakens, so as to cause vibration
Device oscillatory extinction is swung, when decaying to certain value, by sending amplification output circuit to after switching circuit, by amplification output circuit
Main control unit is sent to after being converted into the first level signal；
When wrapping wire disappears in inductive proximity sensor induction range, the magnetic of inductive proximity sensor oscillator generation
Field energy is restored, so that oscillator oscillation restores, when being restored to certain value, the second electricity of amplification output circuit output
Ordinary mail number gives main control unit；Main control unit passes through control wire wrapping disk stopping wire vent after receiving the level signal.
The third object of the present invention is achieved through the following technical solutions: a kind of reinforcing-bar binding machine, including main control unit, wire feed
Mechanism and wire wrapping disk, the wire wrapping disk include shaft, and the main control unit connects wire feeder；It further include being connect with main control unit
Inductance approach switch, the inductance approach switch is mounted on around wire wrapping disk；The inductance approach switch is mounted on
After around wire wrapping disk, wire wrapping disk shaft correspond to wrapping wire starting one circle winding excircle some be in inductance approach switch
Induction range in, another part is in outside the induction range of inductance approach switch.
Preferably, the outer circumference surface of wire wrapping disk shaft one end circumferentially on offer for wrapping wire starting one circle
Or the groove of a few circle windings；
The hole for the insertion of wrapping wire starting point is offered on the outer circumference surface of shaft one end of the wire wrapping disk.
It preferably, further include being directed to wire wrapping disk to have exported the cutting mechanism that wrapping wire is cut off, the cutting mechanism connects
Connect main control unit.
The fourth object of the present invention is to provide a kind of working method of above-mentioned reinforcing-bar binding machine, and steps are as follows:
Inductive proximity sensor detection determines whether wrapping wire disappears in its induction range；
If it is not, then inductive proximity sensor sends the first level signal to main control unit；Main control unit receives first
When level signal, determine that wire wrapping disk wrapping wire surplus is sufficient；
If so, inductive proximity sensor sends second electrical level signal to main control unit；Main control unit receives second
When level signal, determine that wire wrapping disk wrapping wire surplus is insufficient, control wire feeder stops wire feed work.
The present invention has the following advantages and effects with respect to the prior art:
(1) wire wrapping disk wrapping wire allowance detector of the present invention includes inductance approach switch and main control unit, and inductance type connects
Nearly switch connection main control unit, inductance approach switch are mounted on around wire wrapping disk；Inductance approach switch is mounted on wire wrapping disk
Around after, wire wrapping disk shaft correspond to wrapping wire starting one circle wind excircle some be in the induction of inductance approach switch
In range, another part is in outside the induction range of inductance approach switch；Pass through inductance approach switch sense in the present invention
Answer in wire wrapping disk shaft whether a portion wrapping wire disappears on the corresponding excircle of one circle wrapping wire of starting, when on shaft excircle
The part wrapping wire without when, illustrate to be left after the wrapping wire wire vent in shaft to sentence at this time less than the surplus of a circle
It is insufficient to determine wrapping wire surplus on wire wrapping disk, wire wrapping disk is controlled by wire wrapping disk wire vent control mechanism and stops wire vent.In the present invention, energy
Whether the wrapping wire surplus on enough wire wrapping disks of detection in real time is sufficient, can be controlled by wire wrapping disk wire vent in insufficient situation
Mechanism controls wire wrapping disk stops wire vent, therefore insufficient wrapping wire surplus in wire wrapping disk will not be made to enter inside machine；Therefore
Under control device of the present invention, the operation that can effectively avoid wire wrapping disk wrapping wire from knotting in starting point, so that wrapping wire
Disk simplifies wrap processes, realizes that unattended full-automatic wrapping wire production line lays the foundation to be following.
(2) in wire wrapping disk wrapping wire allowance detector of the present invention, the both ends of wire wrapping disk shaft are respectively arranged with baffle；Inductance
Formula is mounted on the lateral surface of the one of baffle of wire wrapping disk close to switch, which is to rise in two baffles close to wrapping wire in shaft
The baffle of point；The setting of the above-mentioned inductance approach switch of the present invention so that the circle that is originated when winding of wrapping wire closer to inductance type
Close switch, thus it is sensitiveer for the induction of inductance approach switch, it can be improved the detection accuracy of wrapping wire surplus；If
The circle that originates when inductance approach switch is wound far from wrapping wire, then last lap on inductance approach switch to wire wrapping disk shaft
The distance of reaction of wrapping wire is too long, is easy the interference by surrounding metal piece.In addition, inductance approach switch of the present invention is mounted on wrapping wire
After the one of baffle lateral surface of disk, the induction range of inductance approach switch is located at wire wrapping disk shaft excircle wrapping wire and first disappears
Side.In this case, the situation that detection device of the present invention enables to wrapping wire surplus more just stops the wire vent of wire wrapping disk,
Reduce the wrapping wire entered inside machine.
(3) in wire wrapping disk wrapping wire allowance detector of the present invention, the outer circumference surface of wire wrapping disk shaft one end is circumferentially square
The groove for one circle of wrapping wire starting or a few circle windings is offered upwards, and in control device of the present invention, wrapping wire at least originates a circle
Winding in a groove, can be avoided when wrapping wire will be finished on wire wrapping disk and filoselle occur and inductance approach switch be caused to incude model
The case where there is no wrapping wires is enclosed, the detection accuracy of control device of the present invention is further improved.In addition, wire wrapping disk wrapping wire of the present invention
In allowance detector, the hole for the insertion of wrapping wire starting point is offered on the outer circumference surface of shaft one end of wire wrapping disk, wrapping wire exists
The hole is inserted into starting point before winding, a fixation can be carried out for the starting point of wrapping wire in this way, while can also be effective
Avoid the case where wrapping wire shifts on wrapping wire initial stage and wire vent ending phase wire wrapping disk.
It (4) further include being directed to wire wrapping disk and having exported wrapping wire to be cut in wire wrapping disk wrapping wire allowance detector of the present invention
Disconnected cutting mechanism, the cutting mechanism connect main control unit；In the present invention, insufficient when determining wrapping wire surplus on wire wrapping disk
When, main control unit control cutting mechanism is cut off for the wrapping wire that wire wrapping disk has currently exported, and can thoroughly avoid wire wrapping disk
Insufficient wrapping wire surplus enters inside machine.
(5) it in the wrapping wire excess detection method of wire wrapping disk of the present invention, is produced from inductive proximity sensor to its induction range
Magnetisation field signal, and whether magnetic field sensor signal changes；Judge to incude model according to whether magnetic field signal changes
Whether there are also wrapping wires in enclosing, wherein illustrating induction range when inductive proximity sensor senses that magnetic field signal changes
There is also wrapping wires, and wrapping wire surplus is sufficient at this time, and inductive proximity sensor sends the first level signal and informs to main control unit；And
When induction range magnetic field signal remains unchanged, illustrate that the case where there is no wrapping wire occurs in induction range, wrapping wire surplus is not at this time
Foot, inductive proximity sensor send second electrical level signal informing to main control unit, and main control unit can send a signal to wrapping wire
Disk wire vent control device controls wire wrapping disk by wire wrapping disk wire vent control device and stops wire vent.Detection method energy through the invention
Whether the surplus that enough real-time accurate detections go out wrapping wire on wire wrapping disk is sufficient, and machine continues work when can be avoided wrapping wire surplus deficiency
The situation for making that wrapping wire is caused excessively to enter inside machine occurs.
(6) reinforcing-bar binding machine of the present invention includes main control unit, wire feeder, wire wrapping disk and inductance approach switch, master control
Unit connects wire feeder and inductance approach switch；Inductance approach switch is mounted on around wire wrapping disk；Inductance type is close to be opened
After pass is mounted on around wire wrapping disk, wire wrapping disk shaft correspond to wrapping wire starting one circle winding excircle some be in inductance type
Close in the induction range of switch, another part is in outside the induction range of inductance approach switch.In the present invention, reinforcing bar is tied
Bundle machine by inductance approach switch incude in wire wrapping disk shaft on the one corresponding excircle of circle wrapping wire of starting a portion around
Silk whether disappear, when on shaft excircle the part wrapping wire without when, be left after illustrating the wrapping wire wire vent in shaft
Less than the surplus of a circle, it can be determined that wrapping wire surplus is insufficient on wire wrapping disk at this time, main control unit controls wire feeder and stops wire feed.
In the present invention, can detect whether the wrapping wire surplus on wire wrapping disk is insufficient in real time, will not make insufficient in wire wrapping disk
Wrapping wire surplus enters inside reinforcing-bar binding machine；Therefore reinforcing-bar binding machine of the present invention can effectively avoid wire wrapping disk wrapping wire from needing
The operation that starting point knots simplifies the Filament Winding process of reinforcing-bar binding machine wire wrapping disk.
(7) in reinforcing-bar binding machine of the present invention, the outer circumference surface of wire wrapping disk shaft one end circumferentially on offer confession
One circle of wrapping wire starting or the groove of a few circle windings；On the wire wrapping disk of reinforcing-bar binding machine of the present invention, wrapping wire at least originates a circle and twines
Occur filoselle around in a groove, can be avoided when wrapping wire will be finished on wire wrapping disk and lead to inductance approach switch induction range
The case where there is no wrapping wires further improves the detection accuracy of reinforcing-bar binding machine wrapping wire surplus of the present invention.
It (8) further include being directed to wire wrapping disk to have exported the cutting mechanism that wrapping wire is cut off in reinforcing-bar binding machine of the present invention,
Cutting mechanism connects main control unit.In the present invention, when determining wrapping wire surplus deficiency on wire wrapping disk, main control unit control is cut
Breaking mechanism is cut off for the wrapping wire that wire wrapping disk has currently exported, and the insufficient wrapping wire surplus of wire wrapping disk can thoroughly be avoided to enter
To inside machine, while after cutting mechanism cuts off wrapping wire, the tools of grade can be grabbed with torsion will come into machine in reinforcing-bar binding machine
Wrapping wire inside device is directly pulled out to outside machine from pipette tips, facilitates the cleaning work of wrapping wire inside reinforcing-bar binding machine machine.
(9) during the work time, inductive proximity sensor generates magnetic field to its induction range to reinforcing-bar binding machine of the present invention
Signal, and whether magnetic field sensor signal changes；Judge to be in induction range according to whether magnetic field signal changes
It is no there are also wrapping wire, wherein when inductive proximity sensor senses that magnetic field signal changes, illustrate induction range there is also
Wrapping wire, wrapping wire surplus is sufficient at this time, and inductive proximity sensor sends the first level signal and informs to main control unit；And when induction
When magnetic field signal remains unchanged in range, illustrate that the case where there is no wrapping wires occurs in induction range, wrapping wire surplus is sufficient at this time, electricity
Sensor sends second electrical level signal and informs to main control unit.From the foregoing, it can be seen that reinforcing-bar binding machine of the present invention is in work
Can detect in real time whether the wrapping wire on wire wrapping disk has been remaining less than one during work by inductive proximity sensor
The surplus of circle, when the wrapping wire on wire wrapping disk is left the surplus less than a circle, main control unit control reinforcing-bar binding machine is sent
Silk mechanism stops wire feed, so that reinforcing-bar binding machine stops the work tying up.Therefore reinforcing-bar binding machine of the present invention is during the work time
Can detect whether the wrapping wire surplus on wire wrapping disk is insufficient in real time, reinforcing-bar binding machine when wire wrapping disk surplus deficiency is avoided to continue
The situation for working and wrapping wire being caused excessively to enter inside machine occurs.
Detailed description of the invention
Fig. 1 is wire wrapping disk wrapping wire scheme of installation in the prior art.
Fig. 2 is apparatus of the present invention structure installation main view.
Fig. 3 is that there are wrapping wires for the induction range of inductance approach switch in wire wrapping disk wrapping wire allowance detector of the present invention
Schematic diagram.
Fig. 4 is that wrapping wire is not present in the induction range of inductance approach switch in wire wrapping disk wrapping wire allowance detector of the present invention
Schematic diagram.
Fig. 5 is the structure chart of wire wrapping disk in the present invention.
Fig. 6 is the main view of reinforcing-bar binding machine in the present invention.
Fig. 7 is the top view of reinforcing-bar binding machine in the present invention.
Fig. 8 is the partial enlarged view of reinforcing-bar binding machine wire wrapping disk position in the present invention.
Fig. 9 is the partial enlarged view of part on reinforcing-bar binding machine in the present invention.
Specific embodiment
Present invention will now be described in further detail with reference to the embodiments and the accompanying drawings, but embodiments of the present invention are unlimited
In this.
Embodiment 1
Present embodiment discloses a kind of wire wrapping disk wrapping wire allowance detectors, and as shown in Figures 2 to 4, including inductance type is close
Switch 1, cutting mechanism and main control unit, inductance approach switch and cutting mechanism connect main control unit, and wherein wire wrapping disk 2 includes
Shaft, the wrapping wire 3 wound on wire wrapping disk 2 are metal material, and wire wrapping disk shaft is nonmetallic materials, inductance approach switch installation
Around wire wrapping disk；After inductance approach switch is mounted on around wire wrapping disk, wire wrapping disk shaft corresponds to one circle winding of wrapping wire starting
Excircle some be in the induction range 4 of inductance approach switch, another part is in inductance approach switch
Except induction range 4；Main control unit connects wire wrapping disk wire vent control mechanism.
In the present embodiment, the corresponding outer circle of one circle wrapping wire of starting in wire wrapping disk shaft is incuded by inductance approach switch
Whether a portion wrapping wire disappears on week, when on shaft excircle the part wrapping wire without when, illustrate in shaft around
It has been left the surplus less than a circle after silk wire vent, has can be determined that wrapping wire surplus is insufficient on wire wrapping disk, is gone out by wire wrapping disk at this time
Silk control mechanism control wire wrapping disk stops wire vent.In the present embodiment, detection device can detect in real time on wire wrapping disk around
Whether silk surplus is sufficient, and insufficient wrapping wire surplus in wire wrapping disk will not be made to enter inside machine；Therefore it is examined in the present embodiment
Survey device under, the operation that can effectively avoid wire wrapping disk wrapping wire from knotting in starting point so that wire wrapping disk simplify around
Silk technique realizes that unattended full-automatic wrapping wire production line lays the foundation to be following.
In the present embodiment, as shown in Figure 1, the both ends of wire wrapping disk shaft are respectively arranged with baffle；Inductance approach switch
It is mounted on the lateral surface of the one of baffle of wire wrapping disk, which is in two baffles close to the baffle of wrapping wire starting point in shaft；
Certainly in the case where the distance of reaction of inductance approach switch is remote enough, which is also possible to far from wrapping wire starting point in shaft
Baffle.In the present embodiment, when the baffle is the baffle of wrapping wire starting point in close shaft in two baffles, when wrapping wire is wound
One circle of starting is closer to inductance approach switch, therefore, Neng Gouti sensitiveer for the induction of inductance approach switch
The high detection accuracy of wrapping wire surplus.If the baffle is the baffle far from wrapping wire starting point in shaft, inductance approach switch with
The distance of reaction of last lap wrapping wire is too long in wire wrapping disk shaft, is easy the interference by surrounding metal piece.Certainly, in the present embodiment
In, inductance approach switch also may be mounted at the other positions around wire wrapping disk, as long as after inductance approach switch installation
Meet: wire wrapping disk shaft correspond to wrapping wire starting one circle wind excircle some be in the induction model of inductance approach switch
It encloses in 4, another part is in except the induction range 4 of inductance approach switch.
In the present embodiment, after inductance approach switch is mounted on the one of baffle lateral surface of wire wrapping disk, inductance type is connect
For nearly switch in the case where probe vertical shaft cross section, the probe of inductance approach switch does not face spindle central, i.e., electric
The induction center of sense formula close to switch be for spindle central it is eccentric, when specific installation, can make inductance type close
The probe of switch is located at the side of shaft, and the induction range of inductance approach switch can be made not will include the whole of shaft in this way
A excircle, and only a part of excircle.
After the present embodiment inductance approach switch is mounted on the one of baffle lateral surface of wire wrapping disk, inductance approach switch
Induction range be located at the side that wire wrapping disk shaft excircle wrapping wire first disappears.For example, as shown in Figures 3 and 4, it is counterclockwise in wrapping wire
When wire vent, left side is compared on the right side of shaft, and the wrapping wire of the last lap on wire wrapping disk can disappear earlier in left side, therefore by inductance
Formula is mounted on baffle position to the left close to switch, so that the induction range of inductance approach switch is located at wire wrapping disk shaft outer circle
The side that all wrapping wires first disappear.In this case, the present embodiment detection device enable to wrapping wire surplus more situations just
Stop the wire vent of wire wrapping disk, reduces the wrapping wire entered inside machine.And in the case where such as Fig. 3 and 4, if inductance type approached
Switch is mounted on baffle position to the right, then the wrapping wire when detecting the wrapping wire surplus deficiency on wire wrapping disk, on wire wrapping disk
Surplus will not have even less.
In the present embodiment, as shown in figure 5, the outer circumference surface of wire wrapping disk shaft one end circumferentially on offer one
Enclose the groove 5 for one circle of wrapping wire starting or a few circle windings；In the present embodiment, wrapping wire at least originates a circle winding in a groove,
It can be avoided when wrapping wire will be finished on wire wrapping disk and filoselle occur and cause inductance approach switch induction range that wrapping wire is not present
The case where, further improve the detection accuracy of the present embodiment detection device.
In the present embodiment, the hole 51 for the insertion of wrapping wire starting point is offered on the outer circumference surface of shaft one end of wire wrapping disk,
In the present embodiment, hole 51 is located in groove, and the hole is first inserted into before coiling in starting point by wrapping wire, is directed to wrapping wire by the hole
Starting point carry out a fixation, in this way it is possible to prevente effectively from wrapping wire on wrapping wire initial stage and wire vent ending phase wire wrapping disk
The case where shifting.
In the present embodiment, cutting mechanism is mounted at the position of wire wrapping disk wire vent, when determining on wire wrapping disk more than wrapping wire
When amount is insufficient, main control unit control cutting mechanism is cut off for the wrapping wire that wire wrapping disk has currently exported, and can thoroughly be avoided
Insufficient wrapping wire surplus enters inside machine on wire wrapping disk.
The present embodiment also discloses a kind of wrapping wire excess detection method that above-mentioned wire wrapping disk wrapping wire allowance detector is realized,
Steps are as follows:
Inductive proximity sensor detection determines whether wrapping wire disappears in its induction range；
If it is not, then inductive proximity sensor sends the first level signal to main control unit；Main control unit receives first
When level signal, determine that wire wrapping disk wrapping wire surplus is sufficient；
If so, inductive proximity sensor sends second electrical level signal to main control unit；Main control unit receives second
After level signal, determine that wire wrapping disk wrapping wire surplus is insufficient, wire wrapping disk can be controlled by wire wrapping disk wire vent control mechanism at this time and stopped
Only wire vent, while controlling cutting mechanism and cutoff process is carried out to the wrapping wire that wire wrapping disk has currently exported.
In the present embodiment, above-mentioned first level signal is high level signal, and second electrical level signal is low level signal；Or
Person, the first level signal are low level signal, and second electrical level signal is high level signal.
In the present embodiment, as shown in Fig. 2, inductance approach switch includes sequentially connected oscillating circuit, switching circuit
And amplification output circuit, wherein inductance approach switch connects main control unit by amplification output circuit；Inductance approach switch
The course of work it is as follows:
Oscillator generates an alternating magnetic field in inductive proximity sensor, when in inductive proximity sensor induction range
There are wrapping wire, the vortex generated in wrapping wire absorbs the magnetic field energy that oscillator generates, so that magnetic field signal weakens, so as to cause vibration
Device oscillatory extinction is swung, when decaying to certain value, by sending amplification output circuit to after switching circuit, by amplification output circuit
Main control unit is sent to after being converted into the first level signal；
When wrapping wire disappears in inductive proximity sensor induction range, the magnetic of inductive proximity sensor oscillator generation
Field energy is restored, so that oscillator oscillation restores, when being restored to certain value, the second electricity of amplification output circuit output
Ordinary mail number gives main control unit；Control wire wrapping disk stops wire vent after main control unit receives the level signal.In the present embodiment, main
Control unit transmits a signal to wire wrapping disk wire vent control mechanism when receiving second electrical level signal, passes through wire wrapping disk wire vent control mechanism
It controls wire wrapping disk and stops wire vent.
In the present embodiment above method, inductive proximity sensor is by detecting whether generated magnetic field signal becomes
Change to judge whether there are also wrapping wires in induction range, wherein when inductive proximity sensor detects that magnetic field signal changes
When, illustrating induction range, there is also wrapping wires, and wrapping wire surplus is sufficient at this time, and inductive proximity sensor sends the first level signal and accuses
Know main control unit；And when induction range is when magnetic field signal remains unchanged, illustrate that induction range occurs that the feelings of wrapping wire are not present
Condition, wrapping wire surplus is insufficient at this time, and inductive proximity sensor sends second electrical level signal and informs to main control unit；Main control unit can
Stop wire vent to control wire wrapping disk.Detection method accurate detection can go out the remaining of wrapping wire on wire wrapping disk in real time through this embodiment
Insufficient situation is measured, machine works on the feelings for causing wrapping wire excessively to enter inside machine when can be avoided wrapping wire surplus deficiency
Condition occurs.
Embodiment 2
Present embodiment discloses a kind of reinforcing-bar binding machines, as shown in Fig. 6 to 9, including main control unit, inductance approach switch
1, wire feeder 6, cutting mechanism and wire wrapping disk 2, wire wrapping disk include shaft, main control unit connect wire feeder, cutting mechanism and
Inductance approach switch；In reinforcing-bar binding machine, as shown in fig. 6, inductance approach switch is mounted on around wire wrapping disk 2；Inductance
Formula close to switch be mounted on around wire wrapping disk after, wire wrapping disk shaft correspond to wrapping wire 3 starting one circle wind excircle some
In induction range 4 in inductance approach switch, another part is in except the induction range 4 of inductance approach switch.
In the present embodiment, reinforcing-bar binding machine by inductance approach switch 1 incude wire wrapping disk shaft on starting one circle around
Whether a portion wrapping wire disappears on the corresponding excircle of silk, when on shaft excircle the part wrapping wire without when, say
It has been left the surplus less than a circle after wrapping wire wire vent in bright shaft, has can be determined that wrapping wire surplus is insufficient on wire wrapping disk at this time,
Wire wrapping disk, which is controlled, by wire wrapping disk wire vent control mechanism stops wire vent.In the present embodiment, it is possible to control on wire wrapping disk in real time
Wrapping wire surplus, insufficient wrapping wire surplus in wire wrapping disk will not be made to enter inside reinforcing-bar binding machine；Therefore the present embodiment steel
The operation that muscle strapper can effectively avoid wire wrapping disk wrapping wire from needing to knot in starting point, simplifies reinforcing-bar binding machine wrapping wire
The Filament Winding process of disk.
In the reinforcing-bar binding machine of the present embodiment, the both ends of 2 shaft of wire wrapping disk are respectively arranged with baffle；As shown in Figure 6, electric
Sense formula may be mounted at the lateral surface of the one of baffle of wire wrapping disk close to switch, and the baffle is in shaft close in two baffles
The baffle of wrapping wire starting point；Certainly in the case where the distance of reaction of inductance approach switch is remote enough, which is also possible to far
Baffle from wrapping wire starting point in shaft.In the present embodiment, when the baffle is in two baffles close to wrapping wire starting point in shaft
When baffle, the circle that wrapping wire originates when winding is closer to inductance approach switch, therefore the sense for inductance approach switch
Should be sensitiveer, it can be improved the detection accuracy of wrapping wire surplus.If the baffle is the baffle far from wrapping wire starting point in shaft,
The circle that originates when inductance approach switch can be far from wrapping wire winding, i.e., on inductance approach switch to wire wrapping disk shaft last
The distance of reaction for enclosing wrapping wire is too long, is easy the interference by surrounding metal piece.Certainly, in the present embodiment, inductance approach switch
Also the other positions around wire wrapping disk be may be mounted at, as long as meeting after inductance approach switch installation: wire wrapping disk shaft pair
Some is in the induction range 4 of inductance approach switch the excircle for answering one circle of wrapping wire starting to wind, at another part
Except the induction range 4 of inductance approach switch.
In the present embodiment, after inductance approach switch is mounted on the one of baffle lateral surface of wire wrapping disk, inductance type is connect
For nearly switch in the case where probe vertical shaft cross section, the probe of inductance approach switch does not face spindle central, i.e., electric
The induction center of sense formula close to switch be for spindle central it is eccentric, when specific installation, can make inductance type close
That is, in this way may be used as shown in fig. 7, being mounted on wire wrapping disk baffle position to the left or to the right the side that the probe of switch is located at shaft
So that the induction range of inductance approach switch not will include the entire excircle of shaft, and only one of excircle
Point.
After the present embodiment inductance approach switch is mounted on the one of baffle lateral surface of wire wrapping disk, inductance approach switch
Induction range be located at the side that wire wrapping disk shaft excircle wrapping wire first disappears.As shown in fig. 7, in wrapping wire wire vent counterclockwise,
Left side is compared on the right side of shaft, and the wrapping wire of the last lap on wire wrapping disk can disappear earlier in left side, therefore inductance type is approached
Switch is mounted on baffle position to the left, so that the induction range of inductance approach switch is located at wire wrapping disk shaft excircle wrapping wire
The side first to disappear.In this case, the present embodiment reinforcing-bar binding machine enables to wrapping wire surplus just to stop in more situations
The wire vent of wire wrapping disk reduces the wrapping wire entered inside machine.And in the case where as shown in Figure 7, it is opened if inductance type approached
Pass is mounted on baffle position to the right, then wrapping wire surplus will can just be detected in the case where wire wrapping disk wrapping wire surplus is seldom
It is insufficient.
In the present embodiment reinforcing-bar binding machine, as shown in Figure 7, the outer circumference surface of wire wrapping disk shaft one end is circumferentially
On offer for wrapping wire starting one circle or it is a few circle winding groove 5；The groove can wind the wrapping wire of one circle of starting or a few circles.Energy
It enough avoids filoselle occur when wrapping wire will be finished on wire wrapping disk and causing inductance approach switch induction range that wrapping wire is not present
Situation.
It is offered on the outer circumference surface of shaft one end of wire wrapping disk for wrapping wire starting point in the present embodiment reinforcing-bar binding machine
The hole of insertion.The hole is first inserted into before coiling in starting point by wrapping wire, carries out one admittedly for the starting point of wrapping wire by the hole
It is fixed, in this way it is possible to prevente effectively from the case where wrapping wire shifts on wrapping wire initial stage and wire vent ending phase wire wrapping disk.
In the present embodiment, when determining wrapping wire surplus deficiency on wire wrapping disk in reinforcing-bar binding machine, main control unit control
Cutting mechanism is cut off for the wrapping wire that wire wrapping disk has currently exported, and can thoroughly avoid insufficient wrapping wire surplus on wire wrapping disk
It enters inside machine；Simultaneously after cutting mechanism cuts off wrapping wire, it can turn round and grab equal tools and will be come into reinforcing-bar binding machine
Wrapping wire inside machine is directly pulled out to outside machine from pipette tips, facilitates the fettler of wrapping wire inside reinforcing-bar binding machine machine
Make.
The present embodiment also discloses a kind of working method of above-mentioned reinforcing-bar binding machine, and steps are as follows:
Inductive proximity sensor detection determines whether wrapping wire disappears in its induction range；
If it is not, then inductive proximity sensor sends the first level signal to main control unit；Main control unit receives first
When level signal, determine that wire wrapping disk wrapping wire surplus is sufficient；
If so, then inductive proximity sensor magnetic field signal remains unchanged, inductive proximity sensor sends the at this time
Two level signals are to main control unit；When main control unit receives second electrical level signal, wrapping wire surplus deficiency in wire wrapping disk is determined,
Control wire feeder stops wire feed work at this time, while controlling cutting mechanism and cutting off to the wrapping wire that wire wrapping disk has currently exported
Processing.
In the present embodiment, above-mentioned first level signal is high level signal, and second electrical level signal is low level signal；Or
Person, the first level signal are low level signal, and second electrical level signal is high level signal.
In the present embodiment, inductance approach switch includes sequentially connected oscillating circuit, switching circuit and amplification output
Circuit, wherein inductance approach switch connects main control unit by amplification output circuit；The working principle of inductance approach switch
It is as follows:
Oscillator generates an alternating magnetic field in inductive proximity sensor, when in inductive proximity sensor induction range
There are wrapping wire, the vortex generated in wrapping wire absorbs the magnetic field energy that oscillator generates, so that magnetic field signal weakens, so as to cause vibration
Device oscillatory extinction is swung, when decaying to certain value, by sending amplification output circuit to after switching circuit, by amplification output circuit
Main control unit is sent to after being converted into the first level signal；
When wrapping wire disappears in inductive proximity sensor induction range, the magnetic of inductive proximity sensor oscillator generation
Field energy is restored, so that oscillator oscillation restores, when being restored to certain value, the second electricity of amplification output circuit output
Ordinary mail number gives main control unit；When main control unit receives second electrical level signal, control wire feeder stops wire feed work, that is, controls
Wire wrapping disk stops wire feed, while controlling cutting mechanism and carrying out cutoff process to the wrapping wire that wire wrapping disk has currently exported.
In the present embodiment above method, inductive proximity sensor generates magnetic field signal to its induction range, and incudes
Whether magnetic field signal changes；Whether determine in induction range according to whether magnetic field signal changes there are also wrapping wire,
In when inductive proximity sensor senses that magnetic field signal changes, illustrate induction range there is also wrapping wire, wrapping wire at this time
Surplus is sufficient, and inductive proximity sensor sends the first level signal and informs to main control unit；And when induction range when magnetic field is believed
When number remaining unchanged, illustrate that the case where there is no wrapping wires occurs in induction range, wrapping wire surplus is sufficient at this time, and inductance type is close to sensing
Device sends second electrical level signal and informs to main control unit.From the foregoing, it can be seen that the present embodiment reinforcing-bar binding machine during the work time can
Enough pass through inductive proximity sensor and detects whether the wrapping wire on wire wrapping disk has been more than the remaining deficiency less than a circle in real time
Amount, when the wrapping wire on wire wrapping disk is left the surplus less than a circle, main control unit controls the wire feeder of reinforcing-bar binding machine
Stop wire feed, so that reinforcing-bar binding machine stops the work tying up.Therefore reinforcing-bar binding machine of the present invention during the work time can be real
When the wrapping wire surplus detected on wire wrapping disk it is whether sufficient, avoid when wire wrapping disk surplus deficiency reinforcing-bar binding machine work on and
The situation for causing wrapping wire excessively to enter inside machine occurs.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment
Limitation, other any changes, modifications, substitutions, combinations, simplifications made without departing from the spirit and principles of the present invention,
It should be equivalent substitute mode, be included within the scope of the present invention.
Claims (10)
1. a kind of wire wrapping disk wrapping wire allowance detector, the wire wrapping disk include shaft, the wrapping wire wound on the wire wrapping disk is
Metal material, which is characterized in that including inductance approach switch and main control unit, the inductance approach switch connects master control list
Member, the inductance approach switch are mounted on around wire wrapping disk；After the inductance approach switch is mounted on around wire wrapping disk, around
Wire tray shaft correspond to wrapping wire starting one circle winding excircle some be in the induction range of inductance approach switch, separately
A part is outside the induction range of inductance approach switch.
2. wire wrapping disk wrapping wire allowance detector according to claim 1, which is characterized in that the both ends of wire wrapping disk shaft point
Baffle is not provided with it；The inductance approach switch is mounted on the lateral surface of the one of baffle of wire wrapping disk, which is two
Close to the baffle of wrapping wire starting point in shaft in baffle；
After the inductance approach switch is mounted on the one of baffle lateral surface of wire wrapping disk, the induction model of inductance approach switch
It encloses and is located at the side that wire wrapping disk shaft excircle wrapping wire first disappears.
3. wire wrapping disk wrapping wire allowance detector according to claim 1, which is characterized in that wire wrapping disk shaft one end
Outer circumference surface circumferentially on offer for wrapping wire starting one circle or it is a few circle winding groove；
The hole for the insertion of wrapping wire starting point is offered on the outer circumference surface of shaft one end of the wire wrapping disk.
4. wire wrapping disk wrapping wire allowance detector according to claim 1, which is characterized in that further include being directed to wire wrapping disk
The cutting mechanism that wrapping wire is cut off is exported, the cutting mechanism connects main control unit.
5. a kind of wire wrapping disk wrapping wire surplus detection side realized based on wire wrapping disk wrapping wire allowance detector described in claim 1
Method, which is characterized in that steps are as follows:
Inductive proximity sensor detection determines whether wrapping wire disappears in its induction range；
If it is not, then inductive proximity sensor sends the first level signal to main control unit；Main control unit receives the first level
When signal, determine that wire wrapping disk wrapping wire surplus is sufficient；
If so, inductive proximity sensor sends second electrical level signal to main control unit；Main control unit receives second electrical level
After signal, determine that wire wrapping disk wrapping wire surplus is insufficient.
6. the wrapping wire surplus control method that wire wrapping disk wrapping wire allowance detector according to claim 5 is realized, feature
It is, the inductance approach switch includes sequentially connected oscillating circuit, switching circuit and amplification output circuit, wherein inductance
Formula connects main control unit by amplification output circuit close to switch；
The course of work of inductive proximity sensor is specific as follows:
Oscillator generates an alternating magnetic field in inductive proximity sensor, exists when in inductive proximity sensor induction range
Wrapping wire, the interior vortex generated of wrapping wire absorbs the magnetic field energy that oscillator generates, so that magnetic field signal decrease, so as to cause oscillator
Oscillatory extinction, by sending amplification output circuit to after switching circuit, is converted when decaying to certain value by amplification output circuit
At sending main control unit to after the first level signal；
When wrapping wire disappears in inductive proximity sensor induction range, the magnetic field energy of inductive proximity sensor oscillator generation
Amount is restored, so that oscillator oscillation restores, when being restored to certain value, amplification output circuit exports second electrical level letter
Number give main control unit；Main control unit passes through control wire wrapping disk stopping wire vent after receiving the level signal.
7. a kind of reinforcing-bar binding machine, including main control unit, wire feeder and wire wrapping disk, the wire wrapping disk include shaft, the master
It controls unit and connects wire feeder；It is characterized in that, further including inductance approach switch connected to the main control unit, the inductance type
It is mounted on around wire wrapping disk close to switch；After the inductance approach switch is mounted on around wire wrapping disk, wire wrapping disk shaft is corresponding
Some is in the induction range of inductance approach switch the excircle of one circle winding of wrapping wire starting, and another part is in electricity
Sense formula is close to outside the induction range of switch.
8. reinforcing-bar binding machine according to claim 7, which is characterized in that the outer circumference surface edge of wire wrapping disk shaft one end
Groove for one circle of wrapping wire starting or a few circle windings is offered on circumferencial direction；
The hole for the insertion of wrapping wire starting point is offered on the outer circumference surface of shaft one end of the wire wrapping disk.
9. reinforcing-bar binding machine according to claim 7, which is characterized in that further include be directed to wire wrapping disk exported wrapping wire into
The cutting mechanism of row cutting, the cutting mechanism connect main control unit.
10. a kind of working method of reinforcing-bar binding machine as claimed in claim 7, which is characterized in that steps are as follows:
Inductive proximity sensor detection determines whether wrapping wire disappears in its induction range；
If it is not, then inductive proximity sensor sends the first level signal to main control unit；Main control unit receives the first level
When signal, determine that wire wrapping disk wrapping wire surplus is sufficient；
If so, inductive proximity sensor sends second electrical level signal to main control unit；Main control unit receives second electrical level
When signal, determine that wire wrapping disk wrapping wire surplus is insufficient, control wire feeder stops wire feed work.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811619834.5A CN109533435A (en) | 2018-12-28 | 2018-12-28 | Wire wrapping disk wrapping wire allowance detector and method, reinforcing-bar binding machine and working method |
| PCT/CN2019/070784 WO2020133573A1 (en) | 2018-12-28 | 2019-01-08 | Winding wire allowance detection device for wire winding reel and method, rebar tying machine and functioning method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811619834.5A CN109533435A (en) | 2018-12-28 | 2018-12-28 | Wire wrapping disk wrapping wire allowance detector and method, reinforcing-bar binding machine and working method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109533435A true CN109533435A (en) | 2019-03-29 |
Family
ID=65858008
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811619834.5A Pending CN109533435A (en) | 2018-12-28 | 2018-12-28 | Wire wrapping disk wrapping wire allowance detector and method, reinforcing-bar binding machine and working method |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN109533435A (en) |
| WO (1) | WO2020133573A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112449934A (en) * | 2020-10-10 | 2021-03-09 | 宁波欣仪伟业进出口有限公司 | Bundling method of intelligent bundling machine |
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| WO2020133573A1 (en) | 2020-07-02 |
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