CN109483027A - A kind of full-automatic tube plate welder - Google Patents
A kind of full-automatic tube plate welder Download PDFInfo
- Publication number
- CN109483027A CN109483027A CN201811396596.6A CN201811396596A CN109483027A CN 109483027 A CN109483027 A CN 109483027A CN 201811396596 A CN201811396596 A CN 201811396596A CN 109483027 A CN109483027 A CN 109483027A
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- China
- Prior art keywords
- pipette tips
- welding
- side movement
- guide rail
- backward
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/0026—Arc welding or cutting specially adapted for particular articles or work
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses a kind of full-automatic tube plate welders, including welding gun body, it further include being respectively used to the back-and-forth motion of automation control welding gun body, the front and back driving mechanism for moving left and right and moving up and down, left and right driving mechanism and driving upside down mechanism, it the front and back driving mechanism, left and right driving mechanism and drives upside down mechanism and is all connected with controller, the controller is by realizing the automatic welding of welding gun body for front and back driving mechanism, left and right driving mechanism and the automation control for driving upside down mechanism execution movement.The present invention is compared with prior art, the automatic welding for welding hole on welding panel is realized, original technical bottleneck for needing manually to be positioned is breached, not only releases labour, and welding efficiency, welding quality are significantly enhanced, and have fabulous market prospects.
Description
Technical field
The present invention relates to Tube-sheet Welding technical fields, and in particular to a kind of full-automatic tube plate welder.
Background technique
Existing tube sheet automatic welding device in the market, it is practical for semi-automation, need each welding hole by manual operation half from
Dynamicization welding machine can be completed to weld after welding positions to realize around needing welding position rotation to turn around.In boiler and heat exchanger industry
In, few then several welding holes on a welding panel, how then thousands of, each welding hole of the prior art requires worker to grasp
Make, specific operation is, adjusts the position up and down of welding gun manually by solder technologist, then manually controls again
Welding gun moves forward and backward, and arc welding gun head alignment is touched corresponding welding hole on welding panel, such welding manner exists following all
More drawbacks:
1, very high, and technology high operator again is required for the operation of solder technologist, also not can guarantee
For the alignment positioning accuracy of each welding hole, a welding hole, which is frequently necessary to repeatedly be aligned, could complete welding, so herein
It in procedure, is not carried out when be accurately aimed at, arc welding gun head can touch welding panel surface, stay in welding panel surface
Lower trace influences the type quality for welding panel；
2, manual operation is directed at positioning welding, because the quantity of welding hole is very more, entire welding process needs to expend big
The time of amount, not only inefficiency, and also labor intensity is very big；
3, manual operation is directed at positioning welding, and arc welding gun head is unable to get in the built-in length of each welding hole and is uniformly controlled,
The shape for resulting in last different welding hole has differences, and not only welding quality is not high, and the global consistency of welding hole
It is poor.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, providing one kind can be improved welding precision, promotes weldering
The full-automatic tube plate welder for connecing quality, improving welding efficiency.
Technical solution: to achieve the above object, the present invention provides a kind of full-automatic tube plate welder, including welding gun body, also wraps
Include the front and back driving mechanism for being respectively used to automation control welding gun body and being moved forward and backward, moving left and right and move up and down, left and right driving
It mechanism and drives upside down mechanism, the front and back driving mechanism, left and right driving mechanism and drives upside down mechanism and be all connected with controller,
The controller passes through for front and back driving mechanism, left and right driving mechanism and the automation control for driving upside down mechanism execution movement
System realizes the automatic welding of welding gun body.
The present invention by setting corresponding technological parameter on the controller, so that front and back drives under the action of controller
Mechanism, left and right driving mechanism and drive upside down mechanism can according to the parameter value of setting respectively butt welding gun body be moved forward and backward,
It moves left and right and moves up and down, each welding hole is welded in the successively alignment that the arc welding gun head of welding gun body is automated, real
Existing automatic welding.
Further, the front and back driving mechanism include that pipette tips move forward and backward servo motor, pipette tips move forward and backward guide rail and
Pipette tips move forward and backward screw rod, the left and right driving mechanism include pipette tips side-to-side movement servo motor, pipette tips side-to-side movement upper rail,
Pipette tips side-to-side movement lower guideway and pipette tips side-to-side movement synchronous screw, the mechanism that drives upside down includes pipette tips up and down motion servo
Motor, pipette tips up and down motion guide rail and pipette tips up and down motion screw rod, the welding gun body cooperation moves forward and backward guide rail in pipette tips, described
Pipette tips move forward and backward servo motor and move forward and backward screw rod control welding gun body back-and-forth motion by pipette tips, and the pipette tips, which move forward and backward, to be led
Rail cooperates on pipette tips up and down motion guide rail, and the pipette tips up and down motion servo motor controls rifle by pipette tips up and down motion screw rod
Head moves forward and backward guide rail moving up and down on pipette tips up and down motion guide rail, the upper and lower ends point of the pipette tips up and down motion guide rail
Pei He not be on pipette tips side-to-side movement upper rail and pipette tips side-to-side movement lower guideway, the pipette tips side-to-side movement servo motor passes through
Pipette tips side-to-side movement synchronous screw controls pipette tips up and down motion guide rail under pipette tips side-to-side movement upper rail and pipette tips side-to-side movement
Moving left and right on guide rail.
Further, the pipette tips side-to-side movement synchronous screw is divided into side-to-side movement synchronous screw and lower side-to-side movement is same
Screw rod is walked, the upper side-to-side movement synchronous screw and lower side-to-side movement synchronous screw respectively connected pipette tips up and down motion guide rail
Upper and lower ends are provided with the synchronous skin of screw rod up and down between the upper side-to-side movement synchronous screw and lower side-to-side movement synchronous screw
Band, the setting of upper and lower screw rod synchronous belt enable to side-to-side movement synchronous screw and lower side-to-side movement synchronous screw to keep same
Step movement, so that pipette tips up and down motion guide rail is able to maintain vertically, it is ensured that for the degree of regulation of welding gun body.
Further, the bottom end of the pipette tips up and down motion guide rail is fixed in mobile support plate, the mobile support plate
On pipette tips side-to-side movement lower guideway, the pipette tips up and down motion servo motor is located in mobile support plate for cooperation, solves pair
In the fixation problem of pipette tips up and down motion servo motor.
Further, the pipette tips side-to-side movement upper rail and pipette tips side-to-side movement lower guideway are separately positioned on the top of frame
Portion and bottom, the bottom of the frame are provided with bottom chamber, and the pipette tips side-to-side movement servo motor is synchronous with lower side-to-side movement
Screw rod is located in bottom chamber, so that pipette tips side-to-side movement servo motor and lower side-to-side movement synchronous screw are not exposed to outside,
Play protective action.
Further, a side of the frame is provided with side chamber, and the screw rod synchronous belt up and down is located at side chamber
It is interior, so that screw rod synchronous belt is not exposed to outside up and down, play protective action.
The utility model has the advantages that compared with prior art, the present invention realize for welding panel on welding hole automatic welding,
Have following advantage:
1, the movement welded has obtained Digital Control, and welding precision is greatly improved, and the weldering of each welding hole
Connecing shape realizes unification, and the quality of welding is increased dramatically；
2, the disposable positioning welding for each welding hole is realized, welding time-consuming has not only been saved, greatly improved
Welding efficiency, and prevent and the case where dislocation welding occur, ensure that welding quality and weld the type quality of panel；
3, whole process realizes automatic welding, assists welding gun body to carry out positioning welding without special messenger, is greatly reduced
Human input and reduce labor intensity.
Detailed description of the invention
Fig. 1 is side structure cross-sectional view of the invention；
Fig. 2 is backside structure cross-sectional view of the invention；
Fig. 3 is top surface structure cross-sectional view of the invention；
Fig. 4 is the structural schematic diagram of wire feeder；
Fig. 5 is the structural schematic diagram of plumb joint.
Specific embodiment
In the following with reference to the drawings and specific embodiments, the present invention is furture elucidated, it should be understood that these embodiments are merely to illustrate
It the present invention rather than limits the scope of the invention, after the present invention has been read, those skilled in the art are to of the invention each
The modification of kind equivalent form falls within the application range as defined in the appended claims.
As shown in FIG. 1 to 3, the present invention provides a kind of full-automatic tube plate welder, including welding gun body 1, frame 10, front and back drive
Motivation structure, left and right driving mechanism and mechanism is driven upside down, welding gun body 1 includes plumb joint 11 and wire feeder 12.
Front and back driving mechanism includes that pipette tips move forward and backward servo motor 32, pipette tips move forward and backward guide rail 3 and pipette tips front and back fortune
Dynamic screw rod 31, the cooperation of welding gun body 1 move forward and backward on guide rail 3 in pipette tips, and pipette tips move forward and backward servo motor 32 and pass through before and after pipette tips
Movement lead screw 31 controls welding gun body 1 and is moved forward and backward；
Left and right driving mechanism includes pipette tips side-to-side movement servo motor 7, pipette tips side-to-side movement upper rail 6, pipette tips or so fortune
Dynamic lower guideway 5 and pipette tips side-to-side movement synchronous screw, pipette tips side-to-side movement synchronous screw are divided into side-to-side movement synchronous screw 82
With lower side-to-side movement synchronous screw 81, upper side-to-side movement synchronous screw 82 and lower side-to-side movement synchronous screw 81 respectively connected rifle
The upper and lower ends of head up and down motion guide rail 4, are arranged between upper side-to-side movement synchronous screw 82 and lower side-to-side movement synchronous screw 81
There is upper and lower screw rod synchronous belt 83；
Driving upside down mechanism includes that pipette tips up and down motion servo motor 42, pipette tips up and down motion guide rail 4 and pipette tips are transported up and down
Dynamic screw rod 41, pipette tips move forward and backward the cooperation of guide rail 3 on pipette tips up and down motion guide rail 4, and pipette tips up and down motion servo motor 42 is logical
It crosses the control of pipette tips up and down motion screw rod 41 pipette tips and moves forward and backward the moving up and down on pipette tips up and down motion guide rail 4 of guide rail 3, pipette tips
The upper end of up and down motion guide rail 4 cooperates on pipette tips side-to-side movement upper rail 6, and bottom end is fixed in mobile support plate 43, mobile
Support plate 43 cooperates on pipette tips side-to-side movement lower guideway 5, and pipette tips up and down motion servo motor 42 is located in mobile support plate 43；
Pipette tips side-to-side movement servo motor 7 passes through upper side-to-side movement synchronous screw 82 and lower side-to-side movement synchronous screw respectively
Left and right of the 81 control pipette tips up and down motion guide rails 4 on pipette tips side-to-side movement upper rail 6 and pipette tips side-to-side movement lower guideway 5 is moved
It is dynamic；
Above-mentioned pipette tips side-to-side movement upper rail 6 and pipette tips side-to-side movement lower guideway 5 be separately positioned on frame 10 top and
Bottom, the bottom of frame 10 are provided with bottom chamber 101, pipette tips side-to-side movement servo motor 7 and lower side-to-side movement synchronous screw 81
In bottom chamber 101, a side of frame 10 is provided with side chamber 102, and upper and lower screw rod synchronous belt 83 is located at side chamber 102
It is interior, so that pipette tips side-to-side movement servo motor 7, lower side-to-side movement synchronous screw 81 and upper and lower screw rod synchronous belt 83 will not expose
Outside, protective action is played.
Above-mentioned pipette tips move forward and backward servo motor 32, pipette tips side-to-side movement servo motor 7 and pipette tips up and down motion servo electricity
Machine 42 is by connection controller 9, and in order to more clearly show structure connection, there is no aobvious for FIG. 1 to FIG. 3
Show each connection line.
According to above-mentioned connection structure, the present embodiment welds a welding panel using above-mentioned full-automatic tube plate welder
Operation, specific operating process are as follows:
1) welding panel is fixed in front of welding gun body 1 and specifies region, welded on panel and have six row's welding holes；
2) according to the welding hole size of this welding panel, quantity, spacing situations such as, the input pair respectively on controller 9
The welding parameter value answered；
3) by the initial weld hole on the alignment welding panel of plumb joint 11 of welding gun body 1, staff presses on controller 9
It is dynamic to start switch；
4) pipette tips move forward and backward servo motor 32, pipette tips side-to-side movement servo motor 7 and pipette tips up and down motion servo motor
42 start operation according to the preset welding parameter value of step 2, are that pipette tips move forward and backward servo motor 32 and pass through pipette tips first
Moving forward and backward screw rod 31 moves forward and backward welding gun body 1 to the movement of initial weld hole on guide rail 3 in pipette tips, until plumb joint 11 is complete
In pairs in the welding in initial weld hole, initial weld hole is located at the left end of that row topmost；
5) after the completion of for the welding in initial weld hole, pipette tips move forward and backward servo motor 32 and control the reset of plumb joint 11,
Then pipette tips side-to-side movement servo motor 7 drives pipette tips by side-to-side movement synchronous screw 82 and lower side-to-side movement synchronous screw 81
Up and down motion guide rail 4 moves right set distance, pipette tips on pipette tips side-to-side movement upper rail 6 and pipette tips side-to-side movement lower guideway 5
It moves forward and backward servo motor 32 and controls welding gun body 1 again to welding panel movement, according to the distance parameter of setting, 11 energy of plumb joint
Enough welding for just completing the welding hole for most upper row left end second, and so on, until completing for entirely most upper row
The welding of welding hole；
6) after the welding for completing entire most upper row's welding hole, pipette tips up and down motion servo motor 42 starts operation, according to
The parameter value of setting exists under the action of pipette tips up and down motion screw rod 41 so that welding gun body 1 moves forward and backward guide rail 3 together with pipette tips
Set distance is moved down on pipette tips up and down motion guide rail 4, so that the plumb joint 11 of welding gun body 1 is just aligned from top to bottom second
The welding hole for arranging right end, the process for then referring again to step 4 are completed to weld to this welding hole, then refer again to step 5
Process turns left from the right side and successively completes welding to the welding hole of this row；
7) and so on, until pipette tips move forward and backward servo motor 32, pipette tips side-to-side movement servo motor 7 and pipette tips or more
Motion servo motor 42 completes the execution of all setup parameters, also just completes the welding of all welding holes, and automatic welding is complete
At.
In the operating process of the present embodiment, common laborer setup parameter value according to the technological requirements is only needed, is then pressed
Start button can carry out full-automatic welding, which can go to execute other work completely, be not necessarily in welding process
Auxiliary welding machine is welded.
As shown in figure 4, being provided with fixed plate 13 in the present embodiment on plumb joint 11, visual sensor 14 passes through multiple bolts
It is fixed in fixed plate 13, before carrying out welding movement, bolt can be unclamped and rotate visual sensor 14 to suitable picture-taking position
It fixes again afterwards, after welding movement starts, before plumb joint 11 is aligned in and is welded on first welding hole, visual sensor 14
Photo is taken as sample photo, can all take photo and at the same time and sample before welding after each alignment of later plumb joint 11
This photo compares, if met the requirements, continues to weld, if photo is not because welding hole is away from the reasons such as tolerance is unstable
It meets the requirements, then proves that plumb joint 11 and welding hole can not precisely align, plumb joint 11 not will do it welding, vision at this time
Sensor 14 passes to controller 9 after converting photographic intelligence, controller 9 will control welding gun body 1 and relocate center automatically
Pitch-row, until the photo that takes of visual sensor 14 meets the requirements, plumb joint 11 is welded, which ensures that completely nobody
In the case where control, it is capable of welding of the completion of high quality for each welding hole, really embody automatic welding can
Row and stability.
As shown in figure 5, wire feeder 12 includes welding wire frame 15 in the present embodiment, welding wire biography is fixedly installed on welding wire frame 15
Sensor 17, wire sensors 17 are connected to controller 9, and when welding gun body 1 is when automatic welding, fracture feelings are had occurred in welding wire 16
Condition or welding wire are finished, and wire sensors 17 can sense at the first time and issue to controller 9 and instruct that controller 9 receives
Prompt tone can be continuously sent out after instruction, replace welding wire to call shop worker.Such as call failure, nobody shows interest in, and controller 9 will
All welding movements of automatic pause, constantly sound an alarm, prompt staff to come to check, staff more finishes changing welding wire 16
Afterwards, start button need to be only pressed on controller 9, welding movement will continue to start.
Claims (8)
1. a kind of full-automatic tube plate welder, including welding gun body, it is characterised in that: further include being respectively used to automation control welding gun body
The front and back driving mechanism that is moved forward and backward, moves left and right and moves up and down, left and right driving mechanism and mechanism is driven upside down, the front and back
It driving mechanism, left and right driving mechanism and drives upside down mechanism and is all connected with controller, the controller is by driving front and back
Mechanism, left and right driving mechanism and the automation control for driving upside down mechanism execution movement realize the automatic welding of welding gun body.
2. a kind of full-automatic tube plate welder according to claim 1, it is characterised in that: the front and back driving mechanism includes rifle
Head moves forward and backward servo motor, pipette tips move forward and backward guide rail and pipette tips move forward and backward screw rod, and the left and right driving mechanism includes rifle
Head side-to-side movement servo motor, pipette tips side-to-side movement upper rail, pipette tips side-to-side movement lower guideway silk synchronous with pipette tips side-to-side movement
Bar, the mechanism that drives upside down includes pipette tips up and down motion servo motor, pipette tips up and down motion guide rail and pipette tips up and down motion silk
Bar, the welding gun body cooperation move forward and backward guide rail in pipette tips, and the pipette tips move forward and backward servo motor and moved forward and backward by pipette tips
Screw rod controls welding gun body and is moved forward and backward, and the pipette tips move forward and backward guide rail cooperation on pipette tips up and down motion guide rail, the pipette tips
Up and down motion servo motor controls pipette tips by pipette tips up and down motion screw rod and moves forward and backward guide rail on pipette tips up and down motion guide rail
Move up and down, it is left that the upper and lower ends of the pipette tips up and down motion guide rail are respectively fitting into pipette tips side-to-side movement upper rail and pipette tips
On right movement lower guideway, the pipette tips side-to-side movement servo motor controls pipette tips by pipette tips side-to-side movement synchronous screw and transports up and down
Dynamic guide rail moving left and right on pipette tips side-to-side movement upper rail and pipette tips side-to-side movement lower guideway.
3. a kind of full-automatic tube plate welder according to claim 2, it is characterised in that: the synchronous silk of the pipette tips side-to-side movement
Bar is divided into side-to-side movement synchronous screw and lower side-to-side movement synchronous screw, the upper side-to-side movement synchronous screw and lower left and right fortune
Dynamic synchronous screw respectively connected the upper and lower ends of pipette tips up and down motion guide rail, the upper side-to-side movement synchronous screw and lower left and right
Screw rod synchronous belt up and down is provided between movement synchronous screw.
4. a kind of full-automatic tube plate welder according to claim 2, it is characterised in that: the pipette tips up and down motion guide rail
Bottom end is fixed in mobile support plate, and the mobile support plate cooperation is on pipette tips side-to-side movement lower guideway, above and below the pipette tips
Motion servo motor is located in mobile support plate.
5. a kind of full-automatic tube plate welder according to claim 1, it is characterised in that: the wire feeder on the welding gun body
Place is provided with the wire sensors for judging welding wire fracture or being finished.
6. a kind of full-automatic tube plate welder according to claim 3, it is characterised in that: the pipette tips side-to-side movement upper rail
The top and bottom of frame are separately positioned on pipette tips side-to-side movement lower guideway, the bottom of the frame is provided with bottom chamber, institute
It states pipette tips side-to-side movement servo motor and lower side-to-side movement synchronous screw is located in bottom chamber.
7. a kind of full-automatic tube plate welder according to claim 6, it is characterised in that: a side of the frame is provided with
Side chamber, it is intracavitary that the screw rod synchronous belt up and down is located at side.
8. a kind of full-automatic tube plate welder according to claim 1, it is characterised in that: set at the plumb joint of the welding gun body
It is equipped with visual sensor, the visual sensor is connected to controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811396596.6A CN109483027A (en) | 2018-11-22 | 2018-11-22 | A kind of full-automatic tube plate welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811396596.6A CN109483027A (en) | 2018-11-22 | 2018-11-22 | A kind of full-automatic tube plate welder |
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| Publication Number | Publication Date |
|---|---|
| CN109483027A true CN109483027A (en) | 2019-03-19 |
Family
ID=65697427
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811396596.6A Pending CN109483027A (en) | 2018-11-22 | 2018-11-22 | A kind of full-automatic tube plate welder |
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| Country | Link |
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| CN (1) | CN109483027A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110000461A (en) * | 2019-05-20 | 2019-07-12 | 重庆大学 | A kind of electromagnet pulsation welding device of environment-protecting intelligent |
| CN110548966A (en) * | 2019-09-06 | 2019-12-10 | 佛山耀立电气有限公司 | control method and device for wire replacement of welding machine, welding machine and computer readable storage medium |
| CN112833699A (en) * | 2021-01-25 | 2021-05-25 | 九江检安石化工程有限公司 | Heat exchanger tube bundle tube plate interface welding process |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110000461A (en) * | 2019-05-20 | 2019-07-12 | 重庆大学 | A kind of electromagnet pulsation welding device of environment-protecting intelligent |
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| CN110548966A (en) * | 2019-09-06 | 2019-12-10 | 佛山耀立电气有限公司 | control method and device for wire replacement of welding machine, welding machine and computer readable storage medium |
| CN112833699A (en) * | 2021-01-25 | 2021-05-25 | 九江检安石化工程有限公司 | Heat exchanger tube bundle tube plate interface welding process |
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