CN109485466A - Kitchen castoff processing method and processing unit - Google Patents

Kitchen castoff processing method and processing unit Download PDF

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Publication number
CN109485466A
CN109485466A CN201811174956.8A CN201811174956A CN109485466A CN 109485466 A CN109485466 A CN 109485466A CN 201811174956 A CN201811174956 A CN 201811174956A CN 109485466 A CN109485466 A CN 109485466A
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CN
China
Prior art keywords
water
oil
dry slot
cold plate
kitchen castoff
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201811174956.8A
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Chinese (zh)
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CN109485466B (en
Inventor
周本留
白树生
许德运
宋晓帆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Equipment Ltd Co Of Distinguished Personages' Meal Place Shandong
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Equipment Ltd Co Of Distinguished Personages' Meal Place Shandong
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Application filed by Equipment Ltd Co Of Distinguished Personages' Meal Place Shandong filed Critical Equipment Ltd Co Of Distinguished Personages' Meal Place Shandong
Publication of CN109485466A publication Critical patent/CN109485466A/en
Priority to PCT/CN2019/087121 priority Critical patent/WO2019219041A1/en
Application granted granted Critical
Publication of CN109485466B publication Critical patent/CN109485466B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/02Gases or liquids enclosed in discarded articles, e.g. aerosol cans or cooling systems of refrigerators
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/10Animal feeding-stuffs obtained by microbiological or biochemical processes
    • A23K10/12Animal feeding-stuffs obtained by microbiological or biochemical processes by fermentation of natural products, e.g. of vegetable material, animal waste material or biomass
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/20Animal feeding-stuffs from material of animal origin
    • A23K10/26Animal feeding-stuffs from material of animal origin from waste material, e.g. feathers, bones or skin
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/30Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • A23K10/37Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms from waste material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/02Separation of non-miscible liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/02Separation of non-miscible liquids
    • B01D17/0208Separation of non-miscible liquids by sedimentation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B11/00Arrangement of accessories in apparatus for separating solids from solids using gas currents
    • B07B11/06Feeding or discharging arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B7/00Selective separation of solid materials carried by, or dispersed in, gas currents
    • B07B7/06Selective separation of solid materials carried by, or dispersed in, gas currents by impingement against sieves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B7/00Selective separation of solid materials carried by, or dispersed in, gas currents
    • B07B7/08Selective separation of solid materials carried by, or dispersed in, gas currents using centrifugal force
    • B07B7/083Selective separation of solid materials carried by, or dispersed in, gas currents using centrifugal force generated by rotating vanes, discs, drums, or brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0082Dust eliminating means; Mould or press ram cleaning means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/121Screw constructions
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/40Devices for separating or removing fatty or oily substances or similar floating material
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F9/00Fertilisers from household or town refuse
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F9/00Fertilisers from household or town refuse
    • C05F9/02Apparatus for the manufacture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/04Agitating, stirring, or scraping devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/129Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87Re-use of by-products of food processing for fodder production
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Biotechnology (AREA)
  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Molecular Biology (AREA)
  • Food Science & Technology (AREA)
  • Physiology (AREA)
  • Animal Husbandry (AREA)
  • Zoology (AREA)
  • Biomedical Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Sustainable Development (AREA)
  • Analytical Chemistry (AREA)
  • Hydrology & Water Resources (AREA)
  • Botany (AREA)
  • Water Supply & Treatment (AREA)
  • Mycology (AREA)
  • Biochemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Microbiology (AREA)
  • General Engineering & Computer Science (AREA)
  • Dispersion Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The present invention discloses a kind of kitchen castoff processing method and processing unit, including feeding automatic lifting device, desalination grease removal device, oily-water seperating equipment, automatic sorting device, drying device, waste-heat recovery device and control system, it is characterized in that the water outlet of the desalination grease removal device is connected with oily-water seperating equipment, discharge port is connected with the feed inlet of automatic sorting device, the discharge port of automatic sorting device is connected by electrical ball valve with the feed inlet of the dry slot of drying device, the venthole of dry slot is connected by waste-heat recovery device with vacuum pump, make to form negative pressure of vacuum in dry slot by the work of vacuum pump, the present invention is due to using the above structure, with structure novel, high degree of automation, solid-liquid separation effect is significant, drying time is short, it is energy saving, it is low in energy consumption, environmental protection, free from extraneous odour discharge, equipment operation The advantages that stability is high.

Description

Kitchen castoff processing method and processing unit
Technical field
The present invention relates to technical field of environment protection equipment, specifically a kind of kitchen castoff processing method and processing dress It sets.
Background technique
Patent No. 201310440932.3, patent name are the patent of invention of kitchen waste pretreatment device, and Authorization, the patent are equipped with automatic sorting device, biology in by being equipped with cast hopper and clockwise and anticlockwise motor in shell upper end in shell Smelly taste drying device of dispelling of dispelling is sterilized, oily-water seperating equipment ionizes deodorization device and steam condensing unit, and the cast hopper is through discharging Mouth is connected with the kitchen castoff feed inlet of automatic automatic sorting device, and automatic automatic sorting device is exported through kitchen castoff It is connected with the biological antibiotic feed inlet in smelly taste drying device of dispelling of dispelling, automatic automatic sorting device is through liquid outlet and water-oil separating Device is connected, and biological antibiotic smelly taste drying device of dispelling of dispelling is connected through exhaust outlet with steam condensing unit, gas condensing unit Be connected with ionization deodorization device, reached automatic sorting, fermentation process speed is fast, fermentation uniformly, heating speed is fast, fermentation when It can automatic oxygenation, the effect that eliminating malodours from gases is up to standard, environment friendly and pollution-free.But there is also following substantive insufficient: 1, in fermentation drying When, since using being dried under reduced pressure, drying temperature is usually spent more than 140, is not only generated a large amount of high-temperature steam and is also needed through ionizing Deodorization device is handled, and drying time is long, it is high to consume energy, and since condensation effect is poor, steam is caused to distribute outward, moreover, because Temperature is too high, can all destroy the nutritional ingredients such as the beneficial bacterium contained in kitchen castoff, protein, be in kitchen castoff The nutritional ingredients such as the protein contained can be by partial destruction;2, when kitchen castoff is poured into cast hopper, excessive oil Water can sorted cylinder be flowed into dry slot, and then extend drying time, increase dry burden;3, logical in kitchen castoff Cross cast hopper enter sorting sorting in cylinder when, due to sorting cylinder by input end be equipped with minor diameter filter screen, when elongated decorating film When in into sorting cylinder, it not only can be readily intercalated into minor diameter filter screen, cause the load of separation shaft to increase, separating effect is not It is good, and the minor diameter filtering network segment for sorting cylinder goes out the content height of cream, and blow-off line is caused to be blocked;4, when equipment needs to safeguard When, since dry slot, sorting cylinder are all entirety, need to separate axis and dry slot or axis with sorting cylinder by special equipment, Dismount it is very troublesome, it is time-consuming and laborious.
In addition, the separate mode of existing oily-water seperating equipment is broadly divided into Gravity separate, centrifugal separation, electricity point From, adsorbing separation, dissolved air flotation etc., there is respective substantive defect in these water-oil separating modes, the water-oil separating time is long, It is low to propose oily low efficiency, fuel-displaced purity, if Gravity separate mode uses settling tank form, will lead to liquid and flow there are dead zone, Partially liq cannot flow displacement, and organic matter can gradually corruption foul in water;Dissolved air flotation mode can generate a large amount of foul smell;From Core type separate mode equipment dynamic component maintenance is difficult, is only applied to the analytical equipment etc. in laboratory at present.
In addition, the grease that above-mentioned separation method is isolated causes oil product poor since separation is not thorough, storage and recycling are tired It is difficult.
Summary of the invention
Present invention aim to address above-mentioned the deficiencies in the prior art, provide a kind of more perfect kitchen castoff processing Method.
A second object of the present invention is to provide a kind of structure novel, short processing time, low in energy consumption, environmentally friendly no foul smell rows It puts, equipment operation stability is high, good separating effect kitchen castoff processing unit
The technical solution adopted by the present invention to solve the technical problems is:
A kind of kitchen castoff processing method, it is characterised in that when automatically processing to material, PLC controller instructs hopper Motor-driven valve is opened, and sealing cover is opened, meanwhile, starting flashboard driving motor movement drives flashboard to seal discharge port, then stops, And start clockwise and anticlockwise motor reversion simultaneously, so that shaftless screw is carried out broken twisting to the kitchen castoff fallen into cast hopper, together When, start the water pump in salt reduction lipid-loweringing device, sprayed water by flushing pipe to the headwall that feeds intake, removes the headwall adherency that feeds intake in time Oily salt, and salt reduction lipid-loweringing processing is carried out to the material entered in cast hopper, material oil liquid for being discharged after twisting and spray is logical It crosses after liquidceiver is collected and is discharged in oily-water seperating equipment by drain pipe, after kitchen castoff is by twisting, PLC controller refers to again Clockwise and anticlockwise motor is enabled to rotate forward, separation motor rotates forward, lower feeder motor rotates forward, and flashboard driving motor drives flashboard to move up, and opens out Material mouth, clockwise and anticlockwise motor drive shaftless screw rotation to be pushed into the material after twisting in sorting cylinder through discharge port, sort when entering Cylinder when, under the turning effort of separation shaft, the elongated substance such as knife, fork, chopsticks by separate blade export, other plaster materials with Under separation shaft and the centrifugal action of separate blade, hard substance moment occurs with filter screen the hard substance such as bone under the action of the centrifugal Collision and crush, smashed powder and paste enter in diversion cavity through filter screen, by the water conservancy diversion of dextrorotation guide vane and left-handed The cooperation of baffle stops, then material is passed through feed opening quickly to drying under the turning effort of conveying axis by connection stock guide It being promoted in the feed inlet of slot, PLC controller opens electrical ball valve, and material enters in dry slot, it is then shut off electrical ball valve,
PLC controller instructs stirring motor movement, drives the agitating shaft in dry slot to be stirred drying to material, dried Cheng Zhong first passes through the electrical heating elements electric heating of PLC controller instruction dry slot interlayer, when the temperature in dry slot rises to 80 Degree Celsius when, i.e., stopping electric heating, PLC controller start vacuum pump, start to vacuumize in dry slot, when true in dry slot When reciprocal of duty cycle reaches -0.06MPa, compressor heating tape stops, and compressor start enters drying stage, meanwhile, PLC controller instruction Waste heat heat recovery apparatus 5 works, and waste-heat recovery device 5 carries out the steam generated during the dry materials in drying device 4 After heat exchange, steam is condensed to the heat to form liquid waste-heat recovery device steam by the generation of waste heat heat recovery apparatus recycling 50-120 DEG C of hot water, wherein 50-120 DEG C of hot water is transferred in the hollow structure of the interlayer in dry slot and agitating shaft, is led to It crosses in dry slot and agitating shaft and stirring blade reheats the material in dry slot, another part is to transferring thermal energy to In flush box 32,50-70 DEG C of hot water is rinsed kitchen castoff by desalination grease removal device 1;During heating, Kitchen castoff paste is sufficiently stirred in helical blade on agitating shaft, and the kitchen castoff in dry slot is avoided to stir Dry mass unevenly is influenced, remains that pressure is in -0.081 ~ -0.099MPa in dry slot body in drying process, makes to do Boiling point in dry slot can boil at 50-65 DEG C, without being heated to 100 DEG C, not only dramatically speed up the intracorporal material of slot Rate of drying shortens drying time, but also saves considerably the consumption of energy;
Meanwhile being reduced temperature by waste-heat recovery device, the condensed water with peculiar smell for becoming liquid after cooling passes through very again Sky pump, is discharged in vacuum pump circulating water case, with the overflow port of vacuum pump circulating water case, flows in oily-water seperating equipment, Finally it is discharged into sewage disposal system;
When water tank temperature sensor detects that the water temperature in water tank is more than or equal to 40 °, the movement of water tank water supply solenoid valve, feed-tank Supplement cold water is cooled to less than or equal to 33 degrees Celsius, then stops moisturizing;
In dry slot drying stage, when dry slot pressure sensor detect dry slot internal pressure insist on continuous 5 minutes lower than- When 0.06MPa, triggering vacuum pressure abnormal failure alarm, alarm signal can be shown on the touchscreen;Alternatively, PC computer, Or it is shown on mobile phone.
When the temperature of the interlayer temperature sensor of dry slot interlayer reaches 90-110 DEG C of setting, PLC controller instruction Stirring motor stops, and waste-heat recovery device stops working, when interlayer temperature sensor senses to temperature are reduced to the temperature of setting When, PLC controller instructs alarm to make a sound, and prompts discharging.
It is different with the freezing point of water by oil when oily-water seperating equipment carries out water-oil separating, reach freezing point in oil and Within the temperature range of water and not up to freezing point, realize that oil is separated with the efficient oil liquid of water.
Its method and step is as follows:
1) cold plate, is made;
2) cooling condensation, is carried out to cold plate, so that the temperature of cold plate is higher than the freezing point of water and is equal to or less than the solidifying of oil Solid point;
3), condensed cold plate bottom surface is placed to and is contacted the liquid upper surface in the cabinet for filling oil liquid after static, The oil for being suspended in liquid surface is condensed into grease and is adhered on cold plate;
4) grease being adhered on cold plate, is struck off with oil scraping plate;
Since the buoyancy of oil is greater than water and sundries and it is suspended in liquid surface, above-mentioned 1-4 step is repeated repeatedly, i.e., Oil-water residue can be separated thoroughly, significantly improve and propose oily purity and propose oily efficiency.
The invention also includes steps 5: the degreasing tank after striking off is heated so that grease heating after formed liquid oil and It flows rapidly into and connects in oil drum.
Step 1 cold plate of the present invention is made of plate and cold plate evaporator, and the cold plate evaporator is fixed on flat On plate, the cold plate evaporator is connect with heat pump system, and the heat pump system is connect with temperature detect switch (TDS), and the plate is by leading temperature Material is made.
Step 5 degreasing tank of the present invention be by groove body and groove body below oily cool condenser constitute, it is described oil condensation Device is connect with heat pump system.
Temperature detect switch (TDS) of the present invention can use PLC controller, to have the function that automatic control.
A kind of kitchen castoff processing unit, including it is equipment for separating liquid from solid, oily-water seperating equipment, automatic sorting device, dry Dry device and control system, the drying device include dry slot, agitating shaft and stirring motor, and agitating shaft is equipped with paddle Piece, agitating shaft both ends are fixedly connected through bearing, bearing block with dry slot respectively, and the agitating shaft is connected with stirring motor, institute It states and is equipped with heating element in the interlayer between the internal layer of dry slot and outer layer, outer layer is equipped with temperature sensor, dry slot lower part Equipped with discharge port, discharge port is equipped with discharging hermatic door, it is characterised in that further includes electrical ball valve, vacuum pump, waste heat recycling dress It sets, the discharge port of the automatic sorting device is connected by electrical ball valve with the feed inlet of the dry slot of drying device, dry The venthole of slot is connected by waste-heat recovery device with vacuum pump, the electrical ball valve, waste-heat recovery device and drying device It is connected to the control system respectively, makes to form negative pressure of vacuum in dry slot by the work of vacuum pump, make pressure in drying process - 0.081 to -0.099MPa is maintained, the harmful bacteria in the dry kitchen castoff that ferments in dry slot can not only be killed, The protein for being beneficial to livestock, cellulose and other nutritional ingredients are remained, the kitchen castoff particle symbol after keeping fermentation dry It closes the regulation of herding method and forms animal feeding-stuff;Moreover, negative pressure reduces the boiling point of water in material, the temperature in dry slot at this time At 50-65 DEG C or so, the water in material can boil, it is not necessary that material is heated to 100 DEG C, thus when substantially reducing dry Between energy consumption;Meanwhile by waste-heat recovery device, condenses, make smelly with steam frowzy by what is generated in drying process Gas molecular melting is discharged into sewage disposal system into condensed water, avoids peculiar smell generation.
Equipment for separating liquid from solid of the present invention includes cast hopper, clockwise and anticlockwise motor and shaftless screw, is set in the cast hopper There is shaftless screw, the cast hopper bottom is equipped with liquidceiver, and upper end is equipped with sealing cover, and filter is equipped between the cast hopper and liquidceiver The discharge port of web plate, the cast hopper is equipped with closing device, the liquidceiver inclined bottom surface, in favor of leading to fluid Stream, the liquidceiver are connected through liquid-transport pipe-line with oily-water seperating equipment, and described shaftless screw one end is fixed with clockwise and anticlockwise motor Connection, the other end is corresponding with the discharge port that cast hopper side wall is equipped with, and the clockwise and anticlockwise motor is connected to the control system, and passes through Closing device seals discharge port, and control system starts clockwise and anticlockwise motor reversion, carries out to the kitchen castoff entered in cast hopper Broken twisting, the grease in kitchen castoff is extruded, grease of the grease by sieve plate downstream to liquidceiver, in liquidceiver It is flowed into oily-water seperating equipment through liquid-transport pipe-line to be handled, after most of moisture and grease are screwed extrusion, control system is again Instruction clockwise and anticlockwise motor rotates forward, drives closing device to move up simultaneously, opens discharge port, shaftless screw gives up the kitchen after twisting Gurry, which rotates forward, to be released, and is entered in sorting cylinder through discharge port, makes the water content of the kitchen castoff entered in fermentation dry slot significantly Reduce, greatly reduces drying time, reduce dry burden, energy saving.
The present invention can be equipped with desalination grease removal device on the equipment for separating liquid from solid, and the desalination grease removal device includes rinsing Pipe, scouring electromagnetic valve, flushing pump, flush box, the flushing pipe are fixed on cast hopper inner sidewall, and the flushing pipe is through rinsing electricity Magnet valve is connected with flushing pump, and the flushing pump is connected with flush box, and the scouring electromagnetic valve and flushing pump are respectively through controlling System control processed avoids oily salt from being adhered to and feeds intake on headwall so that the surrounding to cast hopper is sprayed, meanwhile, also To the flushing that kitchen castoff carries out, the salinity and grease of kitchen castoff are greatly reduced, is allowed to more be suitable for becoming to raise Feed additives or Eco-fertilizer raw material.
Closing device of the present invention may include flashboard and power drive unit, and the power drive unit can be gas Cylinder, alternatively, being also possible to be made of lead screw, nut seat and flashboard driving motor, the flashboard passes through flashboard perforation and discharge port End face matches sealing, and the flashboard driving motor is connect with lead screw, and nut seat is connect with flashboard, and flashboard driving motor rotates band Dynamic lead screw rotation, lead screw rotation drive nut seat to move up and down, so that flashboard be driven to move up and down, the flashboard is worn across flashboard Hole matches sealing with discharge port end face, and when high-moisture kitchen castoff will enter cast hopper, flashboard driving motor is driven Dynamic flashboard seals discharge port, and after most of moisture is screwed extrusion, control system instructs clockwise and anticlockwise motor to rotate forward again while driving Flashboard moves down, and opens discharge port.
Shaftless screw end of the present invention and ram gap are 2-10mm, in favor of will be returned close to the material of flashboard It receives and squeezes, then reversed conveying again, guarantee that material has the function that squeeze and convey completely completely.
The present invention can be equipped with cutting edge in the flashboard lower end, cut, protected to the material fallen into below flashboard with reaching Card flashboard can seal discharge port completely.
Automatic sorting device of the present invention include sorting cylinder, cover board, crushing cutter, separation shaft, separate blade, filter screen, Motor and material diversion device are separated, sorting cylinder upper end is connected with cover board, and the filter screen of the sorting cylinder bottom is by import End non-porous discharging section and be connected with non-porous discharging section have hole discharging network segment be connected in sequence, the filter screen lower part is set There is diversion cavity, material diversion chamber lower end surface side is equipped with flushing water liquidceiver, and the other side is equipped with feed opening, the diversion cavity Interior to be equipped with material diversion device, the flushing water liquidceiver is isolated through filtrate net with diversion cavity, again in favor of the moisture to material Secondary to be separated by filtration, the flushing water liquidceiver bottom angled is simultaneously connected with oily-water seperating equipment, the feed opening and dry slot Feed inlet be connected, the material diversion device includes conveying axis and conveying speed reducer, and the conveying axis is fixed on through bearing On guide chamber, the conveying axis drives through conveying speed reducer, and the conveying speed reducer is controlled through control system, on the conveying axis Successively dextrorotation guide vane, connection stock guide and left-handed baffle, the dextrorotation guide vane are wound along conveying axis axial screw from left to right, institute State connection stock guide be axially fixed on conveying axis, described connection stock guide one end is fixedly connected with dextrorotation guide vane, the other end and Left-handed baffle is fixedly connected, and the dextrorotation guide vane is corresponding with flushing water liquidceiver, and the connection deflector is opposite with feed opening It answers, when elongated decorating film enters in sorting cylinder, by the guiding of the separate blade in non-porous discharging section, makes elongated decorating film It is led on separate blade by guide blade, and under the turning effort of separation shaft, makes such as polybag, knife, fork, chopsticks Or the big substance of lunch box etc enters house refuse by separate blade export and exports, the sauce shape kitchen castoff after sorting passes through Filter screen enters in diversion cavity, after stopping by the water conservancy diversion of dextrorotation guide vane and the cooperation of left-handed baffle, then passes through connection guide Plate passes through material in the feed inlet that feed opening is quickly pushed into dry slot under the turning effort of conveying axis, passes through control system Electrical ball valve is opened, enters material in dry slot, further avoiding material accumulation can not be discharged in sorting cylinder.
Hollow water-injecting cavity can be used in conveying axis of the present invention, and the conveying axis side wall is equipped with flushing hole, described defeated Axis one end is sent to be connected through rotary joint with the flushing pump in flush box, the flushing pump is controlled through control system, the note Water cavity is connected with flushing hole, and after the completion of sorting, flushing water is injected into the water-injecting cavity of conveying axis, will be filtered by flushing hole Net, filtrate net and diversion cavity carry out auto-flushing, and the sewage after flushing flow to flushing liquidceiver by the way that filtrate is off the net, then through pipeline It is flowed into oily-water seperating equipment, greatly facilitates cleaning.
The width of mesh of filtrate net of the present invention is 2-10mm, to have the function that further to be filtered fluid.
The hollow structure being connected is respectively adopted with helical blade in agitating shaft, stirring rod in dry slot of the present invention, The one end of the mixing shaft is equipped with swivel joint, is equipped with water inlet pipe, the water inlet pipe and agitating shaft inner wall in the agitating shaft inner cavity Equipped with return water gap, described water inlet pipe one end is connected through swivel joint with water tank, other end closing, and the water inlet pipe side wall It passes through stirring rod cavity through distributive pipe to be connected with helical blade inner cavity, the helical blade is equipped with backwater hole, so that water passes through Backwater hole backflow into agitating shaft water inlet pipe and stirring between centers return water gap and flow back into water tank, in favor of passing through vacuum The thermal energy of absorption is passed to agitating shaft and stirring blade by waste-heat recovery device, then the positive pressure in the hollow structure for passing through agitating shaft Agitating and heating and groove body interlayer heat the negative pressure low boiling point of material repeatedly to material for heat, stirring blade, not only significant to add The fast rate of drying of the intracorporal material of slot, moreover, also saving considerably the consumption of energy.
Dry slot of the present invention is made of lower middle fluting body and upper middle fluting body, the sealed circle of the lower middle fluting body With fixing bolt and upper middle fluting body fixed seal connection, the lower middle fluting body is equipped with hollow cavity, in the hollow cavity Equipped with electric heater unit and heat-conducting medium, the electric heater unit is controlled through control system, the heat-conducting medium and vacuum waste heat Recyclable device is connected, to have the function that be easy to install and maintain.
The present invention can be equipped with sealing card slot in the lower middle fluting body end face circumference, and the sealed card slot of sealing ring is fixed Position, it is quick for installation to have the function that.
Sorting cylinder of the present invention by open in upper cylinder and it is lower in open cylinder and form, it is described it is upper in open cylinder close through rubber Seal and fixing bolt and it is lower in open cylinder fixed seal connection, to have the function that be easy to install and maintain.
The present invention can it is described it is upper in open body end surface circumference equipped with sealed groove, the sealed groove of rubber seal Positioning, it is quick for installation to have the function that.
The present invention can be equipped with overflow port on the vacuum pump circulating water case, the vacuum pump circulating water case through overflow port with Oily-water seperating equipment is connected, in favor of passing through overflow port when the water in vacuum pump circulation water tank reaches the water level line set It is flowed into oily-water seperating equipment.
Waste-heat Recovery Equipment in Vacuum of the present invention includes refrigeration unit one, refrigeration unit two, and the refrigeration unit includes Compressor, condenser, expansion valve, surface air cooler, the venthole of the dry slot through vapor filter successively with refrigeration unit one Surface air cooler and the surface air cooler of refrigeration unit two are connected with vacuum pump, so that waste heat removal process maintains -0.081~0.099MPa It is carried out under pressure, the condenser of refrigeration unit two is connected by water pump with flush box;It can be by the condenser of refrigeration unit one It is arranged in interlayer, condenser can also be arranged outside dry slot, be connected by heat exchange cycle pipeline with condenser, with Conducive to by the thermal energy of the steam in waste-heat recovery device absorption dehydration slot, on the one hand the thermal energy of steam is transmitted by condenser Into dry slot interlayer, the material in dry slot is dried, is on the other hand transferred thermal energy in flush box, passes through drop Salt lipid-loweringing device is rinsed kitchen castoff, not only realizes waste heat recycling, but also significantly saved energy consumption, shortens Heating time.
Control system of the present invention includes PLC controller, the touch screen with man-machine interface, alarm and monitoring sensing Device, the monitoring sensor, alarm and touch screen are connected with PLC controller respectively, and the monitoring sensor includes interlayer Temperature sensor, interlayer pressure sensor, interlayer water level sensor, electric heating tube temperature sensor, follows at groove body pressure sensor Ring water tank temperature sensor, cyclic water tank liquid level sensor, compressor high pressure sensor, compressor low pressure sensor, the folder Layer temperature sensor, interlayer pressure sensor and interlayer water level sensor are separately positioned in the interlayer of groove body, the groove body pressure Force snesor is arranged in the inner cavity of groove body, and the electric heating tube temperature sensor is arranged in electric heating tube end, the circulation Water tank temperature sensor and cyclic water tank liquid level sensor are separately positioned in cyclic water tank, and the compressor high pressure sensor is set It sets in the air inlet pipe that compressor is arranged in escape pipe, compressor low pressure sensor in compressor, to detect the pressure of compressor, In favor of making PLC controller receive the information from monitoring sensor automatically by touch control mode on the touchscreen, and refer to It enables electrical ball valve, and/or heating element, and/or waste-heat recovery device in negative dry groove body act, the intracorporal material of slot is made to exist Rapid draing under negative pressure, low temperature, closed environment not only avoids odor dispersion and forms air pollution in air, meanwhile, The destruction for also having destroyed the bacterium in material, having avoided protein, cellulose.
The present invention can be arranged expansion valve control panel in the PLC controller, the expanded valve control panel of expansion valve with PLC controller connection rises groove body temperature plateau in favor of controlling expansion valve by expansion valve control panel.
The present invention can be equipped with vacuum relief valve on the pipeline between the filter and surface air cooler, the vacuum relief valve with PLC controller is connected, to have the function that automatically control pressure release and clear up filter core.
The present invention can be equipped with sealing cover in the cast hopper upper end, and the sealing cover is connected through hopper motor-driven valve with cast hopper It connects, the hopper motor-driven valve is connected with PLC controller, in favor of automatically controlling the switch of cast hopper by PLC controller.
The present invention can also be equipped with bluetooth communication in the PLC controller, and the PLC controller is through radio communication mold Block is connect with mobile phone, computer terminal, is monitored in real time by mobile phone, computer terminal to equipment with reaching.
The present invention is aobvious due to using the above structure and method, having structure novel, high degree of automation, solid-liquid separation effect It writes, drying time is short, the discharge of energy saving, low in energy consumption, environmentally friendly, free from extraneous odour, the advantages that equipment operation stability is high.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the structural schematic diagram that equipment for separating liquid from solid and sorting equipment are fed in the present invention.
Fig. 4 is the structural schematic diagram of Minton dryer of the present invention.
Fig. 5 is the cross-sectional view of the top view of Fig. 4.
Fig. 6 is the structural schematic diagram of Minton dryer and waste-heat recovery device of the present invention.
Fig. 7 is processing schematic of the present invention.
Fig. 8 is process flow diagram of the present invention.
Fig. 9 is the principle of the present invention block diagram.
Figure 10 is the schematic perspective view of conveying axis in the present invention.
Figure 11 is the rearview of Figure 10.
Figure 12 is the decomposition texture schematic diagram of dry slot in the present invention.
Figure 13 is the decomposition texture schematic diagram of present invention sorting cylinder.
Figure 14 is the structural schematic diagram of oily-water seperating equipment in the present invention.
Figure 15 is the top view of Figure 14.
Figure 16 is the left view of Figure 14.
Figure 17 is the right view of Figure 14.
Appended drawing reference: salt reduction lipid-loweringing device 1, equipment for separating liquid from solid 2, oily-water seperating equipment 3, automatic sorting device 4, drying Device 5, waste-heat recovery device 7, vacuum pump 9, electrical ball valve 10, dry slot 11, agitating shaft 12, stirring speed reducer 14, heating unit Part 15, stirring blade 16, stirring rod 17, flush box 19, flushing pump 20, vacuum pump circulating water case 21, flushing pipe 22, cast hopper 23, feeding speed reducer 24, shaftless screw 25, strainer 26, flashboard 27, lead screw 28, flashboard speed reducer 29, vapor filter 30, receipts Liquid bath 31, sorting cylinder 32, access cover 33, crushing cutter 34, sorting net 35, sorting blade 36, main shaft 37, motor 38, filtrate net 39, Rotary joint 41, conveying axis 42, conveying speed reducer 43, conveying axis 45, material guiding section 46, have hole discharging network segment 47, transfer hopper 48, under Material mouth 49, house refuse outlet 50, flushing water liquidceiver 52, left-handed guide piece 53, dextrorotation guide piece 54, flushing hole 55, refrigeration Unit 1, refrigeration unit 2 57, compressor 58, condenser 59, expansion valve 60, surface air cooler 61.Sieve plate 62 connects stock guide 64 it is lower on fluting bodies 65 and upper middle fluting bodies 66 in open cylinder 67 and it is lower in open cylinder 68, cabinet 71 and chassis cover 72 are controlled Device 73 processed, blowdown apparatus 74, the condensation of sewage water inlet pipe 75 propose oil machine structure 76, oil scraping mechanism 77, oil removing mechanism 78, cooling and warming System 79, cold plate 80, oil scraping plate 81, mobile oil storage tank 82, oil pushing plate 83, push away oily 84 degreasing tank 85 of buttcover plate, except oiled-plate method 86, Oil removing connecting plate 87 connects oil drum 88, sewage pump 89, sewage drainage case 90, sewage pipe 91, water-cooled condenser 92, cold plate evaporator 93, except oil condenser 94, Kitchen sifter sieve 95, backwash tube 96, sewage emptying pipeline 97, sewage exhaust-valve 98, overflow pipe 99, list To valve 100, inclination chassis backplane 101, cold plate speed reducer 102, cold plate lead screw 103, cold plate guide rod 104, upper cover cover board 105, Frizing speed reducer 106, mobile lead screw 107, guide slide 108, sliding block 109, travelling nut 110, oil removing speed reducer 111, oil removing Lead screw 112, gas spring 114.
Specific embodiment
The following further describes the present invention with reference to the drawings:
As shown in the picture, a kind of kitchen castoff processing unit, including equipment for separating liquid from solid 2, oily-water seperating equipment 3, automatic point Device 4, drying device 5 and control system are picked, the drying device 5 includes dry slot 11, agitating shaft 12 and stirring motor 14, is stirred Axis 12 is mixed equipped with stirring blade 16,12 both ends of agitating shaft are fixedly connected through bearing, bearing block with dry slot 11 respectively, described to stir It mixes axis 12 to be connected with stirring motor 14, heating element is equipped in the interlayer between the internal layer and outer layer of the dry slot 11, outside Layer is equipped with temperature sensor, and 11 lower part of dry slot is equipped with discharge port, and discharge port is equipped with discharging hermatic door, it is characterised in that also Including electrical ball valve 10, vacuum pump 9, waste-heat recovery device, the discharge port of the automatic sorting device 4 by electrical ball valve 10 with The feed inlet of the dry slot 11 of drying device 5 is connected, and the venthole of dry slot 11 passes through waste-heat recovery device and 9 phase of vacuum pump Connection, the electrical ball valve 10, waste-heat recovery device and drying device 5 are connected to the control system respectively, pass through vacuum pump 29 Work make to form negative pressure of vacuum in dry slot, so that pressure in drying process is maintained -0.081 to -0.099MPa, not only can will Harmful bacteria in dry slot in the dry kitchen castoff of fermentation kills, and remains the protein for being beneficial to livestock, cellulose With other nutritional ingredients, the kitchen castoff particle after keeping fermentation dry meets the regulation of herding method and forms animal feeding-stuff;And And negative pressure reduces the boiling point of water in material, water of the temperature in dry slot at 50-65 DEG C or so, in material at this time Boiling, it is not necessary that material is heated to 100 DEG C, to substantially reduce the energy consumption of drying time;Meanwhile it being recycled by vacuum waste heat Device 7 condenses with steam frowzy by what is generated in drying process, is discharged into foul smell molecular melting into condensed water In sewage disposal system, peculiar smell generation is avoided.
Equipment for separating liquid from solid of the present invention includes cast hopper 23, clockwise and anticlockwise motor 24 and shaftless screw 25, described to feed intake Shaftless screw 25 is equipped in bucket 23,23 bottom of cast hopper is equipped with liquidceiver 31, and upper end is equipped with sealing cover, the cast hopper 23 Sieve plate 62 is equipped between liquidceiver 31, the discharge port of the cast hopper 23 is equipped with closing device, 31 bottom surface of liquidceiver Inclination, in favor of carrying out water conservancy diversion to fluid, the liquidceiver 31 is connected through liquid-transport pipe-line with oily-water seperating equipment 3, the nothing 25 one end of axis spiral is fixedly connected with clockwise and anticlockwise motor 24, and the other end is corresponding with the discharge port that 23 side wall of cast hopper is equipped with, institute It states clockwise and anticlockwise motor 24 to be connected to the control system, discharge port is sealed by closing device, control system starts clockwise and anticlockwise motor 24 reversions carry out broken twisting to the kitchen castoff entered in cast hopper 23, the grease in kitchen castoff are extruded, oil By sieve plate 62 downstream to liquidceiver 31, the grease in liquidceiver 31 is flowed into oily-water seperating equipment through liquid-transport pipe-line and carries out water Processing, after most of moisture and grease are screwed extrusion, control system instructs clockwise and anticlockwise motor 24 to rotate forward again while driving sealing Device moves up, and opens discharge port, and the kitchen castoff after twisting is rotated forward and released by shaftless screw 25, enters sorting through discharge port In cylinder, the water content of the kitchen castoff entered in fermentation dry slot is greatly reduced, drying time is greatly reduced, reduces Dry burden, energy saving.
The present invention can be equipped with desalination grease removal device on the equipment for separating liquid from solid, and the desalination grease removal device 1 includes punching Pipe 22, scouring electromagnetic valve, flushing pump 20, flush box are washed, the flushing pipe 9 is fixed on cast hopper inner sidewall, the flushing pipe It is connected through scouring electromagnetic valve with flushing pump, the flushing pump is connected with flush box, the scouring electromagnetic valve and flushing pump It is controlled respectively through control system, so that the surrounding to cast hopper is sprayed, oily salt is avoided to be adhered to 23 wall of cast hopper On, meanwhile, the flushing also carried out to kitchen castoff greatly reduces the salinity and grease of kitchen castoff, is allowed to more fit Being suitable for becomes feed addictive or Eco-fertilizer raw material.
Closing device of the present invention may include flashboard 27 and power drive unit, and the power drive unit can be Cylinder or fluid cylinder, alternatively, being also possible to be made of lead screw 28, nut seat and flashboard driving motor 29, the flashboard 27 passes through lock Plate perforation matches sealing with discharge port end face, and the flashboard driving motor 29 is connect with lead screw 28, and nut seat and flashboard 27 connect It connects, the rotation of flashboard driving motor 29 drives lead screw 28 to rotate, and the rotation of lead screw 28 drives nut seat to move up and down, to drive flashboard 27 move up and down, and the flashboard 27 passes through flashboard perforation and matches sealing with discharge port end face, when high-moisture kitchen is discarded When object will enter cast hopper 23, flashboard driving motor 29 drives flashboard 27 to seal discharge port, after most of moisture is screwed extrusion, Control system instructs clockwise and anticlockwise motor 24 to rotate forward again while flashboard 27 being driven to move down, and opens discharge port.
25 end of shaftless screw of the present invention and 27 gap of flashboard are 2-10mm, in favor of will be close to the material of flashboard 27 Recycling extruding is carried out, then reversed conveying again, guarantees that material has the function that squeeze and convey completely completely.
The present invention can be equipped with cutting edge in 27 lower end of flashboard, be cut with reaching to the material fallen into below flashboard, Guarantee that flashboard can seal discharge port completely.
Automatic sorting device 4 of the present invention include sorting cylinder 32, cover board, crushing cutter 34, separation shaft 17, separate blade, Filter screen 35, separation motor 38 and material diversion device, sorting 32 upper end of cylinder are connected with cover board, sorting 32 bottom of cylinder Filter screen 35 be connected by the non-porous discharging section of input end and with non-porous discharging section 46 have hole discharging network segment be sequentially connected and At the filter screen lower part is equipped with diversion cavity, and material diversion chamber lower end surface side is equipped with flushing water liquidceiver 52, the other side Equipped with feed opening 49, material diversion device is equipped in the diversion cavity, the flushing water liquidceiver 52 is through filtrate net 39 and water conservancy diversion Chamber isolation, so that the moisture to material is separated by filtration again, 52 bottom angled of flushing water liquidceiver and and water-oil separating Device is connected, and the feed opening 49 is connected with the feed inlet of dry slot, and the material diversion device includes 42 He of conveying axis Speed reducer 43 is conveyed, the conveying axis 42 is fixed on guide chamber through bearing, and the conveying axis 42 drives through conveying speed reducer 43, The conveying speed reducer 43 is controlled through control system, on the conveying axis 42 from left to right successively dextrorotation guide vane 54, connection guide Plate 64 and left-handed baffle 53, the dextrorotation guide vane are wound along conveying axis axial screw, and the connection stock guide is axially fixed in defeated It send on axis, described connection stock guide one end is fixedly connected with dextrorotation guide vane, and the other end is fixedly connected with left-handed baffle, the dextrorotation Guide vane is corresponding with flushing water liquidceiver, and the connection deflector is corresponding with feed opening, when elongated decorating film enters sorting When in cylinder 32, by the guiding of the separate blade in non-porous discharging section 20, lead elongated decorating film by guide blade On separate blade, and under the turning effort of separation shaft 17, make the big substance of such as polybag, knife, fork, chopsticks or lunch box etc Enter house refuse by separate blade export to export, the sauce shape kitchen castoff after sorting enters diversion cavity by filter screen Interior, the rotation after being stopped by the water conservancy diversion of dextrorotation guide vane and the cooperation of left-handed baffle, then by connection stock guide in conveying axis is made Material is quickly pushed into the feed inlet of dry slot by feed opening with lower, electrical ball valve is opened by control system, makes object Material enters in dry slot, and further avoiding material accumulation can not be discharged in sorting cylinder.
Hollow water-injecting cavity can be used in conveying axis of the present invention, and the conveying axis side wall is equipped with flushing hole 55, described 42 one end of conveying axis is connected through rotary joint 41 with the flushing pump in flush box, and the flushing pump is through PLC control system control System, the water-injecting cavity is connected with flushing hole 55, and after the completion of sorting, flushing water is injected into the water-injecting cavity of conveying axis, passes through Filter screen, filtrate net and diversion cavity are carried out auto-flushing by flushing hole, and the sewage after flushing flow to flushing receipts by the way that filtrate is off the net Liquid bath, then be flowed into oily-water seperating equipment through pipeline, greatly facilitate cleaning.
The mesh of filtrate net 26 of the present invention is 2-10mm, to have the function that further to be filtered fluid.
Hollow be connected is respectively adopted with helical blade 16 in agitating shaft 12, stirring rod 17 in dry slot 11 of the present invention Structure, described 12 one end of agitating shaft be equipped with swivel joint, 12 lumen centers of agitating shaft be equipped with water inlet pipe, the water inlet pipe It is equipped with return water gap with 12 inner wall of agitating shaft, described water inlet pipe one end is connected through swivel joint with water tank, other end closing, and The water inlet pipe side wall passes through stirring rod cavity through distributive pipe and is connected with 16 inner cavity of helical blade, sets on the helical blade 16 Have backwater hole so that water through backwater hole backflow into agitating shaft water inlet pipe and stirring between centers return water gap and flow back into water Case increases heat-transfer area in favor of the thermal energy of absorption is passed to agitating shaft 12 and stirrer paddle by Waste-heat Recovery Equipment in Vacuum 7 Product, to the material heating of agitating and heating and groove body interlayer to material repeatedly, has not only dramatically speeded up groove body by stirrer paddle The rate of drying of interior material, but also save considerably the consumption of energy.
Dry slot of the present invention is made of lower middle fluting body 65 and upper middle fluting body 66, and the lower middle fluting body is through close Seal and fixing bolt and upper middle fluting body fixed seal connection, the lower middle fluting body is equipped with hollow cavity, described hollow interior Electric heater unit and heat-conducting medium are equipped in chamber, the electric heater unit is controlled through control system, the heat-conducting medium and vacuum Waste-heat recovery device is connected, to have the function that be easy to install and maintain.
The present invention can be equipped with sealing card slot in the lower middle 65 end face circumference of fluting body, and the sealed card slot of sealing ring is fixed Position, it is quick for installation to have the function that.
Sorting cylinder of the present invention by open in upper cylinder 67 and it is lower in open cylinder 68 and form, it is described it is upper in open the warp of cylinder 67 Rubber seal and fixing bolt and it is lower in open cylinder fixed seal connection, to have the function that be easy to install and maintain.
The present invention can it is described it is upper in open body end surface circumference equipped with sealed groove, the sealed groove of rubber seal Positioning, it is quick for installation to have the function that.
The present invention can be equipped with overflow port on the vacuum pump circulating water case 21, and the vacuum pump circulating water case 21 is through overflow Mouth is connected with oily-water seperating equipment, in favor of passing through when in vacuum pump circulation water tank 21 water reaches the water level line set Overflow port is flowed into oily-water seperating equipment 3, discharges entire treatment process without foul smell gas with foreign flavor.
Waste-heat Recovery Equipment in Vacuum 8 of the present invention includes refrigeration unit 1, refrigeration unit 2 57, the refrigeration unit Including compressor 58, condenser 59, expansion valve 60, surface air cooler 61, the venthole of the dry slot 11 through vapor filter 30 according to The secondary surface air cooler 61 with the surface air cooler 61 of refrigeration unit 1 and refrigeration unit 2 57 is connected with vacuum pump 9, so that waste heat recycles Process carries out under -0.081~0.099MPa pressure, and the condenser 59 of refrigeration unit 2 57 passes through water pump and 21 phase of flush box Even;The condenser 59 of refrigeration unit 1 can be arranged in interlayer, condenser 59 can also be arranged outside dry slot, It is connected by heat exchange cycle pipeline with condenser 59, in favor of by 8 absorption dehydration slot 11 of Waste-heat Recovery Equipment in Vacuum The thermal energy of steam is transmitted in dry slot interlayer, to the object in dry slot 11 by the thermal energy of steam by 59 one side of condenser Material is dried, and on the other hand transfers thermal energy in flush box, is rushed by salt reduction lipid-loweringing device 1 to kitchen castoff It washes, not only realizes waste heat recycling, but also significantly saved energy consumption, shorten heating time.
Control system of the present invention includes PLC controller, the touch screen with man-machine interface, alarm and monitoring sensing Device, the monitoring sensor, alarm and touch screen are connected with PLC controller respectively, and the monitoring sensor includes interlayer Temperature sensor, interlayer pressure sensor, interlayer water level sensor, electric heating tube temperature sensor, follows at groove body pressure sensor Ring water tank temperature sensor, cyclic water tank liquid level sensor, compressor high pressure sensor, compressor low pressure sensor, the folder Layer temperature sensor, interlayer pressure sensor and interlayer water level sensor are separately positioned in the interlayer of groove body, the groove body pressure Force snesor is arranged in the inner cavity of groove body, and the electric heating tube temperature sensor is arranged in electric heating tube end, the circulation Water tank temperature sensor and cyclic water tank liquid level sensor are separately positioned in cyclic water tank, and the compressor high pressure sensor is set It sets in the air inlet pipe that compressor is arranged in escape pipe, compressor low pressure sensor in compressor, to detect the pressure of compressor, In favor of making PLC controller receive the information from monitoring sensor automatically by touch control mode on the touchscreen, and refer to It enables electrical ball valve, and/or heating element, and/or waste-heat recovery device in negative dry groove body act, the intracorporal material of slot is made to exist Rapid draing under negative pressure, low temperature, closed environment not only avoids odor dispersion and forms air pollution in air, meanwhile, The destruction for also having destroyed the bacterium in material, having avoided protein, cellulose.
The present invention can be arranged expansion valve control panel in the PLC controller, the expanded valve control panel of expansion valve with PLC controller connection rises groove body temperature plateau in favor of controlling expansion valve by expansion valve control panel.
The present invention can be equipped with vacuum relief valve on the pipeline between the filter and surface air cooler, the vacuum relief valve with PLC controller is connected, to have the function that automatically control pressure release and clear up filter core.
The present invention can be equipped with sealing cover in the cast hopper upper end, and the sealing cover is connected through hopper motor-driven valve with cast hopper It connects, the hopper motor-driven valve is connected with PLC controller, in favor of automatically controlling the switch of cast hopper by PLC controller.
The present invention can also be equipped with bluetooth communication in the PLC controller, and the PLC controller is through radio communication mold Block is connect with mobile phone, computer terminal, is monitored in real time by mobile phone, computer terminal to equipment with reaching.
Oily-water seperating equipment of the present invention includes cabinet 71 and chassis cover 72, control device 73 and blowdown apparatus 74, 71 side wall of cabinet is connected with sewage water inlet pipe 75, and the cabinet 71 and chassis cover 72 are tightly connected, the cabinet 71 It is equipped with condensation and mentions oil machine structure 76, oil scraping mechanism 77, oil removing mechanism 78 and refrigerating and heating systems 79,
It includes cold plate 80, cold plate lifting device that the condensation, which mentions oil machine structure 76, and the cold plate 80 is through condensing lifting device It is connected with chassis cover 72, the cold plate lifting device drives through control device,
The oil scraping mechanism includes oil scraping plate 81, mobile oil storage tank 82, oil pushing plate 83, pushes away oily buttcover plate 84 and the mobile dress of oil scraping plate It sets, the oil scraping plate 81 is located in cabinet 71, and 81 lower end of oil scraping plate is fixedly connected with mobile oil storage tank 82, the mobile storage 82 both ends of oil groove are connected with the oil scraping plate mobile device for being fixed on two sides in cabinet 71, in favor of passing through oil scraping plate mobile device It drives 81 reciprocal horizontal of oil scraping plate mobile, 80 lower end of cold plate grease after cooling is struck off, then pass through mobile oil storage tank 82 collect the grease that oil scraping plates 81 scrape, and slidably connect oil pushing plate 83, the oil pushing plate 83 1 in the mobile oil storage tank 82 Side is equipped with and pushes away oily buttcover plate 84, described to push away oily buttcover plate 84 and be equipped with docking convex block or docking recess,
The oil removing mechanism 78 includes degreasing tank 85, except oiled-plate method 86, oil removing connecting plate 87, oil removing driving device and connects oil drum 88, The degreasing tank 85 is fixed on 71 outside of cabinet, and sliding, which is equipped with, in the degreasing tank 85 removes oiled-plate method, 85 bottom surface of degreasing tank It is equipped with oil outlet, the degreasing tank 85 is equipped with oil removing driving device, described except oiled-plate method 86 drives through oil removing driving device, institute Oil removing driving device is stated to drive through control device, it is described except 86 side of oiled-plate method is equipped with oil removing connecting plate 87, the oil removing connecting plate 87 another sides are equipped with connecting groove or connection convex block, in favor of with the connecting groove of oil removing connecting plate 87 or connect convex block, when When oil scraping mechanism is moved to oil removing mechanism side through oil scraping plate mobile device, pushes away oily buttcover plate 84 and is docked with oil removing connecting plate 87, It is described push away oily buttcover plate 84 through being fixed on degreasing tank 85 oil removing driving device driving, the oil outlet lower end through flowline with Oil drum 88 is connect to be connected, the oil removing driving device drives through control device,
The blowdown apparatus includes sewage pump 89 and sewage drainage case 90, and 89 inlet of sewage pump is connected with 71 bottom of cabinet Logical, leakage fluid dram is connected to through sewage pipe 91 with sewage reception tank, and the sewage pump 89 drives through control device;
Refrigerating and heating systems of the present invention use heat pump system comprising compressor, water-cooled condenser 92, cold plate evaporator 93, electric expansion valve, filter and oil condenser 94 is removed, the water-cooled condenser 92 is mounted on 71 bottom of cabinet, the cold plate Evaporator 93 is mounted on cold plate 80, and in favor of cooling down to cold plate, 80 lower end surface of cold plate is reached liquid oil wink Between be frozen into grease, it is described except oil condenser 94 is mounted on except 15 bottoms, in favor of adding to the oil entered in degreasing tank 85 Heat, makes the grease in degreasing tank 85 be melted into fluid, and the exhaust outlet of the compressor is respectively connected to water-cooled condenser by pipeline With the one end for removing oil condenser, water-cooled condenser 92 and the other end except oil condenser 94 are connected to after throttling set again by pipeline One end of cold plate evaporator 93 is connected to by pipeline, the other end of cold plate evaporator 93 is finally connected to compressor by pipeline Air entry, the refrigerating and heating systems are controlled through control device, when the invention works, having oil, water, slag by connecting tube In the liquid injection cabinet 71 of shape object, control device starting refrigerating and heating systems and condensation mention oil machine structure, cold plate lifting device Cold plate is driven to move down, when cold plate lower end contact liq surface, condensation lifting device stopping is moved down, 80 lower end surface of cold plate Into contact with the oil liquid of liquid surface cool down under the action of cold plate evaporator and become grease and adhere on cold plate 80, so Afterwards, stop 81 upper end of oil scraping plate for oil scraping mechanism being risen to after condensation lifting device drives the carrying grease of cold plate 80 to leave liquid level Only, the oil scraping plate mobile device movement in control device instruction oil scraping mechanism, drives oil scraping plate 81 to move down along cold plate 80 and does Linear movement scrapes the grease that 80 lower end of cold plate condenses in mobile oil storage tank, during frizing, in mobile degreasing tank 12 Oil removing connecting plate 87 be located at mobile 12 one end of degreasing tank, when oil scraping plate 81 all strikes off the grease on 80 lower end surface of cold plate And after in 81 water conservancy diversion of oil scraping plate to mobile degreasing tank 85, oil scraping plate mobile device continues to drive oil scraping plate 81 mobile, until with 85 1 side contacts of degreasing tank stop, at this point, the oil removing connecting plate 87 in mobile oil storage tank 82 is plugged with oily buttcover plate 84 is pushed away, Control device instructs the movement of oil removing driving device, and driving pushes away oily buttcover plate 84 and slides along degreasing tank 85, and oil removing is driven to connect Plate 87 is mobile, the grease in degreasing tank 85 is promoted in degreasing tank, due to the heat of degreasing tank 85 bottom and refrigerating and heating systems End (removing oil condenser) connection, so that grease fast melt, at oil liquid, oil liquid is flowed into through oil outlet and flowline and is connect in oil drum 88, Above-mentioned movement is repeated repeatedly, the oil on oil liquid surface can be separated with water, the present invention is different with the freezing point of water using oil, It oil reaches condensation point and water and not up to condensation point within the temperature range of, realizes oil and water efficiently separates, and reach and mention The advantages that oil is high-efficient, proposes oily purity is high.
The present invention can be equipped with Kitchen sifter sieve 95 in cabinet 71, and the Kitchen sifter sieves 95 surroundings and the sealing of 71 inner wall of cabinet connects It connects, avoids the large particulate matter in grease from rising to 95 tops of Kitchen sifter sieve to reach, further purified the pure of water-oil separating Degree.
The present invention can be equipped with sewage lifting backwash mechanism in the blowdown apparatus of 71 side of cabinet comprising backwash tube 96 and strainer valve, described 96 one end of backwash tube extend into 95 lower section of the sieve of the Kitchen sifter inside cabinet 71 by 71 side wall of cabinet, The other end is connected with sewage pipe 91, is equipped with strainer valve on the backwash tube 96, in favor of in entrance backwash tube 96 Liquid be filtered, several small through hole being interspersed are provided on 96 side wall of backwash tube, so that when sewage lifting Small through hole on backwash tube 96 spray high pressure water by the recoils such as the miscellaneous slag of 71 base sludge of cabinet be washed till sewage drainage case 90 and by Sewage pump 89 is discharged, while being aspirated by the high pressure of sewage pump 89, avoids the obstruction of Kitchen sifter sieve.
The present invention can be equipped with sewage in 90 side of sewage drainage case and empty pipeline 97, and the sewage empties on pipeline 97 Equipped with sewage exhaust-valve 98, in favor of avoiding that sewage exhaust-valve 98 can be opened when sewage pump can not work normally, so that machine Sewage in case 71 is discharged through sewage emptying pipeline 97, has ensured the normal operation of cabinet inner fluid separation.
The present invention can be equipped with overflow port in 71 side wall upper part of cabinet, and the overflow port is emptied through overflow pipe 99 and sewage Pipeline 97 is connected, so that the present invention remains normal operation during the separation process, the overflow pipe 99 is equipped with check valve 100, sewage is back in cabinet by overflow port when in favor of preventing sewage lifting.
71 bottom surface of cabinet of the present invention is using inclination chassis backplane 101, from separate 89 one end of sewage pump gradually to dirt 89 one end of water pump inclination, so as to be flowed into sewage pump 89 along inclination chassis backplane 101 every the sundries that slag sieve 25 is isolated Proximal end, and pumped out by sewage pump 89, further improve pollution discharge capability.
85 bottom of degreasing tank of the present invention is oblique, and the oil outlet is located at the minimum point of 85 bottom of degreasing tank, So as to restore to the oil of liquid condition to be flowed into through oil outlet automatically to connect in oil drum, have the function that collect automatically, it is described fuel-displaced It is provided with oily filter device in hole, further increases the cleannes and purity of oil product.
Filter device of the present invention can be using prior arts such as filter cottons, this is repeated no more.
Cold plate lifting device of the present invention includes cold plate speed reducer 102, cold plate lead screw 103 and cold plate guide rod 104, 72 center of chassis cover of 71 upper end of cabinet is equipped with cold plate speed reducer 102, and two sides are respectively equipped with guiding perforation, the cold plate Speed reducer 102 is controlled through control device 73, and 103 lower end of cold plate lead screw is fixedly connected with cold plate 80, and upper end subtracts with cold plate The output shaft of fast machine 102 is connected, and the cold plate guide rod 104, which passes through its lower end and cold plate 80 after guiding is perforated and fixes, to be connected It connects, in favor of driving cold plate 80 to perforate up and down under the action of cold plate guide rod 104 along guiding by cold plate speed reducer 102 It is mobile.
In use, cold plate lifting device of the present invention include can also be by cold plate cylinder and cold plate guide rod Composition, the chassis cover center of the cabinet upper end are equipped with cold plate cylinder, and two sides are respectively equipped with guiding perforation, the cold plate cylinder It is controlled through control device, the telescopic rod lower end of the cold plate cylinder is fixedly connected with cold plate, and the cold plate guide rod is passed through and led Its lower end is fixedly connected with cold plate after to perforation.
The present invention can also seal in 72 upper end of chassis cover and be equipped with upper cover cover board 105,105 surrounding of upper cover cover board It is tightly connected with cabinet 71, avoids smelly vapour to be dispersed into air to reach and form secondary pollution.
Oil scraping plate mobile device of the present invention is by frizing speed reducer 106, mobile lead screw 107, guide slide 108, slides Block 109, the composition of travelling nut 110, the mobile lead screw 107 and guide slide 108 are respectively provided at the cabinet of 80 two sides of cold plate In 71, described mobile 107 one end of lead screw is fixedly connected through bearing, bearing block with cabinet 71, the other end and is fixed on cabinet 71 The output shaft of frizing speed reducer 106 be fixedly connected, be threaded with travelling nut 110 on the mobile lead screw 107, it is described to lead It is fixedly connected respectively with cabinet 71 to 108 both ends of slideway, sliding block 109, the movement is slidably connected on the guide slide 108 82 one end of oil storage tank is fixedly connected with travelling nut 110, and the other end is fixedly connected with sliding block 109, and the frizing speed reducer 106 passes through Control device control.
Oil removing driving device of the present invention can be to be made of oil removing speed reducer 111, oil removing lead screw 112, the oil removing Lead screw 112 is arranged in degreasing tank 85, and described 112 one end of oil removing lead screw is fixedly connected through bearing, bearing block with degreasing tank, the other end It is fixedly connected with the output shaft for the oil removing speed reducer 111 for being fixed on 85 one end of degreasing tank, is threadedly coupled on the oil removing lead screw 112 Oily buttcover plate 84 is pushed away, the oil removing speed reducer 111 drives through control device, in favor of removing by the driving of oil removing speed reducer 111 Silk noil thick stick 112 rotates, and drive pushes away oily buttcover plate 84 and moves linearly along 85 side wall of degreasing tank, and mobile oil storage tank 82 is flowed into and is removed Oil in oil groove 85, which is shifted onto, to be connect in oil drum 88.
Oil removing driving device of the present invention can also be formed using removing oil gas cylinder and pushing away oily buttcover plate, described to push away oil gas cylinder It is fixed on degreasing tank one end, it is described to be fixedly connected except telescopic rod one end of oil gas cylinder with the oily buttcover plate that pushes away in degreasing tank, it is described Except oil gas cylinder drives through control device, in favor of by being moved except oil gas cylinder driving pushes away oily buttcover plate along oil removing groove sidewall straight line It is dynamic, it oil storage tank is flowed into the oil in degreasing tank shifts onto and connect in oil drum.
105 one end of upper cover cover board of the present invention is hinged through hinge and cabinet 71, and two sides are respectively through gas spring 114 and machine Case is connected, and drives cold plate to open to have the function that facilitate.
Control device of the present invention include PLC controller, control panel, cold plate temperature sensor, high liquid level sensor, Low liquid level sensor, cold plate upper limit position sensor, the right position sensor of oil scraping plate, sewage temperature sensor, except before oiled-plate method Position sensor and except position sensor after oiled-plate method, the cold plate temperature sensor, high liquid level sensor, low liquid level sensor, The left position sensor of upper limit position sensor, oil scraping plate, the right position sensor of oil scraping plate, sewage temperature sensor, except before oiled-plate method Position sensor, except after oiled-plate method position sensor be connected respectively with PLC controller, the PLC controller and control panel phase Connection,
The cold plate is equipped with cold plate temperature sensor, so that the condensation temperature of cold plate temperature sensor control cold plate evaporator Degree, and be uploaded in PLC controller;
High liquid level sensor and low liquid level sensor are equipped in the cabinet, it can by high liquid level sensor and low liquid level sensor The upper limit level and bottom limit level of liquid in cabinet are detected simultaneously, and oil is mentioned by the downlink that low liquid level sensor controls cold plate Enforceability, by high liquid level sensor control cold plate stop uplink wait oil scraping mechanism movement, and by information upload exist In PLC controller;
The chassis cover is equipped with cold plate upper limit position sensor, controls cold plate by cold plate upper limit position sensor Upper limit position, and by information upload in PLC controller;
The left position sensor of oil scraping plate is equipped on the left of the cabinet, right side is equipped with the right position sensor of oil scraping plate, scrapes by described The left and right frizing stroke of the right position sensor control oil scraping plate of the left position sensor of oiled-plate method, oil scraping plate, and information is uploaded in PLC In controller;
The chassis bottom is equipped with sewage temperature sensor, controls oily wastewater in cabinet by the sewage temperature sensor Temperature and then control cold plate downlink propose the enforceability of oil, and information is uploaded in PLC controller;
The front end of the degreasing tank is equipped with oil pushing plate front position sensor, rear end is equipped with position sensor after oil pushing plate, by removing Oiled-plate method front position sensor, except after oiled-plate method position sensor control remove oiled-plate method back-and-forth motion stroke, and by information upload in PLC In controller.
For the present invention when automatically processing to material, PLC controller instructs hopper motor-driven valve to open, and opens sealing cover, Meanwhile starting the movement of flashboard driving motor, it drives flashboard to seal discharge port, then stops, and it is anti-to start clockwise and anticlockwise motor simultaneously Turn, shaftless screw is made to carry out broken twisting to the kitchen castoff fallen into cast hopper, meanwhile, start in salt reduction lipid-loweringing device Water pump sprays water to the headwall that feeds intake by flushing pipe, removes the oily salt for the headwall adherency that feeds intake in time, and in entrance cast hopper Material carry out salt reduction lipid-loweringing processing, material after twisting and spray the oil liquid that is discharged by passing through drain pipe after liquidceiver collection It is discharged in oily-water seperating equipment, after kitchen castoff is by twisting, PLC controller instructs clockwise and anticlockwise motor to rotate forward again, separation electricity Machine rotates forward, lower feeder motor rotates forward, and flashboard driving motor drives flashboard to move up, and opens discharge port, and clockwise and anticlockwise motor drives shaftless Material after twisting is pushed into sorting cylinder by spiral rotating through discharge port, when entering sorting cylinder, in the turning effort of separation shaft Under, the elongated substance such as knife, fork, chopsticks is exported by separate blade, the hard substance such as other plaster materials and bone in separation shaft and Under the centrifugal action of separate blade, hard substance moment collides with filter screen under the action of the centrifugal and is crushed, smashed powder End and paste enter in diversion cavity through filter screen, are stopped by the water conservancy diversion of dextrorotation guide vane and the cooperation of left-handed baffle, then pass through It connects stock guide quickly to promote material into the feed inlet of dry slot by feed opening under the turning effort of conveying axis, PLC Controller opens electrical ball valve, and material enters in dry slot, is then shut off electrical ball valve,
PLC controller instructs stirring motor movement, drives the agitating shaft in dry slot to be stirred drying to material, dried Cheng Zhong first passes through the electrical heating elements electric heating of PLC controller instruction dry slot interlayer, when the temperature in dry slot rises to 80 Degree Celsius when, i.e., stopping electric heating, PLC controller start vacuum pump, start to vacuumize in dry slot, when true in dry slot When reciprocal of duty cycle reaches -0.06MPa, compressor heating tape stops, and compressor start enters drying stage, meanwhile, PLC controller instruction Waste heat heat recovery apparatus 5 works, and waste-heat recovery device 5 carries out the steam generated during the dry materials in drying device 4 After heat exchange, steam is condensed to the heat to form liquid waste-heat recovery device steam by the generation of waste heat heat recovery apparatus recycling 50-120 DEG C of hot water, wherein 50-120 DEG C of hot water is transferred in the hollow structure of the interlayer in dry slot and agitating shaft, is led to It crosses in dry slot and agitating shaft and stirring blade reheats the material in dry slot, another part is to transferring thermal energy to In flush box 32,50-70 DEG C of hot water is rinsed kitchen castoff by desalination grease removal device 1;During heating, Kitchen castoff paste is sufficiently stirred in helical blade on agitating shaft, and the kitchen castoff in dry slot is avoided to stir Dry mass unevenly is influenced, remains that pressure is in -0.081 ~ -0.099MPa in dry slot body in drying process, makes to do Boiling point in dry slot can boil at 50-65 DEG C, without being heated to 100 DEG C, not only dramatically speed up the intracorporal material of slot Rate of drying shortens drying time, but also saves considerably the consumption of energy;
Meanwhile being reduced temperature by waste-heat recovery device, the condensed water with peculiar smell for becoming liquid after cooling passes through very again Sky pump, is discharged in vacuum pump circulating water case, with the overflow port of vacuum pump circulating water case, flows in oily-water seperating equipment, Finally it is discharged into sewage disposal system;
When water tank temperature sensor detects that the water temperature in water tank is more than or equal to 40 °, the movement of water tank water supply solenoid valve, feed-tank Supplement cold water is cooled to less than or equal to 33 degrees Celsius, then stops moisturizing;
In dry slot drying stage, when dry slot pressure sensor detect dry slot internal pressure insist on continuous 5 minutes lower than- When 0.06MPa, triggering vacuum pressure abnormal failure alarm, alarm signal can be shown on the touchscreen;Alternatively, PC computer, Or it is shown on mobile phone.
When the temperature of the interlayer temperature sensor of dry slot interlayer reaches 90-110 DEG C of setting, PLC controller instruction Stirring motor stops, and waste-heat recovery device stops working, when interlayer temperature sensor senses to temperature are reduced to the temperature of setting When, PLC controller instructs alarm to make a sound, and prompts discharging.
At work, PLC controller powers on oily-water seperating equipment in the present invention, when liquid level reaches low liquid in cabinet When the minimum liquid level of level sensor, PLC controller instruction cold plate evaporator downlink carries out mentioning oil, and refrigerating and heating systems are simultaneously to cool It solidifying plate refrigeration and is heated to except oil condenser and water-cooled condenser, when sewage temperature sensor sensing is reached to sewage temperature in cabinet To assigned temperature, meanwhile, when the cold plate temperature sensor sensing on cold plate reaches assigned temperature to cold plate evaporator, this is specified Temperature is higher than the freezing point of water lower than the freezing point of oil, and PLC controller instructs cold plate speed reducer driving cold plate downlink to carry out Oil is mentioned, when low liquid level sensor senses that cold plate comes downwards to specified liquid level, low liquid level sensor conducting, PLC controller refers to Enabling cold plate speed reducer drive, cold plate continues traveling downwardly a distance and maintained until the cold plate temperature sensor on cold plate provides When reaching the temperature signal for proposing oily effect, PLC controller controls cold plate speed reducer and drives cold plate uplink, when the oil scraping plate upper limit Position sensor, which provides, reaches frizing position signal, and cold plate reaches frizing position, and cold plate speed reducer stopping acts,
PLC controller control frizing speed reducer driving frizing lead screw drives oil scraping plate to scrape along in cabinet to cold plate bottom surface Oil operation, when oil scraping plate runs to cabinet left end, oil scraping plate left position sets sensor conducts and provides signal, and PLC controller refers to The driving frizing lead screw stopping movement of frizing speed reducer is enabled, is docked at this point, pushing away oily buttcover plate with the oil removing connecting plate in degreasing tank, PLC controller instructs oil removing mechanism action, drives except oiled-plate method moves from the front to the back along degreasing tank inner wall, except oiled-plate method passes through oil removing Connecting plate drive pushes away oily buttcover plate movement, pushes away oily buttcover plate and oil pushing plate is driven to move along oil storage tank sidewal sliding, store up mobile Oil in oil groove is shifted onto degreasing tank, since the temperature in mobile oil storage tank is higher than the freezing point of grease, enters movement in grease After oil storage tank, the grease contacted with mobile oil storage tank then becomes oil liquid, therefore, in oil removal process, will not because of grease at Curdled appearance and be adhered in oil storage tank and can not release, and shift onto degreasing tank oil it is fast under the heat effect of water-cooled condenser Speed chemical conversion oil liquid, and be flowed into and connect in oil drum by oil outlet,
When running to oil removing front of the slot except oiled-plate method, except oiled-plate method front position sensor provides signal, PLC controller controls oil removing and slows down Machine drives oil removing lead screw stopping movement, and oil removing is completed, and PLC controller controls the driving oil removing lead screw reversion of oil removing speed reducer, when removing When oiled-plate method runs to degreasing tank rear end, except position sensor provides signal after oiled-plate method, PLC controller controls the driving of oil removing speed reducer Oil removing lead screw stopping movement, waits removal operation next time.
In oil removal process, the oil in water from Kitchen sifter sieve by floating up to sewage surface, and the graininess in sewage Sludge, miscellaneous slag etc. are isolated in Kitchen sifter sieve in the following, being drained when sewage lifting by sewage pump by Kitchen sifter sieve, advantageously ensure that The cleannes and high-purity of oil product.
When Kitchen sifter sieve bottom build up of dirt to a certain extent, when needing to be promoted Granular sludge or miscellaneous slag, PLC control Device instructs the sewage pump in sewage lifting back purge system, and small through hole when sewage lifting on backwash tube sprays high pressure water for machine The recoils such as the miscellaneous slag of case base sludge are washed till sewage drainage case and are expelled in dirt reception tank by sewage pump, while passing through sewage pump High pressure suction, avoid Kitchen sifter sieve obstruction.During blowdown, since overflow pipe is equipped with check valve, it can prevent Sewage is back in cabinet by overflow port when sewage lifting.
The present invention is aobvious due to using the above structure and method, having structure novel, high degree of automation, solid-liquid separation effect It writes, drying time is short, the discharge of energy saving, low in energy consumption, environmentally friendly, free from extraneous odour, the advantages that equipment operation stability is high.

Claims (9)

1. a kind of kitchen castoff processing method, it is characterised in that when being automatically processed to material, PLC controller instruction material The motor-driven valve that struggles against is opened, and sealing cover is opened, meanwhile, starting flashboard driving motor movement drives flashboard to seal discharge port, then stops Only, and simultaneously start clockwise and anticlockwise motor reversion, shaftless screw made to carry out broken twisting to the kitchen castoff fallen into cast hopper, Meanwhile starting the water pump in salt reduction lipid-loweringing device, it is sprayed water by flushing pipe to the headwall that feeds intake, it is viscous to remove the headwall that feeds intake in time Attached oily salt, and salt reduction lipid-loweringing processing, the oil liquid that material is discharged after twisting and spray are carried out to the material entered in cast hopper It is discharged in oily-water seperating equipment after being collected by liquidceiver by drain pipe, after kitchen castoff is by twisting, PLC controller is again Clockwise and anticlockwise motor is instructed to rotate forward, separation motor rotates forward, lower feeder motor rotates forward, and flashboard driving motor drives flashboard to move up, and opens Material after twisting is pushed into sorting cylinder through discharge port, divides when entering by discharge port, clockwise and anticlockwise motor drive shaftless screw rotation When picking tin, under the turning effort of separation shaft, the elongated substance such as knife, fork, chopsticks passes through separate blade and exports, other plaster materials With the hard substance such as bone under separation shaft and the centrifugal action of separate blade, hard substance moment is sent out with filter screen under the action of the centrifugal Life is collided and is crushed, and smashed powder and paste enter in diversion cavity through filter screen, water conservancy diversion and a left side by dextrorotation guide vane The cooperation for revolving baffle stops, then material is passed through feed opening quickly to dry under the turning effort of conveying axis by connection stock guide It being promoted in the feed inlet of dry slot, PLC controller opens electrical ball valve, and material enters in dry slot, it is then shut off electrical ball valve,
PLC controller instructs stirring motor movement, drives the agitating shaft in dry slot to be stirred drying to material, dried Cheng Zhong first passes through the electrical heating elements electric heating of PLC controller instruction dry slot interlayer, when the temperature in dry slot rises to 80 Degree Celsius when, i.e., stopping electric heating, PLC controller start vacuum pump, start to vacuumize in dry slot, when true in dry slot When reciprocal of duty cycle reaches -0.06MPa, compressor heating tape stops, and compressor start enters drying stage, meanwhile, PLC controller instruction The work of waste heat heat recovery apparatus, waste-heat recovery device carry out hot friendship to the steam generated during the dry materials in drying device After changing, steam is condensed to the heat to form liquid waste-heat recovery device steam by waste heat heat recovery apparatus recycling generation 50-120 DEG C hot water, wherein 50-120 DEG C of hot water is transferred in the hollow structure of the interlayer in dry slot and agitating shaft, passes through drying The material in dry slot is reheated with agitating shaft and stirring blade in slot, another part is to transferring thermal energy to flushing water In case, 50-70 DEG C of hot water is rinsed kitchen castoff by desalination grease removal device;During heating, on agitating shaft Helical blade kitchen castoff paste is sufficiently stirred, remained in drying process in dry slot body pressure- 0.081 ~ -0.099MPa makes the boiling point in dry slot that can boil at 50-65 DEG C;
Meanwhile being reduced temperature by waste-heat recovery device, the condensed water with peculiar smell for becoming liquid after cooling passes through very again Sky pump, is discharged in vacuum pump circulating water case, with the overflow port of vacuum pump circulating water case, flows in oily-water seperating equipment, Finally it is discharged into sewage disposal system;
When water tank temperature sensor detects that the water temperature in water tank is more than or equal to 40 °, the movement of water tank water supply solenoid valve, feed-tank Supplement cold water is cooled to less than or equal to 33 degrees Celsius, then stops moisturizing;
When the temperature of the interlayer temperature sensor of dry slot interlayer reaches 90-110 DEG C of setting, PLC controller instruction stirring Motor stops, and waste-heat recovery device stops working, when interlayer temperature sensor senses to temperature are reduced to the temperature of setting, PLC controller instructs alarm to make a sound, and prompts discharging.
2. a kind of kitchen castoff processing method according to claim 1, it is characterised in that the oily-water seperating equipment Separation method is to reach the temperature range of freezing point and water and not up to freezing point in oil by oily different with the freezing point of water It is interior, realize that oil separates with the efficient oil liquid of water
A kind of kitchen castoff processing method according to claim 2, it is characterised in that the oil-water separation method passes through Following steps obtain:
1) cold plate, is made;
2) cooling condensation, is carried out to cold plate, so that the temperature of cold plate is higher than the freezing point of water and is equal to or less than the solidifying of oil Solid point;
3), condensed cold plate bottom surface is placed to and is contacted the liquid upper surface in the cabinet for filling oil liquid after static, The oil for being suspended in liquid surface is condensed into grease and is adhered on cold plate;
4) grease being adhered on cold plate, is struck off with oil scraping plate.
3. a kind of kitchen castoff processing method according to claim 3, it is characterised in that further include step 5: to striking off Degreasing tank afterwards is heated.
4. a kind of kitchen castoff processing method according to claim 3 or 4, it is characterised in that step 1 cold plate It is to be made of plate and cold plate evaporator, the cold plate evaporator is fixed on plate, the cold plate evaporator and heat pump system Connection, the heat pump system are connect with temperature detect switch (TDS), and the plate is made by leading adiabator.
5. a kind of kitchen castoff processing method according to claim 4, it is characterised in that step 5 degreasing tank be by Oily cool condenser below groove body and groove body is constituted, and the oil cool condenser is connect with heat pump system.
6. a kind of kitchen castoff processing method according to claim 4, it is characterised in that the temperature detect switch (TDS) uses PLC Controller.
7. a kind of kitchen castoff processing unit, including equipment for separating liquid from solid, oily-water seperating equipment, automatic sorting device, drying Device and control system, the drying device include dry slot, agitating shaft and stirring motor, and agitating shaft is equipped with stirring blade, Agitating shaft both ends are fixedly connected through bearing, bearing block with dry slot respectively, and the agitating shaft is connected with stirring motor, described dry Heating element is equipped in interlayer between the internal layer and outer layer of dry slot, outer layer is equipped with temperature sensor, and dry slot lower part is equipped with Discharge port, discharge port are equipped with discharging hermatic door, it is characterised in that further include electrical ball valve, vacuum pump, waste-heat recovery device, institute The discharge port for stating automatic sorting device is connected by electrical ball valve with the feed inlet of the dry slot of drying device, and dry slot goes out Steam ports is connected by waste-heat recovery device with vacuum pump, the electrical ball valve, waste-heat recovery device and drying device respectively with Control system is connected.
8. a kind of kitchen castoff processing unit according to claim 8, it is characterised in that the equipment for separating liquid from solid packet Cast hopper, clockwise and anticlockwise motor and shaftless screw are included, shaftless screw is equipped in the cast hopper, the cast hopper bottom, which is equipped with, receives liquid Slot, upper end are equipped with sealing cover, and sieve plate is equipped between the cast hopper and liquidceiver, and the discharge port of the cast hopper is equipped with sealing Device, the liquidceiver inclined bottom surface, the liquidceiver are connected through liquid-transport pipe-line with oily-water seperating equipment, the shaftless screw One end is fixedly connected with clockwise and anticlockwise motor, and the other end is corresponding with the discharge port that cast hopper side wall is equipped with, the clockwise and anticlockwise motor It is connected to the control system.
9. a kind of kitchen castoff processing unit according to claim 9, it is characterised in that on the equipment for separating liquid from solid Equipped with desalination grease removal device, the desalination grease removal device includes flushing pipe, scouring electromagnetic valve, flushing pump, flush box, the punching It washes pipe and is fixed on cast hopper inner sidewall, the flushing pipe is connected through scouring electromagnetic valve with flushing pump, the flushing pump and flushing Water tank is connected, and the scouring electromagnetic valve and flushing pump are controlled through control system respectively.
CN201811174956.8A 2018-05-15 2018-10-09 Kitchen waste treatment method and treatment device Active CN109485466B (en)

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WO2019219041A1 (en) * 2018-05-15 2019-11-21 山东名流餐处装备股份有限公司 Kitchen waste processing method and processing apparatus
WO2020073653A1 (en) * 2018-10-09 2020-04-16 山东名流餐处装备股份有限公司 Condensation type oil-water separation method
WO2020073654A1 (en) * 2018-10-09 2020-04-16 山东名流餐处装备股份有限公司 Condensation type oil-water separating device
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