CN109482310B - Preparation process of new energy biomass fuel - Google Patents

Preparation process of new energy biomass fuel Download PDF

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Publication number
CN109482310B
CN109482310B CN201811350591.XA CN201811350591A CN109482310B CN 109482310 B CN109482310 B CN 109482310B CN 201811350591 A CN201811350591 A CN 201811350591A CN 109482310 B CN109482310 B CN 109482310B
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crushing
rotating shaft
motor
frame body
fixedly connected
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CN109482310A (en
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不公告发明人
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Shanghai Bonasen Environmental Technology Co ltd
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Fuqing Chuangjia Intelligent Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165Screen denying egress of oversize material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/28Cutting, disintegrating, shredding or grinding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Crushing And Grinding (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention belongs to the technical field of new energy, in particular to a preparation process of a new energy biomass fuel, which comprises the steps of placing biomass in clean water, soaking for five minutes, taking out, enabling cells of the biomass to absorb sufficient moisture, heating at high temperature through the outer wall of a boiler until the moisture is not completely evaporated, heating to evaporate and expand the moisture in the biomass, crushing cell walls, introducing the heated biomass into a dry ice cabin for instant freezing, heating at high temperature again after freezing to completely evaporate the moisture, freezing at the instant freezing time due to the fact that the cells contain the moisture, enlarging the volume, completely crushing the cell walls, and simultaneously breaking the biomass into small blocks to facilitate later-stage treatment; the used new energy biomass processing equipment comprises a frame body and a controller; a first crushing barrel and a second crushing barrel are arranged in the frame body; the invention has the advantages of uniform and thorough crushing, no dead angle in crushing, high filtering efficiency, simple and convenient operation and high combustion efficiency of the treated biomass.

Description

Preparation process of new energy biomass fuel
Technical Field
The invention belongs to the technical field of new energy, and particularly relates to a preparation process of a new energy biomass fuel.
Background
The new energy generally refers to renewable energy developed and utilized on the basis of new technology, and comprises solar energy, biomass energy, wind energy, geothermal energy, wave energy, ocean current energy, tidal energy, heat circulation between the surface and the deep layer of the ocean and the like; in addition, there are also hydrogen energy, biogas, alcohol, methanol, etc., energy sources such as coal, oil, natural gas, water energy, etc., which have been widely used, called conventional energy sources, and with the limitation of conventional energy sources and the increasing prominence of environmental problems, new energy sources featuring environmental protection and regeneration are gaining more and more attention from various countries, among which biomass is more and more popular, biomass includes several categories such as organic matters, garbage, organic wastewater, etc., which are generated by plants through photosynthesis, and energy sources of biomass are derived from the sun, so biomass energy is one of solar energy, biomass is the most important absorber and storage of solar energy, and biomass can accumulate solar energy through photosynthesis and store in organic matters, and biomass is widely used in the prior art to prepare pellet feed, fuel, etc.
Some technical schemes of new energy biomass processing equipment also appear in the prior art, for example, a chinese patent with application number 2015209097835 discloses a new energy biomass processing device, which comprises a housing, wherein a main rotating shaft is arranged at the central position inside the housing, and the main rotating shaft is connected with a motor positioned above the housing; the main rotating shaft is provided with a helical blade, a sleeve is arranged outside the helical blade, and the bottom of the sleeve is provided with a plurality of through holes; the horizontal connecting rods are symmetrically and fixedly arranged on the main rotating shaft above the sleeve, the other end of each connecting rod is provided with an auxiliary rotating shaft, a plurality of first crushing blades are uniformly arranged on the auxiliary rotating shaft, a plurality of second crushing blades are uniformly arranged on the inner side wall of the shell and the outer side wall of the sleeve, and the first crushing blades and the second crushing blades are arranged in a staggered manner; and a vibrating screen is arranged below the sleeve, and a vibrating motor is arranged at the bottom of the vibrating screen.
This technical scheme's a new forms of energy living beings processingequipment, the screen cloth is easy and helical blade contact at vibrations in-process, because helical blade's high-speed rotation, produce the destruction to the screen cloth surface, living beings pile up too much in the screen cloth surface easily, lead to living beings to block up the screen cloth, lead to filtration efficiency low, through the rotation of first crushing sword, smash the living beings, lead to living beings adhesion to twine on first crushing sword surface easily, lead to piling up of living beings, make crushing efficiency low, and living beings are not handled before smashing, make crushing efficiency low.
Disclosure of Invention
In order to make up for the defects of the prior art, the problems that the screen is damaged when vibrating and contacting with the helical blade, and biomass is easy to accumulate on the surface of the screen, so that the screen is blocked, the filtering speed of the screen is slow, the biomass is easy to adhere to the first crushing cutter, so that the crushing efficiency of the biomass is low, and the crushing efficiency of the biomass is low because the biomass is not treated before crushing are solved.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a new energy biomass fuel preparation process, which comprises the following steps:
s1: soaking the biomass in clear water for five minutes, and then fishing out the biomass to enable cells of the biomass to absorb sufficient water;
s2: heating the biomass fished out in the step S1 at high temperature through the outer wall of the boiler until the water is not completely evaporated, heating to evaporate and expand the water in the biomass, crushing cell walls and facilitating later crushing;
s3: introducing the biomass heated in the S2 into a dry ice cabin for instantaneous freezing, heating at high temperature after freezing to completely evaporate water, freezing in instantaneous freezing due to water content in cells to enlarge the volume and completely break cell walls, breaking the biomass into small blocks, and completely evaporating the water in the biomass by heating to influence the combustion effect;
s4: introducing the biomass heated by S3 into new energy biomass processing equipment;
the new energy biomass processing equipment used in the S4 comprises a frame and a controller; the controller is used for controlling the motor to work; a feeding port is formed in the top of the frame body; the bottom of the frame body is provided with a discharge hole; a first crushing barrel and a second crushing barrel are arranged in the frame body; the first crushing barrel and the second crushing barrel are positioned on the same horizontal line, and the openings of the first crushing barrel and the second crushing barrel are opposite; the side wall of one side of the first crushing barrel, which is close to the second crushing barrel, is provided with a chute, and the chute is designed in an annular manner; the side wall of one side of the second crushing barrel, which is close to the first crushing barrel, is fixedly connected with a sliding block; the sliding block is designed in an annular shape, the cross section of the sliding block is in a T shape, and the sliding block slides in the sliding groove; a motor is arranged in the first crushing barrel; the motor is rotationally connected to the inner wall of the first crushing barrel through two bearings; a rotating shaft of the motor penetrates through the first crushing barrel and the frame body, and is fixedly connected with the side wall of the first crushing barrel; the second crushing barrel is rotatably connected with a balancing weight through two bearings, the mass of the balancing weight is equal to that of the motor, and the first crushing barrel and the second crushing barrel are prevented from colliding and being damaged in the rotating process due to unequal mass; the side wall of the right side of the balancing weight is fixedly connected with a first rotating shaft; the first rotating shaft penetrates through the second crushing barrel and the frame body; grooves are formed in the surfaces of the first crushing barrel and the second crushing barrel; the surface of the first crushing barrel is sleeved with at least four first crushing rings, and the surface of the second crushing barrel is also sleeved with at least four second crushing rings; the inner walls of the first crushing ring and the second crushing ring are fixedly connected with bumps which slide in the grooves, so that the first crushing barrel and the second crushing barrel can be ensured to drive the first crushing ring and the second crushing ring to rotate and move left and right; the cross sections of the first crushing ring and the second crushing ring are both in a conical design; a filter plate is arranged in the frame body; the filter plate is fixedly connected to the inner wall of the frame body; the filter plate is designed in a disc shape, and the center of the lower surface of the filter plate is fixedly connected with a second rotating shaft; the second rotating shaft is rotatably connected to the inner wall of the bottom of the frame body; pulleys are fixedly connected to four corners of the frame body, hemp ropes are wound on the surfaces of the pulleys together, and the hemp ropes have high strength and high friction force and are high in transmission efficiency; the hemp ropes are wound on the surfaces of the motor rotating shaft, the first rotating shaft and the second rotating shaft, and the winding directions of the hemp ropes on the motor rotating shaft and the first rotating shaft are opposite, so that when the motor rotating shaft rotates forwards, the first rotating shaft rotates backwards; when in use, the motor rotates forwards to drive the first crushing barrel to rotate forwards; drive first pivot reversal and second pivot through the rope made of hemp and rotate, make the rotation opposite direction of first pivot and motor shaft, make the rotation opposite direction of first crushing bucket and the crushing bucket of second to make the crushing ring of first crushing and second rotate opposite direction, carry out the breakage to the biomass, make the breakage more thorough, the second pivot drives the filter simultaneously and rotates, can strengthen the filter effect, prevents that the filter from blockking up.
Preferably, the filter plate is made of soft rubber, and the upper surface of the filter plate is uniformly provided with first convex teeth; a cavity is formed in the filter plate; the upper surface of the cavity is uniformly provided with second convex teeth, the lower surface of the cavity is uniformly provided with third convex teeth, and the first convex teeth, the second convex teeth and the third convex teeth are all positioned between two adjacent filtering holes; during the use, the filter rotates, through the cooperation of first dogtooth and first crushing ring and second crushing ring, can accelerate the crushing efficiency of living beings, and first dogtooth rotates the first crushing ring of in-process intermittent type nature striking and second crushing ring, thereby make the filter vibrations, the filter vibrations drive the vibrations of second dogtooth and third dogtooth, can further smash the living beings of cavity through second dogtooth and third dogtooth, the filter speed of living beings can be accelerated in the vibrations of third dogtooth cooperation filter simultaneously, prevent living beings adhesion cavity inner wall, lead to the filter effect poor, and the filter vibrations, can accelerate the filter effect, prevent that the filter blocks up.
Preferably, a double-shaft cylinder is fixedly connected between every two first crushing rings, and a double-shaft cylinder is fixedly connected between every two second crushing rings; the surfaces of the rotating shaft and the first rotating shaft of the motor are fixedly sleeved with extrusion rods; the extrusion rods are respectively positioned in the first crushing barrel and the second crushing barrel; the surface of each extrusion rod is fixedly connected with two cams; the surfaces of the balancing weight and the motor are fixedly connected with a first air bag which is communicated with the double-shaft air cylinder; during the use, the motor rotates, makes cam intermittent type nature's extrusion and loosen first gasbag, makes the biax cylinder flexible to make first crushing ring and the horizontal slip of second crushing ring, increase crushing area, strengthen the cooperation with first dogtooth simultaneously for crushing efficiency prevents to smash the dead angle, makes living beings smash thoroughly.
Preferably, the side surfaces of the two sides of the first crushing ring and the second crushing ring are fixedly connected with uniformly arranged scraping plates; the scrapers are designed in an arc shape, a spring is fixedly connected between two adjacent scrapers on the surface of the first crushing ring, and a spring is fixedly connected between two adjacent scrapers on the surface of the second crushing ring; during the use, first crushing ring and second are smashed the ring and are rotated, drive the scraper blade and rotate, through the even arrangement and the arc design of scraper blade, can scrape the living beings that deposit in the filter surface when rotating, prevent that living beings from deposiing, strengthen crushing effect, can effectively prevent living beings from piling up the filter surface simultaneously, lead to the filter to block up, and can strengthen scraping the material effect at first crushing ring and second crushing ring horizontal slip in-process, can stretch simultaneously and extrude the spring, can strengthen stirring effect through the spring, prevent that living beings from piling up between first crushing ring and second crushing ring, lead to smashing the dead angle, make and smash thoroughly.
Preferably, the motor rotating shaft and the first rotating shaft are fixedly connected to the frame body through two bearings, and the inner walls of the bearings are fixedly connected with two fixing rods; the lower ends of the fixed rods are rotatably connected with rotating wheels, the surfaces of the two rotating wheels are sleeved with belts together, and the belts are arranged to be clung to the surfaces of the first rotating shaft or the motor rotating shaft; during the use, through the setting of belt and bearing, can make first pivot and motor shaft pivoted remove about simultaneously, increase the distance that removes about first crushing ring and the second crushing ring, increase crushing area, effectively prevent to smash the dead angle, the belt can effectively reduce frictional force, makes first pivot and motor shaft remove more smoothly.
Preferably, the motor rotating shaft is fixedly sleeved with a first extrusion plate on the outer surface of the frame body; the outer wall of the left side of the frame body is fixedly connected with a second air bag; the first rotating shaft is fixedly connected with a second extrusion plate outside the frame body; the side wall of the right side of the frame body is fixedly connected with a third air bag; the inner wall of the left side of the frame body is fixedly connected with two first air cylinders, and the first air cylinders are communicated with a third air bag; the first cylinders are symmetrically arranged around the motor rotating shaft, and the extending ends of the first cylinders are fixedly connected with first crushing plates; the side surface of one side of the first crushing plate, which is far away from the frame body, is uniformly provided with fourth convex teeth; fifth convex teeth are uniformly arranged on the side wall of the left side of the first crushing barrel; two second air cylinders are fixedly connected to the inner wall of the right side of the frame body and communicated with a second air bag; the second cylinders are symmetrical about the first rotating shaft, and the extending ends of the second cylinders are fixedly connected with second crushing plates; the side surface of one side of the second crushing plate, which is far away from the frame body, is uniformly distributed with sixth convex teeth; seventh convex teeth are uniformly distributed on the side surface of one side, close to the frame body, of the second crushing barrel; during the use, motor shaft and first pivot remove right, extrude the second gasbag, the third gasbag is static, make the second cylinder stretch out, smash the living beings between bucket and the framework through the second breaker plate with the second, when motor shaft and first pivot moved to the left, the third gasbag received the extrusion, the second gasbag is static, first jar drives first breaker plate and extrudees the living beings of smashing between bucket and the framework and smashes, it is more abundant to make the breakage, effectively prevents to smash the dead angle.
The invention has the following beneficial effects:
1. according to the preparation process of the new energy biomass fuel, biomass is placed in clear water, cells of the biomass absorb sufficient water and then are heated, so that water is partially evaporated, cell walls are broken, instant freezing is carried out to freeze the water, the volume is enlarged, the cell walls are completely broken, the biomass can be broken into small blocks, the water in the biomass is completely evaporated through evaporation, and the combustion effect is influenced by the water in the biomass.
2. According to the new energy biomass fuel preparation process, the used new energy biomass processing equipment is provided with the motor, the hemp rope, the first rotating shaft, the first crushing ring and the second crushing ring, the rotating directions of the first crushing ring and the second crushing ring are opposite through the reverse rotation of the rotating shaft of the motor and the first rotating shaft, and the biomass is crushed through the opposite rotating directions, so that the biomass can be crushed more thoroughly, meanwhile, the fluidity of the biomass in the frame body is increased, the biomass is effectively prevented from being adhered and wound on the surfaces of the first crushing ring and the second crushing ring, and the crushing efficiency is accelerated.
3. According to the new energy biomass fuel preparation process, the used new energy biomass processing equipment is provided with the double-shaft cylinder, the scraping plate and the crushing plate, the first crushing ring and the second crushing ring can move left and right while rotating through the double-shaft cylinder, so that crushing dead corners are prevented, the scraping plate can effectively scrape biomass on the upper surface of the filter plate in the rotating and moving process of the first crushing ring and the second crushing ring, the filter plate is prevented from being blocked while the biomass is not crushed fully, the crushing plate can be matched with the first crushing barrel and the second crushing barrel, so that the crushing dead corners are prevented, and the biomass is crushed thoroughly.
4. According to the new energy biomass fuel preparation process, the filter plate and the second rotating shaft are arranged, the hemp rope drives the second rotating shaft to rotate so that the filter plate rotates, the biomass is crushed more thoroughly through the matching of the first convex teeth and the first crushing ring as well as the second crushing ring, the first tooth ring drives the filter plate to vibrate, the second convex teeth and the third convex teeth vibrate, the biomass crushing efficiency is improved, meanwhile, the filter plate is prevented from being blocked, and the filtering efficiency of the filter plate is improved.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a process flow diagram of the present invention;
fig. 2 is a front view of a new energy biomass processing facility;
FIG. 3 is a cross-sectional view A-A of FIG. 2;
FIG. 4 is an enlarged view of a portion of FIG. 2 at B;
FIG. 5 is an enlarged view of a portion of FIG. 2 at C;
FIG. 6 is an enlarged view of a portion of FIG. 2 at D;
FIG. 7 is an enlarged view of a portion E of FIG. 2;
in the figure: the device comprises a frame body 1, a feeding port 11, a discharging port 12, a pulley 13, a hemp rope 14, a fixing rod 15, a rotating wheel 16, a belt 17, a first crushing barrel 2, a motor 21, a groove 22, a first crushing ring 23, a double-shaft cylinder 24, an extrusion rod 25, a cam 26, a first air bag 27, a scraper 28, a spring 29, a second crushing barrel 3, a sliding block 31, a balancing weight 32, a first rotating shaft 33, a second crushing ring 34, a filtering plate 4, a second rotating shaft 41, a first convex tooth 42, a cavity 43, a second convex tooth 44, a third convex tooth 45, a first extrusion plate 5, a second air bag 51, a second extrusion plate 52, a third air bag 53, a first air cylinder 54, a first crushing plate 55, a fourth convex tooth 56, a fifth convex tooth 57, a second air cylinder 58, a second crushing plate 59, a sixth convex tooth 591 and a seventh convex tooth 592.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 7, a new energy biomass fuel preparation process includes the following steps:
s1: soaking the biomass in clear water for five minutes, and then fishing out the biomass to enable cells of the biomass to absorb sufficient water;
s2: heating the biomass fished out in the step S1 at high temperature through the outer wall of the boiler until the water is not completely evaporated, heating to evaporate and expand the water in the biomass, crushing cell walls and facilitating later crushing;
s3: introducing the biomass heated in the S2 into a dry ice cabin for instantaneous freezing, heating at high temperature after freezing to completely evaporate water, freezing in instantaneous freezing due to water content in cells to enlarge the volume and completely break cell walls, breaking the biomass into small blocks, and completely evaporating the water in the biomass by heating to influence the combustion effect;
s4: introducing the biomass heated by S3 into new energy biomass processing equipment;
the new energy biomass processing equipment used in the S4 comprises a frame body 1 and a controller; the controller is used for controlling the motor 21 to work; the top of the frame body 1 is provided with a feeding port 11; the bottom of the frame body 1 is provided with a discharge hole 12; a first crushing barrel 2 and a second crushing barrel 3 are arranged in the frame body 1; the first crushing barrel 2 and the second crushing barrel 3 are positioned on the same horizontal line, and the openings of the first crushing barrel and the second crushing barrel are opposite; the side wall of one side of the first crushing barrel 2 close to the second crushing barrel 3 is provided with a chute which is designed in an annular shape; the side wall of the second crushing barrel 3 close to the first crushing barrel 2 is fixedly connected with a sliding block 31; the sliding block 31 is designed in an annular shape, the cross section of the sliding block is T-shaped, and the sliding block 31 slides in the sliding groove; a motor 21 is arranged in the first crushing barrel 2; the motor 21 is rotatably connected to the inner wall of the first crushing barrel 2 through two bearings; a rotating shaft of the motor 21 penetrates through the first crushing barrel 2 and the frame body 1, and the rotating shaft of the motor 21 is fixedly connected with the side wall of the first crushing barrel 2; the second crushing barrel 3 is rotatably connected with a balancing weight 32 through two bearings, the mass of the balancing weight 32 is equal to that of the motor 21, and the first crushing barrel 2 and the second crushing barrel 3 are prevented from colliding and being damaged in the rotating process due to unequal mass; the side wall of the right side of the balancing weight 32 is fixedly connected with a first rotating shaft 33; the first rotating shaft 33 penetrates through the second crushing barrel 3 and the frame body 1; grooves 22 are formed in the surfaces of the first crushing barrel 2 and the second crushing barrel 3; the surface of the first crushing barrel 2 is sleeved with at least four first crushing rings 23, and the surface of the second crushing barrel 3 is also sleeved with at least four second crushing rings 34; the inner walls of the first crushing ring 23 and the second crushing ring 34 are fixedly connected with bumps which slide in the grooves 22, so that the first crushing barrel 2 and the second crushing barrel 3 are ensured to drive the first crushing ring 23 and the second crushing ring 34 to rotate and simultaneously move left and right; the cross sections of the first pulverizing ring 23 and the second pulverizing ring 34 are both of a conical design; a filter plate 4 is arranged in the frame body 1; the filter plate 4 is fixedly connected to the inner wall of the frame body 1; the filter plate 4 is designed in a disc shape, and the center of the lower surface of the filter plate 4 is fixedly connected with a second rotating shaft 41; the second rotating shaft 41 is rotatably connected to the inner wall of the bottom of the frame body 1; pulleys 13 are fixedly connected to four corners of the frame body 1, hemp ropes 14 are wound on the surfaces of the pulleys 13, and the hemp ropes 14 have high strength and large friction force and are high in transmission efficiency; the hemp rope 14 is wound on the surfaces of the rotating shaft of the motor 21, the first rotating shaft 33 and the second rotating shaft 41, and the winding directions of the rotating shaft of the motor 21 and the hemp rope 14 on the first rotating shaft 33 are opposite, so that when the rotating shaft of the motor 21 rotates forwards, the first rotating shaft 33 rotates backwards; when in use, the motor 21 rotates forwards to drive the first crushing barrel 2 to rotate forwards; drive first pivot 33 reversal and second pivot 41 through twine 14 and rotate, make the rotation direction of first pivot 33 and motor 21 pivot opposite, make the rotation direction of first crushing bucket 2 and second crushing bucket 3 opposite, thereby make first crushing ring 23 and second crushing ring 34 rotation direction opposite, carry out the breakage to the biomass, it is more thorough to make the breakage, second pivot 41 drives filter 4 simultaneously and rotates, can strengthen the filter effect, prevent that filter 4 from blockking up.
As an embodiment of the present invention, the filter plate 4 is made of soft rubber, and the first convex teeth 42 are uniformly arranged on the upper surface of the filter plate 4; a cavity 43 is formed in the filter plate 4; the upper surface of the cavity 43 is uniformly provided with second convex teeth 44, the lower surface of the cavity 43 is uniformly provided with third convex teeth 45, and the first convex teeth 42, the second convex teeth 44 and the third convex teeth 45 are all positioned between two adjacent filtering holes; during the use, filter 4 rotates, through the cooperation of first dogtooth 42 with first crushing ring 23 and second crushing ring 34, can accelerate the crushing efficiency of living beings, and first dogtooth 42 rotates the in-process and can intermittent type nature striking first crushing ring 23 and second crushing ring 34, thereby make filter 4 vibrations, filter 4 vibrations drive second dogtooth 44 and third dogtooth 45 vibrations, can further smash the living beings in cavity 43 through second dogtooth 44 and third dogtooth 45, the filter rate of living beings can be accelerated in the vibrations of third dogtooth 45 cooperation filter 4 simultaneously, prevent living beings adhesion cavity 43 inner wall, lead to the filter effect poor, and filter 4 vibrations, can accelerate the filter effect, prevent that filter 4 from blockking up.
As an embodiment of the present invention, a double-shaft cylinder 24 is fixedly connected between every two first pulverizing rings 23, and a double-shaft cylinder 24 is fixedly connected between every two second pulverizing rings 34; the surfaces of the rotating shaft of the motor 21 and the first rotating shaft 33 are fixedly sleeved with extrusion rods 25; the extrusion rods 25 are respectively positioned in the first crushing barrel 2 and the second crushing barrel 3; the surface of each extrusion rod 25 is fixedly connected with two cams 26; the surfaces of the balancing weight 32 and the motor 21 are fixedly connected with a first air bag 27, and the first air bag 27 is communicated with the double-shaft air cylinder 24; when the biomass crushing device is used, the motor 21 rotates to enable the cam 26 to intermittently extrude and loosen the first air bag 27, and the double-shaft air cylinder 24 stretches, so that the first crushing ring 23 and the second crushing ring 34 slide left and right, the crushing area is enlarged, meanwhile, the matching with the first convex teeth 42 is strengthened, the crushing efficiency is accelerated, the crushing dead angle is prevented, and biomass is crushed thoroughly.
As an embodiment of the present invention, the side surfaces of both sides of the first pulverizing ring 23 and the second pulverizing ring 34 are fixedly connected with evenly arranged scrapers 28; the scrapers 28 are designed in an arc shape, a spring 29 is fixedly connected between two adjacent scrapers 28 on the surface of the first crushing ring 23, and a spring 29 is fixedly connected between two adjacent scrapers 28 on the surface of the second crushing ring 34; during the use, first crushing ring 23 and the rotation of second crushing ring 34, drive scraper blade 28 and rotate, evenly arrange and the arc design through scraper blade 28, can scrape the living beings that deposit in filter 4 surface when rotating, prevent that living beings from deposiing, strengthen crushing effect, can effectively prevent living beings from piling up filter 4 surface simultaneously, lead to filter 4 to block up, and can strengthen scraping the material effect in first crushing ring 23 and the horizontal slip in-process of second crushing ring 34, can stretch simultaneously and extrude spring 29, can strengthen stirring effect through spring 29, prevent that living beings from piling up between first crushing ring 23 and second crushing ring 34, lead to smashing the dead angle, make and smash thoroughly.
As an embodiment of the present invention, the rotating shaft of the motor 21 and the first rotating shaft 33 are both fixedly connected to the frame body 1 through two bearings, and the inner walls of the bearings are both fixedly connected with two fixing rods 15; the lower ends of the fixed rods 15 are rotatably connected with rotating wheels 16, the surfaces of the two rotating wheels 16 are sleeved with belts 17, and the belts 17 are tightly attached to the surfaces of the first rotating shaft 33 or the rotating shaft of the motor 21; when the belt crusher is used, the belt 17 and the bearing are arranged, so that the first rotating shaft 33 and the rotating shaft of the motor 21 can move left and right while rotating, the left and right movement distance of the first crushing ring 23 and the second crushing ring 34 is increased, the crushing area is increased, the crushing dead angle is effectively prevented, the belt 17 can effectively reduce friction, and the rotating shafts of the first rotating shaft 33 and the motor 21 can move more smoothly.
As an embodiment of the present invention, a first extrusion plate 5 is fixedly sleeved on the outer surface of the frame 1 of the rotating shaft of the motor 21; the outer wall of the left side of the frame body 1 is fixedly connected with a second air bag 51; the first rotating shaft 33 is fixedly connected with a second extrusion plate 52 outside the frame body 1; the right side wall of the frame body 1 is fixedly connected with a third air bag 53; two first air cylinders 54 are fixedly connected to the inner wall of the left side of the frame body 1, and the first air cylinders 54 are communicated with the third air bag 53; the first cylinders 54 are symmetrically arranged about the rotating shaft of the motor 21, and the extending ends of the first cylinders 54 are fixedly connected with first crushing plates 55; the side surface of the first crushing plate 55 far away from the frame body 1 is uniformly provided with fourth convex teeth 56; fifth convex teeth 57 are uniformly arranged on the left side wall of the first crushing barrel 2; the inner wall of the right side of the frame body 1 is fixedly connected with two second air cylinders 58, and the second air cylinders 58 are communicated with the second air bags 51; the second cylinders 58 are symmetrical about the first rotating shaft 33, and the extending ends of the second cylinders are fixedly connected with second crushing plates 59; sixth convex teeth 591 are uniformly distributed on the side surface of the second crushing plate 59 away from the frame body 1; seventh convex teeth 592 are uniformly distributed on the side surface of the second crushing barrel 3 close to the frame body 1; during the use, motor 21 pivot and first pivot 33 move to the right, extrude second gasbag 51, third gasbag 53 is static, make second cylinder 58 stretch out, smash the living beings between bucket 3 and the framework 1 through second crushing board 59 with the second, when motor 21 pivot and first pivot 33 move left, third gasbag 53 receives the extrusion, second gasbag 51 is static, first cylinder 54 drives first crushing board 55 and extrudes the living beings between first crushing bucket 2 and the framework 1 and smashes, it is more abundant to make the breakage, effectively prevent to smash the dead angle.
When the biomass processing device is used, the biomass is placed in clean water to be soaked for five minutes and then fished out, high-temperature heating is carried out through the outer wall of a boiler, the biomass is introduced into a dry ice cabin to be instantly frozen after being heated until the moisture is not completely evaporated, high-temperature heating is carried out again after the biomass is frozen, the heated biomass is introduced into new energy biomass processing equipment through a feeding hole 11, and a motor 21 rotates forwards to drive the first crushing barrel 2 to rotate forwards; the hemp rope 14 drives the first rotating shaft 33 to rotate reversely and the second rotating shaft 41 to rotate, so that the rotating directions of the first rotating shaft 33 and the rotating shaft of the motor 21 are opposite, the rotating directions of the first crushing barrel 2 and the second crushing barrel 3 are opposite, the rotating directions of the first crushing ring 23 and the second crushing ring 34 are opposite, the scraper 28 is driven to rotate to scrape up biomass deposited on the surface of the filter plate 4, the spring 29 can be stretched and extruded in the process of sliding the first crushing ring 23 and the second crushing ring 34 left and right, the biomass is prevented from being accumulated between the first crushing ring 23 and the second crushing ring 34 to cause crushing dead corners, meanwhile, the motor 21 rotates, the cam 26 intermittently extrudes and loosens the first air bag 27 to enable the double-shaft air cylinder 24 to stretch, so that the first crushing ring 23 and the second crushing ring 34 slide left and right, meanwhile, the second rotating shaft 41 drives the filter plate 4 to rotate, the first convex teeth 42 intermittently impact the first crushing ring 23 and the second crushing ring 34, thereby make filter 4 vibrations, filter 4 vibrations drive second dogtooth 44 and the vibrations of third dogtooth 45, and can remove about first pivot 33 and the pivoted of motor 21 simultaneously, motor 21 pivot and first pivot 33 move to the right, extrude second gasbag 51, third gasbag 53 is static, make second cylinder 58 stretch out, when motor 21 pivot and first pivot 33 move to the left, third gasbag 53 receives the extrusion, second gasbag 51 is static, first gasbag 54 stretches out, the living beings after the filtration are discharged through discharge gate 12.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. A new energy biomass fuel preparation process is characterized by comprising the following steps: the process comprises the following steps:
s1: soaking the biomass in clear water for five minutes and then fishing out;
s2: heating the biomass fished out in the S1 at high temperature through the outer wall of the boiler until the water is not completely evaporated;
s3: introducing the biomass heated in the S2 into a dry ice cabin for instantaneous freezing, and heating at high temperature again after freezing to completely evaporate water;
s4: introducing the biomass heated by S3 into new energy biomass processing equipment;
the new energy biomass processing equipment used in S4 comprises a frame body (1) and a controller; the controller is used for controlling the motor (21) to work; a feeding port (11) is formed in the top of the frame body (1); a discharge hole (12) is formed in the bottom of the frame body (1); a first crushing barrel (2) and a second crushing barrel (3) are arranged in the frame body (1); the first crushing barrel (2) and the second crushing barrel (3) are positioned on the same horizontal line, and the openings of the first crushing barrel and the second crushing barrel are opposite; a sliding groove is formed in the side wall of one side, close to the second crushing barrel (3), of the first crushing barrel (2), and the sliding groove is designed in an annular mode; the side wall of one side of the second crushing barrel (3) close to the first crushing barrel (2) is fixedly connected with a sliding block (31); the sliding block (31) is designed in an annular shape, the cross section of the sliding block is T-shaped, and the sliding block (31) slides in the sliding groove; a motor (21) is arranged in the first crushing barrel (2); the motor (21) is rotatably connected to the inner wall of the first crushing barrel (2) through two bearings; a rotating shaft of the motor (21) penetrates through the first crushing barrel (2) and the frame body (1), and the rotating shaft of the motor (21) is fixedly connected with the side wall of the first crushing barrel (2); the second crushing barrel (3) is rotatably connected with a balancing weight (32) through two bearings, the mass of the balancing weight (32) is equal to that of the motor (21), and the first crushing barrel (2) and the second crushing barrel (3) are prevented from colliding and being damaged in the rotating process due to unequal masses; the side wall of the right side of the balancing weight (32) is fixedly connected with a first rotating shaft (33); the first rotating shaft (33) penetrates through the second crushing barrel (3) and the frame body (1); grooves (22) are formed in the surfaces of the first crushing barrel (2) and the second crushing barrel (3); at least four first crushing rings (23) are sleeved on the surface of the first crushing barrel (2), and at least four second crushing rings (34) are sleeved on the surface of the second crushing barrel (3); the inner walls of the first crushing ring (23) and the second crushing ring (34) are fixedly connected with bumps which slide in the grooves (22) to ensure that the first crushing barrel (2) and the second crushing barrel (3) can move left and right while driving the first crushing ring (23) and the second crushing ring (34) to rotate; the cross sections of the first crushing ring (23) and the second crushing ring (34) are both in a conical design; a filter plate (4) is arranged in the frame body (1); the filter plate (4) is fixedly connected to the inner wall of the frame body (1); the filter plate (4) is designed in a disc shape, and the center of the lower surface of the filter plate (4) is fixedly connected with a second rotating shaft (41); the second rotating shaft (41) is rotatably connected to the inner wall of the bottom of the frame body (1); pulleys (13) are fixedly connected to four corners of the frame body (1), hemp ropes (14) are wound on the surfaces of the pulleys (13) together, the hemp ropes (14) have high strength and large friction force, and the transmission efficiency is high; the hemp rope (14) is wound on the surfaces of the rotating shaft of the motor (21), the first rotating shaft (33) and the second rotating shaft (41), the winding directions of the rotating shaft of the motor (21) and the hemp rope (14) on the first rotating shaft (33) are opposite, so that when the rotating shaft of the motor (21) rotates forwards, the first rotating shaft (33) rotates backwards; the motor (21) rotates forwards to drive the first crushing barrel (2) to rotate forwards; drive first pivot (33) reversal and second pivot (41) through twine (14) and rotate, make the rotation direction of first pivot (33) and motor (21) pivot opposite, make first crushing ring (23) and second crushing ring (34) rotation direction opposite, carry out the breakage to the living beings, make the breakage more thorough, make filter (4) rotate simultaneously, strengthen the filter effect.
2. The process for preparing the new energy biomass fuel according to claim 1, characterized in that: the filter plate (4) is made of soft rubber, and first convex teeth (42) are uniformly arranged on the upper surface of the filter plate (4); a cavity (43) is formed in the filter plate (4); the upper surface of the cavity (43) is uniformly provided with second convex teeth (44), the lower surface of the cavity (43) is uniformly provided with third convex teeth (45), and the first convex teeth (42), the second convex teeth (44) and the third convex teeth (45) are all positioned between two adjacent filtering holes; filter plate (4) rotate, smash the cooperation of ring (34) through first dogtooth (42) and first crushing ring (23) and second, can accelerate the crushing efficiency of living beings, and first dogtooth (42) rotate the in-process can intermittent type nature striking first crushing ring (23) and second and smash ring (34), thereby make filter plate (4) vibrations, make second dogtooth (44) and third dogtooth (45) vibrations, can further smash the living beings in cavity (43), the filter velocity of living beings can be accelerated in the vibrations of filter plate (4) simultaneously, prevent living beings adhesion cavity (43) inner wall, accelerate the filter effect, prevent that filter plate (4) from blockking up.
3. The process for preparing the new energy biomass fuel according to claim 1, characterized in that: a double-shaft cylinder (24) is fixedly connected between every two first crushing rings (23), and a double-shaft cylinder (24) is fixedly connected between every two second crushing rings (34); the surfaces of the rotating shaft of the motor (21) and the first rotating shaft (33) are fixedly sleeved with extrusion rods (25); the extrusion rods (25) are respectively positioned in the first crushing barrel (2) and the second crushing barrel (3); the surface of each extrusion rod (25) is fixedly connected with two cams (26); the surfaces of the balancing weight (32) and the motor (21) are fixedly connected with a first air bag (27), and the first air bag (27) is communicated with the double-shaft air cylinder (24); the motor (21) rotates to enable the cam (26) to intermittently extrude and loosen the first air bag (27) and enable the double-shaft air cylinder (24) to stretch out and draw back, so that the first crushing ring (23) and the second crushing ring (34) slide left and right, the crushing area is enlarged, the crushing dead angle is prevented, and the biomass is crushed thoroughly.
4. The preparation process of the new energy biomass fuel according to claim 3, characterized in that: the side surfaces of the two sides of the first crushing ring (23) and the second crushing ring (34) are fixedly connected with scrapers (28) which are uniformly arranged; scraper blade (28) arc design, and linked firmly spring (29) between two adjacent scraper blades (28) in first crushing ring (23) surface, linked firmly spring (29) between two adjacent scraper blades (28) in second crushing ring (34) surface, first crushing ring (23) and second crushing ring (34) rotate, drive scraper blade (28) and rotate, can scrape the living beings that deposit in filter (4) surface, prevent that living beings from deposiing, can prevent simultaneously that living beings from piling up filter (4) surface, lead to filter (4) to block up, and can strengthen the effect of scraping in first crushing ring (23) and second crushing ring (34) horizontal slip in-process, can stretch simultaneously and extrude spring (29), prevent that living beings from piling up between first crushing ring (23) and second crushing ring (34), lead to smashing the dead angle, make and smash thoroughly.
5. The process for preparing the new energy biomass fuel according to claim 1, characterized in that: the rotating shaft of the motor (21) and the first rotating shaft (33) are fixedly connected to the frame body (1) through two bearings, and the inner walls of the bearings are fixedly connected with two fixing rods (15); the lower ends of the fixing rods (15) are rotatably connected with rotating wheels (16), the surfaces of the two rotating wheels (16) are sleeved with belts (17), and the belts (17) are tightly attached to the surfaces of the first rotating shaft (33) or the rotating shaft of the motor (21); through the setting of belt (17) and bearing, can make first pivot (33) and motor (21) pivot pivoted remove about simultaneously, increase crushing area, prevent to smash the dead angle, belt (17) can effectively reduce frictional force, makes first pivot (33) and motor (21) pivot remove more smoothly.
6. The process for preparing the new energy biomass fuel according to claim 5, characterized in that: a first extrusion plate (5) is fixedly sleeved on the outer surface of the frame body (1) through a rotating shaft of the motor (21); the outer wall of the left side of the frame body (1) is fixedly connected with a second air bag (51); the first rotating shaft (33) is fixedly connected with a second extrusion plate (52) outside the frame body (1); the side wall of the right side of the frame body (1) is fixedly connected with a third air bag (53); the inner wall of the left side of the frame body (1) is fixedly connected with two first air cylinders (54), and the first air cylinders (54) are communicated with a third air bag (53); the first air cylinders (54) are symmetrically arranged around the rotating shaft of the motor (21), and the extending ends of the first air cylinders (54) are fixedly connected with first crushing plates (55); the side surface of the first crushing plate (55) far away from the frame body (1) is uniformly provided with fourth convex teeth (56); fifth convex teeth (57) are uniformly arranged on the left side wall of the first crushing barrel (2); the inner wall of the right side of the frame body (1) is fixedly connected with two second air cylinders (58), and the second air cylinders (58) are communicated with a second air bag (51); the second cylinders (58) are symmetrical about the first rotating shaft (33), and extending ends of the second cylinders are fixedly connected with second crushing plates (59); sixth convex teeth (591) are uniformly distributed on the side surface of the second crushing plate (59) far away from the frame body (1); seventh convex teeth (592) are uniformly distributed on the side surface of the second crushing barrel (3) close to one side of the frame body (1); when motor (21) pivot and first pivot (33) moved to the right, extrude second gasbag (51), second cylinder (58) stretch out, through second crushing plate (59) with the second smash the living beings between bucket (3) and framework (1) breakage, when motor (21) pivot and first pivot (33) moved left, third gasbag (53) received the extrusion, second gasbag (51) are static, first cylinder (54) drive first crushing plate (55) with the living beings extrusion crushing between first crushing bucket (2) and framework (1), make the breakage more abundant, effectively prevent to smash the dead angle.
CN201811350591.XA 2018-11-14 2018-11-14 Preparation process of new energy biomass fuel Active CN109482310B (en)

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EP3152334A4 (en) * 2014-06-03 2018-02-28 Putsch&Company, Inc. Process for producing pulp from sugar beets
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