CN109527634A - A kind of secondary operation piece cigarette rate containing stalk that reduces beats leaf method - Google Patents
A kind of secondary operation piece cigarette rate containing stalk that reduces beats leaf method Download PDFInfo
- Publication number
- CN109527634A CN109527634A CN201811346971.6A CN201811346971A CN109527634A CN 109527634 A CN109527634 A CN 109527634A CN 201811346971 A CN201811346971 A CN 201811346971A CN 109527634 A CN109527634 A CN 109527634A
- Authority
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- China
- Prior art keywords
- leaf
- containing stalk
- stalk
- rate containing
- frame column
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 25
- 241000208125 Nicotiana Species 0.000 claims abstract description 22
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 22
- 238000010009 beating Methods 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims abstract description 13
- 238000012545 processing Methods 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 238000013461 design Methods 0.000 claims abstract description 5
- 239000012535 impurity Substances 0.000 claims abstract description 4
- 150000001875 compounds Chemical class 0.000 claims abstract description 3
- 230000009467 reduction Effects 0.000 claims description 3
- 239000002994 raw material Substances 0.000 description 7
- 238000011161 development Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000008676 import Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000021050 feed intake Nutrition 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 210000001652 frontal lobe Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000029305 taxis Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/10—Roasting or cooling tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B5/00—Stripping tobacco; Treatment of stems or ribs
- A24B5/06—Stripping tobacco; Treatment of stems or ribs by stripping leaf-parts from the stem
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B5/00—Stripping tobacco; Treatment of stems or ribs
- A24B5/16—Other treatment of stems or ribs, e.g. bending, chopping, incising
Abstract
The present invention provides a kind of secondary operation piece cigarette rate containing stalk that reduces and beats leaf method, specific step is as follows: (1) before carrying out leaves moisting process, detect the rate containing stalk of each processing grade tobacco leaf, according to charge ratio, compound rate containing stalk is calculated, combined grade tobacco leaf is divided into three classes according to the < of rate containing stalk 1.8%, 1.8-3.0%, > 3.0%；(2) combined grade tobacco leaf by being selected in line, leaves moisting, removal of impurities link after, into after beating leaf production line, carry out four dozens, blade root is beaten each time to take the lead in determining whether that frame column is arranged containing stalk according to different, it resets specific frame column shape and size and beats roller revolving speed, (3) after beating leaf process, vanning is collected separately in the normal redrying of blade, offal.Present invention process method is simple, designs rationally, strong operability, and production is implemented to be easy, and optimizes tobacco strip structure, reduces production of cigarettes and picks stalk intensity in the process, reduces pipe tobacco during picking stalk and is lost.
Description
Technical field
The invention belongs to cigarette beating and double roasting technical field, specifically a kind of reduction secondary operation piece cigarette rate containing stalk beats leaf
Method.
Background technique
Cigarette development scale tends towards stability, and to ensure taxes and profits steady-state growth, cigarette quality quality and structure promotion are the general trends of events
Become.Therefore, requirement of the cigarette development to material quality also increases accordingly, the especially fast development of ramuscule cigarette, to tobacco leaf original
Expect that quality requirements are higher.There are two aspects in current Cigarette Industrial Enterprise raw material supply, first is that raw materials inventory grade knot
Structure is unable to satisfy the needs that cigarette brand proposes structure；On the other hand it is that rate containing stalk is higher in piece cigarette raw material leaf, is unable to satisfy ramuscule
The needs of cigarette high-quality.Therefore, part industrial enterprise carries out secondary formula processing to inventory's piece cigarette raw material, and realizing that raw material is promoted to a higher rank makes
With needs.Meanwhile it is higher containing obstructing in piece cigarette raw material leaf in recent years, big multi-grade is greater than 1.8%, and especially import raw tobacco material contains
Amount is more than 3-5%.Therefore, if reducing rate containing stalk in leaf by technological means becomes the important technological problems of urgent need to resolve.Under
Table is 25 grade piece cigarette offal content situations of inventor's statistics.
25 grade offal content distributions of 2013-2015 inventory's piece cigarette
| Classification | 1.8% grade of < (a) | 1.8-3.0% grade (a) | 3.0% grade of > (a) |
| Domestic tobacco leaf | 2 | 13 | 3 |
| Import tobacco leaf | 0 | 2 | 5 |
Currently, domestic cigarette mostly is high-end and ramuscule cigarette raw material mainly carried out by way of manually selecting leaf purification drop it is miscellaneous,
Rate containing stalk in leaf is reduced, but it is higher to select processing cost.
Summary of the invention
In view of the above shortcomings of the prior art, the present invention provides a kind of secondary operation piece cigarette rate containing stalk of reducing and beats leaf side
Method, by threshing redrying plant production line, method by playing the combination of leaf frame column and size setting and revolving speed scientific design reaches drop
The purpose of the low rate containing stalk.
Technical solution provided by the invention: a kind of secondary operation piece cigarette rate containing stalk that reduces beats leaf method, and specific steps are such as
Under:
(1) before carrying out leaves moisting process, the rate containing stalk for detecting each processing grade tobacco leaf calculates compound according to charge ratio
Combined grade tobacco leaf is divided into three classes by rate containing stalk according to the < of rate containing stalk 1.8%, 1.8-3.0%, > 3.0%；
(2) combined grade tobacco leaf by being selected in line, leaves moisting, removal of impurities link after, into after beating leaf production line, progress four
Beat, beat blade root each time and take the lead in determining whether that frame column is arranged containing stalk according to different, reset specific frame column shape and size and
Roller revolving speed is beaten to carry out beating leaf.
It is as follows specifically to play the requirement of leaf parameter designing:
1. one to four play the setting of leaf frame column
2. playing the requirement of leaf frame column size
3. beating roller Design of Rotation (r/min)
(3) after beating leaf process, vanning is collected separately in the normal redrying of blade, offal.
The present invention has the advantages that (1) present invention process method is simple, design is scientific and reasonable, strong operability, and workshop is raw
It produces and implements to be easy；
(2) present invention realizes the technique requirement of the rate containing stalk of reduction by leaves beating and corresponding technological parameter jointly, specifically
Leaf is beaten by different shape combo box column, such as hexagon frame column and circular frame column are combined with each other, and are adopted respectively in four manual labour sequences
It is arranged in pairs or groups with the circle of different sizes, hexagon frame column, additionally the corresponding technological parameter of emphasis adjustment beat leaf section, specifically
Revolving speed of rolling about is adjusted, the secondary cigarette after present invention processing, offal content is greatly lowered, and drops from 1.60%-4.80%
As low as 0.58%-1.51%, stalk rate 1.095%-2.41% is picked；Optimize tobacco strip structure, reduce large stretch of rate, in raising piece rate and
Small pieces rate.
(3) it reduces production of cigarettes and picks stalk intensity in the process, reduce pipe tobacco during picking stalk and be lost.
Specific embodiment
The present invention is described further combined with specific embodiments below.
Test place: certain Redrying Factory production line
(1) before carrying out leaves moisting process, the rate containing stalk of each processing grade tobacco leaf is detected, according to charge ratio, feed intake original altogether
Cigarette grade 7, secondary Yield Grade 3 is formed, according to the < of rate containing stalk 1.8%, 1.8-3.0%, > 3.0% by combined grade cigarette
Leaf is divided into three classes, specific to be as follows: with when rate containing stalk
(2) testing result of rate containing stalk in grade leaf is processed according to secondary formula, in conjunction with proportion, calculates answering for be processed cigarette
The rate containing stalk of conjunction.
Combined grade by being selected in line, leaves moisting, after the links such as removal of impurities, respectively refer to the technology as provided in following table
Parameter carries out beating leaf process.
(3) vanning is collected separately in the normal redrying of blade, offal.
Test effect verifying of the present invention:
Using the comparative analysis of rate containing stalk in the present invention treated tobacco leaf and processing frontal lobe:
| Embodiment | Yield Grade | The % of rate containing stalk before processing | The % of rate containing stalk after processing | Pick stalk rate % |
| One | EC003 | 1.675 | 0.58 | 1.095 |
| Two | EC005 | 2.82 | 0.88 | 1.94 |
| Three | EC006 | 3.92 | 1.51 | 2.41 |
Tobacco strip structure is optimized, processing front and back different leaves size content ratio variation (%):
From the point of view of the detection data and analysis situation of piece cigarette processing front and back, offal content is greatly lowered, from 1.60%-
4.80% is reduced to 0.58%-1.51%, picks stalk rate 1.095%-2.41%.Optimize tobacco strip structure, cigarette primary processing preferably
Production needs, wherein large stretch of rate is greatly lowered, and middle rate is slightly promoted, and small pieces rate and big fragment rate obviously increase.Piece offal
Content reduces obvious, it should be apparent that reduces production of cigarettes and picks stalk intensity in the process, reduces pipe tobacco during picking stalk and be lost.
The foregoing is merely the detailed descriptions of specific embodiments of the present invention, do not limit the present invention with this, all at this
Made any modifications, equivalent replacements, and improvements etc. in the mentality of designing of invention, should be included in protection scope of the present invention it
It is interior.
Claims (1)
1. a kind of reduction secondary operation piece cigarette rate containing stalk beats leaf method, it is characterised in that specific step is as follows:
(1) before carrying out leaves moisting process, the rate containing stalk of each processing grade tobacco leaf is detected, according to charge ratio, is calculated compound containing stalk
Combined grade tobacco leaf is divided into three classes by rate according to the < of rate containing stalk 1.8%, 1.8-3.0%, > 3.0%；
(2) combined grade tobacco leaf by being selected in line, leaves moisting, removal of impurities link after, into after beating leaf production line, progress four dozens, often
It once beats blade root to take the lead in determining whether that frame column is arranged containing stalk according to different, resets specific frame column shape and size and turn with roller is beaten
Speed carries out beating leaf；
It is as follows specifically to play the requirement of leaf parameter designing:
1. one to four play the setting of leaf frame column
2. playing the requirement of leaf frame column size
3. beating roller Design of Rotation (r/min)
(3) after beating leaf process, vanning is collected separately in the normal redrying of blade, offal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811346971.6A CN109527634B (en) | 2018-11-13 | 2018-11-13 | Threshing method for reducing stem content of secondary processing tobacco flakes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811346971.6A CN109527634B (en) | 2018-11-13 | 2018-11-13 | Threshing method for reducing stem content of secondary processing tobacco flakes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109527634A true CN109527634A (en) | 2019-03-29 |
| CN109527634B CN109527634B (en) | 2021-05-18 |
Family
ID=65846950
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811346971.6A Active CN109527634B (en) | 2018-11-13 | 2018-11-13 | Threshing method for reducing stem content of secondary processing tobacco flakes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109527634B (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5505213A (en) * | 1994-11-01 | 1996-04-09 | Webb; Marshall W. | Load control doffer |
| CA2275417A1 (en) * | 1996-12-17 | 1998-06-25 | William Cunningham | Method and apparatus for processing tobacco |
| CN101322577A (en) * | 2007-06-15 | 2008-12-17 | 武汉烟草(集团)有限公司 | Threshing and redrying method for reducing stem percentage of cigarette slice and stem-extracting tool |
| CN202760159U (en) * | 2012-08-29 | 2013-03-06 | 湖北烟草金叶复烤有限责任公司襄阳复烤厂 | Threshing frame of aromatic tobacco production thresher |
| CN103393211A (en) * | 2013-08-02 | 2013-11-20 | 云南昆船设计研究院 | Leaf-threshing and stem-removing technology with leaf-threshing wind separation quality capable of being detected and controlled on line |
| WO2015101558A1 (en) * | 2013-12-31 | 2015-07-09 | Philip Morris Products S.A. | Method of treating whole tobacco leaf |
| CN205432094U (en) * | 2016-03-24 | 2016-08-10 | 吴建良 | A frame fence that it is quick -witted that is used for tobacco to beat leaf |
| CN106617251A (en) * | 2017-01-04 | 2017-05-10 | 湖北中烟工业有限责任公司 | Threshing and re-drying processing method of high-grade tobacco leaf raw materials |
| CN206150434U (en) * | 2016-10-31 | 2017-05-10 | 湖北中烟工业有限责任公司 | Hexagon and circular combination beat leaf frame fence |
| CN107647470A (en) * | 2017-09-12 | 2018-02-02 | 河南中烟工业有限责任公司 | Beating and double roasting processing method that is a kind of while regulating and controlling the rate containing stalk in tobacco strip structure and leaf |
| CN108260847A (en) * | 2018-01-31 | 2018-07-10 | 湖北中烟工业有限责任公司 | The method of cigarette eliminating stems label process loss is reduced by reducing in leaf rate containing stalk |
-
2018
- 2018-11-13 CN CN201811346971.6A patent/CN109527634B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5505213A (en) * | 1994-11-01 | 1996-04-09 | Webb; Marshall W. | Load control doffer |
| CA2275417A1 (en) * | 1996-12-17 | 1998-06-25 | William Cunningham | Method and apparatus for processing tobacco |
| CN101322577A (en) * | 2007-06-15 | 2008-12-17 | 武汉烟草(集团)有限公司 | Threshing and redrying method for reducing stem percentage of cigarette slice and stem-extracting tool |
| CN202760159U (en) * | 2012-08-29 | 2013-03-06 | 湖北烟草金叶复烤有限责任公司襄阳复烤厂 | Threshing frame of aromatic tobacco production thresher |
| CN103393211A (en) * | 2013-08-02 | 2013-11-20 | 云南昆船设计研究院 | Leaf-threshing and stem-removing technology with leaf-threshing wind separation quality capable of being detected and controlled on line |
| WO2015101558A1 (en) * | 2013-12-31 | 2015-07-09 | Philip Morris Products S.A. | Method of treating whole tobacco leaf |
| CN205432094U (en) * | 2016-03-24 | 2016-08-10 | 吴建良 | A frame fence that it is quick -witted that is used for tobacco to beat leaf |
| CN206150434U (en) * | 2016-10-31 | 2017-05-10 | 湖北中烟工业有限责任公司 | Hexagon and circular combination beat leaf frame fence |
| CN106617251A (en) * | 2017-01-04 | 2017-05-10 | 湖北中烟工业有限责任公司 | Threshing and re-drying processing method of high-grade tobacco leaf raw materials |
| CN107647470A (en) * | 2017-09-12 | 2018-02-02 | 河南中烟工业有限责任公司 | Beating and double roasting processing method that is a kind of while regulating and controlling the rate containing stalk in tobacco strip structure and leaf |
| CN108260847A (en) * | 2018-01-31 | 2018-07-10 | 湖北中烟工业有限责任公司 | The method of cigarette eliminating stems label process loss is reduced by reducing in leaf rate containing stalk |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109527634B (en) | 2021-05-18 |
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