CN109492591B - Monitoring processing method, device, equipment and storage medium for winding and unwinding metal wire - Google Patents
Monitoring processing method, device, equipment and storage medium for winding and unwinding metal wire Download PDFInfo
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- CN109492591B CN109492591B CN201811352693.5A CN201811352693A CN109492591B CN 109492591 B CN109492591 B CN 109492591B CN 201811352693 A CN201811352693 A CN 201811352693A CN 109492591 B CN109492591 B CN 109492591B
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Abstract
The invention discloses a monitoring processing method for a retractable metal wire, which is applied to metal wire processing equipment and implemented according to the following steps: creating a monitoring linked list, wherein the monitoring linked list comprises a plurality of control nodes of the equipment, and each control node is correspondingly provided with a detection method for winding and unwinding a metal wire; when the equipment receives and releases the metal wire, calling the detection method to monitor each control node to obtain a detection signal; extracting an alarm rule from a database, and analyzing and processing the detection signal according to the alarm rule to obtain an analysis result; and when the analysis result is an alarm event, executing an alarm strategy. The invention also discloses a monitoring device, metal wire processing equipment and a computer readable storage medium. The invention is simple and easy to use, improves the real-time performance of the monitoring equipment, the efficiency and the accuracy of monitoring analysis, is easy to maintain, and further reduces the production cost and the labor cost of enterprises.
Description
Technical Field
The invention relates to the technical field of metal wire processing, in particular to a monitoring processing method, a monitoring device, metal wire processing equipment and a computer readable storage medium for winding and unwinding metal wires.
Background
The metal wires such as bare copper wire, tinned wire, enameled wire are the essential element of making the electric wire, in the production of electric wire, inevitable all need receive the processing procedure of line or unwrapping wire with raw materials metal wire, however traditional receive and releases the line process and adopts artifical mode to go on more, increases the human cost, wastes time and energy and leads to receiving and releasing inefficiency, still appears the broken string because of the improper operation simultaneously, stranded conductor scheduling problem, leads to production quality to descend. On the other hand, with the continuous development of scientific technology, the automatic metal wire winding and unwinding equipment appears on the market, but also has many problems, such as the fact that the operation of the wire wheel is not controlled due to the overlarge power supply voltage, the wire twisting is caused due to the long-time operation of the wire wheel, and the like, and further workers need to be arranged to supervise in real time when the metal wires are wound and unwound automatically, so that the working pressure of the workers is high, and further the production cost and the labor cost of enterprises are increased.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a monitoring processing method for winding and unwinding a metal wire, which can monitor the process of automatically winding and unwinding the metal wire in real time in the production process of processing the metal wire, thereby realizing intellectualization and reducing the production cost and labor cost of enterprises.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides a monitoring processing method for a retractable metal wire, which is applied to metal wire processing equipment and implemented according to the following steps:
creating a monitoring linked list, wherein the monitoring linked list comprises a plurality of control nodes of the equipment, and each control node is correspondingly provided with a detection method for winding and unwinding a metal wire;
when the equipment receives and releases the metal wire, calling the detection method to monitor each control node to obtain a detection signal;
extracting an alarm rule from a database, and analyzing and processing the detection signal according to the alarm rule to obtain an analysis result;
and when the analysis result is an alarm event, executing an alarm strategy.
In a preferred technical solution of the present invention, after the step of calling the detection method to monitor each control node when the device receives and releases the metal wire to obtain the detection signal, the monitoring processing method for receiving and releasing the metal wire further includes:
and carrying out classification processing according to the range value and the running state of the detection signal to obtain a classification processing result of the detection signal.
In a preferred technical solution of the present invention, the step of extracting the alarm rule from the database and analyzing the detection signal according to the alarm rule to obtain the analysis result includes:
according to the classification processing result, the detection signals are classified and pushed to an analysis queue;
and extracting an alarm rule from a database, and comparing the detection signals in the analysis queue with the alarm rule in sequence to obtain an analysis result.
In a preferred technical solution of the present invention, the step of executing the alarm policy when the analysis result is the alarm event includes:
when the analysis result is an alarm event and comprises a plurality of alarm events, performing early warning judgment according to the key information of each alarm event so as to judge the importance level of each alarm event;
and executing the alarm strategy according to the importance level of each alarm event.
In a preferred technical solution of the present invention, the step of executing the alarm policy according to the importance level of each alarm event includes:
when the importance level of the alarm event is important, sending alarm prompt information;
and when the importance level of the alarm event is very important, stopping the equipment from winding and unwinding the metal wire and sending alarm prompt information.
In a preferred technical scheme of the present invention, the manner of sending the warning prompt message may be any one or a combination of voice broadcast, local screen display and lamp flashing.
In a preferred technical solution of the present invention, the monitoring processing method for winding and unwinding a metal wire further includes:
monitoring whether the equipment finishes winding and unwinding the metal wire or not;
and if so, counting the analysis result for judging whether the equipment needs to be maintained and repaired.
In addition, to achieve the above object, the present invention also provides a monitoring apparatus, including: the monitoring processing program is stored on the memory and can be run on the processor, and when being executed by the processor, the monitoring processing program realizes the steps of the monitoring processing method for winding and unwinding the metal wire.
In addition, in order to achieve the above object, the present invention also provides a metal wire processing apparatus including the monitoring device as described above.
In addition, to achieve the above object, the present invention further provides a computer readable storage medium, wherein a monitoring processing program is stored on the computer readable storage medium, and when being executed by a processor, the monitoring processing program realizes the steps of the monitoring processing method for collecting and releasing the metal wire according to any one of the above aspects.
The monitoring processing method for the retractable metal wire provided by the invention firstly creates a monitoring linked list, wherein the monitoring linked list comprises a plurality of control nodes of the equipment, and each control node is correspondingly provided with a detection method for the retractable metal wire. Secondly, when the equipment receives and releases the metal wire, a detection method is called to monitor each control node to obtain a detection signal, and then an alarm rule is extracted from a database to analyze and process the detection signal. And when the analysis result is an alarm event, executing an alarm strategy, namely monitoring the abnormal condition of the metal wire processing equipment in real time when the metal wire is wound and unwound. The invention carries out corresponding processing on the detection signal, is simple and easy to use, improves the real-time performance of the monitoring equipment, the efficiency and the accuracy of monitoring analysis, is easy to maintain, and further reduces the production cost and the labor cost of enterprises.
Drawings
Fig. 1 is a schematic flow chart of a monitoring processing method for winding and unwinding a metal wire according to an embodiment of the present invention.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1
Referring to fig. 1, fig. 1 is a schematic flow chart of a monitoring processing method for winding and unwinding a metal wire according to an embodiment of the present invention.
As shown in fig. 1, the embodiment provides a monitoring processing method for winding and unwinding a metal wire, which is implemented according to the following steps:
step S10, a monitoring linked list is created, the monitoring linked list comprises a plurality of control nodes of the equipment, and each control node is correspondingly provided with a detection method for winding and unwinding the metal wire;
in this embodiment, the linked list is a non-continuous and non-sequential computer data storage structure on a physical storage unit, and is composed of a series of nodes (each element in the linked list is called a node), and the nodes do not need to be stored in sequence, so that maintenance personnel can modify or add or delete the nodes conveniently. The established monitoring linked list is used for monitoring the abnormal condition of the metal wire processing equipment in real time when the metal wire is wound and unwound. The metal wire processing equipment comprises a plurality of components such as an engine, a wire wheel and a bearing, the running state of each component in the running process is monitored, the control nodes on the equipment are also correspondingly arranged, meanwhile, the control nodes can be correspondingly arranged or modified by adding or replacing the components, and the maintenance is convenient. The detection method is a detection logic which is edited in advance, and simultaneously, because all parts of the equipment have different functions, the detection method corresponds to different detection methods, for example, the method comprises the steps of detecting the running speed of a wire wheel part, detecting the current and voltage of an engine, detecting the running period of a bearing part and the like, and carrying out logic judgment through different configuration parameters and the like.
Step S20, when the equipment receives and releases the metal wire, calling a detection method to monitor each control node to obtain a detection signal;
in this embodiment, the metal wire processing device includes processes of painting, welding, winding and unwinding the metal wire, and the like, when processing the metal wire. When the metal wire is automatically wound and unwound, due to factors such as aging of components or different lengths of the metal wire, stranded wires, broken wires, wire blocking and the like exist in the wound and unwound metal wire, a detection method corresponding to each control node in the monitoring chain table is called, each control node on the equipment is monitored, and a detection signal is obtained. The signal is an electromagnetic code or an electronic code of data, and the detection signal is measurement data for monitoring each control node and collected data.
Step S30, extracting alarm rules from the database, and analyzing and processing the detection signals according to the alarm rules to obtain analysis results;
in this embodiment, the alarm rule is also preset and stored in the database, so that the alarm rule is convenient to read during application. It should be appreciated that extracting the alarm rules from the database facilitates subsequent determination of the type of alarm event. The detection signals are detected normally and abnormally, and when the detection is abnormal, the detection signals correspond to different abnormal degrees, for example, the wire wheel is slightly stuck when being started to operate, corresponds to one detection signal at the moment, can normally operate after reaching the operating speed, corresponds to the other detection signal, and therefore analysis processing is carried out through the detection signals and the alarm rule to obtain an analysis result.
And step S40, when the analysis result is an alarm event, executing an alarm strategy.
In this embodiment, when the analysis result is an alarm event, the alarm policy is executed according to the determined alarm, including sending out a corresponding alarm signal according to the alarm condition, such as an audible and visual alarm, a text prompt, a buzzer, and the like. Furthermore, the alarm event can be classified according to the severity of the alarm event, different alarm strategies are correspondingly executed, and the abnormal conditions of the metal wire processing equipment during the metal wire winding and unwinding can be monitored in real time. The invention carries out corresponding processing on the detection signal, is simple and easy to use, improves the real-time performance of the monitoring equipment, the efficiency and the accuracy of monitoring analysis, is easy to maintain, and further reduces the production cost and the labor cost of enterprises.
Example 2
Step S10, a monitoring linked list is created, the monitoring linked list comprises a plurality of control nodes of the equipment, and each control node is correspondingly provided with a detection method for winding and unwinding the metal wire;
step S20, when the equipment receives and releases the metal wire, calling a detection method to monitor each control node to obtain a detection signal;
step S30, according to the range value and the running state of the detection signal, carrying out classification processing to obtain the classification processing result of the detection signal;
in this embodiment, the detection signal corresponds to each control node, and includes content such as an identity ID, a node type, a node label, a range value, and an operation state. The detection signals are corresponding to normal operation range values and operation states and are used for judging the operation condition of the metal wire winding and unwinding of the metal wire processing equipment. In order to reduce the operation processing load of the processor, classification is performed according to the range value and the operation state of each detection signal, for example, the detection signals in the normal operation range value and the operation state are classified into one type, and the detection signals in the abnormal operation range value and the operation state are classified into one type, so as to obtain a classification processing result.
Step S40, extracting the alarm rule from the database, and analyzing the detection signal according to the alarm rule to obtain an analysis result, which specifically includes:
step S41, according to the classification processing result, the detection signal is analogized and sent to the analysis queue;
step S42, extracting alarm rules from the database, and comparing the detection signals in the analysis queue with the alarm rules in sequence to obtain analysis results;
in this embodiment, since there are a plurality of detection signals, in order to improve the analysis monitoring processing efficiency, the detection signals are classified and pushed to the analysis queue according to the classification processing result. It can be understood that the detection signals are pushed to the analysis queue in a classified mode, so that the sequence in each detection signal installation analysis queue is compared and analyzed with the alarm rule in sequence, random extraction is avoided, meanwhile, repeated comparison and analysis of the detection signals are also avoided, analysis efficiency is improved, and monitoring instantaneity is improved.
Step S50, when the analysis result is an alarm event, executing an alarm policy, specifically including:
step S51, when the analysis result is an alarm event and comprises a plurality of alarm events, performing early warning judgment according to the key information of each alarm event to judge the importance level of each alarm event;
in this embodiment, generally, the alarm event may be classified according to the severity thereof, and different alarm strategies are correspondingly implemented, so as to send out corresponding alarm signals according to the alarm conditions, such as audible and visual alarm, text prompt, buzzing, and the like. Due to the fact that the control nodes are arranged, each control node is correspondingly detected to obtain a detection signal, when the analysis result of the detection signals is an alarm event, early warning judgment is conducted according to key information of the corresponding alarm event, and therefore the corresponding alarm importance level is judged. The key information may be very important/urgent, urgent/important, and general, and may be labeled as 1, 2, 3, etc. for facilitating computer reading and judgment.
Step S52, when the importance level of the alarm event is important, sending alarm prompt information;
and step S53, when the importance level of the alarm event is very important, stopping the equipment from winding and unwinding the metal wire and sending alarm prompt information.
In the embodiment, different alarm strategies are executed according to different importance degrees of the alarm events, and specifically, when the importance level of the alarm event is important, that is, when the severity of the event is important, alarm prompt information is sent to inform an attendant to handle the abnormal condition when the monitoring equipment receives and releases the metal wire, so that the situation is prevented from continuing to occur and even causing inestimable loss. It should be understood that the situation is still controllable at this point, and the process need not be stopped. And when the importance level of the alarm event is very important, stopping the equipment from winding and unwinding the metal wire and simultaneously sending alarm prompt information. When the alarm event is very important, the control equipment immediately stops winding and unwinding the metal wire, and it should be understood that the situation is not the situation which is notified to the attendant to adjust, and the process needs to be suspended, so that the situation is prevented from continuing to occur and even loss which cannot be measured is avoided. Different warning strategies are executed in different degrees, so that the production process can be smoothly carried out, the production efficiency of an enterprise is improved, and the production quality of the enterprise is guaranteed.
Further optionally, the manner of sending the warning prompt message may be any one or a combination of voice broadcast, local screen display and light flashing. For example, when the importance level is general, the text prompt information can be displayed on a local screen; when the importance level is important, the voice broadcast and the local screen display simultaneously remind the person on duty; when the importance level is very important, the voice broadcasting, the local screen display and the lamp flashing are combined to remind the workers at the same time.
Step S61, monitoring whether the equipment finishes winding and unwinding the metal wire;
and step S62, if yes, counting the analysis result for judging whether the equipment needs maintenance and repair.
In the embodiment, in order to further improve the accuracy of monitoring and analyzing the metal wire processing equipment in each metal wire winding and unwinding process, after the metal wire winding and unwinding of the equipment is finished, all analysis results obtained in the metal wire winding and unwinding process are counted, and then whether the equipment needs to be maintained and repaired is judged through big data, so that the self-service detection of the equipment is realized, the work of workers is reduced, and the like.
Further optionally, in order to achieve the above object, the present invention further provides a monitoring device, including: a memory (such as a high-speed RAM memory, a disk memory), a processor (such as a CPU), and a monitoring processing program stored on the memory and operable on the processor, wherein the monitoring processing program, when executed by the processor, implements the steps of the monitoring processing method for reeling and unreeling a metal wire in any of the above embodiments.
Further optionally, in order to achieve the above object, the present invention further provides a metal wire processing apparatus, where the metal wire processing apparatus includes a motor, a wire wheel, a bearing, and other components, and further includes a monitoring device for monitoring the metal wire processing apparatus.
Further optionally, in order to achieve the above object, the present invention further provides a computer-readable storage medium, where the computer-readable storage medium provided in this embodiment stores a monitoring processing program, which includes creating a linked list, invoking a detection method, analyzing and processing, and executing an alarm policy. The stored monitoring processing program can be read, interpreted and executed by the processor, so that the steps of the monitoring processing method for winding and unwinding the metal wire in any embodiment are realized.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. The present invention is not to be limited by the specific embodiments disclosed herein, and other embodiments that fall within the scope of the claims of the present application are intended to be within the scope of the present invention.
Claims (8)
1. A monitoring processing method for winding and unwinding a metal wire is applied to metal wire processing equipment and is characterized by comprising the following steps:
creating a monitoring linked list, wherein the monitoring linked list comprises a plurality of control nodes of the equipment, and each control node is correspondingly provided with a detection method for winding and unwinding a metal wire;
when the equipment receives and releases the metal wire, calling the detection method to monitor each control node to obtain a detection signal;
extracting an alarm rule from a database, and analyzing and processing the detection signal according to the alarm rule to obtain an analysis result;
when the analysis result is an alarm event, executing an alarm strategy;
when the analysis result is an alarm event, the step of executing the alarm strategy comprises the following steps:
when the analysis result is an alarm event and comprises a plurality of alarm events, performing early warning judgment according to the key information of each alarm event so as to judge the importance level of each alarm event;
executing an alarm strategy according to the importance level of each alarm event;
the step of executing the alarm strategy according to the importance level of each alarm event comprises the following steps:
when the importance level of the alarm event is important, sending alarm prompt information;
and when the importance level of the alarm event is very important, stopping the equipment from winding and unwinding the metal wire and sending alarm prompt information.
2. The monitoring processing method for winding and unwinding metal wires according to claim 1, wherein when the equipment winds and unwinds the metal wires, the detection method is called to monitor each control node, and after the step of obtaining the detection signal, the monitoring processing method for winding and unwinding metal wires further comprises:
and carrying out classification processing according to the range value and the running state of the detection signal to obtain a classification processing result of the detection signal.
3. The monitoring processing method for winding and unwinding metal wires according to claim 2, wherein the step of extracting an alarm rule from a database and analyzing the detection signal according to the alarm rule to obtain an analysis result comprises:
according to the classification processing result, the detection signals are classified and pushed to an analysis queue;
and extracting an alarm rule from a database, and comparing the detection signals in the analysis queue with the alarm rule in sequence to obtain an analysis result.
4. The monitoring processing method for winding and unwinding metal wires according to claim 1, wherein the manner of sending the warning prompt message may be any one or a combination of voice broadcast, local screen display and lamp flash.
5. The monitoring processing method for retractable wire according to any one of claims 1 to 4, further comprising:
monitoring whether the equipment finishes winding and unwinding the metal wire or not;
and if so, counting the analysis result for judging whether the equipment needs to be maintained and repaired.
6. A monitoring device, characterized in that the monitoring device comprises: a memory, a processor and a monitoring processing program stored on the memory and executable on the processor, the monitoring processing program when executed by the processor implementing the steps of the method of monitoring retractable wire according to any of claims 1-5.
7. A wire processing apparatus, characterized in that it comprises a monitoring device according to claim 6.
8. A computer-readable storage medium, characterized in that the computer-readable storage medium has stored thereon a monitoring processing program, which when executed by a processor implements the steps of the monitoring processing method of reeling and unreeling a wire according to any one of claims 1-5.
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| JPS62270217A (en) * | 1986-05-19 | 1987-11-24 | Daido Steel Co Ltd | Marking method for wire rod to be brawn |
| CN101322984A (en) * | 2008-07-15 | 2008-12-17 | 上海商惠自动化机电设备有限公司 | Non-sliding type wire drawing machine and wire-drawing control method thereof |
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