CN109531454A - A kind of preparation method of rubber grinding tool - Google Patents
A kind of preparation method of rubber grinding tool Download PDFInfo
- Publication number
- CN109531454A CN109531454A CN201811518850.5A CN201811518850A CN109531454A CN 109531454 A CN109531454 A CN 109531454A CN 201811518850 A CN201811518850 A CN 201811518850A CN 109531454 A CN109531454 A CN 109531454A
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- CN
- China
- Prior art keywords
- rubber
- grinding tool
- resin
- preparation
- rubber grinding
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
Abstract
A kind of preparation method of rubber grinding tool, comprising the following steps: (1) abrasive grain is added in liquid resin and is stirred evenly, curing agent or heating, which is then added, makes its solidification;(2) resin after solidifying in step (1) is crushed;The resin is set to form the resin particle with certain diameter, the resin particle contains one or the more abrasive grains;(3) caoutchouc elasticity matrix is dissolved using organic solvent, prepared resin particle in step (2) is then added and poured into mold after mixing evenly, being put into baking oven drying makes it be formed by curing abrading block;(4) abrading block after solidification trimmed, shaping, be fabricated to the rubber grinding tool for being used to grind and polish after bonding.Abrasive grain is easy to fall off during having can solve existing finishing using the present invention, the big problem of workpieces processing surface damage.
Description
Technical field
The present invention relates to a kind of preparation methods of rubber grinding tool.
Background technique
Hard brittle material such as sapphire, monocrystalline silicon carbide and engineering ceramics etc. are because having good chemical stability, wear-resisting
Property, thermal stability, low electric conductivity and higher hardness and strength, and be widely used in machine-building, auto industry, space flight boat
The fields such as sky, national defence, petrochemical industry and life.But due to these hard brittle materials hardness with higher and brittleness, so that its
It is machined extremely difficult.If processing method and processing technology selection are inappropriate, not only processing efficiency is low, machined surface quality
Also poor, the defects of being particularly susceptible generation a large amount of broken, crackle, makes poor reliability, the strength reduction of part, seriously affected it
Service performance.There is scholar to propose using grinding tool flexible thus to process it, avoid in process engineering workpiece surface broken and
The generation of the defects of crackle, to improve the surface quality of workpieces processing.
Rubber grinding tool is a kind of typical flexible grinding and polishing tool, its main feature is that abrasive grain is added in rubber matrix,
And mixed by certain way, so that abrasive grain is uniformly distributed.The advantages of rubber grinding tool, is that it has preferable elasticity, so that plus
The defects of being also easy to produce broken, crackle and scratching is not allowed during work, can obtain preferable surface quality.But due to abrasive grain and rubber
Combination between matrix body is acted on merely by mechanic coating of the rubber to abrasive grain, and the binding force between abrasive grain and rubber matrix is very
Weak, abrasive grain is easy to fall off in process, so that grinding tool cutting ability is deteriorated, influences processing efficiency.
Summary of the invention
The purpose of the present invention is to provide a kind of preparation methods of rubber grinding tool, solve mill during existing finishing
Easy to fall off, the big problem of workpieces processing surface damage of grain.
In order to solve the above-mentioned technical problems, the present invention provides a kind of preparation methods of rubber grinding tool, comprising the following steps:
(1) abrasive grain is added in liquid resin and is stirred evenly, curing agent or heating, which is then added, makes its solidification;
(2) resin after solidifying in step (1) is crushed;The resin is set to form the resin with certain diameter
Grain, the resin particle contain one or the more abrasive grains;
(3) caoutchouc elasticity matrix is dissolved using organic solvent, resin prepared in step (2) is then added
Grain simultaneously pours into mold after mixing evenly, and being put into baking oven drying makes it be formed by curing abrading block;
(4) abrading block after solidification trimmed, shaping, be fabricated to the rubber grinding tool for being used to grind and polish after bonding.
In a preferred embodiment, the caoutchouc elasticity matrix is specially natural rubber or nitrile rubber or butylbenzene rubber
Glue needs to select different types of caoutchouc elasticity matrix and deploy the hardness of caoutchouc elasticity matrix according to the use of rubber grinding tool.
In a preferred embodiment, the resin material is specially phenolic resin or epoxy resin, and is added specific auxiliary
Expect the bond strength between reinforced resin and abrasive grain.
In a preferred embodiment, the abrasive grain is specially diamond or corundum or boron nitride;The partial size of the abrasive grain
It is selected according to the surface quality requirements of processing object.
In a preferred embodiment, the organic solvent is specially toluene or dimethylbenzene or gasoline.
In a preferred embodiment, the concentration of the abrasive grain is the 10%-30% of caoutchouc elasticity matrix.
In a preferred embodiment, the shape of the rubber grinding tool is designed to concrete shape and ruler according to requirements
It is very little, it is used for various forms of grindings and polishing.
In a preferred embodiment, using rolling refining glue mode by the resin particle prepared and caoutchouc elasticity matrix into
Row is uniformly mixed, and is then fabricated to all kinds of rubber grinding tools by being heating and curing.
Compared to the prior art, technical solution of the present invention have it is following the utility model has the advantages that
The present invention proposes a kind of preparation method of rubber grinding tool, by coating one layer of resin, a side in rubber abrasive particle surface
Face overcomes the shortcomings that abrasive grain poor bonding strength in traditional grinding tool, on the other hand remains the excellent of traditional rubber grinding tool high flexibility again
Point;The surface area of abrasive grain and rubber contact is increased, the binding force that rubber rolls into a ball abrasive grain can be effectively improved, while grinding tool still has
There is biggish elasticity, preferable machined surface quality can be obtained.Rubber grinding tool provided by the invention, which not only has, preferably to be cut
Performance is cut, also can get preferable surface quality, is very suitable to the precise finiss and polishing of fragile material.
Detailed description of the invention
Fig. 1 is the manufacturing process schematic diagram of resin particle in the preferred embodiment of the present invention;
Fig. 2 is the manufacturing process schematic diagram of rubber grinding tool in the preferred embodiment of the present invention;
Fig. 3 is caoutchouc elasticity matrix and abrasive grain binding mechanism schematic diagram in the preferred embodiment of the present invention;
Fig. 4 is rubber grinding tool mechanism of action schematic diagram in the preferred embodiment of the present invention.
Specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
A kind of preparation method of rubber grinding tool, referring to figs. 1 to 4, comprising the following steps:
(1) abrasive grain 1 is added in liquid resin 2 and is stirred evenly, curing agent or heating, which is then added, is formed by curing it
Resin mass 3;
(2) resin after solidifying in step (1) is crushed;The resin is set to form the resin with certain diameter
Grain 31, the resin particle 31 contain the one or more abrasive grain 1;
(3) caoutchouc elasticity matrix 6 is dissolved using organic solvent 4, resin prepared in step (2) is then added
Particle 31 simultaneously pours into mold after mixing evenly, and being put into baking oven drying makes it be formed by curing abrading block 5;
(4) abrading block 5 after solidification trimmed, shaping, be fabricated to the rubber grinding tool for being used to grind and polish after bonding
51。
Specifically, the caoutchouc elasticity matrix 6 is specially natural rubber or nitrile rubber or butadiene-styrene rubber, according to rubber
The use of glue grinding tool 51 needs to select the hardness of different types of caoutchouc elasticity matrix 6 and allotment caoutchouc elasticity matrix 6.
Specifically, the resin material is specially phenolic resin or epoxy resin, and adds specific auxiliary material reinforced resin
With the bond strength between abrasive grain 1.
Specifically, the abrasive grain 1 is specially diamond or corundum or boron nitride;The partial size of the abrasive grain 1 is according to processing
The surface quality requirements of object select.
Specifically, the organic solvent 4 is specially toluene or dimethylbenzene or gasoline.
Specifically, the concentration of the abrasive grain 1 is the 10%-30% of caoutchouc elasticity matrix 6.
Specifically, the shape of the rubber grinding tool 51 is designed to concrete shape and size according to requirements, is used for
Various forms of grindings and polishing.
Specifically, the resin particle 31 prepared is mixed with caoutchouc elasticity matrix 6 using rolling refining glue mode
Uniformly, all kinds of rubber grinding tools 51 then are fabricated to by being heating and curing
The present invention proposes a kind of preparation method of rubber grinding tool, by coating one layer of resin, one side gram on 1 surface of abrasive grain
On the other hand the shortcomings that having taken 1 poor bonding strength of abrasive grain in traditional grinding tool remains the excellent of traditional 51 high flexibility of rubber grinding tool again
Point;The surface area of abrasive grain 1 Yu rubber contact is increased, the binding force that rubber rolls into a ball abrasive grain can be effectively improved, while grinding tool is still
With biggish elasticity, preferable machined surface quality can be obtained.Rubber grinding tool 51 provided by the invention not only has preferable
Cutting ability, also can get preferable surface quality, be very suitable to the precise finiss and polishing of fragile material.
The foregoing is only a preferred embodiment of the present invention, but the design concept of the present invention is not limited to this,
Anyone skilled in the art in the technical scope disclosed by the present invention, using this design carries out the present invention non-
Substantive change belongs to the behavior for invading the scope of the present invention.
Claims (8)
1. a kind of preparation method of rubber grinding tool, it is characterised in that the following steps are included:
(1) abrasive grain is added in liquid resin and is stirred evenly, curing agent or heating, which is then added, makes its solidification;
(2) resin after solidifying in step (1) is crushed;The resin is set to form the resin particle with certain diameter,
The resin particle contains one or the more abrasive grains;
(3) caoutchouc elasticity matrix is dissolved using organic solvent, resin particle prepared in step (2) then is added simultaneously
It pours into mold after mixing evenly, being put into baking oven drying makes it be formed by curing abrading block;
(4) abrading block after solidification trimmed, shaping, be fabricated to the rubber grinding tool for being used to grind and polish after bonding.
2. a kind of preparation method of rubber grinding tool according to claim 1, which is characterized in that the caoutchouc elasticity matrix
Specially natural rubber or nitrile rubber or butadiene-styrene rubber need to select different types of rubber bullet according to the use of rubber grinding tool
Property matrix and allotment caoutchouc elasticity matrix hardness.
3. a kind of preparation method of rubber grinding tool according to claim 1, which is characterized in that the resin material is specially
Phenolic resin or epoxy resin, and add the bond strength between specific auxiliary material reinforced resin and abrasive grain.
4. a kind of preparation method of rubber grinding tool according to claim 1, which is characterized in that the abrasive grain is specially Buddha's warrior attendant
Stone or corundum or boron nitride;The partial size of the abrasive grain is selected according to the surface quality requirements of processing object.
5. a kind of preparation method of rubber grinding tool according to claim 1, which is characterized in that the organic solvent is specially
Toluene or dimethylbenzene or gasoline.
6. a kind of preparation method of rubber grinding tool according to claim 1, which is characterized in that the concentration of the abrasive grain is rubber
The 10%-30% of glue elasticity matrix.
7. a kind of preparation method of rubber grinding tool according to claim 1, which is characterized in that the shape of the rubber grinding tool
Shape is designed to concrete shape and size according to requirements, is used for various forms of grindings and polishing.
8. a kind of preparation method of rubber grinding tool according to claim 1, which is characterized in that will using rolling refining glue mode
The resin particle prepared is uniformly mixed with caoutchouc elasticity matrix, is then fabricated to all kinds of rubber mills by being heating and curing
Tool.
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CN201811518850.5A CN109531454A (en) | 2018-12-12 | 2018-12-12 | A kind of preparation method of rubber grinding tool |
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CN201811518850.5A CN109531454A (en) | 2018-12-12 | 2018-12-12 | A kind of preparation method of rubber grinding tool |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110524441A (en) * | 2019-07-31 | 2019-12-03 | 陈祉序 | A kind of elastic sand band and preparation method thereof and polishing machine |
CN110614593A (en) * | 2019-07-31 | 2019-12-27 | 陈祉序 | Polishing material and polishing equipment |
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US20050020189A1 (en) * | 2000-11-03 | 2005-01-27 | 3M Innovative Properties Company | Flexible abrasive product and method of making and using the same |
CN101767318A (en) * | 2010-02-11 | 2010-07-07 | 北京国瑞升科技有限公司 | Granulation polishing film, preparing method thereof and application thereof |
CN106425825A (en) * | 2016-09-28 | 2017-02-22 | 南京航空航天大学 | New grinding and polishing method for super hard and brittle workpiece |
CN106956222A (en) * | 2017-03-17 | 2017-07-18 | 衢州学院 | A kind of mandruka composite diamond grinding pellet of use gum cement and preparation method thereof |
CN206544118U (en) * | 2017-02-17 | 2017-10-10 | 厦门东南新工具制造有限公司 | Elastic grindstone |
CN108453932A (en) * | 2017-02-17 | 2018-08-28 | 蓝思科技(长沙)有限公司 | The preparation method of resin abrasive tools form a team abrasive material, preparation method and resin abrasive tools |
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2018
- 2018-12-12 CN CN201811518850.5A patent/CN109531454A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US20050020189A1 (en) * | 2000-11-03 | 2005-01-27 | 3M Innovative Properties Company | Flexible abrasive product and method of making and using the same |
CN101767318A (en) * | 2010-02-11 | 2010-07-07 | 北京国瑞升科技有限公司 | Granulation polishing film, preparing method thereof and application thereof |
CN106425825A (en) * | 2016-09-28 | 2017-02-22 | 南京航空航天大学 | New grinding and polishing method for super hard and brittle workpiece |
CN206544118U (en) * | 2017-02-17 | 2017-10-10 | 厦门东南新工具制造有限公司 | Elastic grindstone |
CN108453932A (en) * | 2017-02-17 | 2018-08-28 | 蓝思科技(长沙)有限公司 | The preparation method of resin abrasive tools form a team abrasive material, preparation method and resin abrasive tools |
CN106956222A (en) * | 2017-03-17 | 2017-07-18 | 衢州学院 | A kind of mandruka composite diamond grinding pellet of use gum cement and preparation method thereof |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110524441A (en) * | 2019-07-31 | 2019-12-03 | 陈祉序 | A kind of elastic sand band and preparation method thereof and polishing machine |
CN110614593A (en) * | 2019-07-31 | 2019-12-27 | 陈祉序 | Polishing material and polishing equipment |
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Application publication date: 20190329 |
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