CN109482813A - WCp/EPS evaporative pattern apperance and the preparation of WCp/Fe composite material - Google Patents

WCp/EPS evaporative pattern apperance and the preparation of WCp/Fe composite material Download PDF

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Publication number
CN109482813A
CN109482813A CN201811567823.7A CN201811567823A CN109482813A CN 109482813 A CN109482813 A CN 109482813A CN 201811567823 A CN201811567823 A CN 201811567823A CN 109482813 A CN109482813 A CN 109482813A
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wcp
apperance
eps
particle
preparation
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CN109482813B (en
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谭建波
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Hebei University of Science and Technology
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Hebei University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C7/00Patterns; Manufacture thereof so far as not provided for in other classes
    • B22C7/02Lost patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • B22C9/04Use of lost patterns
    • B22C9/046Use of patterns which are eliminated by the liquid metal in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/04Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/20Measures not previously mentioned for influencing the grain structure or texture; Selection of compositions therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Powder Metallurgy (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)

Abstract

The invention discloses a kind of WCp/EPS evaporative pattern apperance and WCp/Fe composite material lost foam casting forming technologies, belong to technical field of metal formation.For the WCp/EPS evaporative pattern apperance preparation method the following steps are included: weighing WC particle, rare earth powder, EPS bead, adhesive by volume parts, and be uniformly mixed, prepared by completion mixing;Preheated mold starts to fill when mold temperature reaches 100 DEG C of operating temperature;Mixing is inserted into mold, and logical hot steam using compressed air;Release hot steam after, the mold back side water spray cooled down, so that apperance temperature is comparatively fast cooled to 40 DEG C~50 DEG C, be down to softening temperature hereinafter, apperance setting after, depanning.Process provided by the invention, so that being firmly combined between alloying pellet and matrix, particle is uniformly dispersed, improves product comprehensive mechanical property, can make large-scale, complex-shaped WCp/Fe composite material parts by lost foam casting.

Description

WCp/EPS evaporative pattern apperance and the preparation of WCp/Fe composite material
Technical field
The invention belongs to technical field of metal formation, and in particular to a kind of WCp/EPS evaporative pattern apperance and WCp/Fe are compound Material lost foam casting forming technology.
Background technique
WC is due to excellent physical and chemical properties, and WC particle is highly developed as the market of abrasive material, especially WCp/Fe composite material is that hard phase WC is combined with iron matrix, therefore optimum high stress, height are worn, the operating condition of thump Condition, and since WCp/Fe composite material is because of its cheap, excellent high temperature resistant, resistance to high-speed resistance performance and good Mechanical property, and gradually it is widely used in actual industrial production.
Existing WCp/Fe composite material preparation process have powder metallurgic method, power forming process, spray deposition technique, without pressure Method of impregnation and casting etc..
Powder metallurgic method is to mix matrix alloy powder in solid-state with reinforcement particle, whisker or platelet first, with (including hot pressing, hot extrusion or hot rolling etc.) is handled through cold pressing, encapsulation, degasification and consolidation again afterwards.The process has The features such as reinforcement additional amount is arbitrarily adjusted, and component ratio accurately controls, it is the product dense structure of preparation, refinement, uniform and interior Portion's defect is few.But height is required to raw material, equipment cost is also expensive, and needs to carry out further plastic working to composite material.Cause This, the complex technical process of particles reiforced metal-base composition is prepared using powder metallurgic method and it is necessary in sealing, vacuum Or it is carried out under protective atmosphere, required equipment and high production cost, the component structural of preparation and size-constrained system.
Power forming process is to make the strong shock wave moment generated in the way of explosion, gas-powered rifle or electromagnetic force etc. Make its forming for powder, due to producing impacting with high pressure to powder, the violent shearing between powder particle can be caused to become The instant melting of shape and particle surface, so as to cause cohering for particle.In the shaping process, the energy master of shock wave It is consumed in particle surface, and the variation of its internal temperature is less, the blank tissue after forming only changes locally.Power at The advantages of shape method is the metastable state shape that particle can be made to retain powder, the disadvantage is that being easy during high pressure applies and discharges It cracks, and material structure can be made to change.
Spray deposition technique is a kind of novel flash set technology, it is that enhancing is added in liquid metal atomization process Particle deposits alloy powder and enhancing particle simultaneously on the collector.During this method prepares iron base composite material, metal Liquid and enhancing particle contact time are short, therefore interfacial reaction is small, it is not easy to the casting flaw of macroscopic view occur.The composite material of preparation Tissue is equiaxed grain structure, has good mechanical property.And with short production cycle, shaping speed is fast.But prepared by this method Composite material also have disadvantage, such as enhancing particle cannot be uniformly distributed, and production equipment is expensive, lead to high production cost, and increase Strong particle utilization rate is low.
Casting refers to by being introduced into enhancing particle toward metal bath and making to enhance even particulate dispersion in melt then Cast form.It is divided into mechanical stirring, electromagnetic agitation, ultrasonic vibration treatment etc. according to the dispersing mode difference of use.According to metal Mushy stage difference locating for melt is divided into liquid stirring, Semi-solid Stirring etc..Compared with other methods, tradition is can be used in casting Casting Equipment and device, have many advantages, such as it is low in cost, be suitble to industrialized production, large-scale, complex parts can be manufactured, be mesh The preceding major processes for preparing particle, whisker and short fiber reinforced metal-base composite materials.It include: casting die, Counter pressure casting Method, squeeze casting method, semi-solid casting method etc..
Casting die refers under pressure by liquid or semi-liquid metal based composites or metal with certain speed The hole of casting die chamber or reinforcing material precast body is filled, and is rapidly solidificated into type under pressure and prepares Metal Substrate The technology method of composite material.Specific embodiment are as follows: first will include that the metal bath of reinforcing material pours into preheating In mold, and Quick-pressing (pressure is about 70 ~ 100MPa), so that metal-base composites solution quick solidification;Material to be composite Material ejects after being fully cured, that is, the metal-base composites blank or die casting of shape needed for obtaining and size.With other castings Technology is compared, and the surface of die casting is more smooth, and dimensional uniformity is good, but poor air-tightness.In comparison, die casting equipment It is high with the cost of mold, therefore the process is generally only applicable to batch micro operations.
Counter pressure casting is also known as counter-pressure casting, pressure difference casting, is a kind of casting for filling type and solidification and crystallization under pressure The characteristics of making process, having low pressure casting and autoclave pressure casting concurrently.The process can be described as: install sealing additional outside casting mold Cover, while compressed air is passed through into crucible and seal closure, and control the pressure in crucible and be higher than internal mask pressure;In crucible Molten metal enters casting mold from type rising pouring under the action of pressure difference, through stalk, and is crystallized under pressure.Back-pressure casting The method of making has the characteristics that fill that type is steady, cast structure is fine and close, casting dimension is stable and surface quality is good, but the process is to setting Standby requirement is high, cost of investment is expensive.
Squeeze casting method, extrusion casint be enhancing particle is cohered by certain mode be made required for reinforcement it is pre- Product puts reinforcement prefabricated component in a mold, then pours into the metal material of liquid in mold, then applies certain pressure Power penetrates into solution among the gap of prefabricated component, and then natural cooling can obtain the composite material of required shape.Squeeze casting Make that there is also certain deficiencies.(1) prefabricated component is not easy to prepare, especially complex-shaped prefabricated component.(2) pressure of extrusion casint Not easy to control, pressure is too small, and liquid aluminium is not easy to squeeze, and the too big shape for being easily destroyed prefabricated component again of pressure is destroyed compound The quality of material.(3) during liquid extrusion casting, WC particle is easy that reinforced phase is caused to be unevenly distributed.(4) Prior art can't well solve the homogeneity question that WC particle is distributed in prefabricated component.
Semi-solid casting method is will to enhance particle to be added in the metal bath of semisolid, and make particle in base by stirring It is uniformly distributed in body material, good interface cohesion is obtained with this;Then infused by moulding by casting or by semi-solid bonding material Enter into mold die cast.Although semi-solid casting method simple process, enhance the interface between particle and parent metal melt In conjunction with and the uniformity of distribution of particles etc. be but difficult to control, the enhancing particle fraction of addition also has the upper limit.
Lost foam casting composite surface material technique is to be coated in prepared alloy coating to use expandable polystyrene On manufactured cast model, after brushing refractory material and drying, with dry sand vibration molding.When aluminium alloy fills type, Foam Pattern High temperature alloy liquid decomposition gasification is met with organic binder in surface alloying coating layer etc., the effect of the gas of generation in negative pressure draft Under overflowed from coating gap, under high-temperature liquid metal is capillary force, negative-pressure sucking, the iron liquid static pressure the effects of, to alloyed powder Last gap is penetrated into, and alloy powder particle melting is decomposed and spread, and the casting that surface has property is finally formed in conjunction with mother liquor Part.
Especially there is patent CN103394671A to disclose a kind of system of lost foam casting potassium steel abrasive-resistant composite surface material Standby technique, prepares composite surface material, processing step using the method for lost foam casting are as follows: prepare water based paint, prepare water The raw material of base coating is selected: SiC particle, ferrochrome powder, rare earth, EPS bead, CMC weigh SiC particle, chromium in parts by weight Iron powder, rare earth, EPS bead, CMC;Water based paint obtained is coated in evaporative pattern apperance surface;By the disappearance after coating Mould apperance is put into drying room baking and finally applies common lost foam cast iron coating after water based paint painting is hung up properly, and dries.Group case, dry sand Vibration molding;Casting.The surface wear-resistant composites of technique preparation, surface composite layer thickness 3-4mm.But this technical solution In, due to being in apperance surface coating paint, surface coating layer and molten metal occur metallurgical reaction, it is multiple to form surface technical matters Condensation material layer, i.e. a part of part.However, since paint thickness is difficult to control accurately, leading to zero when apperance coats coating The size of part can not accurately control, and therefore, very big difficulty be brought to batch production, moreover, what wearing layer thickness can not be done Too thick, wearing layer thickness is typically only capable to 3-5mm.
Summary of the invention
The object of the present invention is to provide a kind of WCp/EPS evaporative pattern apperance preparation method and WCp/Fe composite material evaporative patterns Cast moulding method, the method high production efficiency is at low cost, is firmly combined between alloying pellet and matrix, and particle is uniformly dispersed, shows Work improves part comprehensive mechanical property, and the method can make large-scale, complex-shaped WCp/Fe composite material parts.
To achieve the goals above, the technical solution adopted by the present invention is that:
A kind of WCp/EPS evaporative pattern apperance preparation method, includes the following steps,
1) WC particle, rare earth powder, EPS bead, adhesive, are weighed by volume parts, and by weighed WC particle, rare earth powder, EPS Bead, adhesive are uniformly mixed, and complete mixing preparation;
2), mold is preheated to 100 DEG C of operating temperature;
3) mixing, is inserted into mold using compressed air, and leads to hot steam into mold, while carrying out pressure maintaining processing;
4), after pressure maintaining, hot steam is released, water spray is cooled down at the mold back side, and apperance temperature is made comparatively fast to be cooled to 40 DEG C ~50 DEG C, softening temperature is down to hereinafter, depanning after apperance setting, obtains WCp/EPS evaporative pattern apperance.
Technical solution of the present invention further improvement lies in that: rare earth powder in step 1) uses rare earth silicon.
Technical solution of the present invention further improvement lies in that: the volume parts of mixing in step 1) are as follows: 5-10 parts of WC particle, 1-2 parts of rare earth powder, 87-92 parts of EPS bead, 2-3 parts of adhesive.
Technical solution of the present invention further improvement lies in that: in step 1) the granularity of WC particle be 500-2000 mesh.
Technical solution of the present invention further improvement lies in that: in step 3) hot steam temperature be 120 DEG C, air pressure 0.15- 0.25MPa, the ventilation dwell time in mold are 0.5-10min.
Technical solution of the present invention further improvement lies in that: complicated apperance first divides multiple modular manufactures, then by each mould Block assembles integral apperance, and whole apperance and running gate system are assembled into apperance group.
A kind of WCp/Fe composite material lost foam casting manufacturing process is disappeared using WCp/EPS prepared by any one of right 1-5 Lose mould apperance, specific steps are as follows:
1), WCp/EPS apperance surface applies cast iron lost foam casting coating;
2) the WCp/EPS apperance after coating, will be applied and be put into drying room baking, 50~55 DEG C of baking temperature, while drying room Relative humidity is less than or equal to 30%;
3) case, is organized, with dry sand vibration molding;
4) it, is poured cast-iron alloy liquid in the case, 1380-1480 DEG C of pouring temperature, is poured heat preservation 2-10 hours, mould turnover is fallen Sand obtains casting;
5), lost foam casting test block is heat-treated, 1050 DEG C -1100 DEG C of heating temperature, soaking time 1-3h.
Technical solution of the present invention further improvement lies in that: step 1) medium cast iron thickness of coating layer are as follows: 1.2-1.8mm.
Technical solution of the present invention further improvement lies in that: step 1) medium cast iron dope layer is ZT-1 iron casting coating.
Technical solution of the present invention further improvement lies in that: in step 4) casting use vacuum-assist pouring, vacuum degree 0.03- 0.06MPa, pressure maintaining 10-60 minutes.
By adopting the above-described technical solution, the technical effect that the present invention obtains has:
WCp/EPS evaporative pattern apperance preparation method provided by the invention and WCp/Fe composite material lost foam casting manufacturing process, The method high production efficiency, it is at low cost, it is firmly combined between alloying pellet and matrix, particle is uniformly dispersed, significantly improves part Comprehensive mechanical property, the method can make large-scale, complex-shaped WCp/Fe composite material parts.
Rare earth element has larger solid solubility in silicon, and the content of rare earth of rare earth silicon is larger, and has to product good solid Molten reinforcing, precipitation enhancement can effectively improve alloy structure and microstructure, improve Alloy At Room Temperature and high-temperature mechanics Can, it enhance alloy corrosion resistance and heat resistance etc..Meanwhile rare earth element has good ageing strengthening to act on, and can be precipitated very steady Fixed disperse phase particle, so as to increase substantially elevated temperature strength and creep resistance.After rare earth silicon is added, the tensile strength of alloy It is significantly improved with elongation, and increases with rare earth silicon mass fraction, in first increasing the trend reduced afterwards.It is siliceous in rare earth When amount score is 1.5% or so, alloy structure thinning effect is best, and tensile strength reaches maximum value.
The present invention mainly uses the raw materials such as WC particle, rare earth powder, additive, EPS bead, and WC particle source is wide.Hard phase WC particle is evenly distributed in iron matrix, plays the role of dispersion-strengtherning, while WC particle has been shared external as hard phase Load reduces the abrasive action to iron matrix.EPS bead have certain compression strength, guarantee WC particle be mixed into iron liquid it It is preceding that defeated and dispersed reunion does not occur, while there is good volatility again, guaranteeing being capable of Quick-gasifying disappearance after acting on high temperature iron liquid.
WC particle, rare earth powder, EPS bead, adhesive volume ratio make the WC in preforming apperance obtain EPS bead Good support, WC particle can be uniformly distributed in the space based on EPS bead, segregation do not occur.
It is filled in the preparation process of evaporative pattern apperance using compressed air, can guarantee that mixing material uniformly exists It is filled in mold;Pressure maintaining processing can guarantee that bead further expands in a mold, improve the consistency of evaporative pattern apperance and complete Whole property.Pneumatic parameter is mutually matched with the dwell time, guarantees that evaporative pattern apperance conforms to quality requirements.
Complicated apperance can divide multiple modular manufactures, then form whole apperance by assembling, reduce the requirement to mold, simplify The manufacturing process of complicated apperance, expands the scope of application of the invention.
Evaporative pattern apperance preparation method provided by the invention and composite material lost foam casting manufacturing process are as a set of complete Whole technique prepares the WCp/EPS evaporative pattern apperance containing enhancing particle first, then prepares WCp/ using the method for lost foam casting Fe composite material, this technique can not only prepare integral composite part, can also prepare abrasive-resistant composite surface material part.Production When surface wear-resistant composites, only the disappearance apperance containing enhancing particle of preparation need to be needed to carry out according to shape and size Cutting, then, is bonded in EPS apperance surface, after casting, abrasive-resistant composite surface material, and accurate size can be obtained herein, at Product rate is high.
The present invention obtains the wearing layer thickness equal with evaporative pattern mold thickness by lost foam casting negative pressure, compares apperance The technique of surface coating paint can greatly increase wearing layer thickness.
The present invention adapts to the manufacture of the particle reinforced iron matrix composites parts product of complicated shape, adapts to thin-walled or thick big Iron base composite material part production, improve the accurate size of iron base composite material product.Strong operability of the present invention, it is raw Produce at low cost, high production efficiency, it is easy to accomplish industrialized production is conducive to energy-saving.
WCp/EPS evaporative pattern apperance preparation method provided by the invention and matched coherent WCp/Fe composite material disappear Lost pattern casting manufacturing process, strong operability, production cost is low, high production efficiency, it is easy to accomplish industrialized production especially mentions The mechanical property of high target part extends the service life of target part, energy-saving, meets the strategy of national sustainable development State basic policy.
Detailed description of the invention
Fig. 1 is a kind of method flow diagram of WCp/EPS evaporative pattern apperance preparation method provided by the invention;
Fig. 2 is a kind of method flow diagram of WCp/Fe composite material lost foam casting manufacturing process provided by the invention.
Specific embodiment
With reference to the accompanying drawing and specific embodiment is described in further details the present invention.
The invention discloses a kind of WCp/EPS evaporative pattern apperance preparation method and WCp/Fe composite material lost foam casting at Shape method, this method are used to prepare evaporative pattern apperance and iron base composite material casting.
As shown in connection with fig. 1, the method flow diagram of a kind of WCp/EPS evaporative pattern apperance preparation method provided by the invention, this Invention is a kind of technology of novel evaporative pattern apperance preparation, and preparation method mainly uses WC particle, EPS bead and dilute The auxiliary materials such as native powder, adhesive;WC particle have excellent physical and chemical properties, due to WC particle as abrasive material market very Maturation, so that WC powder kind is more, WC particle enhancing cast iron composite material has good application prospect.Therefore, by abrasive material work The WC particle that industry provides is added in ferroalloy (casting), the WC particle of preparation enhancing iron base composite material have it is at low cost, The advantages that being suitble to industrialized production.It the described method comprises the following steps:
1) WC particle, rare earth powder, EPS bead, adhesive, are weighed by volume parts, and by weighed WC particle, rare earth powder, EPS Bead, adhesive are uniformly mixed, and complete mixing preparation.
Wherein, WC particle, EPS bead are major ingredient, and rare earth powder, adhesive are auxiliary material.In embodiments of the present invention, described mixed The volume parts of material are as follows: 5-10 parts of WC particle, 1-2 parts of rare earth powder, 87-92 parts of EPS bead, 2-3 parts of adhesive, the grain of WC particle Degree is 500-2000 mesh.
In embodiment provided by the invention, firstly, adhesive is configured to melt, then, solution is sprayed on EPS bead Surface, then after WC hard alloy particle and EPS bead are stirred evenly, then be sent into EPS bead after mixing with compressed air Mold.
Specifically, the EPS in the embodiment of the present invention refers to polystyrene foam, (Expanded Polystyrene is referred to as It EPS), is a kind of light polymer.It is foaming agent to be added using polystyrene resin, while heating is softened, Gas is generated, a kind of foamed plastics of rigid closed cell structure is formed.
WC particle in the embodiment of the present invention carries out ultrasonic surface cleaning before prepared by mixing.In the embodiment of the present invention In the local composite material in the frayed face of Wet Parts of slurry pump of WC particle preparation, it is uniformly compound to realize complex region substantially, The erosion-wear-resisting performance of the composite material of acquisition improves nearly 3 times than rich chromium cast iron.It is obtained and is carbonized using negative pressure of vacuum technique Tungsten particle enhances iron base composite material, analyzes composite layer heterogeneous microstructure, and simulates actual condition and investigate the anti-of composite layer Slurry Erosive Properties, obtained composite material erosion wear resistance are 3 ~ 4 times of rich chromium cast iron.WC particle is added to high chromium casting In iron, some hardening constituents, such as Fe can be formed6W6C、C0.055Fe1.943、W2C、Fe7W6Deng newborn hard phase, these new reinforcings The opposite wear-resisting property for improving rich chromium cast iron plays obvious action.
Rare earth powder in the embodiment of the present invention uses rare earth silicon.
2), preheated mold starts to fill when mold temperature reaches 100 DEG C of operating temperature.
3) mixing, is inserted into mold, and logical hot steam using compressed air, while carrying out pressure maintaining processing.
Specifically, mixing material is inserted into mold using compressed air, and logical steam, 120 DEG C of vapor (steam) temperature;Pressure 0.15- 0.25MPa;Dwell time, dwell time 0.5-10min are determined depending on apperance average thickness.In the WCp/ for preparing thickness 3-7mm EPS evaporative pattern apperance, steam-heated dwell time are 3-5min, steam pressure 0.2MPa;In preparation apperance average thickness 8- The apperance of 12mm, steam pressure 0.25MPa, heating time 5-10min.
It is filled in the preparation process of evaporative pattern using compressed air, pressure maintaining processing can guarantee bead in a mold Further expansion improves the consistency and integrality of evaporative pattern apperance.Pneumatic parameter is mutually matched with the dwell time, guarantees to disappear Mould apperance conforms to quality requirements.
4), after pressure maintaining, hot steam is released, water spray is cooled down at the mold back side, is cooled to apperance temperature comparatively fast 40 DEG C~50 DEG C, softening temperature is down to hereinafter, depanning after apperance setting, obtains WCp/EPS evaporative pattern apperance.
Complicated apperance first divides multiple modular manufactures, then by the integral apperance of each module assembled, whole apperance and casting System assembles are at apperance group.Specifically, tending not to integrated foam molding to complicated apperance, piecemeal is needed to manufacture, then by each mould Block assembles integral apperance.In addition, apperance and running gate system are assembled into apperance group.So operation can reduce the requirement to mold, The manufacturing process for simplifying complicated apperance expands the scope of application of the invention.
Further, a kind of WCp/Fe composite material lost foam casting manufacturing process provided by the invention is formerly prepared Continue on the basis of WCp/EPS evaporative pattern apperance;A kind of WCp/Fe composite material disappearance provided by the invention as shown in connection with fig. 2 The method flow diagram of die cast manufacturing process, steps are as follows for specific method:
1), WCp/EPS apperance surface applies cast iron lost foam casting coating.
Specifically, iron casting coating layer uses ZT-1 iron casting coating mature on the market in embodiment provided by the invention, And iron casting coating layer is with a thickness of 1.2-1.8mm.
2) the WCp/EPS apperance after coating, will be applied and be put into drying room baking, 50~55 DEG C of baking temperature, dried simultaneously The relative humidity of room is less than or equal to 30%.
3) case, is organized, with dry sand vibration molding.
4) it, is poured cast-iron alloy liquid under negative pressure, vacuum degree 0.03-0.06MPa, is poured by 1380-1480 DEG C of pouring temperature Note finishes heat preservation 2-10 hours, and mould turnover, knockout obtain casting.
Specific casting process uses vacuum-assist pouring, vacuum degree 0.03-0.06MPa, and pressure maintaining 10-60 minutes.With the casting of high chromium For iron, 1450-1470 DEG C of pouring temperature, vacuum degree 0.03MPa, pressure maintaining 15 minutes, it is poured heat preservation 3 hours, mould turnover is fallen Sand obtains test block.
5), lost foam casting test block is heat-treated, 1050 DEG C -1100 DEG C of heating temperature, soaking time 1-3h.
In conjunction with above-mentioned, a kind of WCp/EPS evaporative pattern apperance preparation method provided by the invention and a kind of WCp/Fe composite wood Expect that lost foam casting manufacturing process, integrated artistic include WCp/EPS composite material apperance preparation process flow, apperance coating applies Extension, drying, lost foam casting WCp/Fe composite technology process, pouring technology, heat treatment process etc..System provided by the invention Make the method and process of surface wear-resistant composites, need to first prepare the apperance containing enhancing particle, it can also be according to shape and size need It is cut, then, is bonded in EPS apperance surface, after casting, abrasive-resistant composite surface material can be obtained, and meet material Target shape and size it is exactly accurate.
Embodiment one
A kind of WCp/EPS evaporative pattern apperance preparation process, comprises the technical steps that:
1) 5 parts of WC particle, 1 part of rare earth powder, 92 parts of EPS bead, 2 parts of adhesive, are weighed by volume parts, and by weighed WC Grain, rare earth powder, EPS bead, adhesive are uniformly mixed, and complete mixing preparation.Wherein, the granularity of WC particle is 500 mesh, described dilute Native powder is rare earth silicon.
2), preheated mold starts to fill when mold temperature reaches 100 DEG C of operating temperature.
3) mixing material, is inserted into mold using compressed air, logical steam, 120 DEG C of vapor (steam) temperature;Pressure 0.15MPa;Depending on Apperance average thickness determines dwell time, dwell time 1min.
4), after pressure maintaining, hot steam is released, water spray is cooled down at the mold back side, is cooled to apperance temperature comparatively fast 50 DEG C, be down to softening temperature hereinafter, apperance setting after, depanning.
A kind of WCp/Fe composite material lost foam casting forming is formerly carried out on the basis of preparation WCp/EPS evaporative pattern apperance Method, steps are as follows for specific method:
1), WCp/EPS apperance surface applies cast iron lost foam casting coating.
Iron casting coating layer is using ZT-1 iron casting coating mature on the market, and iron casting coating layer is with a thickness of 1.2mm.
2) the WCp/EPS apperance after coating, will be applied and be put into drying room baking, 50 DEG C of baking temperature, while drying room Relative humidity is 30%.
Specifically, total to apply of coating brushes one times, will be dried after being painted with.
3) case, is organized, with dry sand vibration molding.
4), using vacuum-assist pouring cast-iron alloy liquid, vacuum degree 0.03MPa, pressure maintaining 60 minutes, 1480 DEG C of pouring temperature, It is poured heat preservation 10 hours, mould turnover, knockout obtain casting.
5), lost foam casting test block is heat-treated, 1050 DEG C of heating temperature, soaking time 3h.
Embodiment two
A kind of WCp/EPS evaporative pattern apperance preparation process, comprises the technical steps that:
1) 10 parts of WC particle, 2 parts of rare earth powder, 85 parts of EPS bead, 3 parts of adhesive, are weighed by volume parts, and by weighed WC Particle, rare earth powder, EPS bead, adhesive are uniformly mixed, and complete mixing preparation.Wherein, the granularity of WC particle is 2000 mesh, institute Stating rare earth powder is rare earth silicon.
2), preheated mold starts to fill when mold temperature reaches 100 DEG C of operating temperature.
3) mixing material, is inserted into mold using compressed air, logical steam, 120 DEG C of vapor (steam) temperature;Pressure 0.25MPa;Depending on Apperance average thickness determines dwell time, dwell time 10min.
4), after pressure maintaining, hot steam is released, water spray is cooled down at the mold back side, is cooled to apperance temperature comparatively fast 40 DEG C, be down to softening temperature hereinafter, apperance setting after, depanning.
A kind of WCp/Fe composite material lost foam casting forming is formerly carried out on the basis of preparation WCp/EPS evaporative pattern apperance Method, steps are as follows for specific method:
1), WCp/EPS apperance surface applies cast iron lost foam casting coating.
Iron casting coating layer is using ZT-1 iron casting coating mature on the market, and iron casting coating layer is with a thickness of 1.8mm.
2) the WCp/EPS apperance after coating, will be applied and be put into drying room baking, 55 DEG C of baking temperature, while drying room Relative humidity 25%.
Specifically, coating is total will to be brushed twice, will be dried after being painted with every time.
3) case, is organized, with dry sand vibration molding.
4), using vacuum-assist pouring cast-iron alloy liquid, vacuum degree 0.06MPa, pressure maintaining 10 minutes, 1380 DEG C of pouring temperature, It is poured heat preservation 2 hours, mould turnover, knockout obtain casting.
5), lost foam casting test block is heat-treated, 1100 DEG C of heating temperature, soaking time 1h.
Embodiment three
A kind of WCp/EPS evaporative pattern apperance preparation process, comprises the technical steps that:
1) 8 parts of WC particle, 1 part of rare earth powder, 89 parts of EPS bead, 2 parts of adhesive, are weighed by volume parts, and by weighed WC Grain, rare earth powder, EPS bead, adhesive are uniformly mixed, and complete mixing preparation.Wherein, the granularity of WC particle is 1000 mesh, described Rare earth powder is rare earth silicon.
2), preheated mold starts to fill when mold temperature reaches 100 DEG C of operating temperature.
3) mixing material, is inserted into mold using compressed air, logical steam, 120 DEG C of vapor (steam) temperature;Pressure 0.2MPa;Depending on Apperance average thickness determines dwell time, dwell time 5min.
4), after pressure maintaining, hot steam is released, water spray is cooled down at the mold back side, is cooled to apperance temperature comparatively fast 45 DEG C, be down to softening temperature hereinafter, apperance setting after, depanning.
A kind of WCp/Fe composite material lost foam casting forming is formerly carried out on the basis of preparation WCp/EPS evaporative pattern apperance Method, steps are as follows for specific method:
1), WCp/EPS apperance surface applies cast iron lost foam casting coating.
Iron casting coating layer is using ZT-1 iron casting coating mature on the market, and iron casting coating layer is with a thickness of 1.6mm.
2) the WCp/EPS apperance after coating, will be applied and be put into drying room baking, 53 DEG C of baking temperature, while drying room Relative humidity 28%.
Specifically, coating is total will to be brushed twice, will be dried after being painted with every time.
3) case, is organized, with dry sand vibration molding.
4), using vacuum-assist pouring cast-iron alloy liquid, vacuum degree 0.05MPa, pressure maintaining 30 minutes, 1420 DEG C of pouring temperature, It is poured heat preservation 6 hours, mould turnover, knockout obtain casting.
5), lost foam casting test block is heat-treated, 1080 DEG C of heating temperature, soaking time 2h.
Example IV (comparative example)
A kind of WCp/EPS evaporative pattern apperance preparation process, comprises the technical steps that:
1) 15 parts of WC particle, 3 parts of rare earth powder, 80 parts of EPS bead, 2 parts of adhesive, are weighed by volume parts, and by weighed WC Particle, rare earth powder, EPS bead, adhesive are uniformly mixed, and complete mixing preparation.Wherein, the granularity of WC particle is 1000 mesh, institute Stating rare earth powder is rare earth silicon.
2), preheated mold starts to fill when mold temperature reaches 100 DEG C of operating temperature.
3) mixing material, is inserted into mold using compressed air, logical steam, 125 DEG C of vapor (steam) temperature;Pressure 0.15MPa;Depending on Apperance average thickness determines dwell time, dwell time 3min.
4), after pressure maintaining, hot steam is released, water spray is cooled down at the mold back side, is cooled to apperance temperature comparatively fast 40 DEG C, be down to softening temperature hereinafter, apperance setting after, depanning.
A kind of WCp/Fe composite material lost foam casting forming is formerly carried out on the basis of preparation WCp/EPS evaporative pattern apperance Method, steps are as follows for specific method:
1), WCp/EPS apperance surface applies cast iron lost foam casting coating.
Iron casting coating layer is using ZT-1 iron casting coating mature on the market, and iron casting coating layer is with a thickness of 1.2mm.
2) the WCp/EPS apperance after coating, will be applied and be put into drying room baking, 50 DEG C of baking temperature, while drying room Relative humidity is 30%.
Specifically, total to apply of coating brushes one times, will be dried after being painted with.
3) case, is organized, with dry sand vibration molding.
4), using vacuum-assist pouring cast-iron alloy liquid, vacuum degree 0.045MPa, pressure maintaining 15 minutes, 1400 DEG C of pouring temperature, It is poured heat preservation 6 hours, mould turnover, knockout obtain casting.
5), lost foam casting test block is heat-treated, 900 DEG C of heating temperature, soaking time 2.5h.
Show the ruler that manufactured parts can be accurately controlled according to method provided by the present application in conjunction with the experiment of comparative example Very little, wearing layer thickness can reach 3-20mm, and wearability performance improves 3 times or so, and wearing layer thickness and wearability are shown It writes and improves.
Obviously, the above embodiments are merely examples for clarifying the description, and does not limit the embodiments.It is right For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or It changes.There is no necessity and possibility to exhaust all the enbodiments.And it is extended from this it is obvious variation or It changes still within the protection scope of the invention.

Claims (10)

1. a kind of WCp/EPS evaporative pattern apperance preparation method, it is characterised in that: include the following steps,
1) WC particle, rare earth powder, EPS bead, adhesive, are weighed by volume parts, and by weighed WC particle, rare earth powder, EPS Bead, adhesive are uniformly mixed, and complete mixing preparation;
2), mold is preheated to 100 DEG C of operating temperature;
3) mixing, is inserted into mold using compressed air, and leads to hot steam into mold, while carrying out pressure maintaining processing;
4), after pressure maintaining, hot steam is released, water spray is cooled down at the mold back side, and apperance temperature is made comparatively fast to be cooled to 40 DEG C ~50 DEG C, softening temperature is down to hereinafter, depanning after apperance setting, obtains WCp/EPS evaporative pattern apperance.
2. a kind of WCp/EPS evaporative pattern apperance preparation method according to claim 1, it is characterised in that: in step 1) Rare earth powder uses rare earth silicon.
3. a kind of WCp/EPS evaporative pattern apperance preparation method according to claim 1, it is characterised in that: mixed in step 1) The volume parts of material are as follows: 5-10 parts of WC particle, 1-2 parts of rare earth powder, 87-92 parts of EPS bead, 2-3 parts of adhesive.
4. a kind of WCp/EPS evaporative pattern apperance preparation method according to claim 3, it is characterised in that: WC in step 1) The granularity of particle is 500-2000 mesh.
5. a kind of WCp/EPS evaporative pattern apperance preparation method according to claim 1, it is characterised in that: hot in step 3) Vapor (steam) temperature is 120 DEG C, air pressure 0.15-0.25MPa, and the ventilation dwell time in mold is 0.5-10min.
6. a kind of WCp/EPS evaporative pattern apperance preparation method according to claim 1, it is characterised in that: complicated apperance First divide multiple modular manufactures, then by the integral apperance of each module assembled, whole apperance and running gate system are then assembled into apperance Group.
7. a kind of WCp/Fe composite material lost foam casting manufacturing process, it is characterised in that: using any one of right 1-5 preparation WCp/EPS evaporative pattern apperance, specific steps are as follows:
1), WCp/EPS apperance surface applies cast iron lost foam casting coating;
2) the WCp/EPS apperance after coating, will be applied and be put into drying room baking, 50~55 DEG C of baking temperature, while drying room Relative humidity is less than or equal to 30%;
3) case, is organized, with dry sand vibration molding;
4) it, is poured cast-iron alloy liquid in the case, 1380-1480 DEG C of pouring temperature, is poured heat preservation 2-10 hours, mould turnover is fallen Sand obtains casting;
5), lost foam casting test block is heat-treated, 1050 DEG C -1100 DEG C of heating temperature, soaking time 1-3h.
8. a kind of WCp/Fe composite material lost foam casting manufacturing process according to claim 7, it is characterised in that: step 1) medium cast iron thickness of coating layer are as follows: 1.2-1.8mm.
9. a kind of WCp/Fe composite material lost foam casting manufacturing process according to claim 7, it is characterised in that: step 1) medium cast iron dope layer is ZT-1 iron casting coating.
10. special according to a kind of described in any item WCp/Fe composite material lost foam casting manufacturing process of claim 7~9 Sign is: it is poured in step 4) and uses vacuum-assist pouring, vacuum degree 0.03-0.06MPa, and pressure maintaining 10-60 minutes.
CN201811567823.7A 2018-12-21 2018-12-21 WCp/EPS lost foam pattern and WCp/Fe composite material preparation Active CN109482813B (en)

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CN109909448A (en) * 2019-03-28 2019-06-21 河北科技大学 A kind of preparation method of dispellable mould casting bubbles model and the method for preparing metal-base composites with it
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CN110000335A (en) * 2019-05-13 2019-07-12 河北科技大学 A kind of casting method of impeller
CN110202091A (en) * 2019-07-08 2019-09-06 河北科技大学 A kind of tungsten carbide particle enhances the preparation method of whole iron base composite material
CN110202091B (en) * 2019-07-08 2021-06-01 河北科技大学 Preparation method of tungsten carbide particle reinforced integral iron-based composite material
CN111992664A (en) * 2020-08-29 2020-11-27 晋城市金工铸业有限公司 Nodular cast iron surface chromium white wear-resistant casting process
CN114807663A (en) * 2022-04-28 2022-07-29 河北科技大学 Preparation method of iron-based composite volute cooperatively enhanced by aluminum oxide and chromium carbide

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