CN109471417A - A kind of energy management system for fertilizer enterprises - Google Patents

A kind of energy management system for fertilizer enterprises Download PDF

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CN109471417A
CN109471417A CN201811330458.8A CN201811330458A CN109471417A CN 109471417 A CN109471417 A CN 109471417A CN 201811330458 A CN201811330458 A CN 201811330458A CN 109471417 A CN109471417 A CN 109471417A
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data
energy
display module
energy consumption
consumption
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颉燕清
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Bazhong Tian Fruit Agricultural Technology Co Ltd
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Bazhong Tian Fruit Agricultural Technology Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4184Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
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    • G06Q10/0637Strategic management or analysis, e.g. setting a goal or target of an organisation; Planning actions based on goals; Analysis or evaluation of effectiveness of goals
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/10Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/80Management or planning
    • Y02P90/82Energy audits or management systems therefor

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Abstract

The invention discloses a kind of energy management systems for fertilizer enterprises;Including DCS system, PLC system, SCADA system, ERP system and intelligence instrument are connected with opc server respectively, opc server is connected with data acquisition unit, data acquisition unit is connected to data processing unit by data storage cell, data processing unit is connected with energy-consuming balance modeling unit and on-line monitoring page unit respectively, energy-consuming balance modeling unit shows that yield consumes planning management display module by the way that page unit is monitored online respectively, resources of production management controls display module, energy efficiency of equipment diagnosis optimization display module, energy consumption actual achievement display module, energy quality display module, energy consumption analysis display module, Energy Consumption Cost display module, environment protection emission index monitors display module, danger source monitors display module, contingency management platform display module and knowledge base management show mould Block;Have the advantages that realize fertilizer enterprises energy management mobilism.

Description

A kind of energy management system for fertilizer enterprises
Technical field
The present invention relates to energy management system technical fields, it particularly relates to a kind of energy source capsule for fertilizer enterprises Reason system.
Background technique
Currently, energy resource structure of the China based on coal is difficult to change in short term, as haze weather gradually increases, ecological environment Increasingly severe, carbon emission reduction cry is increasingly strong.Coal utilization efficiency is improved, more cleaning, more environmentally friendly, the more energy efficient energy and skill are used Art be realize Green Sustainable must the road Hang Zhi.Fertilizer enterprises have the characteristics that high energy consumption, high material-consumption, and coal, electricity, vapour are chemical fertilizer The basis of enterprise's production, development, with company's coal, the increase of electric usage amount, the phenomenon that energy waste, increases in succession, constantly improve Efficiency, reduce energy consumption, reduce discharge, to reduce cost be the basic of efficiency " leader " Business survival.Advanced automation and information Technology is applied successfully in fertilizer enterprises and for energy management system provides technical support, by company's energy consumption rational management, Management of balance realizes management energy conservation fining.Although there are many existing energy management system function, most of functions are biased toward Data acquisition is not very much, chemical fertilizer to be caused to be looked forward to product energy consumption analysis, energy efficiency of equipment analysis, energy Real-time Balancing Study on Problems Industry energy management system analytic function is incomplete, and mobilism, equilibrating, visualization, intelligent fusion are difficult.
Summary of the invention
To solve problems of the prior art, the object of the present invention is to provide a kind of energy source capsules for fertilizer enterprises Reason system has and overcomes in the prior art insufficient and provide a kind of data transmission stabilization, and convenient for safeguarding, data show real-time Good, energy-saving directiveness is strong, it is energy saving, safe and environment-friendly, efficient, intelligent to have the characteristics that, can be realized fertilizer enterprises energy source capsule Manage mobilism, equilibrating, visualization, a kind of intelligentized energy management system for fertilizer enterprises.
To achieve the above object, the technical solution adopted by the present invention is that: a kind of energy management system for fertilizer enterprises, It is connected respectively with opc server including DCS system, PLC system, SCADA system, ERP system and intelligence instrument, the OPC clothes Business device is connected with data acquisition unit, and the data acquisition unit is connected to data storage cell, and data storage cell is connected to Data processing unit, data processing unit are connected with energy-consuming balance modeling unit and on-line monitoring page unit respectively, and energy consumption is flat Weighing apparatus modeling unit is connected to on-line monitoring page unit, and on-line monitoring page unit shows that yield consumption planning management is shown respectively Module, resources of production management control display module, energy efficiency of equipment diagnosis optimization display module, energy consumption actual achievement display module, Energy quality display module, energy consumption analysis display module, Energy Consumption Cost display module, environment protection emission index monitoring display mould Block, danger source monitoring display module, contingency management platform display module and knowledge base management display module;The opc server Based on OPCDA standard, real time data is provided to OPC client using general purpose O PC agreement, offer emulation data function is provided Can, debug use offline for OPC client;The multi-energy data acquisition unit, for energy consumption data, DCS system and The data progress of the production technology, achievement data, SCADA system, ERP system and intelligence instrument of PLC system is automatically adopted in real time Collection;And it can be according to actual needs the data back in multi-energy data acquisition unit into ERP system;The data storage cell Including Oracle relational database and VxHistorian large size historical data base, Oracle relational database be used for data into Row real-time storage, VxHistorian large size historical data base are used to carry out historical storage to data, and guarantee that data are deposited for a long time Storage requires;The data processing unit is broadly divided into two kinds according to rules of order called data from the data storage cell Mode called data: the first is according to the demand of on-line monitoring webpage, to product yield, raw material quality and product quality Enter on-line monitoring webpage after data processing and is shown that second is to transfer electricity according to the requirement of energy-consuming balance modeling unit Power, steam consumption carry out input-output balance display, and effectively calculate energy-consuming balance rate;Second using special popular function After logical operation, the processing of unit equivalent is carried out to the product yield data transferred, standard is carried out to energy consumption data Coal conversion carries out expense calculating to energy consumption cost;The energy-consuming balance modeling unit, the input-for being mainly used for energy consumption are defeated Out-off-energy EQUILIBRIUM CALCULATION FOR PROCESS builds balance model according to fertilizer enterprises energy requirements, shows Energy Sources Equilibrium data;It is described Line web page monitored unit is realized by multiple terminal display modules, mainly shows data processing unit and energy consumption to terminal display module The data of balancing unit processing, carry out classification to energy consumption data according to correlation module content and show.
Preferably, the intelligence instrument includes that data acquisition remote control liquid flowmeter, intelligent electric meter, pressure transmitter and data are adopted Collect thermometer.
Preferably, the yield consumes planning management display module, for showing energy consumption yearly plan tables of data, the energy Consume monthly plan tables of data, planned value and actual achievement correlation data and trend;For product yield and energy consumption planning data It is compared with real data, implements yield consumption indicators data plan management control;The resources of production management controls display module, For showing fertilizer enterprises production procedure control picture, production technology data variation trend and corresponding material transport Stream journey figure, institute Stating production technology data includes chemical fertilizer production temperature, pressure, flow and liquid level;It is at different levels according to previous coal, electricity, vapour consumption data It is total to carry out limit distribution with energy and secondary energy unit, for carrying out Whole Course Management control to chemical fertilizer production system production resource And allotment, key-point management production consumption data and production technology situation;The energy efficiency of equipment diagnosis optimization display module, for showing Show fertilizer enterprises blower, compressor, the high-power current consuming apparatus of pump, steam turbines, the vapour equipment using energy source of steam turbine consumption, conversion effect Rate;The energy consumption actual achievement display module, for showing product yield, coal day, moon consumption data, power equipment consumption electricity Degree evidence, one consumption data of steam production, water resources consumption data;For statistic record energy consumption situation, using table, become Gesture figure, histogram or cake chart are shown;The energy quality display module, for showing the coal come from ERP system acquisition Charcoal calorific value, composition quality, steam quality data show production system coal feedstock quality, vapor (steam) temperature, pressure quality number According to;The energy consumption analysis display module, for showing coal, electricity, steam consumption actual achievement comparative analysis, the analysis of electricity using at the peak time amount, energy Consume indicator difference analysis, energy consumption index transverse direction, longitudinal comparative analysis;The energy consumption index variance analysis refers to production ammonia per ton The Analysis of Electricity of ammonia per ton is analyzed and is produced in coal consumption;For analyzing energy consumption, unit consumption achievement data variation tendency in time, pass through Long-term change trend is come the reason of searching energy consumption mutation;The Energy Consumption Cost display module, for showing coal, electric power day Month consumption costs calculates analysis company Energy Consumption Cost structure, energy consumption cost accounting, COMPREHENSIVE CALCULATING unit product energy cost And variation tendency;The environment protection emission index monitors display module, for showing externally discharged waste water ammonia nitrogen, COD, sewage real-time streams Amount, sewage integrated flow data, chimney discharged gas fume sulfur dioxide, nitrogen oxides, flue dust and flue gas flow data;The emergency Platform display module is managed, for showing emergency worker, goods and materials, prediction scheme information;The danger source monitors display module, for real When monitor liquefied ammonia reservoir area, the pressure of special equipment pipeline, liquid level, data traffic;The knowledge base management display module, for showing Show security legislation, energy saving laws and regulations and Technolqgy for Energy Economizing knowledge.
Preferably, the resources of production management controls display module, can be used in display highlighting energy consumption equipment start-stop state.
Preferably, it is real can be consumed planning management display module, energy consumption by the on-line monitoring page unit for yield Data in achievement display module, energy quality display module, energy consumption analysis display module and Energy Consumption Cost display module are straight It connects and exports to txt, xls, xlsx, pdf formatted file, on-line monitoring page unit can will be in energy consumption actual achievement display module Table, tendency chart/histogram/cake chart directly export to Image, mht, pdf file mode;And can by above-mentioned txt, xls, File in xlsx, pdf formatted file and Image, mht, pdf file mode is printed.
Preferably, the data in the data storage cell, which enter, carries out data processing in data processing unit, production money The data area stored in the production technology data and data processing unit shown in source control control display module compares, When production technology data are beyond the data area stored in data processing unit, page unit is monitored online to resources of production pipe The production technology data exceeded in reason control module carry out exceeded red alarm and show.
What the yield consumption planning management display module in the present invention can track in time and compare yield, consume actually accomplishes The comparison of situation and plan target, it is ensured that the reasonability of plan;Resources of production management controls display module can be according to different lifes The using energy source situation of producing line searches optimizable space, realizes the efficient utilization of resource, reduces consumption;Energy consumption analysis shows mould Set of blocks many indexes compare analysis, realize that index is comprehensive, multi-angle comparison, provide effective branch to rationalize saving pipe controlled It holds;Danger source monitoring display module ensures the safe and stable of fertilizer enterprises production;The present invention has data transmission relatively steady Fixed, convenient for safeguarding, data show that real-time is good, the strong feature of energy-saving directiveness;It can be realized the fertilizer enterprises energy and disappears Consumption, the acquisition of production technology data intelligent, can be used for the real-time control of fertilizer enterprises energy consumption index, and optimizing index range is realized Economy operation;With energy saving, safe and efficient, intelligence and realize fertilizer enterprises energy management mobilism, equilibrating, visualization, Intelligentized advantage.
Detailed description of the invention
Fig. 1 is overall framework figure of the invention;
Fig. 2 is that data of the invention acquire storage organization figure;
Fig. 3 is that the web application in on-line monitoring page unit of the invention shows figure.
Specific embodiment
The embodiment of the present invention is described in detail with reference to the accompanying drawing.
Embodiment 1:
As shown in Figure 1-3, a kind of energy management system for fertilizer enterprises, as shown in Figure 1, 2, 3, the present invention are one kind For the energy management system of fertilizer enterprises, including DCS system, PLC system, SCADA system, ERP system and intelligence instrument point It is not connected with opc server, the opc server is connected with data acquisition unit, and the data acquisition unit is connected to data Storage unit, data storage cell are connected to data processing unit, data processing unit respectively with energy-consuming balance modeling unit and Page unit is monitored online to be connected, energy-consuming balance modeling unit is connected to on-line monitoring page unit, and page unit is monitored online Show that yield consumption planning management display module, resources of production management control display module, energy efficiency of equipment diagnosis optimization are aobvious respectively Show that module, energy consumption actual achievement display module, energy quality display module, energy consumption analysis display module, Energy Consumption Cost are aobvious Show module, environment protection emission index monitoring display module, danger source monitoring display module, contingency management platform display module and knowledge Display module is managed in depositary management;The opc server is based on OPCDA standard, is provided in real time using general purpose O PC agreement to OPC client Data are provided simultaneously with offer emulation data function, debug use offline for OPC client;The multi-energy data acquisition unit is used In production technology, achievement data, SCADA system, ERP system and intelligence to energy consumption data, DCS system and PLC system The data of instrument carry out full-automatic acquisition in real time;And can according to actual needs the data back in multi-energy data acquisition unit extremely In ERP system;The data storage cell includes Oracle relational database and VxHistorian large size historical data base, Oracle relational database be used for data carry out real-time storage, VxHistorian large size historical data base be used for data into Row historical storage, and guarantee data long-time memory requirement;The data processing unit, from the data storage cell according to Rules of order called data is broadly divided into two ways called data: the first is according to the demand of on-line monitoring webpage, to production Enter on-line monitoring webpage after the data processing of product yield, raw material quality and product quality to be shown, be for second according to Electric power is transferred in the requirement of energy-consuming balance modeling unit, steam consumption carries out input-output balance display, and effectively calculates energy Consume balanced ratio;After second of logical operation using special popular function, unit is carried out to the product yield data transferred and is uniformly changed Calculation processing, carries out standard coal conversion to energy consumption data, carries out expense calculating to energy consumption cost;The energy-consuming balance modeling is single Member is mainly used for input-output-off-energy EQUILIBRIUM CALCULATION FOR PROCESS of energy consumption, builds balance according to fertilizer enterprises energy requirements Model shows Energy Sources Equilibrium data;The on-line monitoring page unit is realized by multiple terminal display modules, mainly aobvious to terminal Show that module shows the data of data processing unit and energy-consuming balance cell processing, according to correlation module content to energy consumption data Classification is carried out to show.The intelligence instrument includes data acquisition remote control liquid flowmeter, intelligent electric meter, pressure transmitter and data acquisition Thermometer.The yield consumes planning management display module, for showing that energy consumption yearly plan tables of data, energy consumption are monthly Planning data sheet, planned value and actual achievement correlation data and trend;For product yield and energy consumption planning data and actual number According to comparison, implement yield, consumption indicators data plan management control;The resources of production management controls display module, for showing Show fertilizer enterprises production procedure control picture, production technology data variation trend and corresponding material transport Stream journey figure, the production Process data includes chemical fertilizer production temperature, pressure, flow and liquid level;Energy is always used according to previous coal, electricity, vapour consumption data to be at different levels And secondary energy unit carries out limit distribution, for carrying out Whole Course Management control and tune to chemical fertilizer production system production resource Match, key-point management production consumption data and production technology situation;The energy efficiency of equipment diagnosis optimization display module, is used for displayization Fertile enterprise's blower, compressor, the high-power current consuming apparatus of pump, steam turbines, steam turbine consume the using energy source of vapour equipment, transfer efficiency; The energy consumption actual achievement display module, for showing that product yield, coal day, moon consumption data, power equipment consume electric degree Data, one consumption data of steam production, water resources consumption data;For statistic record energy consumption situation, using table, trend Figure, histogram or cake chart are shown;The energy quality display module, for showing the coal come from ERP system acquisition Calorific value, composition quality, steam quality data show production system coal feedstock quality, vapor (steam) temperature, pressure qualitative data; The energy consumption analysis display module, for showing coal, electricity, steam consumption actual achievement comparative analysis, the analysis of electricity using at the peak time amount, energy consumption refers to Mark variance analysis, energy consumption index transverse direction, longitudinal comparative analysis;The energy consumption index variance analysis refers to the coal consumption for producing ammonia per ton Analyze and produce the Analysis of Electricity of ammonia per ton;For analyzing energy consumption, unit consumption achievement data variation tendency in time, pass through trend Variation is come the reason of searching energy consumption mutation;Energy Consumption Cost display module, for showing coal, electric power life consumption expense With calculating analysis company Energy Consumption Cost structure, energy consumption cost accounting, COMPREHENSIVE CALCULATING unit product energy cost and variation become Gesture;The environment protection emission index monitors display module, for showing that externally discharged waste water ammonia nitrogen, COD, sewage real-time traffic, sewage are tired Count data on flows, chimney discharged gas fume sulfur dioxide, nitrogen oxides, flue dust and flue gas flow data;The contingency management platform Display module, for showing emergency worker, goods and materials, prediction scheme information;The danger source monitors display module, for monitoring liquid in real time Ammonia reservoir area, the pressure of special equipment pipeline, liquid level, data traffic;The knowledge base management display module, for showing safety law Rule, energy saving laws and regulations and Technolqgy for Energy Economizing knowledge.The resources of production management controls display module, can be used in display weight Point energy consumption equipment start-stop state;Energy efficiency of equipment diagnosis optimization display module, can show important energy consumption equipment using energy source, Transfer efficiency, and emphasis energy consumption equipment start-stop is reasonably adjusted according to energy efficiency of equipment situation.The environment protection emission index monitoring module, Main display fertilizer enterprises sewage, flue gas emission achievement data, when environmental protection index data in data processing unit beyond storing When data area, discharge index carries out exceeded alarm indication, and production management personnel control display module according to resources of production management Emphasis energy consumption equipment operating condition adjusts produce load in time, controls sewage, flue gas emission achievement data.The on-line monitoring Page unit can by yield consume planning management display module, energy consumption actual achievement display module, energy quality display module, Data in energy consumption analysis display module and Energy Consumption Cost display module directly export to txt, xls, xlsx, pdf format File, on-line monitoring page unit can be by table, the tendency chart/histogram/cake chart in energy consumption actual achievement display module Directly export to Image, mht, pdf file mode;And can by above-mentioned txt, xls, xlsx, pdf formatted file and Image, File in mht, pdf file mode is printed.Data in the data storage cell enter in data processing unit into Row data processing the production technology data that show and is stored in data processing unit in resources of production management control display module Data area compares, and when production technology data are beyond the data area stored in data processing unit, net is monitored online Page unit carries out exceeded red alarm to the production technology data exceeded in resources of production management control module and shows.
A kind of fertilizer enterprises energy management system that is used for includes opc server, data acquisition unit, data as shown in Figure 1 Storage unit, data processing unit, energy-consuming balance modeling unit and online web monitor unit.The opc server is based on OPCDA standard provides real time data to OPC client using general purpose O PC agreement;The data acquisition unit includes that acquisition is various The hardware device of energy consumption, creation data, such as intelligent electric meter, teletransmission steam-flow meter, pressure gauge, thermometric instrument, by energy consumption, life Data information acquisition is produced to data storage cell;The data processing unit is from data storage cell according to the rules of order of setting Related data is transferred, yield consumption data is shown according to online web monitor unit demand, furthermore transfer from data storage cell Data balance rule according to energy-consuming balance modeling unit " input-output ", generate steam, the energy-consuming balances data such as electric power, It shows and checks on online web monitor unit.
As shown in Fig. 2, the data acquisition unit has data acquisition function, data acquisition function mainly acquires DCS Electricity meter-reading system in system, PLC system, SCADA system, ERP system and intelligence instrument, with ERP system, SCADA system System is to fetching acquisition data, it is ensured that the acquisition of production consumption data comprehensively, it is complete after, pressed by data acquisition server by data are acquired It stores according to certain rule into Oracle relational database and VxHistorian large size historical data base, realizes that long period is effective Storage.
As shown in figure 3, including that yield consumes planning management display module, resources of production management in online web monitor unit Control display module, energy efficiency of equipment diagnosis optimization display module, energy consumption actual achievement display module, energy quality display module, Energy consumption analysis display module, Energy Consumption Cost display module, environment protection emission index monitoring display module, danger source monitoring display Module, contingency management platform display module and knowledge base management display module.The yield consumption planning management display module is used It is compared in actual achievement yield consumption data and plan target, the overproof situation of actual achievement and plan is shown using histogram, is reflected in time The yield of each production line consumes completed percentage;The resources of production management control display module is for production scheduling and related skill Art personnel have found that searching abundant resources or other energy consumptions is lost biggish link, realizes that corporate resource maximally utilizes in time, It reduces the production system energy " evaporating, emitting, dripping or leaking of liquid or gas ", realizes the fine-grained management of the energy;The energy efficiency of equipment diagnosis optimization display module, For showing fertilizer enterprises blower, compressor, the high-power current consuming apparatus of pump, steam turbines, the vapour equipment using energy source of steam turbine consumption, Transfer efficiency, and emphasis energy consumption equipment start-stop is reasonably adjusted according to energy efficiency of equipment situation;The energy consumption actual achievement display module Principal statistical records coal, each period consumption data of power steam, realizes that energy consumption data is with no paper, automates statistics;It is described Energy quality display module is used to show the Coal Quality analysis data to come from ERP system acquisition and acquires from DCS system The steam quality data come ensure that standardization storage, the application of energy quality;The energy consumption analysis display module is for analyzing The year-on-year of different output consumption indicators, ring analyze similar index " to mark " data, realize and fall behind production line and advanced life than data The efficiency of producing line compares, and improves and falls behind production line energy management, to reduce energy consumption;Energy Consumption Cost display module is used In display coal, electric power life consumption costs, analysis company Energy Consumption Cost structure, energy consumption cost accounting, comprehensive meter are calculated Calculate unit product energy cost and variation tendency;The environment protection emission index monitors display module, for showing externally discharged waste water ammonia Nitrogen, COD, sewage real-time traffic, sewage integrated flow data, chimney discharged gas fume sulfur dioxide, nitrogen oxides, flue dust and flue gas Data on flows;Danger source monitoring display module is used for monitor hazardous source related data and real-time video information, realize high temperature, Orderly energy conservation under the premise of safety and stability produces of the fertilizer enterprises of high pressure;The contingency management platform display module is for happening suddenly Event contingency management, contingency management personnel can learn emergency disposal prediction scheme by system, and inquiry emergency worker's information, emergency are set Standby facility deposits standby situation;The knowledge base management display module is mainly used for energy administrator and issues relevant laws and regulations information And intra-company's energy management file, energy saving technical reconstruction project information etc., be conducive to Corporation system energy management.
For the more detailed explanation present invention, the present invention is further elaborated now in conjunction with embodiment.
Embodiment 2:
As shown in Figure 1-3, the present embodiment improves on the basis of embodiment 1, including DCS system, PLC system, SCADA system, ERP system and intelligence instrument are connected with opc server respectively, the opc server and data acquisition unit phase Even, the data acquisition unit is connected to data storage cell, and data storage cell is connected to data processing unit, data processing Unit is connected with energy-consuming balance modeling unit and on-line monitoring page unit respectively, and energy-consuming balance modeling unit is connected to online prison Page unit is controlled, on-line monitoring page unit shows yield consumption planning management display module, resources of production management control respectively Display module, energy efficiency of equipment diagnosis optimization display module, energy consumption actual achievement display module, energy quality display module, energy consumption Analysis shows that module, Energy Consumption Cost display module, environment protection emission index monitoring display module, danger source monitoring display mould Block, contingency management platform display module and knowledge base management display module;The opc server is based on OPCDA standard, using logical Real time data is provided to OPC client with OPC agreement;The multi-energy data acquisition unit, for energy consumption data, DCS The production technology of system and PLC system, achievement data, SCADA system, the data of ERP system and intelligence instrument carry out full-automatic Acquisition in real time;And it can be according to actual needs the data back in multi-energy data acquisition unit into ERP system;The data are deposited Storage unit includes Oracle relational database and VxHistorian large size historical data base, Oracle relational database for pair Data carry out real-time storage, and VxHistorian large size historical data base is used to carry out historical storage to data, and guarantees that data are long Time memory requirement;The data processing unit, it is main to divide according to rules of order called data from the data storage cell For two ways called data: the first is according to the demand of on-line monitoring webpage, to product yield, raw material quality and product Enter on-line monitoring webpage after the data processing of quality to be shown, be for second according to the requirement of energy-consuming balance modeling unit, Transfer electric power, steam consumption carries out input-output balance display, and effectively calculates energy-consuming balance rate;Second using special custom After the logical operation of function, the processing of unit equivalent is carried out to the product yield data transferred, to energy consumption data into The conversion of row standard coal carries out expense calculating to energy consumption cost;The energy-consuming balance modeling unit, is mainly used for the defeated of energy consumption Enter-export-off-energy EQUILIBRIUM CALCULATION FOR PROCESS, builds balance model according to fertilizer enterprises energy requirements, show Energy Sources Equilibrium data;Institute State on-line monitoring page unit is realized by multiple terminal display modules, mainly to terminal display module show data processing unit with The data of energy-consuming balance cell processing carry out classification to energy consumption data according to correlation module content and show.The Intelligent Instrument Table includes data acquisition remote control liquid flowmeter, intelligent electric meter, pressure transmitter and data temperature collection table.The yield consumption plan Display module is managed, for showing energy consumption yearly plan tables of data, energy consumption monthly plan tables of data, planned value and actual achievement Correlation data and trend;It is compared for product yield and energy consumption planning data and real data, implements yield consumption indicators Data plan management control;The resources of production management controls display module, for showing that fertilizer enterprises production procedure controls picture Face, production technology data variation trend and corresponding material transport Stream journey figure, the production technology data include chemical fertilizer production temperature, Pressure, flow and liquid level;According to previous coal, electricity, vapour consumption data be it is at different levels it is total with can and secondary energy unit carry out limit and divide Match, for carrying out Whole Course Management control and allotment to chemical fertilizer production system production resource, key-point management production consumption data and Production technology situation;The energy efficiency of equipment diagnosis optimization display module, can show important energy consumption equipment using energy source, conversion effect Rate, and emphasis energy consumption equipment start-stop is reasonably adjusted according to energy efficiency of equipment situation.The energy consumption actual achievement display module, for showing Show that product yield, coal day, moon consumption data, power equipment consume electric degree data, steam production-consumption data, water resource disappears Consume data;For statistic record energy consumption situation, shown using table, tendency chart, histogram or cake chart;The energy Source quality display module, for showing the heating value of coal come from ERP system acquisition, composition quality, steam quality data, display Production system coal feedstock quality, vapor (steam) temperature, pressure qualitative data;The energy consumption analysis display module, for show coal, Electricity, steam consumption actual achievement comparative analysis, the analysis of electricity using at the peak time amount, energy consumption index variance analysis, energy consumption index is lateral, longitudinal direction compares Analysis;The energy consumption index variance analysis refers to the coal consumption analysis for producing ammonia per ton and the Analysis of Electricity for producing ammonia per ton;For Analysis energy consumption, unit consumption achievement data variation tendency in time searches the reason of energy consumption is mutated by Long-term change trend;Energy Source consuming cost display module calculates analysis company Energy Consumption Cost knot for showing coal, electric power life consumption costs Structure, energy consumption cost accounting, COMPREHENSIVE CALCULATING unit product energy cost and variation tendency;The environment protection emission monitors display module, For showing externally discharged waste water ammonia nitrogen, COD, sewage real-time traffic, sewage integrated flow data, chimney discharged gas fume sulfur dioxide, Nitrogen oxides, flue dust and flue gas flow data;The environment protection emission index monitoring module, it is main to show fertilizer enterprises sewage, cigarette Gas discharge index data, when environmental protection index data are beyond the data area stored in data processing unit, discharge index is carried out Exceeded alarm indication, production management personnel control display module emphasis energy consumption equipment operating condition according to resources of production management, and When adjust produce load, control sewage, flue gas emission achievement data;The contingency management platform display module is answered for showing Anxious personnel, goods and materials, prediction scheme information;The danger source monitors display module, for monitoring liquefied ammonia reservoir area, special equipment pipeline in real time Pressure, liquid level, data traffic;The knowledge base management display module, for showing security legislation, energy saving laws and regulations and elder generation Into power-saving technology knowledge.The resources of production management controls display module, can be used in display highlighting energy consumption equipment start-stop state. Yield can be consumed planning management display module, energy consumption actual achievement display module, the energy by the on-line monitoring page unit Data in quality display module, energy consumption analysis display module and Energy Consumption Cost display module directly export to txt, xls, Xlsx, pdf formatted file, on-line monitoring page unit can be by table, the tendency chart/column in energy consumption actual achievement display module Shape figure/cake chart directly exports to Image, mht, pdf file mode;And it can be by above-mentioned txt, xls, xlsx, pdf formatted file It is printed with the file in Image, mht, pdf file mode.Data in the data storage cell enter data processing Data processing, the production technology data shown in resources of production management control display module and data processing unit are carried out in unit The data area of middle storage compares, when production technology data are beyond the data area stored in data processing unit, Line web page monitored unit carries out exceeded red alarm to the production technology data exceeded in resources of production management control module and shows.
Foregoing detailed description is illustrated only for feasible embodiment of the invention, they not to Limit the scope of the invention, it is all should all without departing from equivalent implementations, change made by technical spirit of the present invention and transformation It is included within protection scope of the present invention.
Fertilizer enterprises belong to high risk industries, and there are high temperature, high pressure, toxic, harmful risk factor, safety in production is chemical fertilizer enterprise The guarantee of industry steady production.The present invention can be realized that major hazard source is comprehensive, three-dimensional real time monitoring, it is ensured that fertilizer enterprises are long Phase continuously, safely runs.Existing fertilizer enterprises execute green, low carbon development theory, and carrying out energy-saving and emission-reduction work comprehensively needs Want advanced technical support.Under increasingly serious Environmental Protection Situation, a kind of energy management system for fertilizer enterprises is supervised in real time Control sewage ammonia nitrogen, COD, sewage real-time traffic, sewage integrated flow data, chimney discharged gas fume sulfur dioxide, nitrogen oxides, cigarette Dirt and flue gas flow data can take produce load to adjust immediately once there is discharge index alarm indication by this system Measure promotes the discharge of fertilizer enterprises environment protection standard.
A specific embodiment of the invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously Limitations on the scope of the patent of the present invention therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to guarantor of the invention Protect range.

Claims (3)

1. a kind of energy management system for fertilizer enterprises, which is characterized in that including DCS system, PLC system, SCADA system System, ERP system and intelligence instrument are connected with opc server respectively, and the opc server is connected with data acquisition unit, described Data acquisition unit is connected to data storage cell, and data storage cell is connected to data processing unit, data processing unit point It is not connected with energy-consuming balance modeling unit and on-line monitoring page unit, energy-consuming balance modeling unit is connected to on-line monitoring webpage Unit, on-line monitoring page unit show yield consumption planning management display module, resources of production management control display mould respectively Block, energy efficiency of equipment diagnosis optimization display module, energy consumption actual achievement display module, energy quality display module, energy consumption analysis are aobvious Show module, Energy Consumption Cost display module, environment protection emission index monitoring display module, danger source monitoring display module, emergency Manage platform display module and knowledge base management display module;
The opc server is based on OPCDA standard, provides real time data to OPC client using general purpose O PC agreement, has simultaneously It is standby that emulation data function is provided, debug use offline for OPC client;
The multi-energy data acquisition unit, for the production technology to energy consumption data, DCS system and PLC system, index number Full-automatic acquisition in real time is carried out according to, the data of SCADA system, ERP system and intelligence instrument;And it can be according to actual needs the energy Data back in data acquisition unit is into ERP system;
The data storage cell includes Oracle relational database and VxHistorian large size historical data base, and Oracle is closed It is that database is used to carry out data real-time storage, VxHistorian large size historical data base is used to carry out history to data to deposit Storage, and guarantee data long-time memory requirement;
The data processing unit is broadly divided into two kinds of sides according to rules of order called data from the data storage cell Formula called data: the first is according to the demand of on-line monitoring webpage, to the number of product yield, raw material quality and product quality Shown according to on-line monitoring webpage is entered after processing, be for second according to the requirement of energy-consuming balance modeling unit, transfer electric power, Steam consumption carries out input-output balance display, and effectively calculates energy-consuming balance rate;Second of logic using special popular function After operation, the processing of unit equivalent is carried out to the product yield data transferred, standard coal folding is carried out to energy consumption data It calculates, expense calculating is carried out to energy consumption cost;
The energy-consuming balance modeling unit is mainly used for input-output-off-energy EQUILIBRIUM CALCULATION FOR PROCESS of energy consumption, according to change Fertile enterprise energy consumption demand builds balance model, shows Energy Sources Equilibrium data;
The on-line monitoring page unit is realized by multiple terminal display modules, mainly shows data processing to terminal display module The data of unit and energy-consuming balance cell processing carry out classification to energy consumption data according to correlation module content and show.
2. a kind of energy management system for fertilizer enterprises according to claim 1, it is characterised in that: the intelligence instrument Including data acquisition remote control liquid flowmeter, intelligent electric meter, pressure transmitter and data temperature collection;
The yield consumes planning management display module, based on showing that energy consumption yearly plan tables of data, energy consumption are monthly Draw tables of data, planned value and actual achievement correlation data and trend;For product yield and energy consumption planning data and real data Yield consumption indicators data plan management control is implemented in comparison;
The resources of production management controls display module, for showing that fertilizer enterprises production procedure controls picture, production technology number It include chemical fertilizer production temperature, pressure, flow and liquid according to variation tendency and corresponding material transport Stream journey figure, the production technology data Position;According to previous coal, electricity, vapour consumption data be it is at different levels it is total with can and secondary energy unit carry out limit distribution, be used for chemical fertilizer Production system resources of production carry out Whole Course Management control and allotment, key-point management production consumption data and production technology situation;
The energy efficiency of equipment diagnosis optimization display module, for showing that fertilizer enterprises blower, compressor, the high-power power consumption of pump are set Standby, steam turbines, steam turbine consume the using energy source of vapour equipment, transfer efficiency;
The energy consumption actual achievement display module, for showing product yield, coal day, moon consumption data, power equipment consumption Electric degree data, steam production-consumption data, water resources consumption data;For statistic record energy consumption situation, using table, Tendency chart, histogram or cake chart are shown;
The energy quality display module, for showing the heating value of coal come from ERP system acquisition, composition quality, steam product Prime number evidence shows production system coal feedstock quality, vapor (steam) temperature, pressure qualitative data;
The energy consumption analysis display module, for showing coal, electricity, steam consumption actual achievement comparative analysis, the analysis of electricity using at the peak time amount, energy Consume indicator difference analysis, energy consumption index transverse direction, longitudinal comparative analysis;The energy consumption index variance analysis refers to production ammonia per ton The Analysis of Electricity of ammonia per ton is analyzed and is produced in coal consumption;For analyzing energy consumption, unit consumption achievement data variation tendency in time, pass through Long-term change trend is come the reason of searching energy consumption mutation;
Energy Consumption Cost display module, for showing coal, electric power life consumption costs, calculate analysis company energy consumption at This structure, energy consumption cost accounting, COMPREHENSIVE CALCULATING unit product energy cost and variation tendency;
The environment protection emission monitors display module, for showing the accumulative stream of externally discharged waste water ammonia nitrogen, COD, sewage real-time traffic, sewage Measure data, chimney discharged gas fume sulfur dioxide, nitrogen oxides, flue dust and flue gas flow data;
The contingency management platform display module, for showing emergency worker, goods and materials, prediction scheme information;
The danger source monitors display module, for monitoring liquefied ammonia reservoir area, the pressure of special equipment pipeline, liquid level, data in real time Flow;
The knowledge base management display module, for showing security legislation, energy saving laws and regulations and Technolqgy for Energy Economizing knowledge;
The resources of production management controls display module, can be used in display highlighting energy consumption equipment start-stop state.
3. a kind of energy management system for fertilizer enterprises according to claim 1, which is characterized in that the online prison Yield can be consumed planning management display module, energy consumption actual achievement display module, energy quality display mould by controlling page unit Data in block, energy consumption analysis display module and Energy Consumption Cost display module directly export to txt, xls, xlsx, pdf lattice Formula file, on-line monitoring page unit can be by table, the tendency chart/histogram/pie in energy consumption actual achievement display module Figure directly exports to Image, mht, pdf file mode;And can by above-mentioned txt, xls, xlsx, pdf formatted file and Image, File in mht, pdf file mode is printed;
Data in the data storage cell, which enter, carries out data processing in data processing unit, resources of production management control is aobvious Show that the production technology data shown in module and the data area stored in data processing unit compare, when production technology number When according to beyond the data area stored in data processing unit, page unit is monitored online in resources of production management control module The production technology data exceeded carry out exceeded red alarm and show.
CN201811330458.8A 2018-11-09 2018-11-09 A kind of energy management system for fertilizer enterprises Withdrawn CN109471417A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109803027A (en) * 2019-04-08 2019-05-24 中能恒泰电气科技有限公司 SCADA O&M monitor supervision platform based on CS framework
CN111182032A (en) * 2019-12-06 2020-05-19 重庆川仪自动化股份有限公司 Industrial park data integrated management system and control method
CN112270458A (en) * 2020-09-15 2021-01-26 广东韶钢松山股份有限公司 Energy refined management and control method and device, computer equipment and storage medium
CN113821008A (en) * 2021-10-11 2021-12-21 国网综合能源服务集团有限公司 Energy management control method and energy management center for large-scale industrial enterprise

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109803027A (en) * 2019-04-08 2019-05-24 中能恒泰电气科技有限公司 SCADA O&M monitor supervision platform based on CS framework
CN111182032A (en) * 2019-12-06 2020-05-19 重庆川仪自动化股份有限公司 Industrial park data integrated management system and control method
CN112270458A (en) * 2020-09-15 2021-01-26 广东韶钢松山股份有限公司 Energy refined management and control method and device, computer equipment and storage medium
CN113821008A (en) * 2021-10-11 2021-12-21 国网综合能源服务集团有限公司 Energy management control method and energy management center for large-scale industrial enterprise

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