CN109524800A - A kind of weapon system bus cable component line connects device and preparation method thereof - Google Patents
A kind of weapon system bus cable component line connects device and preparation method thereof Download PDFInfo
- Publication number
- CN109524800A CN109524800A CN201811636811.5A CN201811636811A CN109524800A CN 109524800 A CN109524800 A CN 109524800A CN 201811636811 A CN201811636811 A CN 201811636811A CN 109524800 A CN109524800 A CN 109524800A
- Authority
- CN
- China
- Prior art keywords
- shielding
- weapon system
- pyrocondensation
- stub
- system bus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 239000004020 conductor Substances 0.000 claims abstract description 4
- 238000002788 crimping Methods 0.000 claims abstract description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 4
- 238000009954 braiding Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 244000144985 peep Species 0.000 claims description 3
- 229920002379 silicone rubber Polymers 0.000 claims description 3
- 239000004945 silicone rubber Substances 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/70—Insulation of connections
- H01R4/72—Insulation of connections using a heat shrinking insulating sleeve
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Cable Accessories (AREA)
- Processing Of Terminals (AREA)
Abstract
The invention discloses a kind of weapon system bus cable component lines to connect device and preparation method thereof; electric wire connecting junction includes conducting wire or cable twisted pair; the conducting wire or cable twisted pair include stub, main bus; the periphery of the stub and main bus is equipped with crimp type terminal; the periphery of the crimp type terminal is equipped with transparency protected casing; the periphery of the transparency protected casing is equipped with shielding welded bands, and the periphery of the shielding welded bands is equipped with outer jointing jacket.Method includes stripping oversheath and shielding；Trim conductor length；Core wire wire stripping；Core wire crimping；The transparency protected casing of pyrocondensation；Pyrocondensation screen memory ring；Pyrocondensation protection sleeve pipe.The present invention processing simply and reliably, it is suitable for mass production, low cost.
Description
Technical field
The present invention relates to weapon system cable connection technical field, especially a kind of weapon system bus cable component line is connect
Device and preparation method thereof.
Background technique
CN88102020 discloses a kind of for cable core electric wire connecting junction especially for the cable core of communication.For
To there is provided one kind can be used to form jointing again can be used to form branch joint and need not for the cutting cable core and
The electric wire connecting junction for preparing various specific purpose tools, setting is used for the segmentation blade of cable core in each guide groove.In addition, framework upper
Each cutting plate is provided on its bottom surface.Framework upper can be latched on two different positions with lower frame, each to divide
Piece only matches on a position with each segmentation blade wherein.
Core wire interconnection operation is universal cumbersome between conducting wire currently on the market, and reliability is not high, and it is impossible to meet airborne productions
Requirement of the product to reliability and consistency.
Summary of the invention
Aiming at the problems existing in the prior art, the present invention provides a kind of processing simply and reliably, is suitble to batch raw
It produces, inexpensive weapon system bus cable component line connects device and preparation method thereof.
The purpose of the present invention is achieved through the following technical solutions.
A kind of weapon system bus cable component line connects device, including conducting wire or cable twisted pair, and the conducting wire or cable are double
Twisted wire includes stub, main bus, and the periphery of the stub and main bus is equipped with crimp type terminal, the periphery of the crimp type terminal
Equipped with transparency protected casing, the periphery of the transparency protected casing is equipped with shielding welded bands, and the periphery of the shielding welded bands is set
There is outer jointing jacket.
The stub and main bus each 1.
The conducting wire or cable twisted pair include stub, main bus and external shielding layer, and the external shielding layer is arranged short
The periphery of transversal and main bus.
The shielding welded bands are equipped with screen memory ring, the shielding welded bands and screen memory ring for overall structure or
Separated structure.
The external shielding layer is by braiding anti-wave sleeve, copper mesh, steel mesh, copper strips or steel band shielding material layer.
The outer jointing jacket is heat-shrinkable T bush, silicone rubber sleeve or PVC casing.
A kind of weapon system bus cable component line connects device preparation method, and step includes:
1) oversheath and shielding are shelled, wherein oversheath strip length L1 is 65.0 ± 1.0mm, and shielded layer strip length L2 is 50.0
±0.5mm；
2) trim conductor length, make wherein 43.0 ± 0.5mm of one end stub lengths L3, main bus length L4 for 17.0 ±
0.5, other end stub lengths L5 are 17.0 ± 0.5mm, and main bus length L6 is 43.0 ± 0.5mm, that is, pass through trimming length
Both ends core wire is set to be in staggered distribution；
3) core wire wire stripping carries out wire stripping to four core wires respectively, and the wire stripping length L7 of interior insulation skin is 6.5 ± 0.5mm；
4) core wire crimps, and is crimped to both ends conducting wire using hole pressure type, core should be able to be seen from peep hole；
5) the transparency protected casing of pyrocondensation protects crimping position, and the control of pyrocondensation time is controlled in 5s~10s, temperature 290
DEG C~320 DEG C；
6) pyrocondensation screen memory ring welds shielding welded bands sufficiently with external shielding layer, and the control of pyrocondensation time is in 15s~20S, temperature
Degree control is at 360 DEG C~420 DEG C；
7) pyrocondensation protection sleeve pipe, the control of pyrocondensation time are controlled in 10s~15S, temperature at 290 DEG C~360 DEG C.
Compared with the prior art, the present invention has the advantages that 1) realizing the continued access between conducting wire and conducting wire, and meet weapon
The requirement of system bus CA cable assembly electric performance test；2) reliable structure for guaranteeing junction, is handled simple and convenient；3) guarantee electricity
Cable conducting wire (harness) shielding construction is reliable and utmostly shortens assembly time；4) can batch, be realized with a low cost conducting wire and lead
The processing of continued access between line.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
In figure: 1 being conducting wire or cable twisted pair, 2 be stub (blue core wire), 3 be main bus (white core wire), 4 be
Crimp type terminal, 5 be transparency protected casing, 6 be external shielding layer, 7 be shielding welded bands, 8 be screen memory ring, 9 be heat-shrinkable T bush.
Specific embodiment
With reference to the accompanying drawings of the specification and specific embodiment, the present invention is described in detail.
A kind of weapon system bus cable component line connects device, including conducting wire or cable twisted pair 1, stub (blue core wire)
2, main bus (white core wire) 3, crimp type terminal 4, transparency protected casing 5, external shielding layer 6, shielding welded bands 7, screen memory ring
8, the periphery of heat-shrinkable T bush 9, the stub 2 and main bus 3 is equipped with crimp type terminal 4, and the periphery of the crimp type terminal 4 is equipped with saturating
Bright protection sleeve pipe 5, the periphery of the transparency protected casing 5 are equipped with shielding welded bands 7, and the periphery of the shielding welded bands 7 is equipped with
Outer jointing jacket.The outer jointing jacket is heat-shrinkable T bush 9, silicone rubber sleeve or PVC casing.
The stub 2 and main bus 3 each 1.
The conducting wire or cable twisted pair 1 include stub 2, main bus 3 and external shielding layer 6, and the external shielding layer 6 is arranged
In the periphery of stub 2 and main bus 3.
The shielding welded bands 7 are equipped with screen memory ring 8, and the shielding welded bands 7 are whole knot with screen memory ring 8
Structure or separated structure.
The external shielding layer 6 is by braiding anti-wave sleeve, copper mesh, steel mesh, copper strips or steel band shielding material layer.
Transparency protected casing 5 is made of material contracting with heat, becket and quantitative scolding tin.
A kind of weapon system bus cable component line connects device preparation method, and step includes:
1) oversheath and shielding are shelled, wherein oversheath strip length L1 is 65.0 ± 1.0mm, and shielded layer strip length L2 is 50.0
±0.5mm；
2) trim conductor length, make wherein 2 length 43.0 ± 0.5mm of L3 of one end stub, 3 length L4 of main bus for 17.0 ±
0.5,2 length L5 of other end stub are 17.0 ± 0.5mm, and 3 length L6 of main bus is 43.0 ± 0.5mm, that is, pass through trimming length
Degree makes both ends core wire be in staggered distribution；
3) core wire wire stripping carries out wire stripping to four core wires respectively, and the wire stripping length L7 of interior insulation skin is 6.5 ± 0.5mm；
4) core wire crimps, and is crimped to both ends conducting wire using hole pressure type, core should be able to be seen from peep hole；
5) the transparency protected casing 5 of pyrocondensation protects crimping position, and the control of pyrocondensation time exists in 5s~10s, temperature control
290 DEG C~320 DEG C；
6) pyrocondensation screen memory ring 8 makes to shield welded bands 7 and external shielding layer 6 and sufficiently weld, the control of pyrocondensation time 15s~
20S, temperature are controlled at 360 DEG C~420 DEG C；
7) pyrocondensation protection sleeve pipe, the control of pyrocondensation time are controlled in 10s~15S, temperature at 290 DEG C~360 DEG C.
Weapon system bus cable component line connects device to be made to realize between conducting wire core wire and core wire by simply and reliably mode
Be reliably connected, be generally used for weapon system bus cable component Denso, be bus continued access or online coupler main bus 3 between
The Primary Component of connection, it can also be used to which weapon system wire fracture uses when repairing, suitable for mass production or want for reliability
Ask the processing of higher bus cable component.Continued access, the extension of stub 2 or main bus 3 or online coupler between conducting wire core wire
The production and processing of connection between main bus 3.There is high reliablity, easy to operate, level of skill to want for the connection that the line connects device mode
The characteristics of asking low, inexpensive processing, while can guarantee to meet being reliably connected between weapon system bus cable module wire.
Claims (7)
1. a kind of weapon system bus cable component line connects device, it is characterised in that including conducting wire or cable twisted pair, the conducting wire
Or cable twisted pair includes stub, main bus, the periphery of the stub and main bus is equipped with crimp type terminal, the pressure connection terminal
The periphery of son is equipped with transparency protected casing, and the periphery of the transparency protected casing is equipped with shielding welded bands, the shielding welded bands
Periphery be equipped with outer jointing jacket.
2. a kind of weapon system bus cable component line according to claim 1 connects device, it is characterised in that the stub
Each 1 with main bus.
3. a kind of weapon system bus cable component line according to claim 1 or 2 connects device, it is characterised in that the conducting wire
Or cable twisted pair includes stub, main bus and external shielding layer, the outer of stub and main bus is arranged in the external shielding layer
It encloses.
4. a kind of weapon system bus cable component line according to claim 1 or 2 connects device, it is characterised in that the shielding
Welded bands are equipped with screen memory ring, and the shielding welded bands and screen memory ring are overall structure or separated structure.
5. a kind of weapon system bus cable component line according to claim 3 connects device, it is characterised in that the external shield
Layer is by braiding anti-wave sleeve, copper mesh, steel mesh, copper strips or steel band shielding material layer.
6. a kind of weapon system bus cable component line according to claim 1 or 2 connects device, it is characterised in that the outer guarantor
Sheath is heat-shrinkable T bush, silicone rubber sleeve or PVC casing.
7. a kind of weapon system bus cable component line connects device preparation method, it is characterised in that step includes:
1) oversheath and shielding are shelled, wherein oversheath strip length L1 is 65.0 ± 1.0mm, and shielded layer strip length L2 is 50.0
±0.5mm；
2) trim conductor length, make wherein 43.0 ± 0.5mm of one end stub lengths L3, main bus length L4 for 17.0 ±
0.5, other end stub lengths L5 are 17.0 ± 0.5mm, and main bus length L6 is 43.0 ± 0.5mm, that is, pass through trimming length
Both ends core wire is set to be in staggered distribution；
3) core wire wire stripping carries out wire stripping to four core wires respectively, and the wire stripping length L7 of interior insulation skin is 6.5 ± 0.5mm；
4) core wire crimps, and is crimped to both ends conducting wire using hole pressure type, core should be able to be seen from peep hole；
5) the transparency protected casing of pyrocondensation protects crimping position, and the control of pyrocondensation time is controlled in 5s~10s, temperature 290
DEG C~320 DEG C；
6) pyrocondensation screen memory ring welds shielding welded bands sufficiently with external shielding layer, and the control of pyrocondensation time is in 15s~20S, temperature
Degree control is at 360 DEG C~420 DEG C；
7) pyrocondensation protection sleeve pipe, the control of pyrocondensation time are controlled in 10s~15S, temperature at 290 DEG C~360 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811636811.5A CN109524800B (en) | 2018-12-29 | 2018-12-29 | Weapon system bus cable assembly connector and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811636811.5A CN109524800B (en) | 2018-12-29 | 2018-12-29 | Weapon system bus cable assembly connector and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109524800A true CN109524800A (en) | 2019-03-26 |
| CN109524800B CN109524800B (en) | 2024-05-31 |
Family
ID=65798434
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811636811.5A Active CN109524800B (en) | 2018-12-29 | 2018-12-29 | Weapon system bus cable assembly connector and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109524800B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201490366U (en) * | 2009-07-23 | 2010-05-26 | 费江海 | Anti-jamming shielded cable for mining variable-frequency governor |
| CN102570077A (en) * | 2011-12-29 | 2012-07-11 | 杭州航天电子技术有限公司 | Wire connector and assembling method of shielded twisted pair |
| WO2018159351A1 (en) * | 2017-03-01 | 2018-09-07 | 株式会社オートネットワーク技術研究所 | Shield electric wire with terminal |
| CN209071615U (en) * | 2018-12-29 | 2019-07-05 | 南京全信光电系统有限公司 | A kind of weapon system bus cable component line connects device |
-
2018
- 2018-12-29 CN CN201811636811.5A patent/CN109524800B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201490366U (en) * | 2009-07-23 | 2010-05-26 | 费江海 | Anti-jamming shielded cable for mining variable-frequency governor |
| CN102570077A (en) * | 2011-12-29 | 2012-07-11 | 杭州航天电子技术有限公司 | Wire connector and assembling method of shielded twisted pair |
| WO2018159351A1 (en) * | 2017-03-01 | 2018-09-07 | 株式会社オートネットワーク技術研究所 | Shield electric wire with terminal |
| CN209071615U (en) * | 2018-12-29 | 2019-07-05 | 南京全信光电系统有限公司 | A kind of weapon system bus cable component line connects device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109524800B (en) | 2024-05-31 |
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