CN109492591A - Monitor processing method, device, equipment and the storage medium of folding and unfolding metal wire - Google Patents
Monitor processing method, device, equipment and the storage medium of folding and unfolding metal wire Download PDFInfo
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- CN109492591A CN109492591A CN201811352693.5A CN201811352693A CN109492591A CN 109492591 A CN109492591 A CN 109492591A CN 201811352693 A CN201811352693 A CN 201811352693A CN 109492591 A CN109492591 A CN 109492591A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2218/00—Aspects of pattern recognition specially adapted for signal processing
- G06F2218/12—Classification; Matching
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Abstract
The invention discloses a kind of monitor processing methods of folding and unfolding metal wire, applied to Wire Processing equipment, implement in accordance with the following steps: creation monitoring chained list, the monitoring chained list include multiple control nodes of the equipment, and each control node is correspondingly arranged on the detection method of folding and unfolding metal wire；In the equipment folding and unfolding metal wire, the detection method is called to be monitored each control node, obtains detection signal；Alarm regulation is extracted from database, and the detection signal is analyzed and processed according to the alarm regulation, obtains analysis result；When analyzing result is alarm event, warning strategies are executed.The invention also discloses a kind of monitoring device, Wire Processing equipment and computer readable storage mediums.The present invention is not only easy to use, also improves the real-time of monitoring device and the efficiency of monitoring analysis and accuracy, and be easy maintenance, and then reduce the production cost and human cost of enterprise.
Description
Technical field
The present invention relates to Wire Processing technical field, in particular to a kind of monitor processing method of folding and unfolding metal wire, prison
Control device, Wire Processing equipment and computer readable storage medium.
Background technique
The metal wires such as bare copper wire, tinned wird, enameled wire are the essential elements for manufacturing electric wire, in the production of electric wire, no
It can avoid being required to the treatment process that raw metal line is carried out to take-up or unwrapping wire, however traditional folding and unfolding line procedures mostly use people
Work mode carries out, and increases human cost, time-consuming and laborious to lead to retractable cable inefficiency, while being also easy to occur because of misoperation
The problems such as broken string, twisted wire, the quality of production is caused to decline.On the other hand, with the continuous development of science and technology, occur on the market certainly
The equipment of dynamicization folding and unfolding metal wire, however equally exist many problems, for example, supply voltage it is excessive cause line wheel operating it is uncontrolled,
Line wheel long time running leads to twisted wire etc., and then needs to arrange staff and supervised in real time when automating folding and unfolding metal wire
It superintends and directs, causes staff's operating pressure big, and then increase the production cost and human cost of enterprise.
Summary of the invention
In order to overcome the drawbacks of the prior art, technical problem to be solved by the present invention lies in propose a kind of folding and unfolding metal wire
Monitor processing method, can processing metal wire production process in, monitor in real time automatic deploying and retracting metal wire process, from
And realize intelligent, reduction enterprise's production cost and human cost.
To achieve this purpose, the present invention adopts the following technical scheme:
The present invention provides a kind of monitor processing methods of folding and unfolding metal wire, are applied to Wire Processing equipment, according to such as
Lower step is implemented:
Creation monitoring chained list, the monitoring chained list include multiple control nodes of the equipment, and each control node is corresponding
It is provided with the detection method of folding and unfolding metal wire；
In the equipment folding and unfolding metal wire, calls the detection method to be monitored each control node, examined
Survey signal；
Alarm regulation is extracted from database, and the detection signal is analyzed and processed according to the alarm regulation,
Obtain analysis result；
When analyzing result is alarm event, warning strategies are executed.
In preferably technical solution of the invention, described in the equipment folding and unfolding metal wire, the detection side is called
After the step of method is monitored each control node, obtains detection signal, the monitor processing method of the folding and unfolding metal wire
Further include:
According to the value range and operating status of the detection signal, classification processing is carried out, obtains point of the detection signal
Class processing result.
It is described that alarm regulation is extracted from database in preferably technical solution of the invention, and advised according to the alarm
Then the detection signal is analyzed, obtain analysis result the step of include:
According to the classification processing as a result, the detection Modulation recognition is pushed in analysis queue；
Alarm regulation is extracted from database, and the detection signal in the analysis queue is advised with the alarm in order
It is then compared, obtains analysis result.
It is described when analyzing result is alarm event in preferably technical solution of the invention, execute the step of warning strategies
Suddenly include:
When analysis result is alarm event, and when including multiple alarm events, according to the key message of each alarm event,
Early warning judgement is carried out, to judge the important level of each alarm event；
According to the important level of each alarm event, warning strategies are executed.
In preferably technical solution of the invention, the important level according to each alarm event executes warning strategies
The step of include:
When the important level of alarm event is important, alarm prompt is sent；
When the important level of alarm event is extremely important, stop the equipment folding and unfolding metal wire, and send alarm and mention
Show information.
In preferably technical solution of the invention, the mode for sending alarm prompt can for voice broadcast, this
Ground screen is shown, lamp dodges any one or more of combination.
In preferably technical solution of the invention, the monitor processing method of the folding and unfolding metal wire further include:
Monitor whether the equipment folding and unfolding metal wire terminates；
If so, the statistics analysis is as a result, for for judging whether the equipment needs to be serviced repairing.
In addition, to achieve the above object, the present invention also provides monitoring device, the monitoring device includes: memory, processing
Device and it is stored in the monitoring processing routine that can be run on the memory and on the processor, the monitoring processing routine
The step of monitor processing method of the folding and unfolding metal wire as described in any one of above-mentioned is realized when being executed by the processor.
In addition, to achieve the above object, the present invention also provides a kind of Wire Processing equipment, the Wire Processing equipment
Including monitoring device as described above.
In addition, to achieve the above object, it is described computer-readable the present invention also provides a kind of computer readable storage medium
It is stored with monitoring processing routine on storage medium, is realized when the monitoring processing routine is executed by processor as any one of above-mentioned
The step of monitor processing method of the folding and unfolding metal wire.
The monitor processing method of folding and unfolding metal wire provided by the invention monitors chained list first by creation monitoring chained list
Including multiple control nodes including equipment, each control node is correspondingly arranged on the detection method of folding and unfolding metal wire.Secondly exist
When equipment folding and unfolding metal wire, detection method is called to be monitored each control node, detection signal is obtained, then from database
Middle extraction alarm regulation, to be analyzed and processed to detection signal.Warning strategies are executed when analyzing result and being alarm event,
Wire Processing equipment existing abnormal conditions in folding and unfolding metal wire can be monitored in real time.The present invention carries out phase to detection signal
It should handle, it is not only easy to use, the real-time of monitoring device and the efficiency of monitoring analysis and accuracy are also improved, and
It is easy maintenance, and then reduces the production cost and human cost of enterprise.
Detailed description of the invention
Fig. 1 is the flow diagram that one specific embodiment of monitor processing method of folding and unfolding metal wire of the present invention provides.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.It needs herein
It is bright, the explanation of these embodiments is used to help to understand the present invention, but and do not constitute a limitation of the invention.This
Outside, technical characteristic involved in the various embodiments of the present invention described below as long as they do not conflict with each other can
To be combined with each other.
Embodiment 1
Referring to Fig.1, the process that Fig. 1 provides for one specific embodiment of monitor processing method of folding and unfolding metal wire of the present invention is shown
It is intended to.
As shown in Figure 1, a kind of monitor processing method of folding and unfolding metal wire is provided in embodiment, it is real in accordance with the following steps
It applies:
Step S10, creation monitoring chained list, monitoring chained list includes multiple control nodes of equipment, and each control node is corresponding
It is provided with the detection method of folding and unfolding metal wire；
In the present embodiment, chained list is computer data storage organization discontinuous, non-sequential on a kind of physical memory cell,
It is made of, and need not be stored in order a series of nodes (each element is known as node in chained list), thus maintain easily personnel
It modifies or additions and deletions node.The monitoring chained list of creation, as the term suggests it is exactly to be received for monitoring Wire Processing equipment in real time
There are abnormal conditions when putting metal wire.Wire Processing equipment includes multiple components such as engine, line wheel, bearing, and monitoring is each
The operating status of component during operation also just corresponds to multiple control nodes in equipment, while equipment increases or replacement portion
Part can correspond to increase or modification control node, maintain easily.Detection method is the detection logic editted in advance, simultaneously because
Equipment components are different, and effect is also different, thus is corresponding with different detection methods, for example line wheel component is detection operating speed
Degree, engine are that detection Current Voltage, parts of bearings are detection operation cycles etc., pass through different configuration parameters and carry out logic judgment
The methods of.
Step S20 calls detection method to be monitored each control node, is examined in equipment folding and unfolding metal wire
Survey signal；
In the present embodiment, Wire Processing equipment is when processing metal wire, including the works such as japanning, welding, folding and unfolding metal wire
Skill.In automatic deploying and retracting metal wire, twisted since components aging or the factors such as metal wire is different in size cause folding and unfolding metal wire to exist
Line, broken string, card line etc., thus the corresponding detection method of each control node in monitoring chained list is called, to control each in equipment
Node is monitored, and obtains detection signal.Signal is the electromagnetism coding or electronic code of data herein, and detecting signal is to be used for
Monitor measurement data, the acquisition data of each control node.
Step S30 extracts alarm regulation from database, and is analyzed and processed according to alarm regulation to detection signal,
Obtain analysis result；
In the present embodiment, alarm regulation is also to pre-set, and store reading when facilitating utilization in the database.
It should be understood that extracting alarm regulation, from database convenient for the type of subsequent determining alarm event.It detects signal and there is inspection
Survey that normal, detection is abnormal, it is again corresponding there are many different intensity of anomaly when detecting abnormal, such as line wheel when starting operates slightly
There is a Caton, corresponds to a detection signal at this time, can run well after reaching running speed, another corresponding detection signal, because
And be analyzed and processed by detection signal with alarm regulation, obtain analysis result.
Step S40 executes warning strategies when analyzing result is alarm event.
In the present embodiment, when analysis result is alarm event, according to the alarm having determined, warning strategies are executed, including
Corresponding alarm signal, such as audible and visual alarm, text prompt, buzzing are issued depending on alarm situation.It further, can also be according to announcement
The severity of alert event is classified, corresponding to execute different warning strategies, can be monitored Wire Processing equipment in real time and be existed
Existing abnormal conditions when folding and unfolding metal wire.The present invention carries out respective handling to detection signal, not only easy to use, also improves
The real-time of monitoring device and the efficiency of monitoring analysis and accuracy, and it is easy maintenance, and then reduce being produced into for enterprise
Sheet and human cost.
Embodiment 2
Step S10, creation monitoring chained list, monitoring chained list includes multiple control nodes of equipment, and each control node is corresponding
It is provided with the detection method of folding and unfolding metal wire；
Step S20 calls detection method to be monitored each control node, is examined in equipment folding and unfolding metal wire
Survey signal；
Step S30 carries out classification processing according to the value range and operating status of detection signal, obtains point of detection signal
Class processing result；
In the present embodiment, detection signal corresponds to each control node, including identity ID, node type, vertex ticks, range
The contents such as value and operating status.Generally include pressure detecting signal, AC power cord detection signal, line wheel operating detection signal,
Metal wire is installed in place the detection signal such as detection signal, these detection signals are all corresponding with normal range of operation value and operation shape
State, for determining the operation conditions of Wire Processing equipment folding and unfolding metal wire.For mitigate processor operation processing burden, according to
The value range and operating status of each detection signal are classified, such as will be in the detection of normal range of operation value and operating status
Signal is classified as one kind, and the detection signal not in normal range of operation value and operating status is classified as a kind of mode, is divided
Class processing result.
Step S40 extracts alarm regulation from database, and is analyzed and processed according to alarm regulation to detection signal,
It is analyzed as a result, specifically including:
Step S41 is pushed in analysis queue according to classification processing as a result, will test Modulation recognition；
Step S42 extracts alarm regulation from database, and will analyze the detection signal in queue and advise in order with alarm
It is then compared, obtains analysis result；
In the present embodiment, due to analyzing monitoring treatment effeciency to improve there are multiple detection signals, will test signal according to
The classification of classification processing result pushes in analysis queue.It is understood that will test Modulation recognition pushes to analysis queue, make
The sequence obtained in each detection signal installing analysis queue is successively compared with alarm regulation, avoids and randomly selects,
Simultaneously, it is thus also avoided that the repetition for detecting signal compares analysis, and then improves analysis efficiency, improves the real-time of monitoring.
Step S50 executes warning strategies, specifically includes when analyzing result is alarm event:
Step S51, when analysis result is alarm event, and when including multiple alarm events, according to each alarm event
Key message carries out early warning judgement, to judge the important level of each alarm event；
In the present embodiment, it can generally be classified according to the severity of alarm event, it is corresponding to execute different alarm plans
Slightly, so that regarding alarm situation issues corresponding alarm signal, such as audible and visual alarm, text prompt, buzzing.Due to there is multiple controls
Node, the corresponding detection of each control node obtain detection signal, when being alarm event there are the analysis results of multiple detection signals
When, according to the key message of each corresponding alarm event, early warning judgement is carried out, to judge that corresponding alarm is important etc.
Grade.Wherein, key message can be extremely important/urgent, urgent/important, general, calculates for convenience and machine-readable take and sentenced
It is disconnected, can correspondence markings be 1,2,3 etc..
Step S52 sends alarm prompt when the important level of alarm event is important；
Step S53, when the important level of alarm event is extremely important, arrestment folding and unfolding metal wire, and send announcement
Alert prompt information.
It is different by alarm event significance level in the present embodiment, different warning strategies are executed, specifically, work as alarm
When the important level of event is important, i.e., when the severity of the state of affairs is important, alarm prompt is sent, to monitor
There is exception when equipment folding and unfolding metal wire, notify operator on duty to handle at the first time, the state of affairs is avoided to continue to occur even to make
At the loss that can not be estimated.It should be understood that the state of affairs or controllable at this time, does not need stop process.When alarm event
When important level is extremely important, arrestment folding and unfolding metal wire, while sending alarm prompt.It is very heavy in alarm event
When wanting, control equipment stops folding and unfolding metal wire at once, it should be appreciated that the state of affairs is not that operator on duty is notified to carry out at this time
Adjustment can be solved, and need to suspend process, and the state of affairs is then avoided to continue to occur even to cause an immeasurable loss.Pass through difference
Degree executes different warning strategies, and production process is gone on smoothly, and improves the production efficiency of enterprise, ensures the life of enterprise
Yield and quality.
Further alternative, the mode for sending alarm prompt can show for voice broadcast, local screen, in lamp sudden strain of a muscle
Any one or more combinations.Such as important level be it is general when, can local screen show text prompt information；Important level is
When important, voice broadcast and local screen show while reminding operator on duty；When important level is extremely important, broadcast in conjunction with voice
Report, local screen are shown, lamp dodges three kinds while reminding staff.
Whether step S61, monitoring device folding and unfolding metal wire terminate；
Step S62, if so, statistic analysis result, for for judging whether equipment needs to be serviced repairing.
In the present embodiment, to further increase monitoring analysis Wire Processing equipment in every one of folding and unfolding metal line procedures
Accuracy, after equipment folding and unfolding metal wire, count it is all obtained in this folding and unfolding metal wire process analysis as a result, into
And judge whether equipment needs to be serviced repairing by big data, and then realize the self-service detection of equipment, reduce staff's
Work etc..
It is further alternative, to achieve the above object, the present invention also provides a kind of monitoring device, the monitoring device packet
It includes: memory (such as high speed RAM memory, magnetic disk storage), processor (such as CPU) and being stored on the memory and can
The monitoring processing routine run on the processor, the monitoring processing routine realize above-mentioned when being executed by the processor
In one embodiment the step of the monitor processing method of folding and unfolding metal wire.
Further alternative, to achieve the above object, the present invention also provides a kind of Wire Processing equipment, the metal wires
Process equipment includes the components such as engine, line wheel, bearing, further includes the monitoring device for monitoring Wire Processing equipment.
Further alternative, to achieve the above object, the present invention also provides a kind of computer readable storage mediums, in this reality
Apply on the computer readable storage medium proposed in example storage and take into custody control processing routine, including creation chained list, call detection method,
Analysis processes and executes warning strategies etc..The monitoring processing routine of storage can be read out by the processor, interpret and execute, thus real
In existing any of the above-described embodiment the step of the monitor processing method of folding and unfolding metal wire.
The present invention is described with reference to the preferred embodiments, and those skilled in the art know, of the invention not departing from
In the case where spirit and scope, various changes or equivalence replacement can be carried out to these features and embodiment.The present invention is not by this
The limitation of specific embodiment disclosed in place, other embodiments fallen into claims hereof belong to protection of the present invention
Range.
Claims (10)
1. a kind of monitor processing method of folding and unfolding metal wire is applied to Wire Processing equipment, which is characterized in that according to following step
It is rapid to implement:
Creation monitoring chained list, the monitoring chained list include multiple control nodes of the equipment, and each control node is correspondingly arranged
There is the detection method of folding and unfolding metal wire；
In the equipment folding and unfolding metal wire, the detection method is called to be monitored each control node, obtains detection letter
Number；
Alarm regulation is extracted from database, and the detection signal is analyzed and processed according to the alarm regulation, is obtained
Analyze result；
When analyzing result is alarm event, warning strategies are executed.
2. the monitor processing method of folding and unfolding metal wire according to claim 1, which is characterized in that in the equipment folding and unfolding gold
After the step of when belonging to line, the detection method being called to be monitored each control node, obtaining detection signal, the folding and unfolding
The monitor processing method of metal wire further include:
According to the value range and operating status of the detection signal, classification processing is carried out, is obtained at the classification of the detection signal
Manage result.
3. the monitor processing method of folding and unfolding metal wire according to claim 2, which is characterized in that described to be mentioned from database
Take alarm regulation, and the detection signal analyzed according to the alarm regulation, obtain analysis result the step of include:
According to the classification processing as a result, the detection Modulation recognition is pushed in analysis queue；
Extract alarm regulation from database, and by the detection signal in the analysis queue in order with the alarm regulation into
Row compares, and obtains analysis result.
4. the monitor processing method of folding and unfolding metal wire according to claim 1, which is characterized in that described when analysis result is
When alarm event, execute warning strategies the step of include:
When analysis result is alarm event, and when including multiple alarm events, according to the key message of each alarm event, carry out
Early warning judgement, to judge the important level of each alarm event；
According to the important level of each alarm event, warning strategies are executed.
5. the monitor processing method of folding and unfolding metal wire according to claim 4, which is characterized in that described according to each alarm
The important level of event, execute warning strategies the step of include:
When the important level of alarm event is important, alarm prompt is sent；
When the important level of alarm event is extremely important, stop the equipment folding and unfolding metal wire, and sends alarm prompt letter
Breath.
6. the monitor processing method of folding and unfolding metal wire according to claim 5, which is characterized in that the transmission alarm prompt
The mode of information can show for voice broadcast, local screen, lamp dodges any one or more of combination.
7. the monitor processing method of folding and unfolding metal wire according to any one of claim 1 to 6, which is characterized in that described
The monitor processing method of folding and unfolding metal wire further include:
Monitor whether the equipment folding and unfolding metal wire terminates；
If so, the statistics analysis is as a result, for for judging whether the equipment needs to be serviced repairing.
8. a kind of monitoring device, which is characterized in that the monitoring device includes: memory, processor and is stored in described deposit
On reservoir and the monitoring processing routine that can run on the processor, when the monitoring processing routine is executed by the processor
The step of realizing the monitor processing method such as folding and unfolding metal wire of any of claims 1-7.
9. a kind of Wire Processing equipment, which is characterized in that the Wire Processing equipment includes prison as claimed in claim 8
Control device.
10. a kind of computer readable storage medium, which is characterized in that be stored at monitoring on the computer readable storage medium
Program is managed, such as folding and unfolding metal of any of claims 1-7 is realized when the monitoring processing routine is executed by processor
The step of monitor processing method of line.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811352693.5A CN109492591B (en) | 2018-11-14 | 2018-11-14 | Monitoring processing method, device, equipment and storage medium for winding and unwinding metal wire |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811352693.5A CN109492591B (en) | 2018-11-14 | 2018-11-14 | Monitoring processing method, device, equipment and storage medium for winding and unwinding metal wire |
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| CN109492591A true CN109492591A (en) | 2019-03-19 |
| CN109492591B CN109492591B (en) | 2021-07-02 |
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| CN106040764A (en) * | 2016-03-18 | 2016-10-26 | 广西平果博导铝镁线缆有限公司 | Wire-break braking device and method for aluminum-magnesium alloy wire drawing machine |
| CN106270308A (en) * | 2016-09-13 | 2017-01-04 | 国网重庆市电力公司电力科学研究院 | A kind of automatic thread handling system of electric energy meter sealing wire |
| CN108160871A (en) * | 2017-12-26 | 2018-06-15 | 中山市伯宏智能技术有限公司 | Wire-cutting device |
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| JPS62270217A (en) * | 1986-05-19 | 1987-11-24 | Daido Steel Co Ltd | Marking method for wire rod to be brawn |
| CN101322984A (en) * | 2008-07-15 | 2008-12-17 | 上海商惠自动化机电设备有限公司 | Non-sliding type wire drawing machine and wire-drawing control method thereof |
| CN106040764A (en) * | 2016-03-18 | 2016-10-26 | 广西平果博导铝镁线缆有限公司 | Wire-break braking device and method for aluminum-magnesium alloy wire drawing machine |
| CN106270308A (en) * | 2016-09-13 | 2017-01-04 | 国网重庆市电力公司电力科学研究院 | A kind of automatic thread handling system of electric energy meter sealing wire |
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