CN109518502A - 一种适用于超长冲程抽油机的柔性绳 - Google Patents
一种适用于超长冲程抽油机的柔性绳 Download PDFInfo
- Publication number
- CN109518502A CN109518502A CN201811298150.XA CN201811298150A CN109518502A CN 109518502 A CN109518502 A CN 109518502A CN 201811298150 A CN201811298150 A CN 201811298150A CN 109518502 A CN109518502 A CN 109518502A
- Authority
- CN
- China
- Prior art keywords
- wire rope
- pumping unit
- wirerope
- long stroke
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005086 pumping Methods 0.000 title claims abstract description 14
- 239000010410 layer Substances 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 13
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 11
- 239000000853 adhesive Substances 0.000 claims abstract description 9
- 230000001070 adhesive effect Effects 0.000 claims abstract description 9
- 210000004177 elastic tissue Anatomy 0.000 claims abstract description 8
- 239000002657 fibrous material Substances 0.000 claims abstract description 8
- 239000011247 coating layer Substances 0.000 claims description 15
- 239000010935 stainless steel Substances 0.000 claims description 10
- 238000005728 strengthening Methods 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 7
- 239000002131 composite material Substances 0.000 claims description 4
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 3
- 239000008397 galvanized steel Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000010422 painting Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims 2
- 239000004033 plastic Substances 0.000 abstract description 4
- 229920003023 plastic Polymers 0.000 abstract description 4
- 238000000605 extraction Methods 0.000 abstract description 2
- 239000006223 plastic coating Substances 0.000 abstract 2
- 238000004026 adhesive bonding Methods 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 239000012792 core layer Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/16—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
- D07B1/162—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics characterised by a plastic or rubber enveloping sheathing
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0673—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core having a rope configuration
- D07B1/0686—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core having a rope configuration characterised by the core design
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/14—Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2075—Fillers
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2083—Jackets or coverings
- D07B2201/2092—Jackets or coverings characterised by the materials used
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/30—Inorganic materials
- D07B2205/3021—Metals
- D07B2205/3025—Steel
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2401/00—Aspects related to the problem to be solved or advantage
- D07B2401/20—Aspects related to the problem to be solved or advantage related to ropes or cables
- D07B2401/202—Environmental resistance
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2401/00—Aspects related to the problem to be solved or advantage
- D07B2401/20—Aspects related to the problem to be solved or advantage related to ropes or cables
- D07B2401/202—Environmental resistance
- D07B2401/2025—Environmental resistance avoiding corrosion
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2401/00—Aspects related to the problem to be solved or advantage
- D07B2401/20—Aspects related to the problem to be solved or advantage related to ropes or cables
- D07B2401/206—Improving radial flexibility
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2401/00—Aspects related to the problem to be solved or advantage
- D07B2401/20—Aspects related to the problem to be solved or advantage related to ropes or cables
- D07B2401/2065—Reducing wear
Landscapes
- Ropes Or Cables (AREA)
Abstract
本发明涉及机械采油技术领域，属于一种适用于超长冲程抽油机的柔性绳。该发明能够有效解决普通柔性绳抗拉强度不够、耐磨性差等问题。本发明由绳芯（1）、胶粘固化层（2）和涂塑层（3）组成；胶粘固化层（2）将绳芯（1）和涂塑层（3）胶结为一体；绳芯（1）是由不锈钢钢丝绳（4）和弹性纤维材料（5）组成，涂塑层（3）是由外部强化钢丝绳（6）和涂塑材料（7）组成。本发明具有耐磨损、抗拉强度高、韧性好等优点，能够很好适用于超长冲程抽油机。
Description
技术领域
本发明涉及机械采油技术领域，具体来说是一种适用于超长冲程抽油机的柔性绳。
背景技术
超长冲程抽油机是一种新型举升方式，非常适用于低产低效井，然而关键部件柔性绳易磨损、钢丝绳抗拉强度差等问题，轻则出现导致井口漏油污染环境，重则拉断导致地面及井下设备损坏，严重影响超长冲程抽油机的使用寿命。现有专利柔性钢丝绳，在内层钢丝绳和外层钢丝绳之间填充聚乙烯，然而该柔性钢丝绳易与盘根盒及天车轮发生刚性磨损，导致钢丝断丝、抗拉强度差，造成超长冲程抽油机使用寿命低。
发明内容
本发明的目的在于提供耐磨性好、抗拉强度高及使用寿命长的一种适用于超长冲程抽油机的柔性绳。
为了实现上述目的，本发明采用如下技术方案：它由绳芯、胶粘固化层和涂塑层组成；通过胶粘固化层将绳芯和涂塑层胶结为一体；绳芯是由不锈钢钢丝绳和弹性纤维材料组成，绳芯内部由多股不锈钢钢丝绳以瓦林吞式排列，不锈钢钢丝绳之间空隙填充弹性纤维材料；涂塑层是由外部强化钢丝绳和涂塑材料组成，涂塑材料加热与外部强化钢丝绳固化后融为一体结构。
所述的涂塑层为复合高分子耐磨性材料，外部强化钢丝绳为镀锌钢丝绳。
所述柔性绳外径为24mm~32mm。
本发明与已有技术相比具有如下优点：
1）本发明涂塑层材料为复合高分子耐磨性材料耐老化、耐磨损、耐腐蚀性能突出。
2）本发明通过绳芯内部填充弹性纤维材料，极大地增加了柔性绳的柔韧性，弯曲性能得到极大增强。
3）本发明听过胶粘固化层将绳芯和涂塑层胶结为一体结构，粘合度高，不易脱胶。
附图说明：图1为本发明柔性绳横截面图；图2为绳芯1的截面图；图3为涂塑层3的截面图；图4为本发明现场安装示意图。
图中：1.绳芯、2. 胶粘固化层、3. 涂塑层、4. 不锈钢钢丝绳、5. 弹性纤维材料、6. 外部强化钢丝绳、7.涂塑材料。
具体实施方式：以下结合附图对本发明作进一步详述，本发明由绳芯1、胶粘固化层2和涂塑层3组成；通过胶粘固化层2将绳芯1和涂塑层3胶结为一体；绳芯1是由不锈钢钢丝绳4和弹性纤维材料5组成，绳芯内部由多股不锈钢钢丝绳4以瓦林吞式排列，不锈钢钢丝绳4之间空隙填充弹性纤维材料5；涂塑层3是由外部强化钢丝绳6和涂塑材料7组成，涂塑材料7加热与外部强化钢丝绳6固化后融为一体结构。
所述的涂塑层3为复合高分子耐磨性，外部强化钢丝绳6为镀锌钢丝绳。
所述柔性绳外径为24mm~32mm。
现场应用时将本发明的一端与超长冲程抽油机的滚筒连接，另一端通过天车轮至井口，最后连接井下抽油杆，实现滚筒转动带动柔性绳及井下抽油泵往复运动实现井液的举升，本发明耐磨性好、抗拉强度高、涂塑层不脱胶，能够有效延长超长冲程抽油机使用寿命。
Claims (3)
1.一种适用于超长冲程抽油机的柔性绳，其特征在于：它由绳芯（1）、胶粘固化层（2）和涂塑层（3）组成；通过胶粘固化层（2）将绳芯（1）和涂塑层（3）胶结为一体；绳芯（1）是由不锈钢钢丝绳（4）和弹性纤维材料（5）组成，绳芯内部由多股不锈钢钢丝绳（4）以瓦林吞式排列，不锈钢钢丝绳（4）之间空隙填充弹性纤维材料（5）；涂塑层（3）是由外部强化钢丝绳（6）和涂塑材料（7）组成，涂塑材料（7）加热与外部强化钢丝绳（6）固化后融为一体结构。
2.根据权利要求1所述的一种适用于超长冲程抽油机的柔性绳，其特征在于：所述的涂塑层（3）为复合高分子耐磨性材料，外部强化钢丝绳（6）为镀锌钢丝绳。
3.根据权利要求1所述的一种适用于超长冲程抽油机的柔性绳，其特征在于：所述柔性绳外径为24mm~32mm。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811298150.XA CN109518502B (zh) | 2018-11-02 | 2018-11-02 | 一种适用于超长冲程抽油机的柔性绳 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811298150.XA CN109518502B (zh) | 2018-11-02 | 2018-11-02 | 一种适用于超长冲程抽油机的柔性绳 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109518502A true CN109518502A (zh) | 2019-03-26 |
| CN109518502B CN109518502B (zh) | 2020-08-11 |
Family
ID=65773905
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811298150.XA Active CN109518502B (zh) | 2018-11-02 | 2018-11-02 | 一种适用于超长冲程抽油机的柔性绳 |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109518502B (zh) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003201688A (ja) * | 2001-12-26 | 2003-07-18 | Tokyo Seiko Co Ltd | 複合型ワイヤロープ |
| CN102002871A (zh) * | 2009-08-26 | 2011-04-06 | 东芝电梯株式会社 | 电梯装置和电梯用缆索 |
| CN102234943A (zh) * | 2010-05-06 | 2011-11-09 | 大庆北研石油设备制造有限公司 | 一种柔性抽油绳的制造方法 |
| KR101477345B1 (ko) * | 2012-09-04 | 2014-12-30 | 윤종국 | 엘리베이터용 로프 및 그 제조방법 |
| CN204780417U (zh) * | 2015-06-16 | 2015-11-18 | 河南省黄河防爆起重机有限公司 | 一种用于拖拽船舶的轻质钢丝吊索 |
| CN106436392A (zh) * | 2016-12-05 | 2017-02-22 | 江苏赛福天钢索股份有限公司 | 一种超高速电梯用树脂涂层金属芯钢丝绳 |
| CN206916516U (zh) * | 2017-07-06 | 2018-01-23 | 上海君威钢绳索具有限公司 | 一种塔机起升专用钢丝绳 |
-
2018
- 2018-11-02 CN CN201811298150.XA patent/CN109518502B/zh active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003201688A (ja) * | 2001-12-26 | 2003-07-18 | Tokyo Seiko Co Ltd | 複合型ワイヤロープ |
| CN102002871A (zh) * | 2009-08-26 | 2011-04-06 | 东芝电梯株式会社 | 电梯装置和电梯用缆索 |
| CN102234943A (zh) * | 2010-05-06 | 2011-11-09 | 大庆北研石油设备制造有限公司 | 一种柔性抽油绳的制造方法 |
| KR101477345B1 (ko) * | 2012-09-04 | 2014-12-30 | 윤종국 | 엘리베이터용 로프 및 그 제조방법 |
| CN204780417U (zh) * | 2015-06-16 | 2015-11-18 | 河南省黄河防爆起重机有限公司 | 一种用于拖拽船舶的轻质钢丝吊索 |
| CN106436392A (zh) * | 2016-12-05 | 2017-02-22 | 江苏赛福天钢索股份有限公司 | 一种超高速电梯用树脂涂层金属芯钢丝绳 |
| CN206916516U (zh) * | 2017-07-06 | 2018-01-23 | 上海君威钢绳索具有限公司 | 一种塔机起升专用钢丝绳 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109518502B (zh) | 2020-08-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201765867U (zh) | 加强型扁电缆 | |
| CN202416045U (zh) | 一种用超高分子量聚乙烯包覆的耐磨钢丝绳 | |
| CN102747812B (zh) | 一种纤维增强复合材料筋/索锚具 | |
| CN103292721A (zh) | 一种监测预应力钢绞线应变的光纤光栅大量程应变传感器 | |
| CN202678908U (zh) | 一种高韧性电力电缆保护管 | |
| CN202718291U (zh) | 一种碳纤维增强复合材料索锚具 | |
| CN109518502A (zh) | 一种适用于超长冲程抽油机的柔性绳 | |
| CN203604827U (zh) | 一种液压油管 | |
| CN204780419U (zh) | 复合耐磨吊索 | |
| CN202812522U (zh) | 耐腐蚀高压软管 | |
| CN210372377U (zh) | 一种给排水用钢丝网骨架聚乙烯复合管 | |
| CN201865104U (zh) | 一种挤压式碳纤维锚索锚固装置 | |
| CN202718292U (zh) | 一种纤维增强复合材料筋/索锚具 | |
| CN203286991U (zh) | 一种监测预应力钢绞线应变的光纤光栅大量程应变传感器 | |
| CN201865103U (zh) | 一种碳纤维锚索装置 | |
| CN106891544A (zh) | 一种复合碳纤维组合缸筒的液压缸 | |
| CN103557380B (zh) | 耐磨管道及其制备方法 | |
| CN201915851U (zh) | 树脂钢丝复合材料连续抽油杆 | |
| CN207780317U (zh) | 非金属加强件及使用该加强件的光缆 | |
| CN202985784U (zh) | 一种车载复合材料混凝土搅拌筒 | |
| CN202109106U (zh) | 一种高密度聚乙烯增强牵引管 | |
| CN202332367U (zh) | 行车用软电缆 | |
| CN2529056Y (zh) | 钢塑高压防腐复合管 | |
| CN205714696U (zh) | 适合于玻璃钢抽油杆的游动管式泵 | |
| CN209674922U (zh) | 一种高可靠性防老化电缆 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |