CN109505014A - The manufacturing method of flame retardant type zein fiber long filament - Google Patents
The manufacturing method of flame retardant type zein fiber long filament Download PDFInfo
- Publication number
- CN109505014A CN109505014A CN201910018197.4A CN201910018197A CN109505014A CN 109505014 A CN109505014 A CN 109505014A CN 201910018197 A CN201910018197 A CN 201910018197A CN 109505014 A CN109505014 A CN 109505014A
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- China
- Prior art keywords
- flame retardant
- long filament
- preorientation
- fire
- zein fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/253—Formation of filaments, threads, or the like with a non-circular cross section; Spinnerette packs therefor
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/07—Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
- D02G1/0286—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist characterised by the use of certain filaments, fibres or yarns
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/16—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
- D02G1/165—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam characterised by the use of certain filaments or yarns
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/22—Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
- D02J1/224—Selection or control of the temperature during stretching
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
- D02J13/001—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass in a tube or vessel
Abstract
The present invention relates to the technical field of synthetic textile fibre, specifically a kind of manufacturing method of flame retardant type zein fiber long filament.Drying, spinning including particle and add and play step, wherein being elongated adding the center for playing step and preorientation fibre bundle being passed through to high temperature heat radiation pipeline with certain speed;It is handled after preorientation fibre bundle cooling after elongation by scroll tube, obtains elastomeric fiber strands;The center that subsequent elastomeric fiber strands are imported into and pass through calibration tube, from the air current spray nozzle being mounted on calibration tube side wall under certain air pressure to elastomeric fiber strands injection pulse air-flow, nexus is formed on tow, be then directed into and by low-temperature heat radiation be formed pipeline center, obtain can weaving flame retardant type zein fiber long filament.The flame retardant type zein fiber long filament elastic force is big, with soft feel, and flame retardant property is good, meet open fire do not burn, leave open fire after extinguish rapidly.
Description
Technical field
The present invention relates to the technical field of synthetic textile fibre, specifically a kind of manufacture of flame retardant type zein fiber long filament
Method.
Background technique
It being counted according to related data, 1/3 fire is caused by being ignited rear fire spreading as textile, in order to
The generation countries in the world for reducing fire all are being dedicated to studying and using flame retardant textiles.Zein fiber is the one of acid fiber by polylactic
Kind, it uses the plant resources of natural reproducible for raw material, reduces the dependence to conventional petroleum resource, meeting international community can
The requirement of sustainable development, while having the characteristics that complete natural circulation type all and energy biological decomposition again, so obtaining international textile industry
Extensive attention.For acid fiber by polylactic as a kind of kinds of fibers that comparison is new, there are many product advantage, but fail largely to answer always
With main cause is to produce and still having many problems to be solved using upper.Such as the elastic force problem of fabric.Due to
The fusing point of zein fiber be far below polyester fiber and nylon fibre, production and use process in if more than 170 DEG C zein fibers
Melting completely, but fabric will have biggish elastic force that must use spandex, and the setting temperature of spandex just can ensure that at 170 DEG C or more
The dimensional stability of finished textile product.The low melting point of zein fiber causes to be difficult to produce elastic force at present and dimensional stability is all preferable
Zein fiber elastic fabric;In addition the anti-fluffing and anti-pilling performance of current zein fiber fabric is mostly poor, and generally only 2.5
~ 3 grades, this is that the inadequate natural endowment of zein fiber causes, and still fails to reach 3 grades or more of pilling resistance index so far, but
For consumers, product has just been used with regard to pilling, this is the hard defects of product;And the flame retardant property of zein fiber fabric
Still not ideal enough, it is unable to reach chance open fire and does not burn, leaves the requirement extinguished rapidly after open fire.
Summary of the invention
It is big, non-ignitable with soft feel, good anti-flammability, chance open fire that the object of the present invention is to provide a kind of elastic force
Burn, leave the manufacturing method of the flame retardant type zein fiber long filament extinguished rapidly after open fire.
In order to achieve the above objectives, the present invention adopts the following technical scheme that:
The manufacturing method of flame retardant type zein fiber long filament of the present invention, using following steps:
Fire retardant is made fire-retardant master granule using hot air type oven drying, obtains water content lower than 30ppm by the A) drying of particle
Fire-retardant particles;
Above-mentioned fire-retardant particles are mixed into particles of polylactic acid before the screw rod of extruder type spinning machine by B) spinning with the ratio of 1%-5%
It carrying out melt spinning and obtains preorientation fibre bundle, spinning temperature is between 200-220 degrees Celsius, spinning specification: 75D-300D,
Spinneret hole count: -288 hole of 36 hole;
C) add bullet, above-mentioned preorientation fibre bundle is passed through into temperature with 400-500 meters of speed per minute as 105-115 degrees Celsius
High temperature heat radiation pipeline center, the length of high temperature heat radiation pipeline bringing-up section is 1.5-2 meters, utilizes high temperature heat radiation pipeline
The different rotating speeds of conducting wire roller of rear and front end guidance preorientation fibre bundle the preorientation fibre bundle of heating is elongated
1.5-1.6 again;It handled after preorientation fibre bundle cooling after elongation by scroll tube, assign its certain bulkiness and bullet
Property, obtain elastomeric fiber strands;The subsequent elastomeric fiber strands are imported into and by the centers of calibration tube, by being mounted on calibration tube
Air current spray nozzle on side wall, to elastomeric fiber strands injection pulse air-flow, forms interval under certain air pressure on tow
Fluffy section and close section being arranged, the air pressure of air current spray nozzle are 1.5 kilograms;The elastomeric fiber strands are then directed into and pass through
The center for the low-temperature heat radiation sizing pipeline that temperature is 100-110 degrees Celsius, gives the certain contraction of tow and internal stresses release,
Make tow that there is certain dimensional stability and by thermal stability, obtain can weaving flame retardant type zein fiber long filament.
The fire retardant is phosphorus flame retardant.
The cross section of spinneret orifice on the spinneret of the extruder type spinning machine is cross or trident or circular ring shape
Or C font.
After adopting the above technical scheme, the flame retardant type zein fiber long filament elastic force of production method production is big, has softness
Feel, flame retardant property is good, meet open fire do not burn, leave open fire after extinguish rapidly.The odd-shaped cross section of monofilament makes it have relatively strong
Brightness and gorgeous gloss, while gas permeability significantly improves, and the moisture absorption sweat discharging functions of fabric are strong, can be widely used in gym suit
The clothes such as decorations, underwear, T-shirt and bedding and household textiles field.
Detailed description of the invention
Fig. 1 is the present invention plus the process flow chart for playing step.
Fig. 2 is the schematic cross-section that cross section is cross spinneret orifice.
Fig. 3 is the schematic cross-section for the spinneret orifice that cross section is trident.
Fig. 4 is the schematic cross-section for the spinneret orifice that cross section is circular ring shape.
Fig. 5 is the schematic cross-section for the spinneret orifice that cross section is C font.
Specific embodiment
Embodiment 1
The manufacturing method of flame retardant type zein fiber long filament of the present invention, using following steps:
Fire retardant is made fire-retardant master granule using hot air type oven drying, obtains water content lower than 30ppm by the A) drying of particle
Fire-retardant particles;Wherein, the fire retardant uses phosphorus flame retardant.In addition, particles of polylactic acid is used drum dryer
It is dry, obtain the polylactic acid dry particle that water content is lower than 30ppm.The running parameter of above-mentioned drying machine can according to need do it is suitable
When adjustment, with meet drying after dry particle water content be lower than 30ppm requirement.
B) spinning, as shown in Figure 1, above-mentioned fire-retardant particles 20 are mixed before the screw rod 29 of extruder type spinning machine with 1% ratio
Enter to carry out melt spinning in particles of polylactic acid 21 to obtain preorientation fibre bundle, spinning temperature is spun between 200-220 degrees Celsius
Silk specification: 75D-300D, spinneret hole count: -288 hole of 36 hole;
C) add bullet, as shown in Figure 1, being by temperature with 400-500 meters of speed per minute by above-mentioned preorientation fibre bundle
The temperature at the center of 105-115 degrees Celsius of high temperature heat radiation pipeline 1, high temperature heat radiation pipeline 1 should be according to raw material proportioning, environment
The variation of the length of temperature and bringing-up section makes the appropriate adjustments;The length of 1 bringing-up section of high temperature heat radiation pipeline is 1.5-2 meters, is prefetched
To fibre bundle by being heated and softened when the center of high temperature heat radiation pipeline 1 by heat radiation, in order under tension when
Time can be elongated;Followed by the conducting wire roller 2,3 of the rear and front end guidance preorientation fibre bundle of high temperature heat radiation pipeline
Different rotating speeds the preorientation fibre bundle of heating is elongated 1.5-1.6 times, control system makes preorientation fibre bundle movement side
The linear velocity for the conducting wire roller rotation that the linear velocity of conducting wire roller rotation forwards is larger, is located behind is smaller, the line in front
Speed is 1.5-1.6 times of rear, thus can will elongate 1.5- by the preorientation fibre bundle of high temperature heat radiation pipeline 1
1.6 again;Preorientation fibre bundle after elongation handles by scroll tube 4 after coldplate or natural wind are cooling, assigns it
Certain bulkiness and elasticity, obtains elastomeric fiber strands;The subsequent elastomeric fiber strands are imported into and pass through in calibration tube 6
The heart, from the air current spray nozzle 7 being mounted on 6 side wall of calibration tube under certain air pressure to elastomeric fiber strands injection pulse gas
Stream, forms spaced fluffy section 8 and close section 9, the elastomeric fiber strands are then directed into and pass through temperature on tow
Degree is the center of 100-110 degrees Celsius of low-temperature heat radiation sizing pipeline 5, gives the certain contraction of tow and internal stresses release,
Make tow that there is certain dimensional stability and by thermal stability, obtain can weaving flame retardant type zein fiber long filament.
Above-mentioned high temperature heat radiation pipeline 1 and low-temperature heat radiation sizing pipeline 5 can use electrically heated mode or adopt
Its tube wall is heated with the mode that medium heats.
Embodiment 2
With embodiment 1, wherein fire-retardant particles 20 are mixed before the screw rod of extruder type spinning machine with 5% ratio in spinning process
Melt spinning is carried out in particles of polylactic acid 21 after entering drying.
Embodiment 3
With embodiment 1, wherein fire-retardant particles 20 are mixed into before the screw rod of extruder type spinning machine with 4% ratio in spinning process
Melt spinning is carried out in particles of polylactic acid 21 after drying.
Embodiment 4
With embodiment 1, wherein the air pressure of air current spray nozzle is 0.5-2.5 kilograms.
Embodiment 5
With embodiment 1, as shown in Figure 2-5, wherein the cross section of the spinneret orifice 23 on the spinneret of the extruder type spinning machine is ten
Font or trident or circular ring shape or C font.
Use cross section for cross spinneret orifice on the extruder type spinning machine of spinning phase, the cross of obtained fibre single thread
There are four outwardly extending fin on section, just there are many surface grooves of inside and outside communication for such fiber surface, so that moisture holds
Easily enter between fiber, improves the moisture pick-up properties of fabric.Meanwhile the capillary phenomenon that the groove of fiber axial direction has makes sweat
The effects of through wicking, diffusion, transmission, it is rapidly migrated to the surface of fabric and diverging, to achieve the purpose that wet-guide quick-drying, therefore
This cross zein fiber fabric has powerful moisture absorption sweat discharging functions, and snugness of fit is very high, can be widely used in
The top grade garment industry such as underskirt.
It uses cross section for the spinneret orifice of trident on the extruder type spinning machine of spinning phase, obtains the transversal of fibre single thread
Face is trident, and trident zein fiber can make fabric have stronger brightness and gorgeous gloss, in addition gas permeability and is knitted
The moisture absorption sweat discharging functions of object significantly improve, and can be widely used in the garment industries such as sports wear and T-shirt.Trident zein fiber
Another advantage be brightness and the improvement of gloss, so that it is intended to the performance of silk, light irradiation on it when can be in fiber
Total reflection is generated on the seamed edge in portion, is then transmitted away from other seamed edge again, the light in this way at the seamed edge for generating total reflection
Pool is just weak, and the gloss at other seamed edges is just strong, and when incidence angle changes, the seamed edge for generating total reflection can also change, to produce
Raw " flash of light " effect.
It uses cross section for circular ring shape or the spinneret orifice of C font on the extruder type spinning machine of spinning phase, obtains fiber
The cross section of monofilament is circular ring shape or C font.Wherein the hollow structure of the fibre single thread of circular ring shape has preferable heat preservation
Performance, and the surface of the fibre single thread of C font has the groove being axially distributed, moisture absorption, perspiration functions are stronger.
The dosage of above-mentioned fire-retardant particles and particles of polylactic acid is weight percentage.The particles of polylactic acid is using jade
Rice is raw material through corn particles of polylactic acid made of everfermentation.
The various embodiments described above are obtained using national standard GB/T5454-1997 " textile combustion experiment-oxygen index method "
Flame retardant type zein fiber long filament carries out flame retardant property detection, and limit oxygen index can be by the anti-flammability of textile according to testing result
Inflammable, flammable, fire retardant and non-ignitable four grades can be divided into, wherein the limit oxygen index of inflammable fiber type is less than or equal to 20%, be greater than
20% less than or equal to 26% limit oxygen index belong to it is burnable, greater than 26% be less than or equal to 34% belong to nonflammable, be greater than 34% belong to
In fire-retardant type.The flame retardant type zein fiber long filament that 1% fire retardant is added in embodiment 1 obtains limit oxygen index through detection and is
26.45%, belong to fire retardant range;The flame retardant type zein fiber long filament for adding 3% fire retardant obtains limit oxygen index through detection and is
31.80%, belong to fire retardant range;The flame retardant type zein fiber long filament that 4% fire retardant is added in embodiment 3 obtains limit oxygen through detection
Index is 35.15%, belongs to non-ignitable range;The flame retardant type zein fiber long filament that 5% fire retardant is added in embodiment 2 is obtained through detection
Limit oxygen index is 36.24%, belongs to non-ignitable range.
Claims (3)
1. the manufacturing method of flame retardant type zein fiber long filament, it is characterised in that use following steps:
Fire retardant is made fire-retardant master granule using hot air type oven drying, obtains water content lower than 30ppm by the A) drying of particle
Fire-retardant particles;
Above-mentioned fire-retardant particles are mixed into particles of polylactic acid before the screw rod of extruder type spinning machine by B) spinning with the ratio of 1%-5%
It carrying out melt spinning and obtains preorientation fibre bundle, spinning temperature is between 200-220 degrees Celsius, spinning specification: 75D-300D,
Spinneret hole count: -288 hole of 36 hole;
C) add bullet, above-mentioned preorientation fibre bundle is passed through into temperature with 400-500 meters of speed per minute as 105-115 degrees Celsius
High temperature heat radiation pipeline (1) center, the length of high temperature heat radiation pipeline (1) bringing-up section is 1.5-2 meter, utilizes high warm spoke
The different rotating speeds of the conducting wire roller (2,3) of the rear and front end guidance preorientation fibre bundle of pipeline are penetrated by the preorientation fiber of heating
Tow elongates 1.5-1.6 times;After preorientation fibre bundle after elongation is cooling by scroll tube (4) processing, to assign it certain
Bulkiness and elasticity, obtain elastomeric fiber strands;The subsequent elastomeric fiber strands are imported into and pass through the center of calibration tube (6),
From the air current spray nozzle (7) being mounted on calibration tube (6) side wall under certain air pressure to elastomeric fiber strands injection pulse
Air-flow, forms spaced fluffy section (8) and close section (9) on tow, and the elastomeric fiber strands are then directed into simultaneously
It is formed the center of pipeline (5) by the low-temperature heat radiation that temperature is 100-110 degrees Celsius, gives the certain contraction of tow and interior answer
Power release, makes tow have certain dimensional stability and by thermal stability, obtain can weaving flame retardant type zein fiber
Long filament.
2. the manufacturing method of flame retardant type zein fiber long filament according to claim 1, it is characterised in that: the fire retardant is phosphorus
Flame retardant.
3. the manufacturing method of flame retardant type zein fiber long filament according to claim 1 or claim 2, it is characterised in that: the screw rod is spun
The cross section of spinneret orifice on the spinneret of silk machine is cross or trident or circular ring shape or C font.
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CN201910018197.4A CN109505014A (en) | 2019-01-09 | 2019-01-09 | The manufacturing method of flame retardant type zein fiber long filament |
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CN201910018197.4A CN109505014A (en) | 2019-01-09 | 2019-01-09 | The manufacturing method of flame retardant type zein fiber long filament |
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Citations (7)
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CN101608346A (en) * | 2009-07-24 | 2009-12-23 | 中国科学院宁波材料技术与工程研究所 | A kind of profiled polylactic acid fiber and preparation method thereof |
CN103122498A (en) * | 2013-03-19 | 2013-05-29 | 东华大学 | Preparation method of halogen-free flame-retardant polylactic acid fiber |
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CN106544749A (en) * | 2016-11-04 | 2017-03-29 | 新疆天尚衡环保科技有限公司 | TCS methods produce the preparation method of polylactic acid filament fiber |
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2019
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CN101608346A (en) * | 2009-07-24 | 2009-12-23 | 中国科学院宁波材料技术与工程研究所 | A kind of profiled polylactic acid fiber and preparation method thereof |
CN103122498A (en) * | 2013-03-19 | 2013-05-29 | 东华大学 | Preparation method of halogen-free flame-retardant polylactic acid fiber |
US9878480B1 (en) * | 2014-06-24 | 2018-01-30 | PurThread Technologies, Inc. | Method for making polymer feedstock usable for generation of fiber having anti-microbial properties |
CN204138857U (en) * | 2014-09-10 | 2015-02-04 | 河南省龙都生物科技有限公司 | A kind of modified elasticizer |
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CN106544749A (en) * | 2016-11-04 | 2017-03-29 | 新疆天尚衡环保科技有限公司 | TCS methods produce the preparation method of polylactic acid filament fiber |
CN106868626A (en) * | 2017-04-08 | 2017-06-20 | 河南省龙都生物科技有限公司 | A kind of method using polylactic acid slice production coloured cut staple is regenerated |
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