CN109472479A - A kind of method of MES product plan insertion simulation model - Google Patents

A kind of method of MES product plan insertion simulation model Download PDF

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Publication number
CN109472479A
CN109472479A CN201811287707.XA CN201811287707A CN109472479A CN 109472479 A CN109472479 A CN 109472479A CN 201811287707 A CN201811287707 A CN 201811287707A CN 109472479 A CN109472479 A CN 109472479A
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CN
China
Prior art keywords
simulation model
scheduled production
production
product plan
mes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811287707.XA
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Chinese (zh)
Inventor
姜根成
汤槟
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CISDI Technology Research Center Co Ltd
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CISDI Technology Research Center Co Ltd
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Priority to CN201811287707.XA priority Critical patent/CN109472479A/en
Publication of CN109472479A publication Critical patent/CN109472479A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06316Sequencing of tasks or work
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The present invention relates to a kind of methods of MES product plan insertion simulation model, belong to intelligence manufacture field.This method may be implemented using following steps: simulation model inputs scheduled production parameter by calling secondary development middleware and verifies to parameter feasibility;Middleware completes the conversion to scheduled production data format and calls MES product plan;Scheduled production result is output to scheduled production database by MES product plan;Middleware reads scheduled production result and is back to simulation model.The present invention can be by product plan and production system unified integration to emulation platform, keep simulation model practical closer to production, can Accurate Prediction or display actual production scheduled production under production system operating condition, and feedback improvements MES scheduled production algorithm and production management and organization of production are horizontal, it is horizontal to promote digital factory, finally realizes cost efficiency.

Description

A kind of method of MES product plan insertion simulation model
Technical field
The invention belongs to intelligence manufacture fields, are related to a kind of method of MES product plan insertion simulation model.
Background technique
Under the background of made in China 2025, digitlization, the intelligent trend for becoming the following development of manufacturing, in face of visitor Under the multiple batches of production status of small lot caused by family customizes, it is changed into Make to Order towards inventory's production by traditional, Management of the manufacturing industry factory in multifactor, full chains such as allocation plan, production scheduled production, resource distribution, organization of production, production managements The challenge met in decision is increasing, and traditional mutually independent production status of each link can not adapt to current demand, past Toward occurring, above-mentioned composite factor leads to not delivery just-in-time or production cost occupies a series of problems, such as high.
Currently, mature emulation platform can be by allocation plan, resource distribution, organization of production, production management etc. in the market Factor sufficiently combines, but the ability of the combination of shortage and MES product plan, and it is whole will cannot to produce entirely all links progress on chain It closes, it is main that the factory floor planning stage in early period is applied by static, virtual production plan, it is applied in actual production It has little significance.The combination can completely of MES product plan and simulation model makes production total system virtualization emulation, makes to emulate mould Type is practical closer to production, can under Accurate Prediction or display actual production scheduled production production system operating condition, and feed back and change It is horizontal into MES scheduled production algorithm and production management and organization of production, factory's digitlization, intelligent level can be effectively improved.Therefore, It is necessary to provide a kind of methods of MES product plan insertion simulation model to solve the above problems.
Summary of the invention
In view of this, the purpose of the present invention is to provide a kind of methods of MES product plan insertion simulation model, by scheduled production System and production system unified integration keep simulation model practical closer to production to emulation platform, being capable of Accurate Prediction or display The operating condition of production system under actual production scheduled production, and feedback improvements MES scheduled production algorithm and production management and organization of production Level can effectively improve factory's digitlization, intelligent level.
In order to achieve the above objectives, the invention provides the following technical scheme:
A kind of method of MES product plan insertion simulation model, method includes the following steps:
S1: simulation model inputs scheduled production parameter by calling secondary development middleware and tests parameter feasibility Card;
S2: middleware completes the conversion to scheduled production data format and calls MES product plan;
Scheduled production result is output to scheduled production database by S3:MES product plan;
S4: middleware reads scheduled production result and is back to simulation model.
Further, the secondary development middleware includes two large divisions:
1) dynamic link library, with data read/write function, be able to achieve by simulation model data read in middleware and Scheduled production result data is writen to simulation model;
2) converter has different platform inter-system data format conversion function, is able to achieve simulation model data type Be converted to the data type of MES system platform.
Further, the scheduled production parameter includes system parameter and simulation parameters;
The system parameter format includes: TXT, CSV, EXCEL, and simulation parameters include: server name, database Name, user name, user password, scheduled production origination date.
Further, described that parameter feasibility is verified, the complete of information is output and input including having verifying scheduled production Property, the function of the feasibility of scheduled production initial inventory can test current scheduled production parameter with whether initial inventory state is in harmony certainly Card.
Further, the middleware is also equipped with information alert and information exchange functions, can generate scheduled production report an error, scheduled production knot Fruit early warning, current system parameter information.
Further, the MES product plan, is independent external module, can calculate the scheduled production after update or upgrading Method is directly replaced, and does not need to do any variation in simulation model.
Further, it the method also includes switching, is chosen whether to call MES product plan according to switch, it is specific to walk Suddenly are as follows:
When switch option is set to 1, model calls MES product plan, produces the scheduled production data based on MES;
When switch option is set to 0, model never calls MES product plan, using traditional static, virtual scheduled production number According to.
The beneficial effects of the present invention are: the present invention keeps simulation model practical closer to production, being capable of Accurate Prediction or aobvious Show the operating condition of production system under actual production scheduled production, and feedback improvements MES scheduled production algorithm and production management and production group Level is knitted, digital factory level is promoted, finally realizes cost efficiency.
Detailed description of the invention
In order to keep the purpose of the present invention, technical scheme and beneficial effects clearer, the present invention provides following attached drawing and carries out Illustrate:
Fig. 1 is the method schematic diagram that MES product plan is embedded in simulation model.
Specific embodiment
Below in conjunction with attached drawing, a preferred embodiment of the present invention will be described in detail.
As shown in Figure 1, the method for being embedded in simulation model for a kind of MES product plan of the invention, comprising the following steps:
S1: simulation model inputs scheduled production parameter by calling secondary development middleware and tests parameter feasibility Card;
S2: middleware completes the conversion to scheduled production data format and calls MES product plan;
Scheduled production result is output to scheduled production database by S3:MES product plan;
S4: middleware reads scheduled production result and is back to simulation model.
Above-mentioned secondary development middleware includes two large divisions:
1) dynamic link library, the read/write function with data, format includes: .dll.It is able to achieve the number in simulation model Simulation model is writen to according to reading middleware and by scheduled production result data.
2) converter has different platform inter-system data format conversion function.It is able to achieve simulation model data type Be converted to the data type of MES system platform.
S1 specifically includes the following steps:
Corresponding data form needed for MES product plan is established in simulation model, list data is model write-in Simulation parameters;The writing system parameter in configuration documentation;Middleware is packaged into dll file directly for simulation model tune With being triggered before emulation starts, the dynamic linked libraries of middleware read simulation parameters and system parameter, and right Parameter feasibility is verified.Feasibility verifying includes: whether order is symmetrical with scheduled production information, and whether raw material information is complete, tests It is whether correct etc. to demonstrate,prove the scheduled production date.
S2 specifically includes the following steps:
1) code unrelated with scheduled production such as manual intervention, human-computer interaction in MES product plan source code is removed;
2) data needed for the initialization of MES product plan are read in by middleware, the converter of middleware will emulate mould The Data Format Transform of type is the data format with MES system;
3) it calls MES system to read in data and initializes emulation scheduled production database.
S3 specifically includes the following steps:
MES product plan is run, and according to the relationship between each cycle scheduled production result and current inventory and inventory's safe dose, Whether reasonable verify current scheduled production result.If scheduled production is reasonable, scheduled production result is exported to emulation scheduled production database;Otherwise, scheduled production Stop, provides the prompt for scheduled production parameter.
S4 specifically includes the following steps:
Manufacturing plan sheet is established in simulation model, after the completion of MES product plan, calls the dynamic link in middleware The manufacturing plan sheet of simulation model is written in the result of scheduled production database by library.
Finally, it is stated that preferred embodiment above is only used to illustrate the technical scheme of the present invention and not to limit it, although logical It crosses above preferred embodiment the present invention is described in detail, however, those skilled in the art should understand that, can be Various changes are made to it in form and in details, without departing from claims of the present invention limited range.

Claims (7)

1. a kind of method of MES product plan insertion simulation model, it is characterised in that: method includes the following steps:
S1: simulation model inputs scheduled production parameter by calling secondary development middleware and verifies to parameter feasibility;
S2: middleware completes the conversion to scheduled production data format and calls MES product plan;
Scheduled production result is output to scheduled production database by S3:MES product plan;
S4: middleware reads scheduled production result and is back to simulation model.
2. a kind of method of MES product plan insertion simulation model according to claim 1, it is characterised in that: described two Secondary exploitation middleware includes two large divisions:
1) dynamic link library, the read/write function with data are able to achieve and the data in simulation model are read in middleware and will be arranged It produces result data and is writen to simulation model;
2) converter has different platform inter-system data format conversion function, is able to achieve simulation model data type conversion For the data type of MES system platform.
3. a kind of method of MES product plan insertion simulation model according to claim 1, it is characterised in that: the row Producing parameter includes system parameter and simulation parameters;
The system parameter format includes: TXT, CSV, EXCEL, and simulation parameters include: server name, database name, use Name in an account book, user password, scheduled production origination date.
4. a kind of method of MES product plan insertion simulation model according to claim 1, it is characterised in that: described right Parameter feasibility is verified, and outputs and inputs the completeness of information including having verifying scheduled production, scheduled production initial inventory it is feasible Property function, whether current scheduled production parameter and initial inventory state can be verified from being in harmony.
5. a kind of method of MES product plan insertion simulation model according to claim 1, it is characterised in that: in described Between part be also equipped with information alert and information exchange functions, can generate scheduled production report an error, the early warning of scheduled production result, current system parameter letter Breath.
6. a kind of method of MES product plan insertion simulation model according to claim 1, it is characterised in that: described MES product plan, is independent external module, can directly replace the scheduled production algorithm after update or upgrading, not need Any variation is done in simulation model.
7. a kind of method of MES product plan insertion simulation model according to claim 1, it is characterised in that: the side Method further includes switching, is chosen whether to call MES product plan, specific steps according to switch are as follows:
When switch option is set to 1, model calls MES product plan, produces the scheduled production data based on MES;
When switch option is set to 0, model never calls MES product plan, using traditional static, virtual scheduled production data.
CN201811287707.XA 2018-10-31 2018-10-31 A kind of method of MES product plan insertion simulation model Pending CN109472479A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113656239A (en) * 2021-06-02 2021-11-16 北京百度网讯科技有限公司 Monitoring method and device for middleware and computer program product
CN114978887A (en) * 2022-05-12 2022-08-30 盐城鸿石智能科技有限公司 Client parameter configuration system and method of MES system

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CN101369291A (en) * 2008-09-09 2009-02-18 清华大学深圳研究生院 Storage simulator
CN101833319A (en) * 2010-05-11 2010-09-15 同济大学 Multiply manufacturing system on-line scheduling oriented single-equipment matched rescheduling method
CN101937334A (en) * 2009-06-29 2011-01-05 北京庚顿数据科技有限公司 Calculation support method and system
CN102637234A (en) * 2012-04-25 2012-08-15 中冶南方工程技术有限公司 Blast furnace under-tank simulation system based on computer and simulation method thereof
CN103824136A (en) * 2014-03-13 2014-05-28 西安工业大学 MES (Manufacturing Execution System) dynamic workshop scheduling and manufacturing execution system
CN103914526A (en) * 2014-03-27 2014-07-09 神华集团有限责任公司 Interface method and interface device for SAP ERP (enterprise resource planning) system and ORACLE ERP system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101369291A (en) * 2008-09-09 2009-02-18 清华大学深圳研究生院 Storage simulator
CN101937334A (en) * 2009-06-29 2011-01-05 北京庚顿数据科技有限公司 Calculation support method and system
CN101833319A (en) * 2010-05-11 2010-09-15 同济大学 Multiply manufacturing system on-line scheduling oriented single-equipment matched rescheduling method
CN102637234A (en) * 2012-04-25 2012-08-15 中冶南方工程技术有限公司 Blast furnace under-tank simulation system based on computer and simulation method thereof
CN103824136A (en) * 2014-03-13 2014-05-28 西安工业大学 MES (Manufacturing Execution System) dynamic workshop scheduling and manufacturing execution system
CN103914526A (en) * 2014-03-27 2014-07-09 神华集团有限责任公司 Interface method and interface device for SAP ERP (enterprise resource planning) system and ORACLE ERP system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113656239A (en) * 2021-06-02 2021-11-16 北京百度网讯科技有限公司 Monitoring method and device for middleware and computer program product
CN114978887A (en) * 2022-05-12 2022-08-30 盐城鸿石智能科技有限公司 Client parameter configuration system and method of MES system

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