CN109494546A - Power-line plug machining production line and its manufacture craft - Google Patents
Power-line plug machining production line and its manufacture craft Download PDFInfo
- Publication number
- CN109494546A CN109494546A CN201811570190.5A CN201811570190A CN109494546A CN 109494546 A CN109494546 A CN 109494546A CN 201811570190 A CN201811570190 A CN 201811570190A CN 109494546 A CN109494546 A CN 109494546A
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- conveyer belt
- plug
- transport block
- pallet
- injection molding
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000003754 machining Methods 0.000 title claims abstract description 19
- 238000001746 injection moulding Methods 0.000 claims abstract description 46
- 238000002347 injection Methods 0.000 claims abstract description 19
- 239000007924 injection Substances 0.000 claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 230000007423 decrease Effects 0.000 claims description 3
- 230000002687 intercalation Effects 0.000 claims description 3
- 238000009830 intercalation Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/18—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
Abstract
A kind of power-line plug machining production line, including conveying mechanism and injection molding machine, conveying mechanism includes to be placed with carriage along landline, carriage is equipped with conveying device and circulator, injection molding machine is between adjacent conveyor frame, the workbench of injection molding machine is equipped with injection mold, conveying device is surrounded by conveyer belt group and carries component, conveyer belt group is made of the anti-conveyer belt of upper layer and lower layer, it is placed with transport block in conveyer belt group, the right side and left side for carrying component are respectively equipped with one group of clamping manipulator and grip block；Circulator includes front and back to the pallet for rotating and positioning, and pallet is gone up and down respectively is connected to carriage rear and front end, and pallet entrance end is against carriage side.Of the invention is structurally reasonable, compact, by the way that conveyer belt group is arranged on carriage and carries component, realizes plug automation injection molding, and the injection molding effect of plug has been effectively ensured in quadric injection mould, plug injection moulding efficiency and quality are substantially increased, using effect is good, is suitable for promoting.
Description
Technical field
The present invention relates to automatic producing technology field, specifically a kind of power-line plug machining production line and its production work
Skill.
Background technique
Now with the continuous improvement of scientific and technological progress people's living standard sum, electric appliance can be all used in daily life and production
Product improves production efficiency and convenience, and needs to use the attaching plug of charged line in electric equipment products, since electricity consumption needs
Guarantee safety, so needing that insulating layer is arranged in plug exterior, typically now all using the injection molding formation directly on plug
Plug body, but automatization level is relatively low in plug injection moulding processing now, and injection molding effect is also irregular, more especially
Plug by the way of being successively molded, this injection molding manner after the external temperature difference becomes larger, injection molding material property change and deform or
It splits, internal connection or external safety in utilization is all adversely affected, need to guarantee the reliability of injection molding.
Summary of the invention
The invention solves the above-mentioned problems of the prior art, a kind of power-line plug machining production line and its system are provided
Make technique, solving the problems, such as that current plug injection moulding the degree of automation is low leads to processing efficiency poor quality.
The technical scheme adopted by the invention to solve the technical problem: this power-line plug machining production line, including conveying
Mechanism and injection molding machine, conveying mechanism include from front to back along three carriages of landline arrangement, and carriage is equipped with defeated
Device and circulator are sent, for injection molding machine between adjacent conveyor frame, the workbench of injection molding machine is equipped with injection mold, conveying dress
Set be surrounded by conveyer belt group and above conveyer belt group two sides free-moving carrying component, conveyer belt group is anti-by upper layer and lower layer
Formed to the conveyer belt of transport, the transport block for arranging slotting intercalation head be placed in conveyer belt group, carry component right side and
Left side is respectively equipped with one group of clamping manipulator and clamps the grip block of plug；Circulator includes front and back to rotating and position
Pallet, pallet is gone up and down respectively is connected to carriage rear and front end, and pallet entrance end is against carriage side.After being arranged in this way,
Carriage is equipped with conveying device and circulator, and conveying device is responsible for bulk transport plug, successively passes through first injection molding machine
Quadric injection mould is completed with second injection molding machine, the transport block of plug is specifically inserted with by the transport of conveyer belt group, reaches conveyer belt tail end
After stop, carry clamping manipulator after component pushes and clamp the connecting line of plug, and plug is pressed into internal, plug by grip block
Entirety, which is moved in the injection mold of injection molding machine, to be molded, and after transport block completes transport, the pallet in circulator exists
Transport block is caught in upper layer conveyer belt outlet end and lower general who has surrendered's transport block is discharged to conveying belt of lower floor, and same other side pallet is by transport block
It is sent to upper layer conveyer belt arrival end, completes the cycle operation of transport block；It is subsequent to carry out second of injection molding and fortune according to above-mentioned steps
Defeated piece of cycle operation, and the plug for collecting injection formed is transported by third carriage.
Removable the first manipulator for being equipped with clamping injection molding clout in carriage side, the first manipulator front end is directed at injection mould
Tool merges between connecting pin.Since the material feeding passage in injection moulding process can generate clout, in order to which subsequent injection molding needs to clear up at once,
And the first manipulator can clamp after injection mold opening and pull out the clout after being molded, centralized collection clout is reduced artificial
Labour, improves efficiency.
The clamping end face of clamping manipulator is arcuate structure, has one group of socket along moving direction is evenly distributed in transport block
Hole, socket aperture are matched with the metal insert position size of plug, in transport block respective socket hole be equipped with V-type fixture block, V-type fixture block by
The clamping bar of two sides rotation connection causes, and clamping bar top is rotatablely connected by idler wheel.The arc clamping end face of clamping manipulator can be more
Good is fitted and connected line, and reduction crushes connecting line crust, and socket aperture is readily transported and fixes and is slotting for inserting embedding locking-type plug
Head；V-type fixture block standardizes plug fixation more for clamping power supply line, cooperation socket aperture, and idler wheel can be convenient power supply line and be caught in V
In type fixture block.
Grip block is equipped with one group and the one-to-one holding holes of clamping manipulator, and holding holes are matched with jack one-to-one correspondence
It closes, grip block is equipped with one group of down-pressed pole for passing through holding holes from top to bottom.Holding holes are for being embedded in plug, and down-pressed pole is for wearing
It crosses holding holes and plug is ejected into holding holes, accelerate plug handling efficiency.
Conveyer belt is made of the conveyer belt of the left and right sides two, and setting is spaced between the conveyer belt of the left and right sides.Conveyer belt or so
The spaced conveyer belt in two sides can support transport block in the left and right sides, and among transport block be hanging, guarantee transport
In the case where simplify structure and space, save material cost.
The side baffle of protrusion is equipped at left and right sides of conveyer belt group, the arrival end of side baffle and outlet end are equipped with one group of movement
Positioning pin, side baffle be equipped be located at positioning pin front end be equipped with telescopic bar, positioning pin, which is respectively cooperating with, is inserted in transport block
On.Side baffle can prevent transport block in moving process positional shift and fall to outside, guarantee transport block along fixed route
Advance, operates normally entire injection moulding process；When the grip block for carrying component pushes mobile plug, bar stop transport block and
Positioning pin insertion transport block side is completely fixed it, can greatly reduce transport block to the lower pressure of conveyer belt, improve slotting
Head mobile efficiency and success rate.
The rear end lower rotation of pallet is connected with connecting rod straight down, and limited block is extend horizontally away on carriage, even
Extension bar passes through limited block, and connecting rod, which is located on the position below limited block, is fixed with block, connecting rod bottom end extreme lower position and bottom
Face contact.After being arranged in this way, when pallet moves up cooperation upper layer conveyer belt, connecting rod is moved up, and block is against on limited block natural
It pulls pallet to deflect to upper layer conveyer belt side, forms matching relationship；When pallet moves down cooperation conveying belt of lower floor, under connecting rod
It moves, connecting rod bottom end, which is withstood on bottom surface, deflects pallet to conveying belt of lower floor side, forms matching relationship；It either catches in this way
Transport block still unloads transport block, and transport block natural can be connected with conveyer belt, guarantees the safety of transport block conversion conveyer belt
And efficiency.
Tray top edge is equipped with the baffle of the fixed transport block of semi-surrounding.Baffle can play position-limiting action, prevent from transporting
Block is fallen to outside pallet in pallet moving process, enhances reliability.
Tray center is along front and back to the roller for being arranged with one group of rotation connection.Rotatable roller, making to transport between version and roller is
It is in rolling contact, the frictional resistance of transport block bottom is reduced when receiving and unloading transport block, is operated between pallet and transport block
It is more simple and convenient, improve working efficiency.
The manufacture craft of this power-line plug machining production line, the steps include:
A: it will be inserted in transport block that molded plug is not evenly distributed, conveyer belt group opens transport, and transport block is taken
Band plug moves forward；
B: transport block is stopped when coming conveyer belt tail end, is carried component and is moved to above transport block, after carrying component pushing,
The connecting line of plug tail end connection is clamped by clamping manipulator, and plug is embedded into inside, carrying group from top to bottom by grip block
Part rises and is moved to above the workbench of injection molding machine；
C: the dish catches that transport block is continued to move along and tilted down, pallet drop to designated position and rotate to
Transport block is discharged on conveying belt of lower floor by symmetric position, and conveying belt of lower floor moves backward transport block, and utilizes the pallet of the other side
Transport block is caught and is risen and is discharged on the conveyer belt of upper layer；
D: step C simultaneously, carry component decline, plug is pressed into injection mold by down-pressed pole, while clamping machine
Hand unclamps connecting line, carries component and returns to initial position, primary injection molding is completed in injection molding machine pressing injection molding；
E: the movement carried in component and conveyer belt repetition A-D on next carriage makes the plug after being molded for the first time
It continues to move along, and completes second and be molded；
F: it carries component and the plug after quadric injection mould is transported in transport block and outlet end is transported to by conveyer belt, finally
It is collected work.
The invention has the advantages that: of the invention is structurally reasonable, compact, by carriage be arranged conveyer belt group and
Component is carried, realizes plug automation injection molding, and the injection molding effect of plug has been effectively ensured in quadric injection mould, substantially increases plug
Injection efficiency and quality, using effect is good, is suitable for promoting.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is structural schematic diagram of the invention；
Fig. 3 is right view of the invention；
Fig. 4 is the structural schematic diagram of conveying mechanism；
Fig. 5 is the right view of conveying mechanism；
Fig. 6 is the structural schematic diagram of transport block travel position；
Fig. 7 is the attachment structure schematic diagram of clamping manipulator and grip block.
Description of symbols: injection molding machine 1, carriage 2, conveyer belt group 3, transport block 4, clamping manipulator 5, grip block 6, support
Disk 7, the first manipulator 8, down-pressed pole 9, conveyer belt 10, positioning pin 11, connecting rod 12, limited block 13, block 14, V-type fixture block 15,
Idler wheel 16, bar 17.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings:
Referring to attached drawing: this power-line plug machining production line in the present embodiment, including conveying mechanism and injection molding machine 1,
Conveying mechanism includes from front to back along three carriages 2 of landline arrangement, and carriage 2 is equipped with conveying device and circulation
Device, injection molding machine 1 is between adjacent conveyor frame 2, and the workbench of injection molding machine 1 is equipped with injection mold, and conveying device is surrounded by defeated
Send with group 3 and above conveyer belt group 3 two sides free-moving carrying component, conveyer belt group 3 reversely transported by upper layer and lower layer
Defeated conveyer belt forms, and the transport block 4 for arranging slotting intercalation head is placed in conveyer belt group 3, carries the right side and a left side of component
Side is respectively equipped with one group of clamping manipulator 5 and clamps the grip block 6 of plug；Circulator includes front and back to rotating and position
Pallet 7, pallet 7 is gone up and down respectively is connected to 2 rear and front end of carriage, and 7 entrance end of pallet is against 2 side of carriage.
Removable the first manipulator 8 for being equipped with clamping injection molding clout in 2 side of carriage, 8 front end of the first manipulator alignment note
Mould merges between connecting pin.
The clamping end face of clamping manipulator 5 is arcuate structure, has one group of socket along moving direction is evenly distributed in transport block 4
Hole, socket aperture are matched with the metal insert position size of plug, and respective socket hole is equipped with V-type fixture block 15, V-type folder in transport block 4
Block 15 is caused by the clamping bar that two sides are rotatablely connected, and clamping bar top is rotatablely connected by idler wheel 16.
Grip block 6 is equipped with one group and the one-to-one holding holes of clamping manipulator 5, and holding holes are matched with jack one-to-one correspondence
It closes, grip block 6 is equipped with one group of down-pressed pole 9 for passing through holding holes from top to bottom.
Conveyer belt is made of the conveyer belt 10 of the left and right sides two, and setting is spaced between left and right sides conveyer belt 10.
The side baffle of protrusion is equipped at left and right sides of conveyer belt group 3, the arrival end of side baffle and outlet end are equipped with one group of fortune
Dynamic positioning pin 11, side baffle, which is equipped with, is located at 11 front end of positioning pin equipped with telescopic bar 17, and positioning pin 11 is respectively cooperating with
It is inserted in transport block 4.
The rear end lower rotation of pallet 7 is connected with connecting rod 12 straight down, extend horizontally away limited block on carriage 2
13, connecting rod 12 passes through limited block 13, and connecting rod 12, which is located on the position of 13 lower section of limited block, is fixed with block 14, connecting rod 12
Bottom end extreme lower position is contacted with bottom surface.
7 top edge of pallet is equipped with the baffle of the fixed transport block 4 of semi-surrounding, and 7 center of pallet is along front and back to being arranged with one group
The roller of rotation connection.
The manufacture craft of this power-line plug machining production line, the steps include:
A: it will be inserted in transport block 4 that molded plug is not evenly distributed, conveyer belt group 3 opens transport, transport block 4
Plug is carried to move forward；
B: transport block 4 is stopped when coming conveyer belt tail end, is carried component and is moved to 4 top of transport block, carries component and push
Afterwards, the connecting line of plug tail end connection is clamped by clamping manipulator 5, and plug is embedded into inside from top to bottom by grip block 6, is removed
Fortune component rises and is moved to above the workbench of injection molding machine 1；
C: transport block 4 continues to move along and the pallet 7 tilted down is caught, and pallet 7 drops to designated position and revolves
It goes to symmetric position transport block 4 is discharged on conveying belt of lower floor, conveying belt of lower floor moves backward transport block 4, and utilizes the other side
Pallet 7 transport block 4 caught and is risen be discharged on the conveyer belt of upper layer；
D: step C simultaneously, carry component decline, plug is pressed into injection mold by down-pressed pole 9, while clamping machine
Hand 5 unclamps connecting line, carries component and returns to initial position, primary injection molding is completed in the pressing injection molding of injection molding machine 1；
E: the movement carried in component and conveyer belt repetition A-D on next carriage 2 makes the plug after being molded for the first time
It continues to move along, and completes second and be molded；
F: it carries component and the plug after quadric injection mould is transported in transport block 4 and outlet end is transported to by conveyer belt, most
After carry out collection work.
Although the present invention has been illustrated and described with reference to preferred embodiments, this profession ordinary skill
Personnel are it is to be appreciated that within the scope of the claims, can make various variation in form and details.
Claims (10)
1. a kind of power-line plug machining production line, including conveying mechanism and injection molding machine (1), conveying mechanism include from front to back
Along three carriages (2) of landline arrangement, carriage (2) is equipped with conveying device and circulator, it is characterized in that: described
Injection molding machine (1) is located between adjacent conveyor frame (2), and the workbench of the injection molding machine (1) is equipped with injection mold, the conveying dress
Set the free-moving carrying component for being surrounded by conveyer belt group (3) and being located at two sides above conveyer belt group (3), the conveyer belt group
(3) it is made of the conveyer belt that upper layer and lower layer are reversely transported, the fortune for arranging slotting intercalation head is placed on the conveyer belt group (3)
Defeated piece (4), the right side and left side for carrying component are respectively equipped with one group of clamping manipulator (5) and clamp the grip block of plug
(6)；The circulator includes front and back to the pallet (7) for rotating and positioning, and the pallet (7) goes up and down be connected to conveying respectively
Frame (2) rear and front end, pallet (7) entrance end is against carriage (2) side.
2. power-line plug machining production line according to claim 1, it is characterized in that: the carriage (2) side is removable
Dynamic the first manipulator (8) for being equipped with clamping injection molding clout, the first manipulator (8) front end alignment injection mold merge connecting pin
Between.
3. power-line plug machining production line according to claim 1, it is characterized in that: the folder of the clamping manipulator (5)
Holding end face is arcuate structure, has one group of socket aperture along moving direction is evenly distributed on the transport block (4), the socket aperture and is inserted
The metal insert position size of head matches, and respective socket hole is equipped with V-type fixture block (15) on the transport block (4), the V-type fixture block
(15) it is caused by the clamping bar that two sides are rotatablely connected, the clamping bar top rotation connection is by idler wheel (16).
4. power-line plug machining production line according to claim 3, it is characterized in that: the grip block (6) is equipped with one
Group and clamping manipulator (5) one-to-one holding holes, the holding holes and socket aperture, which correspond, to be cooperated, the grip block
(6) it is equipped with one group of down-pressed pole (9) for passing through holding holes from top to bottom.
5. power-line plug machining production line according to claim 1, it is characterized in that: the conveyer belt is by the left and right sides two
Conveyer belt (10) composition is spaced setting between the left and right sides conveyer belt (10).
6. power-line plug machining production line according to claim 1 or 5, it is characterized in that: the conveyer belt group (3) left and right
Two sides are equipped with the side baffle of protrusion, and the arrival end of the side baffle and outlet end are equipped with the positioning pin (11) of one group of movement, institute
It states side baffle and is equipped with and be located at positioning pin (11) front end equipped with telescopic bar (17), the positioning pin (11) is respectively cooperating with slotting
On transport block (4).
7. power-line plug machining production line according to claim 1, it is characterized in that: the rear end bottom of the pallet (7)
It is rotatably connected to connecting rod (12) straight down, extend horizontally away limited block (13), the connecting rod on the carriage (2)
(12) limited block (13) are passed through, the connecting rod (12), which is located on the position below limited block (13), is fixed with block (14), institute
Connecting rod (12) bottom end extreme lower position is stated to contact with bottom surface.
8. power-line plug machining production line according to claim 1 or claim 7, it is characterized in that: the pallet (7) top edge
Baffle equipped with semi-surrounding fixed transport block (4).
9. power-line plug machining production line according to claim 1 or claim 7, it is characterized in that: the pallet (7) center is along preceding
It is arranged with the roller of one group of rotation connection backward.
10. a kind of manufacture craft using power-line plug machining production line described in claim 1, the steps include:
A: it will be inserted on transport block (4) that molded plug is not evenly distributed, conveyer belt group (3) opens transport, transport block
(4) plug is carried to move forward；
B: transport block (4) is stopped when coming conveyer belt tail end, is carried component and is moved to above transport block (4), is carried component and is pushed
Afterwards, the connecting line of plug tail end connection is clamped by clamping manipulator (5), and in plug is embedded by grip block (6) from top to bottom
Portion carries component and rises and be moved to above the workbench of injection molding machine (1)；
C: transport block (4) continues to move along and the pallet (7) tilted down is caught, and pallet (7) drops to designated position simultaneously
It rotates to symmetric position transport block (4) is discharged on conveying belt of lower floor, conveying belt of lower floor moves backward transport block (4), and utilizes
Transport block (4) is caught and risen by the pallet (7) of the other side to be discharged on the conveyer belt of upper layer；
D: step C simultaneously, carry component decline, plug is pressed into injection mold by down-pressed pole (9), while clamping manipulator
(5) connecting line is unclamped, component is carried and returns to initial position, injection molding machine (1) pressing injection molding is completed to be molded for the first time；
E: carry component and conveyer belt on next carriage (2) repeat movement in A-D, make the plug after being molded for the first time after
It is continuous to move forward, and complete second and be molded；
F: it carries component and the plug after quadric injection mould is transported on transport block (4) and outlet end is transported to by conveyer belt, finally
It is collected work.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811255746 | 2018-10-26 | ||
| CN2018112557461 | 2018-10-26 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109494546A true CN109494546A (en) | 2019-03-19 |
Family
ID=65711235
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811570190.5A Pending CN109494546A (en) | 2018-10-26 | 2018-12-21 | Power-line plug machining production line and its manufacture craft |
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| Country | Link |
|---|---|
| CN (1) | CN109494546A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112743010A (en) * | 2019-10-31 | 2021-05-04 | 麦克赛尔泉株式会社 | Machining tool |
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