CN109513624B - Automatic wall thickness detection device for CPE (chlorinated polyethylene) film - Google Patents
Automatic wall thickness detection device for CPE (chlorinated polyethylene) film Download PDFInfo
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- CN109513624B CN109513624B CN201811394109.2A CN201811394109A CN109513624B CN 109513624 B CN109513624 B CN 109513624B CN 201811394109 A CN201811394109 A CN 201811394109A CN 109513624 B CN109513624 B CN 109513624B
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- balancing weight
- wall thickness
- cpe film
- feeding mechanism
- block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Extrusion Moulding Of Plastics Or The Like (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
The invention relates to the technical field of measurement, and discloses an automatic detection device for the wall thickness of a CPE film, which comprises a machine base and a detector, wherein the machine base is sequentially provided with a transmission mechanism, a detection extrusion mechanism, a classification mechanism, a collection box and a recovery box from right to left; the detection extrusion mechanism comprises a guide pipe, a balancing weight connected with the guide pipe in a sliding manner and a linkage mechanism capable of driving the balancing weight to vertically reciprocate, and the detector is arranged on the balancing weight; the classification mechanism comprises a horizontal plate, a standard-reaching feeding mechanism and a recycling feeding mechanism, wherein a discharge opening is formed in the horizontal plate and is positioned right below the balancing weight; the recovery feeding mechanism is positioned on the motion track of the standard feeding mechanism; the collecting box is provided with a detection port, and the detection port and the discharge port are both positioned on the motion trail of the standard feeding mechanism; the recovery box is positioned on the motion trail of the recovery feeding mechanism. The problem that the wall thickness of present CPE film detects that it is big to remove useless artifical intensity of labour has mainly been solved to this scheme.
Description
Technical Field
The invention relates to the technical field of measurement.
Background
The CPE film is an unstretched chlorinated polyethylene film prepared by a tape casting method, and the product has the characteristics of light weight, high transparency, strong mechanical adaptability, moisture resistance and the like.
Currently, CPE films are widely used in many fields of packaging, agriculture, industry, etc., wherein the packaging market is the largest application field of CPE films. With the continuous deepening of the optimization and upgrading process of industrial structures in various industries, in the manufacturing and processing of the CPE film, the detection of the wall thickness of the CPE film is one of the most common detection indexes, and the specific detection procedures are as follows: the CPE films with the same sizes are transported, the detection is carried out through the detector in the transportation process, and then the CPE films with the thickness not reaching the standard are removed in a manual mode, so that the waste is caused, and the manual labor intensity is high.
Disclosure of Invention
The invention aims to provide an automatic detection device for the wall thickness of a CPE film, which aims to solve the problem of high labor intensity of manual waste removal in the wall thickness detection of the existing CPE film.
In order to achieve the above object, the basic scheme of the invention is as follows: automatic detection device of wall thickness of CPE film, including frame and detector, its characterized in that: the machine base is sequentially provided with a transmission mechanism, a detection extrusion mechanism, a classification mechanism, a collection box and a recovery box from right to left; the transmission mechanism comprises a conveyor belt and a first motor, wherein a disc is arranged on an output shaft of the first motor, and a leveling block is arranged on the disc; a linkage arm is hinged at the eccentric position of the disc; the detection extrusion mechanism comprises a guide pipe, a balancing weight connected with the guide pipe in a sliding manner and a linkage mechanism capable of driving the balancing weight to vertically reciprocate, and the guide pipe is L-shaped; the detector is arranged on the balancing weight; the linkage mechanism comprises a sliding block and a guide wheel, the sliding block is connected with one end of the guide pipe, which is far away from the balancing weight, in a sliding manner, and the sliding block is hinged with one end of the linkage arm, which is far away from the disc; the guide wheel is arranged at the turning position in the guide pipe, and a steel wire rope is arranged on the guide wheel; two ends of the steel wire rope are fixedly connected with the balancing weight and the sliding block respectively; the classification mechanism comprises a horizontal plate, a standard-reaching feeding mechanism and a recycling feeding mechanism, wherein a discharge opening is formed in the horizontal plate and is positioned right below the balancing weight; the recovery feeding mechanism is positioned on the motion track of the standard feeding mechanism; the collecting box is provided with a detection port, and the detection port and the discharge port are both positioned on the motion trail of the standard feeding mechanism; the recycling box is positioned on the motion track of the recycling and feeding mechanism.
The advantages of the basic scheme are:
1. according to the scheme, the detection and the collection of the wall thickness of the CPE film are realized through the standard-reaching feeding mechanism and the detection port on the collection box; the CPE film which does not reach the standard is recovered by matching a recovery feeding mechanism with a recovery box; compare in the wall thickness detection device of present CPE film, replace artifical the realizing to retrieve the CPE film that the wall thickness is not up to standard through machinery, effectively reduced artifical intensity of labour.
2. The scheme has two working modes, namely, the CPE film with the wall thickness up to the standard is detected and collected firstly, the CPE film which does not up to the standard is recovered later, the CPE film which does not up to the standard can be reprocessed, and the resource waste is reduced.
3. The output shaft of the first motor of this scheme utilization drives the disc and rotates, and the flattening piece on the disc can carry out the flattening to the CPE film, avoids the CPE film to produce the fold, and then avoids the CPE film to block up in discharge gate department.
4. In the scheme, the rotating disc drives the sliding block to reciprocate in the guide pipe along the horizontal direction through the linkage arm; the slider drives the balancing weight to reciprocate in the vertical direction in the guide pipe through a steel wire rope, and then the balancing weight extrudes a CPE film to pass through the discharge opening.
Further, the standard-reaching feeding mechanism comprises a guide rail, a support shaft and a second motor, wherein a feeding plate is connected onto the guide rail in a sliding mode, and outer teeth are arranged at the bottom of the feeding plate; a first gear meshed with the external teeth is rotatably connected to the supporting shaft, and a first torsion spring is arranged between the first gear and the supporting shaft; and a sector gear meshed with the first gear is arranged on an output shaft of the second motor.
Through the arrangement, the output shaft of the second motor drives the sector gear to rotate, the sector gear is meshed with the first gear to drive the first gear to rotate, and the first gear is meshed with the external teeth to drive the feeding plate to move towards the collecting box; when the sector gear is separated from the first gear, the CPE film moves towards the direction of the detection port under the action of inertia, and if the wall thickness of the CPE film reaches the standard, the CPE film can enter the collection box for collection; if the wall thickness of the CPE film does not meet the standard, the CPE film stays on the feeding plate continuously. After the sector gear and the first gear are separated, the first gear rotates reversely under the action of the first torsion spring, and then the first gear is meshed with the external teeth to drive the feeding plate to move to the initial position in the direction.
Further, the recycling and feeding mechanism comprises a guide rod and a lead screw which is rotatably connected with the base, and a second torsion spring is arranged between the lead screw and the base; the lead screw is in threaded connection with a push block and a second gear meshed with the sector gear, and the guide rod penetrates through the push block.
Through the arrangement, the sector gear is meshed with the second gear, the lead screw is driven to rotate through the meshing of the sector gear and the second gear, and the push block moves towards the direction of the feeding plate under the limiting action of the guide rod; and finally, pushing the CPE film on the feeding plate to move to a recovery box for collection by using a pushing block.
Furthermore, a side block is arranged on the side wall of the push block, and a sliding groove is transversely arranged on the side block; an extrusion rod is connected in the sliding groove in a sliding manner, and a spring is arranged between the extrusion rod and the sliding groove; an air outlet pipe is arranged below the sliding chute on the side block and is communicated with the sliding chute; the feeding plate is provided with a plurality of through holes; the bottom of the feeding plate is provided with an arc-shaped plate, and the arc-shaped plate and the air outlet pipe are horizontally arranged oppositely.
Through the arrangement, when the push block moves towards the direction of the feeding plate, the extrusion rod and the feeding plate are extruded mutually, the extrusion rod moves along the path of the sliding groove and generates airflow in the sliding groove, the airflow is discharged from the air outlet pipe, the airflow discharged from the air outlet pipe acts on the CPE film through the through hole under the action of the arc-shaped plate, the CPE film and the feeding plate can be separated more quickly, and the CPE film is pushed to the recovery box from the feeding plate by the push block to be collected.
Further, the bottom of the flattening block is provided with a brush layer. Through above-mentioned setting, utilize the brush hair layer can carry out the flattening to the CPE film, can also clear away the dust on the CPE film.
Drawings
FIG. 1 is a schematic diagram of an embodiment of an apparatus for automatically detecting the wall thickness of a CPE film according to the invention;
FIG. 2 is an enlarged view of FIG. 1 at A;
fig. 3 is a partial schematic view of a feed plate transporting CPE film in the direction of the discharge opening.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a detector 1, a collection box 2, a recovery box 3, a guide pipe 4, a balancing weight 5, a horizontal plate 6, a discharge opening 7, a detection opening 8, a conveyor belt 9, a first motor 10, a disc 11, a leveling block 12, a linkage arm 13, a sliding block 14, a guide wheel 15, a steel wire rope 16, a guide rail 17, a support shaft 18, a second motor 19, a feeding plate 20, a first gear 21, a sector gear 22, a guide rod 23, a lead screw 24, a push block 25, a second gear 26, a side block 27, a sliding groove 28, an extrusion rod 29, a spring 30, an air outlet pipe 31, a through hole 32 and an arc-shaped plate 33.
The embodiments are substantially as shown in figures 1, 2 and 3: the automatic detection device for the wall thickness of the CPE film comprises a machine base and a detector 1, wherein the detector is an F3 detector of Filmetrics; the machine base is sequentially provided with a transmission mechanism, a detection extrusion mechanism, a classification mechanism, a collection box 2 and a recovery box 3 from right to left.
The transmission mechanism comprises a conveyor belt 9 and a first motor 10, and the first motor 10 is arranged on the base; a disc 11 is welded on an output shaft of the first motor 10, and the disc 11 is arranged towards the direction of the conveyor belt 9; a leveling block 12 is welded on the disc 11, and a linkage arm 13 is hinged at the eccentric position of the disc 11.
The detection extrusion mechanism comprises a guide pipe 4, a balancing weight 5 and a linkage mechanism capable of driving the balancing weight 5 to vertically reciprocate, the guide pipe 4 is L-shaped, and the guide pipe 4 comprises a vertical section and a transverse section; the balancing weight 5 is connected with the vertical section in a sliding mode, and the detector 1 is arranged on the balancing weight 5; the linkage mechanism comprises a slide block 14 and a guide wheel 15, and the slide block 14 is connected with the transverse section in a sliding manner; the guide wheel 15 is arranged at the turning part in the guide pipe 4, and a steel wire rope 16 is arranged on the guide wheel 15; the left end of the steel wire rope 16 is fixedly connected with the balancing weight 5, and the right end of the steel wire rope 16 is fixedly connected with the sliding block 14.
The classification mechanism comprises a horizontal plate 6, a standard-reaching feeding mechanism and a recycling feeding mechanism; the horizontal plate 6 is welded on the base, a discharge opening 7 is formed in the horizontal plate 6, and the discharge opening 7 is located right below the balancing weight 5; the standard-reaching feeding mechanism comprises a guide rail 17, a support shaft 18 and a second motor 19, and the guide rail 17, the support shaft 18 and the second motor 19 are all arranged on the machine base; the guide rail 17 is connected with a feeding plate 20 in a sliding way, and the discharge opening 7 is positioned on the motion track of the feeding plate 20; the bottom of the feeding plate 20 is provided with a plurality of external teeth; a first gear 21 meshed with the external teeth is rotatably connected to the supporting shaft 18, and a first torsion spring is fixedly connected between the first gear 21 and the supporting shaft 18; the output shaft of the second motor 19 is provided with a sector gear 22 which meshes with the first gear 21.
The recycling and feeding mechanism comprises a guide rod 23 fixedly connected with the base and a lead screw 24 rotatably connected with the base, and a second torsion spring is fixedly connected between the lead screw 24 and the base; a push block 25 and a second gear 26 meshed with the sector gear 22 are connected to the screw rod 24 in a threaded manner; the push block 25 is positioned on the motion track of the feeding plate 20; the side wall of the push block 25 is welded with a side block 27, and the side block 27 is transversely provided with a sliding groove 28; a squeezing rod 29 is connected in the sliding groove 28 in a sliding manner, and a spring 30 is fixedly connected between the squeezing rod 29 and the sliding groove 28; an air outlet pipe 31 is arranged on the side block 27 and below the sliding chute 28, and the air outlet pipe 31 is communicated with the sliding chute 28; the feeding plate 20 is provided with a plurality of through holes 32; the arc plate 33 is welded at the bottom of the feeding plate 20, the arc plate 33 is horizontally arranged opposite to the air outlet pipe 31, and air sprayed from the air outlet pipe 31 can act on the feeding plate 20 under the guidance of the arc plate 33. The guide rod 23 penetrates through the push block 25, and the guide rod 23 can guide the motion path of the push block 25.
The collecting box 2 is provided with a detection port 8, and the detection port 8 is positioned on the motion track of the feeding plate 20; the recovery box 3 is located on the movement track of the feeding plate 20.
The specific implementation process is as follows:
starting the conveyor belt 9, the first motor 10 and the second motor 19; the CPE film is driven by the conveyor belt 9 to move towards the direction of the horizontal plate 6; the output shaft of first motor 10 drives disc 11 and rotates, utilizes flattening piece 12 on disc 11 can carry out the flattening to the CPE film, avoids the CPE film to produce the fold, and then avoids the CPE film to block up in discharge opening 7 department.
The rotating disc 11 drives the sliding block 14 to reciprocate in the guide tube 4 along the horizontal direction through the linkage arm 13; slider 14 passes through 16 vertical direction reciprocating motion of drive balancing weight 5 in stand pipe 4 of wire rope, and then utilizes balancing weight 5 extrusion CPE film to pass discharge opening 7, utilizes detector 1 to detect the wall thickness of CPE film simultaneously, can make statistics of and calculate the rate of reaching standard.
The CPE film moves to the feeding plate 20 through the discharge opening 7, and the contact area of the feeding plate 20 is reduced and the adhesion between the CPE film and the feeding plate 20 is avoided as the feeding plate 20 is provided with a plurality of through holes 32; an output shaft of the second motor 19 drives the sector gear 22 to rotate, the sector gear 22 is meshed with the first gear 21 to drive the first gear 21 to rotate, and the first gear 21 is meshed with external teeth to drive the feeding plate 20 to move towards the collecting box 2; when the sector gear 22 is separated from the first gear 21, the CPE film moves towards the detection port 8 under the action of inertia, and if the wall thickness of the CPE film reaches the standard, the CPE film can enter the collection box 2 for collection; if the wall thickness of the CPE film does not meet the standard, the CPE film will continue to rest on the feed plate 20.
After the sector gear 22 and the first gear 21 are separated, the first gear 21 rotates reversely under the action of the first torsion spring, and then the first gear 21 is meshed with the external teeth to drive the feeding plate 20 to move in the direction, so that the feeding plate 20 is opposite to the extrusion rod 29 in the horizontal direction; the sector gear 22 is separated from the first gear 21 and then meshed with the second gear 26, the lead screw 24 is driven to rotate through the meshing of the sector gear 22 and the second gear 26, and the push block 25 moves towards the direction of the feeding plate 20 under the limiting action of the guide rod 23; make extrusion pole 29 and pay-off board 20 extrude mutually, extrusion pole 29 moves and produces the air current in the spout 28 along the route of spout 28, and the air current is discharged from outlet duct 31, and the air current of outlet duct 31 exhaust acts on the CPE film through-hole 32 under the effect of arc 33 for CPE film and pay-off board 20 can separate more fast, and rethread ejector pad 25 pushes up the CPE film from pay-off board 20 and collects in recovery box 3.
After the sector gear 22 and the second gear 26 are separated, the screw 24 rotates reversely under the action of the second torsion spring, so as to drive the push block 25 to move reversely to the initial position, thereby facilitating the next operation.
In this embodiment, the bottom of screed block 12 is provided with a layer of bristles (not shown in the figures); utilize the brush hair layer can carry out the flattening to the CPE film, can also clear away the dust on the CPE film.
The foregoing is merely an example of the present invention and common general knowledge in the art of specific structures and/or features of the invention has not been set forth herein in any way. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.
Claims (3)
- The automatic wall thickness detection device for the CPE film comprises a machine base and a detector, and is characterized in that: the machine base is sequentially provided with a transmission mechanism, a detection extrusion mechanism, a classification mechanism, a collection box and a recovery box from right to left; the transmission mechanism comprises a conveyor belt and a first motor, wherein a disc is arranged on an output shaft of the first motor, and a leveling block is arranged on the disc; a linkage arm is hinged at the eccentric position of the disc; the detection extrusion mechanism comprises a guide pipe, a balancing weight connected with the guide pipe in a sliding manner and a linkage mechanism capable of driving the balancing weight to vertically reciprocate, and the guide pipe is L-shaped; the detector is arranged on the balancing weight; the linkage mechanism comprises a sliding block and a guide wheel, the sliding block is connected with one end of the guide pipe, which is far away from the balancing weight, in a sliding manner, and the sliding block is hinged with one end of the linkage arm, which is far away from the disc; the guide wheel is arranged at the turning position in the guide pipe, and a steel wire rope is arranged on the guide wheel; two ends of the steel wire rope are fixedly connected with the balancing weight and the sliding block respectively; the classification mechanism comprises a horizontal plate, a standard-reaching feeding mechanism and a recycling feeding mechanism, wherein a discharge opening is formed in the horizontal plate and is positioned right below the balancing weight; the collecting box is provided with a detection port, and the detection port and the discharge port are both positioned on the motion trail of the standard feeding mechanism; the recovery box is positioned on the motion track of the recovery feeding mechanism; the standard-reaching feeding mechanism comprises a guide rail, a support shaft and a second motor, wherein a feeding plate is connected onto the guide rail in a sliding manner, and outer teeth are arranged at the bottom of the feeding plate; a first gear meshed with the external teeth is rotatably connected to the supporting shaft, and a first torsion spring is arranged between the first gear and the supporting shaft; a sector gear meshed with the first gear is arranged on an output shaft of the second motor; when the sector gear is separated from the first gear, the CPE film moves towards the direction of the detection port under the action of inertia, and if the wall thickness of the CPE film reaches the standard, the CPE film can enter the collection box for collection; if the wall thickness of the CPE film does not reach the standard, the CPE film continuously stays on the feeding plate; the recycling and feeding mechanism comprises a guide rod and a lead screw which is rotatably connected with the base, and a second torsion spring is arranged between the lead screw and the base; the lead screw is in threaded connection with a push block and a second gear meshed with the sector gear, and the guide rod penetrates through the push block.
- 2. The automatic detection device for the wall thickness of the CPE film according to claim 1, characterized in that: the side wall of the push block is provided with a side block, and the side block is transversely provided with a sliding chute; an extrusion rod is connected in the sliding groove in a sliding manner, and a spring is arranged between the extrusion rod and the sliding groove; an air outlet pipe is arranged below the sliding chute on the side block and is communicated with the sliding chute; the feeding plate is provided with a plurality of through holes; the bottom of the feeding plate is provided with an arc-shaped plate, and the arc-shaped plate and the air outlet pipe are horizontally arranged oppositely.
- 3. The automatic detection device for the wall thickness of the CPE film according to claim 2, characterized in that: and the bottom of the flattening block is provided with a brush layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811394109.2A CN109513624B (en) | 2018-11-21 | 2018-11-21 | Automatic wall thickness detection device for CPE (chlorinated polyethylene) film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811394109.2A CN109513624B (en) | 2018-11-21 | 2018-11-21 | Automatic wall thickness detection device for CPE (chlorinated polyethylene) film |
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| CN109513624A CN109513624A (en) | 2019-03-26 |
| CN109513624B true CN109513624B (en) | 2020-11-24 |
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| CN111594472A (en) * | 2020-05-29 | 2020-08-28 | 重庆工程职业技术学院 | Ventilation system for tunnel |
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