CN109531139B

CN109531139B - Automatic assembly integrated system for LED-T8 lamp tube

Info

Publication number: CN109531139B
Application number: CN201811563501.5A
Authority: CN
Inventors: 徐金标; 毛夏钢; 王建君; 李春凤
Original assignee: Jiangxi Aopu Lighting Co ltd
Current assignee: Jiangxi Aopu Lighting Co ltd
Priority date: 2018-12-20
Filing date: 2018-12-20
Publication date: 2021-03-16
Anticipated expiration: 2038-12-20
Also published as: CN109531139A

Abstract

The invention discloses an automatic LED-T8 lamp tube assembling integrated system which comprises a rack, wherein one end of the rack is rotatably connected with a driving chain wheel, the other end of the rack is rotatably connected with a driven chain wheel, a conveying chain is connected between the driving chain wheel and the driven chain wheel in a transmission manner, a plurality of welding tools are paved on the conveying chain, one end of the rack, which is close to the driven chain wheel, is rotatably connected with an upper tube ratchet wheel, one end of the rack, which is close to the upper tube ratchet wheel, is transversely fixed with an upper tube connecting table, two sides of the rack are transversely fixed with operation tables, the operation tables are arranged close to the conveying chain, one of the operation tables is provided with a turnover motor, which is close to the side wall of the driven chain wheel. The invention realizes the automatic integration of the plug assembly and the plug assembly with the lamp tube assembly in an integrated and modularized mode, obviously improves the production efficiency and the quality control capability and reduces the labor amount.

Description

Automatic assembly integrated system for LED-T8 lamp tube

Technical Field

The invention relates to the technical field of lamp tube production, in particular to an automatic assembly integrated system for an LED-T8 lamp tube.

Background

The LED-T8 fluorescent lamp is a very quiet energy-saving lamp, does not generate noise like the traditional fluorescent lamp, is very suitable for environments needing quiet, such as libraries, offices and other places, can well protect eyes, is very fast to start, does not flicker, and is very beneficial to the health of people.

At present, the LED-T8 lamp tube assembling process in the industry mainly adopts a manual process, the assembling from the assembly of a plug, a power supply and a fuse to the assembly of a plug assembly and a lamp tube is completed by manual operation, the mode needs to invest a large amount of personnel and auxiliary equipment, the production process is long, the process quality control difficulty is high, and the specification switching efficiency is low, so that an LED-T8 lamp tube automatic assembling integrated system is provided for solving the problems.

Disclosure of Invention

The invention aims to solve the problems that in the prior art, the LED-T8 lamp tube assembling process basically mainly adopts a manual process, the assembling from the plug, a power supply and a fuse to the assembly of the plug assembly and the lamp tube is completed by manual operation, a large amount of personnel and auxiliary equipment are required to be invested in the mode, the production process is long, the process quality control difficulty is high, and the specification switching efficiency is low, and provides an automatic assembling integrated system for the LED-T8 lamp tube.

In order to achieve the purpose, the invention adopts the following technical scheme:

an LED-T8 fluorescent tube automatic assembly integrated system comprises a rack, wherein one end of the rack is rotatably connected with a driving chain wheel, the other end of the rack is rotatably connected with a driven chain wheel, a conveying chain is connected between the driving chain wheel and the driven chain wheel in a transmission manner, a plurality of welding tools are paved on the conveying chain, one end of the rack, which is close to the driven chain wheel, is rotatably connected with an upper tube ratchet wheel, one end of the rack, which is close to the upper tube ratchet wheel, is transversely fixed with an upper tube connection platform, two sides of the rack are both transversely fixed with operation platforms, the operation platforms are arranged close to the conveying chain, one of the operation platforms is provided with an overturning motor, the output end of the overturning motor is connected with an overturning wheel, the other operation platform is provided with a leveling cylinder, the leveling cylinder is arranged close to the driven chain wheel, one of the operation platforms is, and the soldered connection is installed to the below of soldering tin machine, lift driving motor is installed to the below of soldering tin machine, and lift driving motor's output is fixed with the welding briquetting, two the lateral wall that the operation panel is close to drive sprocket installs two sets of roll adjustment motors, two lift cylinders are installed to one side of roll adjustment motor, and the output of two lift cylinders is fixed with respectively gets the stifled clamp and gets the pipe clamp.

Preferably, the operation panel is close to the lateral wall of pushing flat cylinder and is installed the position inspection inductor, and the position inspection inductor sets up with upset motor relatively.

Preferably, a bracket is fixed on the soldering machine and fixedly connected with the operating platform in a welding mode.

Preferably, every two of group all be fixed with the support on the roll adjustment motor, and the support passes through fastening bolt and operation panel threaded connection.

Preferably, a circular truncated cone seat is fixed at the bottom of the machine frame and fixedly connected with the machine frame in a welding mode.

Preferably, the outer surface of the frame is coated with a corrosion-resistant material.

Compared with the prior art, the invention has the beneficial effects that:

the invention comprises the following steps: 1. personnel and equipment investment is reduced, and the occupied area of a field is reduced;

2. the production flow is shortened, and the process quality control capability is improved;

3. the universality is improved, and the plug and the power supply are suitable for plugs and power supplies made of different materials and different sizes;

4. the production efficiency is improved, and modular conversion is switched among different specifications.

Drawings

Fig. 1 is a schematic front view of an integrated system for automatically assembling LED-T8 lamps according to the present invention;

fig. 2 is a schematic top view of an integrated system for automatically assembling LED-T8 lamps according to the present invention.

In the figure: the automatic welding machine comprises a machine frame 1, a driving chain wheel 2, a driven chain wheel 3, a conveying chain 4, a welding tool 5, a pipe mounting ratchet wheel 6, a pipe mounting connecting table 7, an operating table 8, a turnover wheel 9, a turnover motor 10, a leveling cylinder 11, a tin soldering machine 12, a lifting driving motor 13, a welding head 14, a welding pressing block 15, a distance adjusting motor 16, a lifting cylinder 17, a plugging head taking clamp 18, a pipe taking clamp 19, a position checking sensor 20 and a round table seat 21.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-2, an automatic assembly integrated system for an LED-T8 lamp tube comprises a frame 1, wherein a round base 21 is fixed at the bottom of the frame 1, the round base 21 is fixedly connected with the frame 1 in a welding manner, so as to improve the stability of the whole device, an anti-corrosion material is coated on the outer surface of the frame 1 to prevent the frame 1 from being corroded by air, one end of the frame 1 is rotatably connected with a driving sprocket 2, the other end of the frame 1 is rotatably connected with a driven sprocket 3, a conveying chain 4 is connected between the driving sprocket 2 and the driven sprocket 3 in a transmission manner, and a plurality of welding tools 5 are laid on the conveying chain 4;

an upper pipe ratchet wheel 6 is rotatably connected to one end, close to a driven chain wheel 3, of a rack 1, an upper pipe connection table 7 is transversely fixed to one end, close to the upper pipe ratchet wheel 6, of the rack 1, operation tables 8 are transversely fixed to two sides of the rack 1, the operation tables 8 are arranged close to a conveying chain 4, position inspection sensors 20 are mounted on the side walls, close to a leveling cylinder 11, of the operation tables 8, the position inspection sensors 20 are arranged opposite to a turnover motor 10, the lamp tubes are detected by a lamp strip position inspection sensor 20 at the front end of the device, and the turnover motor 10 drives a turnover wheel 9 to turn over the lamp tubes, so that welding lamp strips face downwards;

the side wall of one of the operation tables 8, which is close to the driven sprocket 3, is provided with a turnover motor 10, the output end of the turnover motor 10 is connected with a turnover wheel 9, the other operation table 8 is provided with a leveling cylinder 11, the leveling cylinder 11 is arranged close to the driven sprocket 3, one of the operation tables 8 is provided with a plurality of soldering tin machines 12, the soldering tin machines 12 are fixed with brackets, the brackets play a supporting role, the brackets are fixedly connected with the operation tables 8 in a welding mode, and a welding head 14 is arranged below the soldering tin machines 12;

lifting driving motor 13 is installed to the below of soldering tin machine 12, and lifting driving motor 13's output end is fixed with welding briquetting 15, two sets of roll adjustment motors 16 are installed to two operation panels 8 near the lateral wall of drive sprocket 2, all be fixed with the support on two roll adjustment motors 16 of every group, and the support passes through fastening bolt and operation panel threaded connection, threaded connection makes things convenient for the dismouting, two lift cylinders 17 are installed to one side of roll adjustment motor 16, and the output of two lift cylinders 17 is fixed with respectively gets stifled clamp 18 and gets pipe clamp 19.

The invention realizes the automatic welding of the plug component and the lamp strip and the automatic assembly of the lamp tube, the rubber coating tube is driven by the ratchet wheel 6 of the automatic tube feeding to flow into the conveying chain 4, the welding tool 5 is arranged on the conveying chain 4, the tool carves out the appearance of the plug component and the lamp tube, so that the plug component and the lamp tube are matched accurately and are convenient to assemble, the lamp tube is detected by the lamp strip position detecting sensor 20 at the front end of the device, the turnover motor 10 drives the turnover wheel 9 to turn over the lamp tube, so that the welding lamp strip faces downwards, the lamp tube on the device is tidy by the pushing cylinder 11 and flows into the welding tool 5 by the conveying chain 4, meanwhile, the plug component is automatically grabbed into the welding tool 5 by the manipulator and is synchronously rotated to the welding station by the conveying chain 4 with the lamp tube, the plug component and the lamp tube are in one-to-one correspondence, the welding station is welded by, and then the materials flow into a station for penetrating the plug assembly in a forward stepping mode through the conveying chain 4, after the materials of the lamp tube and the plug assembly are detected at the station for penetrating the plug assembly, the lifting cylinder 17 downwards probes the materials, the pipe clamp 19 and the plug clamp 18 are opened to grab the two materials, the lifting cylinder 17 ascends to leave the welding tool 5, the distance adjusting motor 16 is driven to close the plug assembly and the lamp tube through a lead screw, the lamp tube and the plug assembly are assembled in a penetrating and sleeving mode, the lifting cylinder 17 descends to put down the materials after the assembly is completed, the materials are circulated in the next process through the conveying chain 4, and the whole processes of overturning, positioning, automatic welding and automatic plug penetrating are completed at.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The LED-T8 lamp tube automatic assembly integrated system comprises a rack (1), wherein a round table seat (21) is fixed at the bottom of the rack (1), the round table seat (21) is fixedly connected with the rack (1) in a welding mode, the outer surface of the rack (1) is coated with an anti-corrosion material, the LED-T8 lamp tube automatic assembly integrated system is characterized in that one end of the rack (1) is rotatably connected with a driving chain wheel (2), the other end of the rack (1) is rotatably connected with a driven chain wheel (3), a conveying chain (4) is in transmission connection between the driving chain wheel (2) and the driven chain wheel (3), a plurality of welding tools (5) are paved on the conveying chain (4), one end of the rack (1), which is close to the driven chain wheel (3), is rotatably connected with an upper tube ratchet wheel (6), and one end of the rack (1), which is close to the upper tube ratchet, operation platforms (8) are transversely fixed on two sides of the rack (1), the operation platforms (8) are arranged close to the conveying chain (4), position inspection sensors (20) are mounted on the side walls, close to the push-flat air cylinders (11), of the operation platforms (8), and the position inspection sensors (20) are arranged opposite to the overturning motor (10);

one of the operation table (8) is close to the side wall of the driven sprocket (3) and is provided with a turnover motor (10), the output end of the turnover motor (10) is connected with a turnover wheel (9), the other operation table (8) is provided with a leveling cylinder (11), the leveling cylinder (11) is close to the driven sprocket (3) and is provided with a plurality of soldering tin machines (12), one of the operation table (8) is provided with a support, the support is fixedly connected with the operation table (8) in a welding manner, a welding head (14) is arranged below the soldering tin machine (12), a lifting driving motor (13) is arranged below the soldering tin machine (12), the output end of the lifting driving motor (13) is fixedly provided with a welding pressing block (15), and the two operation tables (8) are provided with two groups of distance adjusting motors (16) close to the side wall of the driving sprocket (2), every two of group all be fixed with the support on roll adjustment motor (16), and the support passes through fastening bolt and operation panel threaded connection, two lift cylinders (17) are installed to one side of roll adjustment motor (16), and the output of two lift cylinders (17) is fixed with respectively gets plug clamp (18) and gets pipe clamp (19).