CN109505014A - The manufacturing method of flame retardant type zein fiber long filament - Google Patents

The manufacturing method of flame retardant type zein fiber long filament Download PDF

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Publication number
CN109505014A
CN109505014A CN201910018197.4A CN201910018197A CN109505014A CN 109505014 A CN109505014 A CN 109505014A CN 201910018197 A CN201910018197 A CN 201910018197A CN 109505014 A CN109505014 A CN 109505014A
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CN
China
Prior art keywords
flame retardant
long filament
preorientation
fire
zein fiber
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Pending
Application number
CN201910018197.4A
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Chinese (zh)
Inventor
马子男
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Individual
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Individual
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Priority to CN201910018197.4A priority Critical patent/CN109505014A/en
Publication of CN109505014A publication Critical patent/CN109505014A/en
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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/253Formation of filaments, threads, or the like with a non-circular cross section; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/07Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/92Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/02Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
    • D02G1/0286Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist characterised by the use of certain filaments, fibres or yarns
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • D02G1/165Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam characterised by the use of certain filaments or yarns
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/22Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
    • D02J1/224Selection or control of the temperature during stretching
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J13/00Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
    • D02J13/001Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass in a tube or vessel

Abstract

The present invention relates to the technical field of synthetic textile fibre, specifically a kind of manufacturing method of flame retardant type zein fiber long filament.Drying, spinning including particle and add and play step, wherein being elongated adding the center for playing step and preorientation fibre bundle being passed through to high temperature heat radiation pipeline with certain speed;It is handled after preorientation fibre bundle cooling after elongation by scroll tube, obtains elastomeric fiber strands;The center that subsequent elastomeric fiber strands are imported into and pass through calibration tube, from the air current spray nozzle being mounted on calibration tube side wall under certain air pressure to elastomeric fiber strands injection pulse air-flow, nexus is formed on tow, be then directed into and by low-temperature heat radiation be formed pipeline center, obtain can weaving flame retardant type zein fiber long filament.The flame retardant type zein fiber long filament elastic force is big, with soft feel, and flame retardant property is good, meet open fire do not burn, leave open fire after extinguish rapidly.

Description

The manufacturing method of flame retardant type zein fiber long filament
Technical field
The present invention relates to the technical field of synthetic textile fibre, specifically a kind of manufacture of flame retardant type zein fiber long filament Method.
Background technique
It being counted according to related data, 1/3 fire is caused by being ignited rear fire spreading as textile, in order to The generation countries in the world for reducing fire all are being dedicated to studying and using flame retardant textiles.Zein fiber is the one of acid fiber by polylactic Kind, it uses the plant resources of natural reproducible for raw material, reduces the dependence to conventional petroleum resource, meeting international community can The requirement of sustainable development, while having the characteristics that complete natural circulation type all and energy biological decomposition again, so obtaining international textile industry Extensive attention.For acid fiber by polylactic as a kind of kinds of fibers that comparison is new, there are many product advantage, but fail largely to answer always With main cause is to produce and still having many problems to be solved using upper.Such as the elastic force problem of fabric.Due to The fusing point of zein fiber be far below polyester fiber and nylon fibre, production and use process in if more than 170 DEG C zein fibers Melting completely, but fabric will have biggish elastic force that must use spandex, and the setting temperature of spandex just can ensure that at 170 DEG C or more The dimensional stability of finished textile product.The low melting point of zein fiber causes to be difficult to produce elastic force at present and dimensional stability is all preferable Zein fiber elastic fabric;In addition the anti-fluffing and anti-pilling performance of current zein fiber fabric is mostly poor, and generally only 2.5 ~ 3 grades, this is that the inadequate natural endowment of zein fiber causes, and still fails to reach 3 grades or more of pilling resistance index so far, but For consumers, product has just been used with regard to pilling, this is the hard defects of product;And the flame retardant property of zein fiber fabric Still not ideal enough, it is unable to reach chance open fire and does not burn, leaves the requirement extinguished rapidly after open fire.
Summary of the invention
It is big, non-ignitable with soft feel, good anti-flammability, chance open fire that the object of the present invention is to provide a kind of elastic force Burn, leave the manufacturing method of the flame retardant type zein fiber long filament extinguished rapidly after open fire.
In order to achieve the above objectives, the present invention adopts the following technical scheme that:
The manufacturing method of flame retardant type zein fiber long filament of the present invention, using following steps:
Fire retardant is made fire-retardant master granule using hot air type oven drying, obtains water content lower than 30ppm by the A) drying of particle Fire-retardant particles;
Above-mentioned fire-retardant particles are mixed into particles of polylactic acid before the screw rod of extruder type spinning machine by B) spinning with the ratio of 1%-5% It carrying out melt spinning and obtains preorientation fibre bundle, spinning temperature is between 200-220 degrees Celsius, spinning specification: 75D-300D, Spinneret hole count: -288 hole of 36 hole;
C) add bullet, above-mentioned preorientation fibre bundle is passed through into temperature with 400-500 meters of speed per minute as 105-115 degrees Celsius High temperature heat radiation pipeline center, the length of high temperature heat radiation pipeline bringing-up section is 1.5-2 meters, utilizes high temperature heat radiation pipeline The different rotating speeds of conducting wire roller of rear and front end guidance preorientation fibre bundle the preorientation fibre bundle of heating is elongated 1.5-1.6 again;It handled after preorientation fibre bundle cooling after elongation by scroll tube, assign its certain bulkiness and bullet Property, obtain elastomeric fiber strands;The subsequent elastomeric fiber strands are imported into and by the centers of calibration tube, by being mounted on calibration tube Air current spray nozzle on side wall, to elastomeric fiber strands injection pulse air-flow, forms interval under certain air pressure on tow Fluffy section and close section being arranged, the air pressure of air current spray nozzle are 1.5 kilograms;The elastomeric fiber strands are then directed into and pass through The center for the low-temperature heat radiation sizing pipeline that temperature is 100-110 degrees Celsius, gives the certain contraction of tow and internal stresses release, Make tow that there is certain dimensional stability and by thermal stability, obtain can weaving flame retardant type zein fiber long filament.
The fire retardant is phosphorus flame retardant.
The cross section of spinneret orifice on the spinneret of the extruder type spinning machine is cross or trident or circular ring shape Or C font.
After adopting the above technical scheme, the flame retardant type zein fiber long filament elastic force of production method production is big, has softness Feel, flame retardant property is good, meet open fire do not burn, leave open fire after extinguish rapidly.The odd-shaped cross section of monofilament makes it have relatively strong Brightness and gorgeous gloss, while gas permeability significantly improves, and the moisture absorption sweat discharging functions of fabric are strong, can be widely used in gym suit The clothes such as decorations, underwear, T-shirt and bedding and household textiles field.
Detailed description of the invention
Fig. 1 is the present invention plus the process flow chart for playing step.
Fig. 2 is the schematic cross-section that cross section is cross spinneret orifice.
Fig. 3 is the schematic cross-section for the spinneret orifice that cross section is trident.
Fig. 4 is the schematic cross-section for the spinneret orifice that cross section is circular ring shape.
Fig. 5 is the schematic cross-section for the spinneret orifice that cross section is C font.
Specific embodiment
Embodiment 1
The manufacturing method of flame retardant type zein fiber long filament of the present invention, using following steps:
Fire retardant is made fire-retardant master granule using hot air type oven drying, obtains water content lower than 30ppm by the A) drying of particle Fire-retardant particles;Wherein, the fire retardant uses phosphorus flame retardant.In addition, particles of polylactic acid is used drum dryer It is dry, obtain the polylactic acid dry particle that water content is lower than 30ppm.The running parameter of above-mentioned drying machine can according to need do it is suitable When adjustment, with meet drying after dry particle water content be lower than 30ppm requirement.
B) spinning, as shown in Figure 1, above-mentioned fire-retardant particles 20 are mixed before the screw rod 29 of extruder type spinning machine with 1% ratio Enter to carry out melt spinning in particles of polylactic acid 21 to obtain preorientation fibre bundle, spinning temperature is spun between 200-220 degrees Celsius Silk specification: 75D-300D, spinneret hole count: -288 hole of 36 hole;
C) add bullet, as shown in Figure 1, being by temperature with 400-500 meters of speed per minute by above-mentioned preorientation fibre bundle The temperature at the center of 105-115 degrees Celsius of high temperature heat radiation pipeline 1, high temperature heat radiation pipeline 1 should be according to raw material proportioning, environment The variation of the length of temperature and bringing-up section makes the appropriate adjustments;The length of 1 bringing-up section of high temperature heat radiation pipeline is 1.5-2 meters, is prefetched To fibre bundle by being heated and softened when the center of high temperature heat radiation pipeline 1 by heat radiation, in order under tension when Time can be elongated;Followed by the conducting wire roller 2,3 of the rear and front end guidance preorientation fibre bundle of high temperature heat radiation pipeline Different rotating speeds the preorientation fibre bundle of heating is elongated 1.5-1.6 times, control system makes preorientation fibre bundle movement side The linear velocity for the conducting wire roller rotation that the linear velocity of conducting wire roller rotation forwards is larger, is located behind is smaller, the line in front Speed is 1.5-1.6 times of rear, thus can will elongate 1.5- by the preorientation fibre bundle of high temperature heat radiation pipeline 1 1.6 again;Preorientation fibre bundle after elongation handles by scroll tube 4 after coldplate or natural wind are cooling, assigns it Certain bulkiness and elasticity, obtains elastomeric fiber strands;The subsequent elastomeric fiber strands are imported into and pass through in calibration tube 6 The heart, from the air current spray nozzle 7 being mounted on 6 side wall of calibration tube under certain air pressure to elastomeric fiber strands injection pulse gas Stream, forms spaced fluffy section 8 and close section 9, the elastomeric fiber strands are then directed into and pass through temperature on tow Degree is the center of 100-110 degrees Celsius of low-temperature heat radiation sizing pipeline 5, gives the certain contraction of tow and internal stresses release, Make tow that there is certain dimensional stability and by thermal stability, obtain can weaving flame retardant type zein fiber long filament.
Above-mentioned high temperature heat radiation pipeline 1 and low-temperature heat radiation sizing pipeline 5 can use electrically heated mode or adopt Its tube wall is heated with the mode that medium heats.
Embodiment 2
With embodiment 1, wherein fire-retardant particles 20 are mixed before the screw rod of extruder type spinning machine with 5% ratio in spinning process Melt spinning is carried out in particles of polylactic acid 21 after entering drying.
Embodiment 3
With embodiment 1, wherein fire-retardant particles 20 are mixed into before the screw rod of extruder type spinning machine with 4% ratio in spinning process Melt spinning is carried out in particles of polylactic acid 21 after drying.
Embodiment 4
With embodiment 1, wherein the air pressure of air current spray nozzle is 0.5-2.5 kilograms.
Embodiment 5
With embodiment 1, as shown in Figure 2-5, wherein the cross section of the spinneret orifice 23 on the spinneret of the extruder type spinning machine is ten Font or trident or circular ring shape or C font.
Use cross section for cross spinneret orifice on the extruder type spinning machine of spinning phase, the cross of obtained fibre single thread There are four outwardly extending fin on section, just there are many surface grooves of inside and outside communication for such fiber surface, so that moisture holds Easily enter between fiber, improves the moisture pick-up properties of fabric.Meanwhile the capillary phenomenon that the groove of fiber axial direction has makes sweat The effects of through wicking, diffusion, transmission, it is rapidly migrated to the surface of fabric and diverging, to achieve the purpose that wet-guide quick-drying, therefore This cross zein fiber fabric has powerful moisture absorption sweat discharging functions, and snugness of fit is very high, can be widely used in The top grade garment industry such as underskirt.
It uses cross section for the spinneret orifice of trident on the extruder type spinning machine of spinning phase, obtains the transversal of fibre single thread Face is trident, and trident zein fiber can make fabric have stronger brightness and gorgeous gloss, in addition gas permeability and is knitted The moisture absorption sweat discharging functions of object significantly improve, and can be widely used in the garment industries such as sports wear and T-shirt.Trident zein fiber Another advantage be brightness and the improvement of gloss, so that it is intended to the performance of silk, light irradiation on it when can be in fiber Total reflection is generated on the seamed edge in portion, is then transmitted away from other seamed edge again, the light in this way at the seamed edge for generating total reflection Pool is just weak, and the gloss at other seamed edges is just strong, and when incidence angle changes, the seamed edge for generating total reflection can also change, to produce Raw " flash of light " effect.
It uses cross section for circular ring shape or the spinneret orifice of C font on the extruder type spinning machine of spinning phase, obtains fiber The cross section of monofilament is circular ring shape or C font.Wherein the hollow structure of the fibre single thread of circular ring shape has preferable heat preservation Performance, and the surface of the fibre single thread of C font has the groove being axially distributed, moisture absorption, perspiration functions are stronger.
The dosage of above-mentioned fire-retardant particles and particles of polylactic acid is weight percentage.The particles of polylactic acid is using jade Rice is raw material through corn particles of polylactic acid made of everfermentation.
The various embodiments described above are obtained using national standard GB/T5454-1997 " textile combustion experiment-oxygen index method " Flame retardant type zein fiber long filament carries out flame retardant property detection, and limit oxygen index can be by the anti-flammability of textile according to testing result Inflammable, flammable, fire retardant and non-ignitable four grades can be divided into, wherein the limit oxygen index of inflammable fiber type is less than or equal to 20%, be greater than 20% less than or equal to 26% limit oxygen index belong to it is burnable, greater than 26% be less than or equal to 34% belong to nonflammable, be greater than 34% belong to In fire-retardant type.The flame retardant type zein fiber long filament that 1% fire retardant is added in embodiment 1 obtains limit oxygen index through detection and is 26.45%, belong to fire retardant range;The flame retardant type zein fiber long filament for adding 3% fire retardant obtains limit oxygen index through detection and is 31.80%, belong to fire retardant range;The flame retardant type zein fiber long filament that 4% fire retardant is added in embodiment 3 obtains limit oxygen through detection Index is 35.15%, belongs to non-ignitable range;The flame retardant type zein fiber long filament that 5% fire retardant is added in embodiment 2 is obtained through detection Limit oxygen index is 36.24%, belongs to non-ignitable range.

Claims (3)

1. the manufacturing method of flame retardant type zein fiber long filament, it is characterised in that use following steps:
Fire retardant is made fire-retardant master granule using hot air type oven drying, obtains water content lower than 30ppm by the A) drying of particle Fire-retardant particles;
Above-mentioned fire-retardant particles are mixed into particles of polylactic acid before the screw rod of extruder type spinning machine by B) spinning with the ratio of 1%-5% It carrying out melt spinning and obtains preorientation fibre bundle, spinning temperature is between 200-220 degrees Celsius, spinning specification: 75D-300D, Spinneret hole count: -288 hole of 36 hole;
C) add bullet, above-mentioned preorientation fibre bundle is passed through into temperature with 400-500 meters of speed per minute as 105-115 degrees Celsius High temperature heat radiation pipeline (1) center, the length of high temperature heat radiation pipeline (1) bringing-up section is 1.5-2 meter, utilizes high warm spoke The different rotating speeds of the conducting wire roller (2,3) of the rear and front end guidance preorientation fibre bundle of pipeline are penetrated by the preorientation fiber of heating Tow elongates 1.5-1.6 times;After preorientation fibre bundle after elongation is cooling by scroll tube (4) processing, to assign it certain Bulkiness and elasticity, obtain elastomeric fiber strands;The subsequent elastomeric fiber strands are imported into and pass through the center of calibration tube (6), From the air current spray nozzle (7) being mounted on calibration tube (6) side wall under certain air pressure to elastomeric fiber strands injection pulse Air-flow, forms spaced fluffy section (8) and close section (9) on tow, and the elastomeric fiber strands are then directed into simultaneously It is formed the center of pipeline (5) by the low-temperature heat radiation that temperature is 100-110 degrees Celsius, gives the certain contraction of tow and interior answer Power release, makes tow have certain dimensional stability and by thermal stability, obtain can weaving flame retardant type zein fiber Long filament.
2. the manufacturing method of flame retardant type zein fiber long filament according to claim 1, it is characterised in that: the fire retardant is phosphorus Flame retardant.
3. the manufacturing method of flame retardant type zein fiber long filament according to claim 1 or claim 2, it is characterised in that: the screw rod is spun The cross section of spinneret orifice on the spinneret of silk machine is cross or trident or circular ring shape or C font.
CN201910018197.4A 2019-01-09 2019-01-09 The manufacturing method of flame retardant type zein fiber long filament Pending CN109505014A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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CN103122498A (en) * 2013-03-19 2013-05-29 东华大学 Preparation method of halogen-free flame-retardant polylactic acid fiber
CN204138857U (en) * 2014-09-10 2015-02-04 河南省龙都生物科技有限公司 A kind of modified elasticizer
CN104328516A (en) * 2014-09-30 2015-02-04 北京中丽制机工程技术有限公司 Method for producing melt spinning poly-lactic acid filaments
CN106544749A (en) * 2016-11-04 2017-03-29 新疆天尚衡环保科技有限公司 TCS methods produce the preparation method of polylactic acid filament fiber
CN106868626A (en) * 2017-04-08 2017-06-20 河南省龙都生物科技有限公司 A kind of method using polylactic acid slice production coloured cut staple is regenerated
US9878480B1 (en) * 2014-06-24 2018-01-30 PurThread Technologies, Inc. Method for making polymer feedstock usable for generation of fiber having anti-microbial properties

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Publication number Priority date Publication date Assignee Title
CN101608346A (en) * 2009-07-24 2009-12-23 中国科学院宁波材料技术与工程研究所 A kind of profiled polylactic acid fiber and preparation method thereof
CN103122498A (en) * 2013-03-19 2013-05-29 东华大学 Preparation method of halogen-free flame-retardant polylactic acid fiber
US9878480B1 (en) * 2014-06-24 2018-01-30 PurThread Technologies, Inc. Method for making polymer feedstock usable for generation of fiber having anti-microbial properties
CN204138857U (en) * 2014-09-10 2015-02-04 河南省龙都生物科技有限公司 A kind of modified elasticizer
CN104328516A (en) * 2014-09-30 2015-02-04 北京中丽制机工程技术有限公司 Method for producing melt spinning poly-lactic acid filaments
CN106544749A (en) * 2016-11-04 2017-03-29 新疆天尚衡环保科技有限公司 TCS methods produce the preparation method of polylactic acid filament fiber
CN106868626A (en) * 2017-04-08 2017-06-20 河南省龙都生物科技有限公司 A kind of method using polylactic acid slice production coloured cut staple is regenerated

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