CN109500106A - Scale breaking withdrawal and straightening machine - Google Patents
Scale breaking withdrawal and straightening machine Download PDFInfo
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- CN109500106A CN109500106A CN201811623370.5A CN201811623370A CN109500106A CN 109500106 A CN109500106 A CN 109500106A CN 201811623370 A CN201811623370 A CN 201811623370A CN 109500106 A CN109500106 A CN 109500106A
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- roll
- bending roller
- bending
- seat
- straightening
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- 238000005452 bending Methods 0.000 claims abstract description 222
- 230000007246 mechanism Effects 0.000 claims description 45
- 230000003028 elevating effect Effects 0.000 claims description 31
- 230000008859 change Effects 0.000 claims description 24
- 238000004140 cleaning Methods 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 19
- 239000010959 steel Substances 0.000 abstract description 19
- 238000005096 rolling process Methods 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 30
- 229910052742 iron Inorganic materials 0.000 description 15
- 238000000034 method Methods 0.000 description 9
- 238000005554 pickling Methods 0.000 description 7
- 238000005480 shot peening Methods 0.000 description 6
- 230000008878 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 239000000428 dust Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
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- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/04—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing
- B21B45/06—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing of strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Straightening Metal Sheet-Like Bodies (AREA)
Abstract
The invention provides a scale breaking withdrawal and straightening machine, which relates to the technical field of metallurgical steel rolling equipment and at least comprises a rack and a bending unit arranged on the rack, wherein the bending unit comprises an upper bending roller set and a lower bending roller set, the upper bending roller set comprises an upper bending roller seat and more than two upper bending roller systems, and the more than two upper bending roller systems are all arranged on the upper bending roller seat and are sequentially arranged at intervals along a strip steel passing line; the lower bending roller set is arranged below the upper bending roller set and comprises a lower bending roller seat and more than two lower bending roller systems, the more than two lower bending roller systems and the more than two upper bending roller systems are arranged in a staggered mode, and the more than two lower bending roller systems are all arranged on the lower bending roller seat. The scale breaking withdrawal and straightening machine provided by the invention can be used for repeatedly and violently bending the running strip steel, so that the scale breaking efficiency is improved.
Description
Technical field
The present invention relates to metallurgical steel rolling equipment technical field, in particular to a kind of scale breading withdrawal straightening machine.
Background technique
The raw material of cold-strip steel is hot-rolled coil, and the strip rolled out under high temperature can not be kept away in cooling and coiling process
That exempts from generates iron scale on belt steel surface.The presence of iron scale will affect the surface quality of cold-strip steel, influence cold
The quality of strip subsequent product processing is rolled, so before carrying out cold rolling processing to strip, it is necessary to by strip on special production line
Iron scale on surface is disposed.Current widely used hot rolled steel plate de-scaling line is to have sulfuric acid or chlorohydric acid pickling medium
Producing line is commonly called as strip pickling line.This producing line is mainstream production line currently on the market, and most important process procedure is mechanical
It scale breading and is electrochemically reacted in descaling bath using acid solution and iron scale.Mechanical scale breading link is to allow strip before pickling
By scale breading withdrawal straightening machine, keep belt steel surface iron scale loose, to accelerate the speed of chemical de-scaling, pickling speed can be improved
20%.Existing mainstream scale breading withdrawal straightening machine is full-closed structure, inside sets compressed-air atomizer purging belt steel surface, peripheral hardware dust removing tube
The iron scale of purging is drawn onto cleaning shaft by road and air draft equipment.Descaling mill ontology includes welding stand, two pairs of bending rolls
Group, one group of aligning roller group, inlet turning roll, two, which put on bending roller group, quickly depresses opening mechanism, the lower bending roller group of three sets of drivings
With the elevating mechanism of lower aligning roll assembly, blow device, dust collecting installation and Quick roll-changing device.It is needed before and after descaling mill
Individual tensioner is set, provides hightension for scale breading straightening process.
But strip pickling line generates spent acid in strip acid cleaning process, national pickling producing line arrangement is more, and yield is big,
A large amount of spent acid generate the harm of especially severe to environment.
It is a kind of especially energy-saving and environment-friendly for eliminating hot rolled plate under the general trend of events that society vigorously advocates industrial energy saving environmental protection
The producing line of belt surface iron scale is come into being.Full utilization physical means clear up strip scale on surface, avoid
The process procedure of pickling is carried out using chemical means such as sulfuric acid or hydrochloric acid.Arranged in producing line uncoiler, coil opener, cutting head cut,
The capital equipments such as descaling mill, level(l)ing machine, wet type shot-peening unit, docking shears, oiler, coiling machine.Environmentally friendly de-scaling producing line is important
Technique is first with descaling mill to the pre- de-scaling of strip, then carries out final de-scaling in wet type shot-peening unit, black plate face is become
For white bright plate face.Scale breading withdrawal straightening machine is the function device of scale breading link very crucial in environmentally friendly de-scaling producing line, to entire
The production of producing line plays a crucial role.
Due to the environmentally friendly not set welding machine of de-scaling producing line, every coiled strip steel needs threading operation.If existing scale breading withdrawal straightening machine
Directly applying in environmental protection removing iron scale producing line can suffer from the drawback that
1, the bending roll system of existing scale breading withdrawal straightening machine is independent is arranged on individual roller seat, each individual roller seat
It is arranged in corresponding framework window, rack width is big, so that every coiled strip steel threading becomes extremely difficult；
2, the working roll horizontal space of the upper and lower bending roller group of existing scale breading withdrawal straightening machine is larger so that rack width compared with
Greatly, it is unfavorable for needing the occasion of frequent threading；
3, in resistance straightening unit, the aligning roller group of two big roller diameter is arranged in above strip, is arranged using fixed form, is replaced
New roller is very laborious time-consuming；
4, existing scale breading withdrawal straightening machine entrance is equipped with special scale breading straightening area's jockey pulley to realize hightension scale breading, if
Standby combination is huge, and weight is big, and input cost is high；
5, higher to the rigidity requirement of descaling mill roller seat because entrance tension is big, so roller seat design size is big, weight
Greatly, at high cost；
6, existing scale breading pulling correcting machine working roller is relatively large in diameter, and is not easy to realize the energy-saving design of macrobending, small tensile stress
Mode；
7, hot-strip generates a large amount of iron scale dust after existing scale breading withdrawal straightening machine carries out scale breading, tradition
Descaling mill designs totally-enclosed dust guard, dust catcher and air draft equipment, increases power of fan.This set mechanism is complicated,
It is easy to interfere with part in rack, cost of investment is high；
It can be seen that being not suitable for if existing scale breading withdrawal straightening machine is directly applied to environmentally friendly de-scaling producing line with very big
Property.Therefore, it is highly desirable a kind of scale breading withdrawal straightening machine that design is suitable for environmentally friendly dephosphorization producing line.
Summary of the invention
The purpose of the present invention is to provide a kind of scale breading withdrawal straightening machine, the aggressive bend repeatedly of the strip in traveling can be mentioned
High scale breading efficiency.
In order to achieve the above objectives, the present invention proposes a kind of scale breading withdrawal straightening machine, includes at least rack and rack-mounted
Bending unit, wherein the bending unit includes:
Upper bending roller group, including a upper bending roller seat and more than two upper bending roll systems, it is more than two it is described on
Bending roll system is installed on the upper bending roller seat and is arranged along strip by line sequence interval；
Lower bending roller group is arranged below the upper bending roller group, and the lower bending roller group includes being bent roller seat under one
With more than two lower bending roll systems, more than two lower bending roll systems interlock with more than two upper bending roll systems
Arrangement, and more than two lower bending roll systems are installed on lower bending roller seat.
Scale breading withdrawal straightening machine as described above, wherein the lower bending roll system includes a working roll and is used to support described
Two bearing roller groups of working roll, two bearing roller groups are arranged side by side below the working roll, include in each bearing roller group
The roll surface of multiple backing rolls for being parallel to the working roll setting, the roll surface of the working roll and the backing roll, which rolls, to be cooperated,
Multiple backing rolls are arranged along the length direction sequence of the working roll.
Scale breading withdrawal straightening machine as described above, wherein the lower bending roller seat includes roller seat ontology and multiple axle beds, Duo Gesuo
It states axle bed to be fixedly connected on the roller seat ontology, the both ends of the both ends of the working roll and the backing roll pass through described respectively
Axle bed is mounted on the roller seat ontology with being able to rotate.
Scale breading withdrawal straightening machine as described above, wherein the bottom surface of the lower bending roller seat is equipped with idler wheel, is arranged in the rack
There is the changing track for roll with the idler wheel corresponding matching.
Scale breading withdrawal straightening machine as described above, wherein the scale breading withdrawal straightening machine further includes cleaning unit, the cleaning unit packet
A plurality of jet pipe is included, multiple nozzles are provided on every jet pipe, is provided with the jet pipe between two bearing roller groups, and
The roll surface of the nozzle of the jet pipe towards the working roll is arranged, and the rack is also equipped on the jet pipe, the jet pipe
The nozzle is arranged towards strip surface, and the cleaning unit further includes the water route piping being connected with a plurality of jet pipe.
Scale breading withdrawal straightening machine as described above, wherein the upper bending roller group further includes upper bending roller frame and upper bending roller seat
Elevating mechanism, the upper curved frame are mounted on the rack by the upper bending roller group elevating mechanism, the upper bending roll
Seat is removedly connected with the upper bending roller frame.
Scale breading withdrawal straightening machine as described above, wherein the upper bending roller seat is removedly connected by retaining mechanism in institute
It states in bending roller frame, the retaining mechanism includes two locked hydraulic cylinders, and two locked hydraulic cylinders are separately positioned on described
The fore side and transmission side of bending roller frame are simultaneously fixedly connected with the upper bending roller frame, and the locked hydraulic cylinder has and can stretch up and down
The cylinder rod of contracting, the end of the cylinder rod are equipped with T connector, and the top surface of the upper bending roller seat is equipped with and the T connector corresponding matching
T-slot, T connector correspondence is inserted into the T-slot.
Scale breading withdrawal straightening machine as described above, wherein the bottom end of the upper bending roller frame is equipped with roll change slideway, the upper bending
Roller seat is equipped with the protrusion with the roll change slideway corresponding matching, after the cylinder head of the hydraulic cylinder extends downwardly, the protrusion
Portion rides upon on the roll change slideway.
Scale breading withdrawal straightening machine as described above, wherein the scale breading withdrawal straightening machine further includes the entrance being mounted on the rack
Slewing rollers, resistance straightening unit and strip pilot unit, the inlet turning roll, the bending unit and the resistance straightening unit are along strip
It is arranged by line sequence.
Scale breading withdrawal straightening machine as described above, wherein the strip pilot unit includes three groups of guide plates pair, is led described in every group
To plate to including two guide plates, two guide plates are arranged in strip and pass through above and below line, three groups of institutes
State guide plate to be separately positioned between the inlet turning roll and the bending unit, the bending unit and the aligning it is single
Between the member and exit of the rack.
Scale breading withdrawal straightening machine as described above, wherein the resistance straightening unit includes:
Upper straightening roll group, including upper straightening roll group elevating mechanism, upper straightening roll frame, upper straightening roll seat and upper straightening roll system,
The upper straightening roll system is mounted on the upper straightening roll seat, and the upper straightening roll frame passes through the upper straightening roll group elevating mechanism
It is mounted on the rack, the upper straightening roll seat is removedly connected on the upper straightening roll frame；
Lower aligning roll assembly, including working roll, the both ends of the working roll are mounted on the rack with being able to rotate.
Compared with prior art, the invention has the characteristics that and advantage:
More than two upper bending roll systems are arranged in the same upper bending roller seat by scale breading withdrawal straightening machine proposed by the present invention
On, more than two lower bending roll systems are arranged on the same lower bending roller seat, enable the modular construction of bending unit compact, machine
Frame design size reduces, weight saving.
Scale breading withdrawal straightening machine proposed by the present invention, due to being disposed with more than two upper bendings on the same upper bending roller seat
Roller system shortens the distance between bending roll system, is disposed with more than two lower bending rolls on the same lower bending roller seat
System, also shortens the distance between lower bending roll system, so that strip is increased by the probability of aggressive bend repeatedly, improves scale breading effect
Rate.
Detailed description of the invention
Attached drawing described here is only used for task of explanation, and is not intended to limit model disclosed by the invention in any way
It encloses.In addition, shape and proportional sizes of each component in figure etc. are only schematical, it is used to help the understanding of the present invention, and
It is not the specific shape and proportional sizes for limiting each component of the present invention.Those skilled in the art under the teachings of the present invention, can
Implement the present invention to select various possible shapes and proportional sizes as the case may be.
Fig. 1 is the structural schematic diagram of scale breading withdrawal straightening machine proposed by the present invention；
Fig. 2 is the structural schematic diagram of lower bending roller group in the present invention；
Fig. 3 be Fig. 2 in A-A to cross-sectional view；
Fig. 4 is the structural schematic diagram of upper bending roller group in the present invention.
Description of symbols:
100, scale breading withdrawal straightening machine；10, rack；
11, changing track for roll；20, bending unit；
21, upper bending roller group；211, upper bending roller seat；
2111, T-slot；2112, protrusion；
212, upper bending roll system；213, upper bending roller frame；
214, retaining mechanism；2141, locked hydraulic cylinder；
2142, T connector；215, roll change slideway；
216, upper bending roller group elevating mechanism；22, lower bending roller group；
221, lower bending roller seat；222, lower bending roll system；
223, working roll；224, roller group is supported；
2241, backing roll；225, lower roller base ontology；
226, axle bed；227, idler wheel；
228, lower bending roller group elevating mechanism；30, resistance straightening unit；
31, upper straightening roll group；311, upper straightening roll seat
312, upper straightening roll system；313, upper straightening roll frame；
314, upper straightening roll group elevating mechanism；315, roll change slideway；
316, retaining mechanism；32, lower aligning roll assembly；
40, inlet turning roll；50, cleaning unit；
51, jet pipe；52, water route is piped；
60, strip pilot unit；61, guide plate.
Specific embodiment
With reference to the drawings and the description of the specific embodiments of the present invention, details of the invention can clearly be understood.But
It is the specific embodiment of invention described herein, purpose for explaining only the invention, and cannot understand in any way
At being limitation of the present invention.Under the teachings of the present invention, technical staff is contemplated that based on any possible change of the invention
Shape, these are regarded as belonging to the scope of the present invention.
As shown in Figures 1 to 4, the present invention proposes a kind of scale breading withdrawal straightening machine 100, which includes at least machine
Frame 10 and the bending unit 20 being mounted in rack 10, bending unit 20 include upper bending roller group 21 and lower bending roller group 22.On
Being bent roller group 21 includes upper bending roller seat 211 and more than two upper bending roll systems 212, more than two upper bending roll systems 212
It is installed on bending roller seat 211 and is arranged along strip by line O sequence interval；Lower bending roller group 22 is arranged at intervals on curved
21 lower section of curved roll group, lower bending roller group 22 include lower bending roller seat 221 and more than two lower bending roll systems 222, lower bending roll
It is 222 and upper 212 corresponding matching of bending roll system, more than two lower bending roll systems 222 are installed on lower bending roller seat 221.
As shown in Figure 1, more than two lower bending roll systems 222 are staggered with more than two upper bending roll systems 212, when strip is along band
After steel is entered by line O, sequentially pass through staggered upper bending roll system 212 and lower bending roll system 222.Lower bending roll system 222
With upper 212 corresponding matching of bending roll system, strip is bent.
More than two upper bending roll systems 212 are arranged in the same upper bending by scale breading withdrawal straightening machine 100 proposed by the present invention
On roller seat 211, more than two lower bending roll systems 222 be arranged on the same lower bending roller seat 221, correspondingly, rack 10
One need to be only arranged for arranging the window of roller seat, the width of rack 10 is substantially reduced, so that 20 component of bending unit
It is compact-sized, while but also the reduction of rack design size, weight saving.
Scale breading withdrawal straightening machine 100 proposed by the present invention, it is more than two due to being disposed on the same upper bending roller seat 211
Upper bending roll system 212, just can effectively shorten the distance between two adjacent upper bending roll systems 212 in this way, similarly, same
More than two lower bending roll systems 222 are disposed on a lower bending roller seat 221, also shorten two adjacent lower bending roll systems
The distance between 222, so that strip is increased by the probability of aggressive bend repeatedly, improve scale breading efficiency.
Scale breading withdrawal straightening machine 100 proposed by the present invention can be applied to environmentally friendly de-scaling producing line, pre- by the scale breading withdrawal straightening machine 100
De-scaling, blank, scale removal effect highly significant can be become by aoxidizing serious black hot rolled strip by high pressure water flushing.By this
The strip of the pre- de-scaling of scale breading withdrawal straightening machine 100, significantly reduces the operating pressure of subsequent wet shot-peening unit, steel band is in wet type shot-peening
The movement speed of unit can greatly increase, and greatly improve the production efficiency of environmentally friendly de-scaling producing line.
In an optional example of the invention, as shown in Figure 2 and Figure 3, lower bending roll system 222 includes a working roll 223
With two bearing roller groups 224 for being used to support working roll 223,223 lower section of working roll is arranged side by side in two bearing roller groups 224, often
It include multiple backing rolls 2241 for being parallel to the setting of working roll 223, the roll surface and work of backing roll 2241 in a bearing roller group 224
The roll surface for making roller 223 rolls cooperation, and multiple backing rolls 2241 are arranged along the length direction sequence of working roll 223.In this way, two branch
One working roll 223 of support, three form a lower bending roll system 222 to runner group 224 jointly.
In the present embodiment, as shown in figure 3, being arranged on lower bending roller seat 221 there are two lower bending roll system 222,222 ', under
The structure of bending roll system 222 ' is identical as the structure of lower bending roll system 222, supports a work jointly by two bearing roller groups 224 '
Make roller 223 '.In this way, two lower bending roll systems 222,222 ' are relatively close, so that bending unit 20 is compact-sized, strip passes through
It can be increased by the probability of aggressive bend repeatedly in bending unit 20, improve brokenly phosphorus efficiency.
In an optional example of the invention, lower bending roller seat 221 includes lower roller base ontology 225 and is fixedly connected on down
Multiple axle beds 226 on roller seat ontology 225, the both ends of working roll 223 and the both ends of backing roll 2241 pass through axle bed 226 respectively and can turn
It is mounted on lower roller base ontology 225 dynamicly.
Specifically, as shown in Fig. 2, the both ends of working roll 223 are respectively arranged with axle bed 226, the bottom end of axle bed 226 and lower roll
Seat ontology 225 is fixedly connected, and mounting hole is offered on axle bed 226, the spindle nose of working roll 223 is mounted on mounting hole with being able to rotate
It is interior；The both ends of each backing roll 2241 are also respectively equipped with axle bed 226, and the axle sleeve of backing roll 2241 is mounted on respective shaft with being able to rotate
In the mounting hole of seat 226.
In an optional example of the invention, as shown in Figure 1, lower bending roller seat 221 is removedly connected in rack 10
On, the bottom surface installation of lower bending roller seat 221 is provided with corresponding with idler wheel 227 there are two spaced idler wheel 227 in rack 10
The changing track for roll 11 of cooperation.
In an optional example of the invention, lower bending roller group elevating mechanism 228, lower bending roll are additionally provided in rack 10
Group elevating mechanism 228, which is arranged under the lower section of lower bending roller seat 221 and driving, is bent 221 raising and lowering of roller seat.When needs pair
When strip is bent, the lower lower bending roller seat 221 of the driving of bending roller group elevating mechanism 228 is moved up, when scale breading withdrawal straightening machine 100
When in off working state or roll change state, the lower lower bending roller seat 221 of the driving of bending roller group elevating mechanism 228 declines, lower bending
The idler wheel of roller seat 221 is fallen on changing track for roll, lower bending roller seat 221 can be pulled out rack 10.
In an optional example of the invention, lower bending roller group elevating mechanism 228 is arranged below 10 entrance side of rack,
Lower bending roller group elevating mechanism 228 includes at least hydraulic cylinder, hydraulic cylinder rod end and bolt, and hydraulic cylinder is vertically arranged and by bolt
It is fastened on the lower beam of rack 10, the end of hydraulic cylinder is fixed in the cylinder rod of hydraulic cylinder by way of spiral marking connection.When
When needing to be bent strip, hydraulic cylinder rod stretches out upwards, and the end contact of hydraulic cylinder rod is in the bottom end of lower bending roller seat 221
And lower bending roller seat 221 is pushed to move up；When scale breading withdrawal straightening machine 100 is in off working state or roll change state, hydraulic cylinder
Cylinder rod retraction, lower bending roll seat against self weight decline, until it is lower bending roller seat 221 idler wheel 227 fall on changing track for roll 11.
In an optional example of the invention, the structure of upper bending roll system 212 is similar to the structure of lower bending roll system 222,
It also include a working roll and two bearing roller groups, wherein the difference of upper bending roll system 212 and lower bending roll system 222 exists
In in upper bending roll system 212, two bearing roller groups are disposed side by side on the top of working roll.
In an optional example of the invention, upper bending roller group 21 further includes upper bending roller frame 213 and can drive curved
The upper bending roller group elevating mechanism 216 of 213 raising and lowering of curved roll frame, upper bending roller frame 213 pass through upper bending roller group elevator
Structure 216 is mounted in rack 10, and upper bending roller seat 211 is removedly connected with upper bending roller frame 213.
In an optional example of the invention, as shown in figure 4, upper bending roller seat 211 can be dismantled by retaining mechanism 214
Ground is connected in bending roller frame 213, and retaining mechanism 214 includes two locked hydraulic cylinders 2141, two locked hydraulic cylinders 2141
It is separately positioned on the fore side and transmission side of bending roller frame 213, locked hydraulic cylinder 2141 is fixedly connected on and upper bending roller frame
On 213 and locked hydraulic cylinder 2141 has the cylinder rod that can be stretched up and down, is equipped with T connector 2142, upper bending roll in the end of cylinder rod
The top surface of seat 211 is equipped with the T-slot 2111 with 2142 corresponding matching of T connector, and T connector 2142 is inserted into T-slot 2111.
In an optional example of the invention, the bottom end of upper bending roller frame 213 is equipped with roll change slideway 215, upper bending roll
Seat 211 is equipped with the protrusion 2112 with 215 corresponding matching of roll change slideway, after the cylinder rod of locked hydraulic cylinder 2141 extends downwardly,
Protrusion 2112 rides upon on roll change slideway 215.As such, it is desirable to which upper bending roller seat 211 is drawn along roll change slideway 215 when roll change
Rack 10 out, quickly, conveniently.
In an optional example, upper bending roller group elevating mechanism 216 is arranged in 10 entrance top of rack, upper bending roll
Group elevating mechanism is included at least to be made of spiral lift, shaft coupling, motor and encoder etc..Spiral lift is bolted
The upper beam in rack 10, downward, motor passes through shaft coupling and spiral lift side shaft to the screw end head of spiral lift
It is linked togather, encoder is linked togather by another shaft of shaft coupling and spiral lift.
When normal scale breading straightening work, the cylinder rod of locked hydraulic cylinder is retracted, and T connector 2142 is servo-actuated and then tightly holds curved
Upper bending roller frame 213 and upper bending roller seat 211 are coupled as one by the top surface of the T-slot 2111 of curved roll seat 211.Upper bending roll
Frame 213 is linked together by the screw end head of bolt and spiral lift, such motor driven spiral lift screw end head
Lifting, screw end head drive bending roller group 21 to go up and down, and encoder control lifting is accurately positioned, final to realize upper bending roll system
212 working roll can be accurately positioned.When executing roller replacing operation, the rod end of locked hydraulic cylinder 2141 stretches out certain stroke, makes
Bending roller seat 211 must be gone up to fall on the roll change slideway 215 of bending roller frame 213, the two binding face is away from one another, upper bending roller seat
211 flexibly can individually be pulled out rack by roll change tool, carry out roller replacing operation.This design, so that roll change becomes easy behaviour
Make, has reduced the number of roll change weight significantly.
In an optional example of the invention, scale breading withdrawal straightening machine 100 further includes that the entrance being mounted in rack 10 turns to
Roller 40, resistance straightening unit 30 and strip pilot unit 60, inlet turning roll 40, bending unit 20 and resistance straightening unit 30 pass through along strip
Line O sequence is arranged.
In an optional example of the invention, resistance straightening unit 30 includes upper straightening roll group 31 and lower aligning roll assembly 32,
Upper straightening roll group 31 includes upper straightening roll group elevating mechanism 314, upper straightening roll frame 313, upper straightening roll seat 311 and upper straightening roll system
312, upper straightening roll system 312 is mounted on upper straightening roll seat 311, and upper straightening roll frame 313 passes through upper straightening roll group elevating mechanism 314
It being fixedly connected in rack 10, upper straightening roll group elevating mechanism 314 can drive the raising and lowering of upper straightening roll frame 313, on
Aligning roller seat 311 is removedly connected on upper straightening roll frame 313；Lower aligning roll assembly 32 include working roll, the two of working roll
End is mounted on the rack with being able to rotate by bearing.
In an optional example of the invention, upper straightening roll seat 311 and upper straightening roll frame 313 pass through retaining mechanism 316
It is removedly connected.
Specifically, upper straightening roll group elevating mechanism 314 is arranged above the outlet of rack 10, upper straightening roll group elevating mechanism
314 include at least spiral lift, shaft coupling, motor and encoder.Spiral lift is bolted in 10 inner outlet of rack
Side upper beam, downward, motor is linked togather spiral lift screw end head by shaft coupling and spiral lift input shaft, coding
Device is linked togather by the output shaft of special coupler and spiral lift.Retaining mechanism 316 include two locked hydraulic cylinders, two
A locked hydraulic cylinder is bolted fore side and transmission side in upper straightening roll frame 313 respectively, the cylinder rod of locked hydraulic cylinder
End band T connector, the top surface of upper straightening roll seat 311 offer the T-slot with T connector corresponding matching, and scale breading withdrawal straightening machine 100 is just
When normal scale breading straightening work, locked hydraulic cylinder is retracted, and tightly holds the fore side and transmission side of upper straightening roll seat 311, is rectified upper
Straight roller frame 313 and upper straightening roll seat 311 are coupled as one.Upper straightening roll frame 313 passes through the screw rod end of bolt and spiral lift
Head is linked together, and such motor driven spiral lift screw end head lifting, screw end head drives the lifting of upper straightening roll group, compiles
Code device control lifting is accurately positioned, the accurate positioning of the final working roll for realizing upper straightening roll system 312.When scale breading withdrawal straightening machine 100
When executing roller replacing operation, the cylinder rod of locked hydraulic cylinder extends downwardly certain stroke, so that upper straightening roll seat 311 falls in upper straightening roll
On the roll change slideway 315 of frame 313, the two binding face is away from one another, and upper straightening roll seat 311 can flexibly be pulled out by roll change tool
Rack 10 carries out roller replacing operation.This design, so that roll change becomes easy operation.
Lower aligning roll assembly 32 is arranged in rack outlet side-lower, is made of, passes through components such as working roll, bearing, end caps
Bolt is fixed on framework window.
In the present invention, upper bending roller group elevating mechanism 216, upper straightening roll group elevating mechanism 314 are all made of and are driven by motor
Dynamic spiral lift realizes, the quick of bending roller group 21 and upper straightening roll group may be implemented in motor and the encoder control of frequency conversion
Lifting and accurate positioning；Lower bending roller group elevating mechanism 228 is used by Driven by Hydraulic Cylinder, it can be achieved that roller group fast lifting, is convenient for
Frequent threading.It is upper bending roller group elevating mechanism 216, upper straightening roll group elevating mechanism 314 specific structure can use this field
The prior art known to technical staff.
In the present invention, retaining mechanism 316 can use and the same or similar structure of retaining mechanism 214.
In an optional example of the invention, two upper bending roll systems 212 are arranged in the same upper bending roller seat 211
On, two lower bending roll systems 222 are arranged on the same lower bending roller seat 221, have in rack 10 for installing bending roller seat
211 and it is lower bending roller seat 221 first window and for install upper straightening roll seat 311 and it is lower aligning roller seat 321 the second window
Mouthful, compared to the rack with existing broken phosphorus withdrawal straightening machine, the width of rack 10 shortens 30%-40%, is effectively saved and entirely removes
The space of phosphorus production line.
In an optional example of the invention, scale breading withdrawal straightening machine 100 further includes the cleaning unit being mounted in rack 10
50, cleaning unit 50 avoids oxygen for cleaning up the iron scale that the belt steel surface Jing Guo descaling mill mechanical descaling falls off
Change iron sheet and be deposited in backing roll and work roll surface, wears roller, influence scale removal effect.
Cleaning unit 50 includes a plurality of jet pipe 51, is provided with multiple nozzle (not shown)s on every jet pipe 51, is sprayed
Pipe 51 is arranged between two bearing roller groups 224, and the jet hole of nozzle is arranged towards the surface of working roll 223, cleaning unit
50 further include the water route piping 52 being connected with a plurality of jet pipe 51.Water flow is sprayed by the roll surface of nozzle towards working roll 223, and
When by broken phosphorus when the iron filings that generate remove, greatly improve the service life of working roll 223.
It should be noted that jet pipe 51 can be set between two bearing roller groups 224 of lower bending roll system 222, jet pipe
51 two that upper bending roll system 212 can also be arranged in support between roller groups and the side of upper straightening roll system 312；It sprays part
The above and or below that strip passes through line O can also be arranged in pipe 51, in time rinse the floating iron filings of strip upper and lower surface
Fall, keeps plate face cleaning, avoid the roller of abrasion follow-up equipment.
Scale breading withdrawal straightening machine 100 proposed by the present invention is arranged in front of wet type shot-peening unit, utilizes producing line uncoiler, coiling machine
Tension strip is stretched, engagement flex unit 20 carries out violent alternating bending to strip, carries out pre- de-scaling to strip.
The iron scale of belt steel surface ruptures or is directly detached from belt steel surface, and most iron scale is in scale breading withdrawal straightening machine 100
It directly falls off from belt steel surface under the flushing action of cleaning unit 50.The working efficiency for substantially increasing wet type shot-peening unit, mentions
High producing line speed.
In an optional example of the invention, strip pilot unit 60 includes 3 groups of guide plates pair, and every group of guide plate is to packet
Two guide plates 61 are included, two guide plates 61 are arranged in strip by the way that above and below line O, 3 groups of guide plates are to respectively
It is arranged between inlet turning roll 40 and bending unit 20 between (inlet of rack 10), bending unit 20 and resistance straightening unit 30
(middle part of rack 10) and the exit of rack 10.Strip pilot unit 60 can provide guiding to strip, being capable of preventing belt
Head drilling inlet turning roll 40 between bending unit 20 gap, bending unit with the gap between resistance straightening unit 30, in turn
Auxiliary guidance takes the lead to pass through scale breading withdrawal straightening machine 100, passes through scale breading withdrawal straightening machine 100 convenient for strip when frequent threading.
In an optional example, strip is arranged in by 61 surface of guide plate below line O and opens hole, avoids guide plate
Ponding.
In an optional example, the both ends of guide plate 61 are bolted to connection on the inner sidewall of rack 10.
In an optional example of the invention, inlet turning roll 40 is fixed on 10 entrance side of rack, is arranged in equipment and enters
Below mouth band steel wire.
For explaining in detail for the respective embodiments described above, purpose, which is only that, explains the present invention, in order to be able to
More fully understand the present invention, still, these descriptions cannot with any explanation at being limitation of the present invention, in particular,
Each feature described in different embodiments can also mutual any combination, so that other embodiments are formed, in addition to having
Opposite description is specified, these features should be understood to can be applied in any one embodiment, and be not limited merely to
Described embodiment.
Claims (11)
1. a kind of scale breading withdrawal straightening machine includes at least rack and rack-mounted bending unit, which is characterized in that the bending
Unit includes:
Upper bending roller group, including a upper bending roller seat and more than two upper bending roll systems, more than two upper bendings
Roller system is installed on the upper bending roller seat and is arranged along strip by line sequence interval；
Lower bending roller group is arranged below the upper bending roller group, and the lower bending roller group includes that roller seat and two is bent under one
A above lower bending roll system, more than two lower bending roll systems and more than two upper bending roll system staggered rows
Column, and more than two lower bending roll systems are installed on lower bending roller seat.
2. scale breading withdrawal straightening machine as described in claim 1, which is characterized in that the lower bending roll system includes a working roll and use
In two bearing roller groups for supporting the working roll, two bearing roller groups are arranged side by side below the working roll, each backing roll
It include multiple backing rolls for being parallel to the working roll setting, the roll surface of the roll surface of the working roll and the backing roll in group
Cooperation is rolled, multiple backing rolls are arranged along the length direction sequence of the working roll.
3. scale breading withdrawal straightening machine as claimed in claim 2, which is characterized in that the lower bending roller seat includes roller seat ontology and multiple
Axle bed, multiple axle beds are fixedly connected on the roller seat ontology, the both ends at the both ends of the working roll and the backing roll
It is mounted on being able to rotate on the roller seat ontology by the axle bed respectively.
4. scale breading withdrawal straightening machine as described in claim 1, which is characterized in that the bottom surface of the lower bending roller seat is equipped with idler wheel, institute
State the changing track for roll being provided in rack with the idler wheel corresponding matching.
5. scale breading withdrawal straightening machine as claimed in claim 2, which is characterized in that the scale breading withdrawal straightening machine further includes cleaning unit, institute
Stating cleaning unit includes a plurality of jet pipe, and multiple nozzles are provided on every jet pipe, is arranged between two bearing roller groups
There is the jet pipe, the roll surface of the nozzle on the jet pipe towards the working roll is arranged, and the rack is also equipped with the spray
It manages, the nozzle on the jet pipe is arranged towards strip surface, and the cleaning unit further includes being connected with a plurality of jet pipe
Water route piping.
6. scale breading withdrawal straightening machine as described in claim 1, which is characterized in that the upper bending roller group further include upper bending roller frame and
Upper bending roller group elevating mechanism, the upper curved frame are mounted on the rack by the upper bending roller group elevating mechanism, institute
Bending roller seat is stated to be removedly connected with the upper bending roller frame.
7. scale breading withdrawal straightening machine as claimed in claim 6, which is characterized in that the upper bending roller seat can be dismantled by retaining mechanism
Ground is connected in the upper bending roller frame, and the retaining mechanism includes two locked hydraulic cylinders, and two locked hydraulic cylinders are set respectively
It sets the fore side and transmission side in the upper bending roller frame and is fixedly connected with the upper bending roller frame, the locked hydraulic cylinder tool
There is the cylinder rod that can be stretched up and down, the end of the cylinder rod is equipped with T connector, and the top surface of the upper bending roller seat is equipped with and the T-type
The T-slot of head corresponding matching, the T connector correspondence are inserted into the T-slot.
8. scale breading withdrawal straightening machine as claimed in claim 7, which is characterized in that the bottom end of the upper bending roller frame is sliding equipped with roll change
Road, the upper bending roller seat are equipped with the protrusion with the roll change slideway corresponding matching, and the cylinder head of the hydraulic cylinder is stretched downwards
After out, the protrusion is ridden upon on the roll change slideway.
9. scale breading withdrawal straightening machine as described in claim 1, which is characterized in that the scale breading withdrawal straightening machine further includes being mounted on the machine
Inlet turning roll, resistance straightening unit and strip pilot unit on frame, the inlet turning roll, the bending unit and the aligning
Unit is arranged along strip by line sequence.
10. scale breading withdrawal straightening machine as claimed in claim 9, which is characterized in that the strip pilot unit includes three groups of guide plates
Right, guide plate described in every group is to including two guide plates, two guide plates are arranged in top of the strip by line
And lower section, guide plate described in three groups to be separately positioned between the inlet turning roll and the bending unit, the bending it is single
Between the first and described resistance straightening unit and exit of the rack.
11. scale breading withdrawal straightening machine as claimed in claim 9, which is characterized in that the resistance straightening unit includes:
Upper straightening roll group, including upper straightening roll group elevating mechanism, upper straightening roll frame, upper straightening roll seat and upper straightening roll system, it is described
Upper straightening roll system is mounted on the upper straightening roll seat, and the upper straightening roll frame is installed by the upper straightening roll group elevating mechanism
In the rack, the upper straightening roll seat is removedly connected on the upper straightening roll frame；
Lower aligning roll assembly, including working roll, the both ends of the working roll are mounted on the rack with being able to rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811623370.5A CN109500106A (en) | 2018-12-28 | 2018-12-28 | Scale breaking withdrawal and straightening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811623370.5A CN109500106A (en) | 2018-12-28 | 2018-12-28 | Scale breaking withdrawal and straightening machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109500106A true CN109500106A (en) | 2019-03-22 |
Family
ID=65756607
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811623370.5A Pending CN109500106A (en) | 2018-12-28 | 2018-12-28 | Scale breaking withdrawal and straightening machine |
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| Country | Link |
|---|---|
| CN (1) | CN109500106A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110227738A (en) * | 2019-07-19 | 2019-09-13 | 中国重型机械研究院股份公司 | A kind of 23 roller straightener upper roller system changing rigs |
| CN113458180A (en) * | 2021-06-30 | 2021-10-01 | 燕山大学 | Repeated bending and leveling machining device and machining method for plates |
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