CN109508049A - The bottled calibrating gas preparation method that gas test uses - Google Patents

The bottled calibrating gas preparation method that gas test uses Download PDF

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Publication number
CN109508049A
CN109508049A CN201811284200.9A CN201811284200A CN109508049A CN 109508049 A CN109508049 A CN 109508049A CN 201811284200 A CN201811284200 A CN 201811284200A CN 109508049 A CN109508049 A CN 109508049A
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CN
China
Prior art keywords
gas
concentration
calibrating
temperature
controller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811284200.9A
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Chinese (zh)
Inventor
王春楠
李向
乔红
王玮奇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Industrial Automation Instrument Research Institute Co Ltd
Shanghai Instrument Automatic Control System Inspection And Testing Institute Co Ltd
Shanghai Institute of Process Automation Instrumentation
Original Assignee
Shanghai Industrial Automation Instrument Research Institute Co Ltd
Shanghai Instrument Automatic Control System Inspection And Testing Institute Co Ltd
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Filing date
Publication date
Application filed by Shanghai Industrial Automation Instrument Research Institute Co Ltd, Shanghai Instrument Automatic Control System Inspection And Testing Institute Co Ltd filed Critical Shanghai Industrial Automation Instrument Research Institute Co Ltd
Priority to CN201811284200.9A priority Critical patent/CN109508049A/en
Publication of CN109508049A publication Critical patent/CN109508049A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D11/00Control of flow ratio
    • G05D11/02Controlling ratio of two or more flows of fluid or fluent material

Abstract

The present invention relates to the bottled calibrating gas preparation method that a kind of gas test uses, high concentrations of gas and air are passed through into two gas mass flow controllers respectively controls to enter after two kinds of gas flows and be sufficiently mixed area;Controller is according to the required demand for matching various concentration, output control signal controls two gas mass flow controllers, it adjusts two kinds of gases and enters the gas volume ratio for being sufficiently mixed area, mixed gas concentration is acquired by the gas analyzer being placed in temperature and humidity case, acquisition signal feeds back to controller, after controller compares concentration difference, adjust two gas mass flow controller control amounts, until the gas concentration that gas analyzer detects is equal to setting concentration, the mixed gas for reaching setting concentration enters calibrating gas bottle, calibrating gas bottle and gas analyzer are under same temperature and humidity box temperature damp condition, the calibrating gas obtained under this temperature and humidity conditions is demarcated for gas detector.Cost is relatively low, control is simple, easy to maintain.

Description

The bottled calibrating gas preparation method that gas test uses
Technical field
The present invention relates to a kind of gas technology of preparing, in particular to prepared by the bottled calibrating gas that a kind of gas test uses Method.
Background technique
Environmental test in national standard in many gas detector examination criterias all includes that high and low temperature is tested, is constant wet Heat test.Gas used in elementary error is tested when environmental test and is generally bottled calibrating gas, and tests domestic gas detection Bottled standard gas distributing is difficult to reach test concentration when device, on the market some indoor formaldehyde gas detector accuracy grades Not Shen Zhidadao 1ppm, and the precision of present calibrating gas itself cannot reach so high progress, many for spy Survey the detection of device.
Currently on the market there are no can complete gas detector hot test, low-temperature test, steady-state damp heat test it is same When dynamic air-distributing (low concentration) system, and in two kinds of modeling schemes of general extreme environment, using " being realized in cavity extremely low Heat-insulated when warm environment " scheme, refrigeration can be difficult to realize;Explosion-proof cost mistake can be made using " placing cavity in extreme environment " scheme It is high.
Summary of the invention
The present invention be directed to be difficult to the problem of allotting light concentration gas using bottled calibrating gas when environmental test, propose A kind of bottled calibrating gas preparation method that gas test uses, the low cost for realizing that distribution and environmental test carry out simultaneously fill It sets.
The technical solution of the present invention is as follows: the bottled calibrating gas preparation method that a kind of gas test uses, including two gas Weight flow controller, controller, gas mixing zone, temperature and humidity case, valve, gas analyzer and standard configuration sample test bottle, will High concentrations of gas and air pass through first gas mass flow controller and second gas mass flow controller control two respectively Enter after kind gas flow and is sufficiently mixed area;Demand of the controller according to required proportion various concentration, output control signal Two gas mass flow controllers are controlled, two kinds of gases is adjusted and enters the gas volume ratio for being sufficiently mixed area, be sufficiently mixed area Gas, which is stablized to open after mixing, is sufficiently mixed the first valve on area's output channel, by pipeline where the first valve by affiliated matched proportion density Gas be sent into the gas analyzer that is placed in temperature and humidity case, gas analyzer output gas under temperature and humidity box temperature damp condition Concentration feedback returns controller, after this concentration is compared by controller with setting concentration, adjusts two gas mass flow controls Device control amount, until the gas concentration that gas analyzer detects is equal to the first valve is closed after concentration is arranged, opening is sufficiently mixed The second valve on area's output channel on another way pipeline, the mixed gas for reaching setting concentration enter calibrating gas bottle, Standard Gases Body bottle and gas analyzer are under same temperature and humidity box temperature damp condition, obtain the calibrating gas under this temperature and humidity conditions, are tied Beam preparation, turns off the second valve.
Calibration mask is housed, when detection, in calibration mask, calibrating gas and under test gas are detected on the calibrating gas bottleneck Device probe comes into full contact with, and carries out gas detector calibration.
The beneficial effects of the present invention are: the bottled calibrating gas preparation method that gas test of the present invention uses, it can be in height Low concentration distribution is carried out while low temperature, damp heat test, cost is relatively low, control is simple, easy to maintain.
Detailed description of the invention
Fig. 1 is the bottled calibrating gas preparation system schematic diagram that gas test of the present invention uses.
Specific embodiment
The bottled calibrating gas preparation system schematic diagram that gas test as shown in Figure 1 uses, high concentrations of gas is (such as highly concentrated Degree methane) and diluent gas (such as air) be synthetically prepared the calibrating gas methane of (such as (0~100%LEL)) of required concentration.
High concentration methane and air are passed through into gas mass flow controller 1 respectively and gas mass flow controller 2 is controlled It makes to enter after two kinds of gas flows and is sufficiently mixed area.Two gas mass flow controller flow signals are provided by controller, control Demand of the device processed according to required proportion various concentration, output control signal two gas mass flow controllers of control, tune Whole two kinds of gas enters the gas volume ratio for being sufficiently mixed area, after the output of two controllers is stablized, illustrates that adjustment control terminates, It is sufficiently mixed area's gas and stablizes to open after mixing and be sufficiently mixed area's output channel upper valve 1, by 1 place pipeline of valve by affiliated proportion The gas of concentration is sent into the gas analyzer being placed in temperature and humidity case, and gas analyzer precision is higher than under test gas detector, gas Body analyzer output gas concentration under temperature and humidity box temperature damp condition feeds back to controller, and controller is dense by this concentration and setting After degree is compared, two gas mass flow controller control amounts are adjusted, until the gas concentration that gas analyzer detects Equal to setting concentration.Valve 1 is closed, the valve 2 being sufficiently mixed on area's output channel on another way pipeline is opened, reaches setting concentration Mixed gas enters calibrating gas bottle, and calibrating gas bottle and gas analyzer are under same temperature and humidity box temperature damp condition, obtain Calibrating gas under this temperature and humidity conditions terminates preparation, turns off valve 1 and 2.Equipped with mark on standard gas bottle mouth when detection Fixed cover, in calibration mask, calibrating gas comes into full contact with under test gas detector probe, carries out gas detector calibration.
The proportion that various concentration can be realized by two gas mass flow controllers, passes through the tune of temperature and humidity box temperature humidity It is whole that each test environmental requirement can be achieved.

Claims (2)

1. the bottled calibrating gas preparation method that a kind of gas test uses, which is characterized in that including two gas mass flows Controller, controller, gas mixing zone, temperature and humidity case, valve, gas analyzer and standard configuration sample test bottle, by high concentrations of gas Pass through first gas mass flow controller respectively with air and second gas mass flow controller controls two kinds of gas flows Enter afterwards and is sufficiently mixed area;Demand of the controller according to required proportion various concentration, output control signal two gas of control Weight flow controller adjusts two kinds of gases and enters the gas volume ratio for being sufficiently mixed area, and it is stable mixed to be sufficiently mixed area's gas It is opened after conjunction and is sufficiently mixed the first valve on area's output channel, be sent into the gas of affiliated matched proportion density by pipeline where the first valve The gas analyzer being placed in temperature and humidity case, gas analyzer output gas concentration under temperature and humidity box temperature damp condition are fed back to Controller adjusts two gas mass flow controller control amounts, directly after this concentration is compared by controller with setting concentration The gas concentration detected to gas analyzer closes the first valve after being equal to setting concentration, and opening is sufficiently mixed on area's output channel The second valve on another way pipeline, the mixed gas for reaching setting concentration enter calibrating gas bottle, calibrating gas bottle and gas point Analyzer is under same temperature and humidity box temperature damp condition, obtains the calibrating gas under this temperature and humidity conditions, terminates preparation, turns off the Two valves.
2. the bottled calibrating gas preparation method that gas test uses according to claim 1, which is characterized in that the standard Calibration mask is housed on gas bottleneck, when detection, in calibration mask, calibrating gas comes into full contact with under test gas detector probe, Carry out gas detector calibration.
CN201811284200.9A 2018-10-31 2018-10-31 The bottled calibrating gas preparation method that gas test uses Pending CN109508049A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811284200.9A CN109508049A (en) 2018-10-31 2018-10-31 The bottled calibrating gas preparation method that gas test uses

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Application Number Priority Date Filing Date Title
CN201811284200.9A CN109508049A (en) 2018-10-31 2018-10-31 The bottled calibrating gas preparation method that gas test uses

Publications (1)

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CN109508049A true CN109508049A (en) 2019-03-22

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112191117A (en) * 2020-09-21 2021-01-08 上海仪器仪表自控系统检验测试所有限公司 Blending device and blending method for multiple combustible gases
CN112540149A (en) * 2019-09-20 2021-03-23 中国石油化工股份有限公司 Gas generating device and method
CN113805616A (en) * 2021-09-30 2021-12-17 深圳市科曼医疗设备有限公司 Gas concentration adjusting device

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112540149A (en) * 2019-09-20 2021-03-23 中国石油化工股份有限公司 Gas generating device and method
CN112191117A (en) * 2020-09-21 2021-01-08 上海仪器仪表自控系统检验测试所有限公司 Blending device and blending method for multiple combustible gases
CN113805616A (en) * 2021-09-30 2021-12-17 深圳市科曼医疗设备有限公司 Gas concentration adjusting device

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Application publication date: 20190322